CN1943840A - Method for producing anti corrosion composite filtering material - Google Patents
Method for producing anti corrosion composite filtering material Download PDFInfo
- Publication number
- CN1943840A CN1943840A CN 200610047778 CN200610047778A CN1943840A CN 1943840 A CN1943840 A CN 1943840A CN 200610047778 CN200610047778 CN 200610047778 CN 200610047778 A CN200610047778 A CN 200610047778A CN 1943840 A CN1943840 A CN 1943840A
- Authority
- CN
- China
- Prior art keywords
- dip
- nomex
- coating
- felt
- polyphenylene sulfide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 title claims abstract description 17
- 238000001914 filtration Methods 0.000 title claims abstract description 11
- 238000005260 corrosion Methods 0.000 title claims abstract description 7
- 239000002131 composite material Substances 0.000 title claims abstract description 6
- 230000007797 corrosion Effects 0.000 title claims abstract description 6
- 238000003618 dip coating Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 239000000835 fiber Substances 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims abstract description 6
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229920000784 Nomex Polymers 0.000 claims description 15
- 230000002421 anti-septic effect Effects 0.000 claims description 15
- 239000004763 nomex Substances 0.000 claims description 15
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 12
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000009432 framing Methods 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001467 acupuncture Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000011152 fibreglass Substances 0.000 abstract 4
- 239000003795 chemical substances by application Substances 0.000 abstract 2
- 229920006389 polyphenyl polymer Polymers 0.000 abstract 2
- 150000003568 thioethers Chemical class 0.000 abstract 2
- 239000004809 Teflon Substances 0.000 abstract 1
- 229920006362 Teflon® Polymers 0.000 abstract 1
- 239000000839 emulsion Substances 0.000 abstract 1
- 239000002657 fibrous material Substances 0.000 abstract 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 abstract 1
- 239000004810 polytetrafluoroethylene Substances 0.000 abstract 1
- 229940058401 polytetrafluoroethylene Drugs 0.000 abstract 1
- 239000003755 preservative agent Substances 0.000 abstract 1
- 230000002335 preservative effect Effects 0.000 abstract 1
- 238000012827 research and development Methods 0.000 abstract 1
- 229920002545 silicone oil Polymers 0.000 abstract 1
- 238000003892 spreading Methods 0.000 abstract 1
- 239000000779 smoke Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
Landscapes
- Filtering Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The manufacturing methods of anticorrosion compound filter materials, belongs to the research and development areas of the fiberglass filter materials used for the manufacture of industrial gas filter. Currently the materials used for the manufacture of industrial gas filter such as fiberglass, chemical fiber materials resistant to high temperatures but not corrosion resistant or just the opposite, productions made by existing material have short life periods, bad filtering effect. The invention provides the manufacturing methods to the production of both high temperature and corrosion resistant filter materials, including the manufacture of composite needled felt and preparation and dip of preservative liquid. The needled felt is made by spreading the polyphenyl thio ether chopped fiber and shot-cut chasing fiberglass mixed layer on the two sides of fiberglass base cloth, then spread a polyphenyl thio ether veil bed, then needled to obtain the felt. The anti-corrosion treatment agent is prepared by adding water in poly tetrafluoro ethylene dispersed liquid Teflon and silicone oil emulsion. The dip-coating processing is handle felt through the agent flume then transported to pattern furnace or stretching forming machine dried and formed, then filmed at high temperatures. The invention is simple and easy to operate with very good application effect.
Description
Technical field
The invention belongs to the development and the development field of the glass fibre filtrate that is used for process industry smoke filtration articles for use.
Background technology
At present, the material that is used for process industry smoke filtration improvement articles for use is a lot, and glass series, chemical fibre series etc. are arranged.But at present from using these materials all can not reach not only high temperature resistant, but also etch-proof requirement.Especially for the flue gas of the present chemical analysis complexity that incineration firing or coal-burning boiler discharged, because its corrosivity is strong, the manufactured materials of existing filtration articles for use is all undesirable, because not corrosion-resistant, cause and filter articles for use weak point in service life, the bad problem of filter effect occurs.Also do not use in practice at present with the filtering material of same procedure production of the present invention.
Summary of the invention
The purpose of this invention is to provide not only high temperature resistant, but also the method for the composite filter material of anti-chemical complicated component gas attack of a kind of production, to solve the practical problem that existing filtering material in use exists.
Technical scheme of the present invention is as follows; Be divided into the manufacturing of compound spiked felt and the dip-coating and press mold two procedures of antiseptic wash.
1, the manufacturing of compound spiked felt
On the two sides of simple glass fiber base cloth, apply the short silk layer that one deck is mixed by short silk of polyphenylene sulfide fibre and glass chopped silk, the thickness of short silk layer is 0.5～1.5mm.Polyphenylene sulfide fibre is 15～85% in the short silk layer, and glass chopped silk is 15～85%.On its one side, answer one deck polyphenylene sulfide veil again.The specification of veil is 50～150g/m
2Then base cloth, short silk layer are become felt with veil through acupuncture.
2, the dip-coating of antiseptic wash and press mold
The preparation of 2-1 antiseptic wash
Technical formula
Composition percentage by weight unit
60% polytetrafluoroethyldispersion dispersion, 15～30 Kg
55% heat-resistant silicon fat liquor, 70～85 Kg
Above-mentioned two kinds of raw materials are mixed, stir, add water then, make treatment fluid, make valid density 5～20%.
2-2 dip-coating and press mold
With Nomex dip-coating antiseptic wash, the dip-coating of antiseptic wash is that treatment fluid is contained in handling liquid bath, the processing liquid bath is installed in the front portion of drying and shaping stove or framing shaping machine, Nomex is earlier by handling liquid bath, be transported to again behind the dip-coating processing liquid and carry out dryness finalization on drying and shaping stove or the framing shaping machine, make treatment fluid form the multiple film of one deck on the Nomex surface.The multiple film Nomex that to make is then delivered to high temperature press mold on the calender, and temperature makes polyphenylene sulfide fibre softening at 240～260 ℃, forms body membrane with treatment fluid, applies on Nomex securely.
The inventive method is simple, be easy to grasp and operation, the composite filtering material that adopts this method to produce, the resistant to elevated temperatures characteristics of existing glass fiber material, greatly improved its decay resistance again, the industrial smoke of making filters articles for use, through producing experiment, contrasting existing product its service life has greatly raising, and range of application is very extensive.Be subjected to user's welcome deeply.Can be described as a kind of very good industrial smoke filtering material.
The present invention does not have figure
The specific embodiment
Technical scheme of the present invention is as follows; Be divided into the manufacturing of compound spiked felt and the dip-coating and press mold two procedures of antiseptic wash.
1, the manufacturing of compound spiked felt
On the two sides of simple glass fiber base cloth, the short silk layer that multiple one deck is mixed by short silk of polyphenylene sulfide fibre and glass chopped silk.The thickness of short silk layer is 0.5mm.Polyphenylene sulfide fibre is 35% in the short silk layer, and glass chopped silk is 65%.On its one side, answer one deck polyphenylene sulfide veil again.The specification of veil is 100g/m
2Then base cloth, short silk layer are become felt with veil through acupuncture.
2, the dip-coating of antiseptic wash and press mold
The preparation of 2-1 antiseptic wash
Technical formula
Composition percentage by weight unit
60% polytetrafluoroethyldispersion dispersion, 25 Kg
55% heat-resistant silicon fat liquor, 75 Kg
Above-mentioned two kinds of raw materials are mixed, stir, add water then, make antiseptic wash, make valid density 15%.
2-2 dip-coating and press mold
With Nomex dip-coating antiseptic wash, the dip-coating processing of antiseptic wash is that treatment fluid is contained in handling liquid bath, the processing liquid bath is installed in the front portion of drying and shaping stove or framing shaping machine, Nomex is earlier by handling liquid bath, be transported to again behind the dip-coating processing liquid on drying and shaping stove or the stentering forming machine platform and carry out dryness finalization, make treatment fluid form the multiple film of one deck on the Nomex surface.The multiple film Nomex that to make is then delivered to high temperature press mold on the calender, and temperature makes polyphenylene sulfide fibre softening at 245 ℃, forms body membrane with treatment fluid, applies on Nomex securely.
Claims (2)
- The manufacture method of anti corrosion composite filtering material is characterized in that:1, the manufacturing of compound spiked feltOn the two sides of simple glass fiber base cloth, apply the short silk layer that one deck is mixed by short silk of polyphenylene sulfide fibre and glass chopped silk, the thickness of short silk layer is 0.5～1.5mm.Polyphenylene sulfide fibre is 15～85% in the short silk layer, and glass chopped silk is 15～85%.On its one side, answer one deck polyphenylene sulfide veil again.The specification of veil is 50～150g/m 2To lack the silk layer then and become felt through acupuncture with veil.
- 2, the dip-coating of antiseptic wash and press moldThe preparation of 2-1 antiseptic washTechnical formulaComposition percentage by weight unit60% polytetrafluoroethyldispersion dispersion, 15～30 Kg55% heat-resistant silicon fat liquor, 70～85 KgAbove-mentioned two kinds of raw materials are mixed, stir, add water then, make treatment fluid, make valid density 5～20%.2-2 dip-coating and press moldWith Nomex dip-coating antiseptic wash, the dip-coating of antiseptic wash is that treatment fluid is contained in handling liquid bath, the processing liquid bath is installed in the front portion of drying and shaping stove or framing shaping machine, Nomex is earlier by handling liquid bath, be transported to again behind the dip-coating processing liquid and carry out dryness finalization on drying and shaping stove or the framing shaping machine, make treatment fluid form the multiple film of one deck on the Nomex surface.The multiple film Nomex that to make is then delivered to high temperature press mold on the calender, and temperature makes polyphenylene sulfide fibre softening at 240～260 ℃, forms body membrane with treatment fluid, applies on Nomex securely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100477783A CN100446836C (en) | 2006-09-13 | 2006-09-13 | Method for producing anti corrosion composite filtering material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100477783A CN100446836C (en) | 2006-09-13 | 2006-09-13 | Method for producing anti corrosion composite filtering material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1943840A true CN1943840A (en) | 2007-04-11 |
| CN100446836C CN100446836C (en) | 2008-12-31 |
Family
ID=38043624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100477783A Expired - Fee Related CN100446836C (en) | 2006-09-13 | 2006-09-13 | Method for producing anti corrosion composite filtering material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100446836C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804273A (en) * | 2010-04-20 | 2010-08-18 | 南京际华三五二一特种装备有限公司 | Specific composite filter material for coal-fired power plant electric bag integration project |
| CN101804272A (en) * | 2010-04-20 | 2010-08-18 | 南京际华三五二一特种装备有限公司 | Preparation method of specific composite filter material for coal-fired power plant electric bag integration project |
| CN101695613B (en) * | 2009-10-23 | 2011-11-16 | 山东新力过滤材料有限公司 | Glass fiber filtration cloth for flue gas dust removal |
| CN102392355A (en) * | 2011-09-27 | 2012-03-28 | 江苏鼎盛滤袋有限公司 | Preparation method for water-repelling grease-proofing easy-ash-removal filter material |
| CN104233817A (en) * | 2014-09-19 | 2014-12-24 | 太仓苏纶纺织化纤有限公司 | Modified PPS (polyphenylene sulfide) and PTFE (polytetrafluoroethylene) layered coating method for glass fiber filter material |
| CN104404817A (en) * | 2014-10-09 | 2015-03-11 | 深圳市沃特新材料股份有限公司 | Aramid fiber-glass fiber composite sheet material and preparation method thereof |
| CN105625042A (en) * | 2014-11-04 | 2016-06-01 | 厦门三维丝环保股份有限公司 | High temperature resistant filter cartridge substrate filter material stiffening finishing method |
| CN106884325A (en) * | 2017-03-13 | 2017-06-23 | 安徽元琛环保科技股份有限公司 | A kind of method that polyphenylene sulfide filter material surface coats polytetrafluoroethylene (PTFE) |
| TWI668046B (en) * | 2018-07-18 | 2019-08-11 | 國立臺北科技大學 | Method and device for fabricating a filter, and filter fabricated from the same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898059B (en) * | 2010-07-28 | 2013-05-29 | 江苏菲特滤料有限公司 | Corrosion-resisting and heat-resisting compound filter material and preparation method thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4034907B2 (en) * | 1999-05-31 | 2008-01-16 | 株式会社フジコー | Heat-resistant filter cloth and its manufacturing method |
| CN100506347C (en) * | 2003-03-31 | 2009-07-01 | 东丽株式会社 | Filter medium |
| JP4582475B2 (en) * | 2004-10-26 | 2010-11-17 | 日本フエルト株式会社 | Felt manufacturing method |
| CN100486669C (en) * | 2005-05-30 | 2009-05-13 | 东北大学 | Process for manufacturing high temperature filtering material of composite fibre |
-
2006
- 2006-09-13 CN CNB2006100477783A patent/CN100446836C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101695613B (en) * | 2009-10-23 | 2011-11-16 | 山东新力过滤材料有限公司 | Glass fiber filtration cloth for flue gas dust removal |
| CN101804273A (en) * | 2010-04-20 | 2010-08-18 | 南京际华三五二一特种装备有限公司 | Specific composite filter material for coal-fired power plant electric bag integration project |
| CN101804272A (en) * | 2010-04-20 | 2010-08-18 | 南京际华三五二一特种装备有限公司 | Preparation method of specific composite filter material for coal-fired power plant electric bag integration project |
| CN102392355A (en) * | 2011-09-27 | 2012-03-28 | 江苏鼎盛滤袋有限公司 | Preparation method for water-repelling grease-proofing easy-ash-removal filter material |
| CN104233817A (en) * | 2014-09-19 | 2014-12-24 | 太仓苏纶纺织化纤有限公司 | Modified PPS (polyphenylene sulfide) and PTFE (polytetrafluoroethylene) layered coating method for glass fiber filter material |
| CN104404817A (en) * | 2014-10-09 | 2015-03-11 | 深圳市沃特新材料股份有限公司 | Aramid fiber-glass fiber composite sheet material and preparation method thereof |
| CN104404817B (en) * | 2014-10-09 | 2016-08-31 | 深圳市沃特新材料股份有限公司 | Aramid fiber-glass-fibre composite tab material and preparation method thereof |
| CN105625042A (en) * | 2014-11-04 | 2016-06-01 | 厦门三维丝环保股份有限公司 | High temperature resistant filter cartridge substrate filter material stiffening finishing method |
| CN106884325A (en) * | 2017-03-13 | 2017-06-23 | 安徽元琛环保科技股份有限公司 | A kind of method that polyphenylene sulfide filter material surface coats polytetrafluoroethylene (PTFE) |
| TWI668046B (en) * | 2018-07-18 | 2019-08-11 | 國立臺北科技大學 | Method and device for fabricating a filter, and filter fabricated from the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100446836C (en) | 2008-12-31 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: YINGKOU NAISITE FILTERING MEDIA TECHNOLOGY CO., L Free format text: FORMER OWNER: ZHU WANSHAN; APPLICANT Effective date: 20080613 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20080613 Address after: Postcode of Dong Cun village, old border area, Yingkou City, Liaoning Province, China: 115005 Applicant after: Yinkou Naisite Filter Technology Co., Ltd. Address before: No. 1-55 Dong Dong village, old border area, Liaoning, Yingkou: 115005 Applicant before: Zhu Wan Shan Co-applicant before: Zhu Chengzhen |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: LIAONING AOYUAN ENVIRONMENTAL PROTECTION TECHNOLOG Free format text: FORMER NAME: YINKOU NAISITE FILTER TECHNOLOGY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 115005 Dong village, old border area, Yingkou, Liaoning Patentee after: Liaoning Aoyuan Environmental Protection Technology Co., Ltd. Address before: 115005 Dong village, old border area, Yingkou, Liaoning Patentee before: Yinkou Naisite Filter Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081231 Termination date: 20180913 |