CN1845341A - Thin film transistor and method of fabricating the same - Google Patents
Thin film transistor and method of fabricating the same Download PDFInfo
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- CN1845341A CN1845341A CNA2006100731407A CN200610073140A CN1845341A CN 1845341 A CN1845341 A CN 1845341A CN A2006100731407 A CNA2006100731407 A CN A2006100731407A CN 200610073140 A CN200610073140 A CN 200610073140A CN 1845341 A CN1845341 A CN 1845341A
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Abstract
一种薄膜晶体管包括:基板上的硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;位于中间部分上的栅极;以及在两侧部分上的源极和与源极分隔开的漏极,其中源极和漏极分别电连接到硅纳米线。
A thin film transistor includes: a silicon nanowire on a substrate, the silicon nanowire having a middle part and two side parts of the middle part; a gate on the middle part; and a source on the two side parts and separated from the source open drain, where the source and drain are electrically connected to the silicon nanowires, respectively.
Description
本申请要求享有2005年4月7日在韩国递交的申请号为10-2005-0029120的申请的权益,在此引用其全部内容作为参考。This application claims the benefit of Application No. 10-2005-0029120 filed in Korea on April 7, 2005, the entire contents of which are incorporated herein by reference.
技术领域technical field
本发明涉及一种平板显示器(FPD),特别是涉及一种用于FPD的薄膜晶体管(TFT)及其制造方法。The present invention relates to a flat panel display (FPD), in particular to a thin film transistor (TFT) for the FPD and a manufacturing method thereof.
背景技术Background technique
通常,FPD包括液晶显示(LCD)器件,等离子显示面板(PDP)以及有机电致发光显示器件(OLED)等。在此,TFT被用作FPD的开关元件或驱动元件。Generally, the FPD includes a liquid crystal display (LCD) device, a plasma display panel (PDP), an organic electroluminescent display device (OLED), and the like. Here, TFTs are used as switching elements or driving elements of the FPD.
图1示出了根据现有技术的LCD的结构。FIG. 1 shows the structure of an LCD according to the prior art.
在图1中,LCD 3包括彼此相对的上和下基板5和22以及在上和下基板5和22之间的液晶层11。In FIG. 1, the LCD 3 includes upper and lower substrates 5 and 22 facing each other and a liquid crystal layer 11 between the upper and lower substrates 5 and 22.
在下基板22上形成栅线12和与栅线12交叉的数据线24以限定像素区P。TFT T设置在邻近栅线12和数据线24的交叉处的位置,并且像素电极17连接到TFT T并设置在像素区P中。像素电极17包括透明导电材料,例如氧化铟锡(ITO)或氧化铟锌(IZO)。Gate lines 12 and data lines 24 crossing the gate lines 12 are formed on the lower substrate 22 to define a pixel region P. Referring to FIG. The TFT T is disposed at a position adjacent to the intersection of the gate line 12 and the data line 24, and the pixel electrode 17 is connected to the TFT T and disposed in the pixel region P. The pixel electrode 17 includes a transparent conductive material, such as indium tin oxide (ITO) or indium zinc oxide (IZO).
TFT T包括连接到栅线12的栅极30、连接到数据线24的源极34、与源极34分隔开的漏极36、以及在源极34和栅极30之间以及在漏极36和栅极30之间的半导体层32。The TFT T comprises a gate 30 connected to the gate line 12, a source 34 connected to the data line 24, a drain 36 separated from the source 34, and between the source 34 and the gate 30 and at the drain. 36 and the semiconductor layer 32 between the gate 30.
在此,栅线12将来自第一外部电路的扫描信号提供到栅极30,并且数据线24将来自第二外部电路的数据信号提供到源极34。Here, the gate line 12 supplies the scan signal from the first external circuit to the gate 30 , and the data line 24 supplies the data signal from the second external circuit to the source 34 .
另外,红、绿和蓝子滤色片7a、7b和7c形成在上基板5上,其中红、绿和蓝子滤色片7a、7b和7c的每个重复设置在对应于像素区P的区域中。黑矩阵6形成在红、绿和蓝子滤色片7a、7b和7c之间的中间空间中。通常,公共电极9形成在红、绿和蓝子滤色片7a、7b和7c以及黑矩阵6上。In addition, red, green, and blue sub-color filters 7a, 7b, and 7c are formed on the upper substrate 5, wherein each of the red, green, and blue sub-color filters 7a, 7b, and 7c is repeatedly arranged at a position corresponding to the pixel region P. in the area. A black matrix 6 is formed in intermediate spaces between red, green and blue sub-color filters 7a, 7b and 7c. Generally, a common electrode 9 is formed on the red, green and blue sub-color filters 7 a , 7 b and 7 c and the black matrix 6 .
液晶层11的液晶分子由于其长、细的形状而具有各向异性介电常数和各向异性折射率特性。此外,例如,两个电场产生电极分别形成在两基板上。因此,可以通过向两个电极施加电压控制液晶分子的取向。从而根据液晶材料的极化特性改变LCD面板的光透射率。The liquid crystal molecules of the liquid crystal layer 11 have anisotropic dielectric constant and anisotropic refractive index characteristics due to their long and thin shape. In addition, for example, two electric field generating electrodes are respectively formed on the two substrates. Therefore, the orientation of the liquid crystal molecules can be controlled by applying a voltage to the two electrodes. The light transmittance of the LCD panel is thereby changed according to the polarization characteristics of the liquid crystal material.
TFT可以具有不同构造。典型地,采用非晶硅的反向交错型TFT或多晶硅的顶栅型TFT。TFTs can have different configurations. Typically, an inverted staggered type TFT of amorphous silicon or a top gate type TFT of polysilicon is used.
图2示出了根据现有技术的反向交错型TFT的示意性截面图。FIG. 2 shows a schematic cross-sectional view of an inverted staggered TFT according to the prior art.
在图2中,反向交错型TFT T包括基板50上的栅极52、具有栅极52的基板50的整个表面上的栅绝缘层54、栅极52上方栅绝缘层54上的有源层56、以及有源层56上的欧姆接触层58。在此,欧姆接触层58具有暴露出有源层56的中间部分的开口部分59。源极60和漏极62形成在欧姆接触层58上。源极60和漏极62通过开口部分59而彼此分隔开。实质上,开口部分59限定TFT T的沟道部分(未示出)。In FIG. 2, the inverted staggered TFT T includes a
另外,钝化层64形成在TFT T上。钝化层64具有暴露出部分漏极62的漏接触孔66。像素电极68形成在钝化层64上并经由漏接触孔66连接到漏极62。In addition, a
以下,将根据图说明反向交错TFT的制造工序。Hereinafter, the manufacturing process of the reverse staggered TFT will be described with reference to the drawings.
图3A至图3E示出了根据现有技术的制造工序的包括反向交错型TFT的阵列基板的示意性截面图。3A to 3E show schematic cross-sectional views of an array substrate including reverse-staggered TFTs according to a manufacturing process of the prior art.
如图3A所示,在基板50上通过沉积和构图例如铝(Al)、Al合金、铜、钨(W)或钼(Mo)的导电材料形成栅极52。As shown in FIG. 3A, a
然后,在形成有栅极52的基板50上通过沉积例如氮化硅或二氧化硅的无机绝缘材料形成栅绝缘层54。Then, a
如图3B所示,非晶硅和掺杂非晶硅层沉积在栅绝缘层54上并分别被构图为有源层56和欧姆接触层58。例如,在用射频(RF)能量分解硅烷气(SiH4)之后通过等离子增强化学汽相沉积(PECVD)来沉积非晶硅。形成掺杂非晶硅包括制备其中设置有在其上形成有非晶硅的基板50的腔室(未示出),以及将例如硅烷(SiH4)、氢稀释气、磷化氢(PH3)或乙硼烷(B2H6)的掺杂气注入到腔室内。在此,当气压达到预定值时,通过在腔室内提供RF能量可以将例如磷(P)或硼(B)的杂质作为掺杂剂掺合到非晶硅中。As shown in FIG. 3B , amorphous silicon and doped amorphous silicon layers are deposited on
可以通过执行用于对非晶硅层和掺杂非晶硅层进行构图的掩模工序形成具有预定图案的有源层56和欧姆接触层58。The
如图3C所示,通过在欧姆接触层58上沉积和构图例如与栅极材料相同的材料的导电材料形成源极和漏极60和62。在此,源极和漏极60和62通过暴露出部分欧姆接触层58的开口部分59而彼此分隔开。As shown in FIG. 3C , source and
随后,去除对应于开口部分59的部分欧姆接触层58,并且暴露出对应于开口部分59的部分有源层56。有源层56的暴露部分被限定为沟道区(未示出)。Subsequently, a portion of the
有源层56和欧姆接触层58形成半导体层57。The
通过采用上述工序,可以形成包括栅极52、半导体层57、以及源极和漏极60和62的TFT T。By employing the above-described processes, a TFT T including the
如图3D所示,在形成有源极和漏极60和62的基板上通过沉积例如氮化硅(SiNx)或氧化硅(SiOx)的无机绝缘材料或者通过涂敷例如苯并环丁烯(BCB)或丙烯酸树脂的有机绝缘层形成钝化层64。As shown in FIG. 3D, on the substrate formed with the source and
然后,通过对钝化层64构图形成漏接触孔66,其中漏接触孔66暴露出部分漏极62。Then, a
如图3E所示,在钝化层64上通过沉积和构图例如氧化铟锡(ITO)或氧化铟锌(IZO)的透明导电材料形成像素电极68。在此,像素电极68经由漏接触孔66连接到漏极62。As shown in FIG. 3E , a
虽然反向交错型TFT T的半导体层57包括非晶硅,实际上,非晶硅不适合大尺寸LCD。这是因为非晶硅具有低的电子和空穴迁移率。Although the
作为解决问题的一种手段,已经建议了一种使用具有比非晶硅迁移率高的迁移率的多晶硅的顶栅型TFT。As a means of solving the problem, a top gate type TFT using polysilicon having a higher mobility than amorphous silicon has been suggested.
图4示出了根据现有技术的顶栅型TFT的示意性截面图。FIG. 4 shows a schematic cross-sectional view of a top-gate TFT according to the prior art.
在图4中,顶栅型TFT T包括基板70上多晶硅的有源层72、具有暴露出有源层72中间部分的开口部分73的有源层72上的欧姆接触层74、以及通过开口部分73而彼此分隔开的源极76和漏极78。In FIG. 4 , the top-gate TFT T includes an
开口部分73限定沟道区(未示出)。在形成有有源层72、欧姆接触层74和开口部分73的基板70的整个表面上形成栅绝缘层80。栅极82形成在栅绝缘层80上以设置在对应于开口部分73的位置。钝化层84形成在栅极82上并具有暴露部分漏极78的漏接触孔85。像素电极86形成在钝化层84上并经由漏接触孔85连接到漏极78。有源层72由通过非晶硅结晶而形成的多晶硅制成。The
如上所述,通过用于形成有源层72和欧姆接触层74的复杂工序来制造反向交错型或顶栅型TFT。此外,形成阵列基板包括形成TFT T,随后形成源极76和漏极78,随后形成分别将信号施加到源极76和漏极78的栅线和数据线(未示出)。As described above, an inverted staggered type or top gate type TFT is manufactured through complicated processes for forming the
因此,制造阵列基板增加了处理时间和制造成本。Therefore, manufacturing the array substrate increases processing time and manufacturing cost.
为了解决该问题,已经提出了一种使用硅纳米线(silicon nanowire)的TFT。In order to solve this problem, a TFT using silicon nanowires has been proposed.
图5示出了根据现有技术的包括硅纳米线的TFT结构的示意性截面图。FIG. 5 shows a schematic cross-sectional view of a TFT structure including silicon nanowires according to the prior art.
在图5中,栅极92形成在基板90上,源极98和漏极99形成在栅极92的两侧,并且硅纳米线95设置在栅极92上以通过其两侧直接接触源极98和漏极99。典型地,在形成源极和漏极98和99之前形成硅纳米线95。In FIG. 5, a gate 92 is formed on a substrate 90, a source 98 and a drain 99 are formed on both sides of the gate 92, and silicon nanowires 95 are disposed on the gate 92 to directly contact the source through both sides thereof. 98 and drain 99. Typically, silicon nanowires 95 are formed before source and drain electrodes 98 and 99 are formed.
为了连接硅纳米线95和源极98及漏极99,在形成源极98和漏极99之前应当去除硅纳米线95的两侧的例如包围硅纳米线95的结晶硅94的硅纳米线95的氧化层的绝缘层96。In order to connect the silicon nanowire 95 with the source electrode 98 and the drain electrode 99, the silicon nanowire 95 such as the crystalline silicon 94 surrounding the silicon nanowire 95 should be removed on both sides of the silicon nanowire 95 before the source electrode 98 and the drain electrode 99 are formed. The insulating layer 96 of the oxide layer.
因此,由于下述事件而部分导致电接触不稳定性:设置在栅极(92)上的硅纳米线(95)以及从硅纳米线(95)半导体材料到源极和漏极(98和99)金属的连接。这些事件导致器件工作不稳定性。Therefore, electrical contact instability is caused in part by the following events: the silicon nanowire (95) disposed on the gate (92) and the semiconductor material from the silicon nanowire (95) to the source and drain (98 and 99 ) metal connections. These events lead to unstable device operation.
发明内容Contents of the invention
因此,本发明涉及一种包括硅纳米线的TFT及其制造方法,能够基本上克服因现有技术的局限和缺点带来的一个或多个问题。Accordingly, the present invention is directed to a TFT including silicon nanowires and a method of fabricating the same that substantially overcome one or more of the problems due to limitations and disadvantages of the related art.
本发明的优点是提供一种可以能够稳定工作且包括硅纳米线的TFT。An advantage of the present invention is to provide a TFT that can operate stably and includes silicon nanowires.
本发明的另一个优点是提供一种不干扰高效处理的包括硅纳米线的TFT。Another advantage of the present invention is to provide a TFT including silicon nanowires that does not interfere with efficient processing.
本发明的又一个优点是提供一种能够通过比现有技术简单的工序形成包括硅纳米线的TFT的制造包括硅纳米线的TFT的方法。Still another advantage of the present invention is to provide a method of manufacturing a TFT including silicon nanowires capable of forming a TFT including silicon nanowires through a simpler process than the prior art.
本发明的附加优点和特征将在后面的描述中得以阐明,通过以下描述,将使它们对于本领域普通技术人员在某种程度上显而易见,或者可通过实践本发明来认识它们。本发明的这些和其他优点可通过书面描述及其权利要求以及附图中具体指出的结构来实现和得到。Additional advantages and features of the invention will be set forth in the description which follows, and in part will become apparent to those skilled in the art from the description, or may be learned by practice of the invention. These and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
为了实现这些和其它优点,按照本发明的目的,作为具体和广义的描述,一种薄膜晶体管包括:位于基板上的硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;位于中间部分上的栅极;以及位于各侧部分上的源极和与源极分隔开的漏极,其中源极和漏极电连接到硅纳米线。To achieve these and other advantages, and in accordance with the purposes of the present invention, as specifically and broadly described, a thin film transistor includes: a silicon nanowire on a substrate, the silicon nanowire having a middle portion and two side portions of the middle portion; and a source on each side portion and a drain separated from the source, wherein the source and the drain are electrically connected to the silicon nanowire.
在本发明的另一个方面,一种用于平板显示器件的阵列基板包括:位于基板上的硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;位于中间部分上的栅极;位于各侧部分上的第一源极和与第一源极分隔开的第一漏极,第一源极和第一漏极分别电连接到硅纳米线;连接到第一源极的第二源极和连接到第一漏极的第二漏极;以及连接到第二漏极的像素电极。In another aspect of the present invention, an array substrate for a flat panel display device includes: a silicon nanowire on the substrate, the silicon nanowire has a middle part and two side parts of the middle part; a gate on the middle part; A first source on each side portion and a first drain separated from the first source, the first source and the first drain are respectively electrically connected to the silicon nanowire; the first drain connected to the first source two source electrodes and a second drain electrode connected to the first drain electrode; and a pixel electrode connected to the second drain electrode.
在本发明的又一个方面,一种薄膜晶体管包括:位于基板上的硅纳米线,其中硅纳米线具有中间部分和中间部分的两侧部分;位于中间部分上的栅绝缘层;位于栅绝缘层上的栅极;以及位于各侧部分上的源极和与源极分隔开的漏极,其中源极和漏极分别直接接触硅纳米线。In yet another aspect of the present invention, a thin film transistor includes: a silicon nanowire on a substrate, wherein the silicon nanowire has a middle part and two side parts of the middle part; a gate insulating layer on the middle part; a gate insulating layer on the and a source electrode on each side portion and a drain electrode separated from the source electrode, wherein the source electrode and the drain electrode directly contact the silicon nanowire respectively.
在本发明的再一个方面,一种用于平板显示器件的阵列基板包括:位于基板上的硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;位于中间部分上的栅绝缘层;位于栅绝缘层上的栅极;位于各侧部分上的第一源极和与第一源极分隔开的第一漏极,第一源极和第一漏极分别直接接触硅纳米线;连接到第一源极的第二源极和连接到第一漏极的第二漏极;以及连接到第二漏极的像素电极。In another aspect of the present invention, an array substrate for a flat panel display device includes: a silicon nanowire on the substrate, the silicon nanowire has a middle part and two side parts of the middle part; a gate insulating layer on the middle part ; a gate located on the gate insulating layer; a first source located on each side portion and a first drain separated from the first source, the first source and the first drain directly contacting the silicon nanowire respectively ; a second source connected to the first source and a second drain connected to the first drain; and a pixel electrode connected to the second drain.
在本发明的另一个方面,一种薄膜晶体管的制造方法包括:在基板上设置硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;在中间部分上形成栅极;以及在各侧部分上形成源极和与源极分隔开的漏极,源极和漏极分别电连接到硅纳米线。In another aspect of the present invention, a manufacturing method of a thin film transistor includes: disposing a silicon nanowire on a substrate, the silicon nanowire having a middle part and two side parts of the middle part; forming a gate on the middle part; A source and a drain separated from the source are formed on the side portion, and the source and the drain are respectively electrically connected to the silicon nanowire.
在本发明的又一个方面,一种用于平板显示器件的阵列基板的制造方法包括:在基板上设置硅纳米线,硅纳米线具有中间部分和中间部分的两侧部分;在中间部分上形成栅极;在各侧部分上形成第一源极和与第一源极分隔开的第一漏极,其中第一源极和第一漏极分别电连接到硅纳米线;形成连接到第一源极的第二源极和连接到第一漏极的第二漏极;以及形成连接到第二漏极的像素电极。In yet another aspect of the present invention, a method for manufacturing an array substrate for a flat panel display device includes: disposing silicon nanowires on the substrate, the silicon nanowires having a middle part and two side parts of the middle part; gate; forming a first source and a first drain separated from the first source on each side portion, wherein the first source and the first drain are respectively electrically connected to the silicon nanowire; forming a connection to the second a second source of a source and a second drain connected to the first drain; and a pixel electrode connected to the second drain is formed.
在本发明的又一个方面,一种薄膜晶体管的制造方法包括:在基板上涂敷包括硅纳米线的溶剂,硅纳米线具有中间部分和中间部分的两侧部分;从基本上去除除硅纳米线之外的溶剂;在中间部分上的硅纳米线上顺序形成栅绝缘层和栅极;以及在各侧部分上形成源极和与源极分隔开的漏极,源极和漏极分别直接接触硅纳米线。In yet another aspect of the present invention, a method for manufacturing a thin film transistor includes: coating a solvent comprising silicon nanowires on a substrate, the silicon nanowires having a middle part and two side parts of the middle part; Solvent outside the wire; a gate insulating layer and a gate are sequentially formed on the silicon nanowire on the middle part; and a source and a drain separated from the source are formed on each side part, and the source and the drain are respectively direct contact with silicon nanowires.
在本发明的再一个方面,一种用于平板显示器件的阵列基板的制造方法包括:在基板上涂敷包括硅纳米线的溶剂,硅纳米线具有中间部分和中间部分的两侧部分;从基板上去除除硅纳米线之外的溶剂;在中间部分上顺序形成栅绝缘层和栅极;在各侧部分上形成第一源极和与第一源极分隔开的第一漏极,第一源极和第一漏极直接接触硅纳米线;以及形成连接到第一源极的第二源极和连接到第一漏极的第二漏极;以及形成连接到第二漏极的像素电极。In yet another aspect of the present invention, a method for manufacturing an array substrate for a flat panel display device includes: coating a solvent comprising silicon nanowires on the substrate, the silicon nanowires having a middle part and two side parts of the middle part; removing solvents other than silicon nanowires from the substrate; sequentially forming a gate insulating layer and a gate on the middle portion; forming a first source and a first drain separated from the first source on each side portion, The first source and the first drain directly contact the silicon nanowire; and forming a second source connected to the first source and a second drain connected to the first drain; and forming a second drain connected to the second drain pixel electrodes.
应该理解,上面的概括性描述和下面的详细描述都是示意性和解释性的,意欲对本发明的权利要求提供进一步的解释。It is to be understood that both the foregoing general description and the following detailed description are schematic and explanatory and are intended to provide further explanation of the claims of the present invention.
附图说明Description of drawings
本申请所包括的附图用于提供对本发明的进一步理解,并且包括在该申请中并且作为本申请的一部分,示出了本发明的实施方式并且连同说明书一起用于解释本发明的原理。The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the principle of the invention.
附图中:In the attached picture:
图1示出了根据现有技术的LCD的结构的示意图;FIG. 1 shows a schematic diagram of the structure of an LCD according to the prior art;
图2示出了根据现有技术的反向交错型TFT的示意性截面图;Figure 2 shows a schematic cross-sectional view of an inverted staggered TFT according to the prior art;
图3A至图3E分别示出了根据现有技术制造工序的包括反向交错型TFT的阵列基板的示意性截面图;3A to 3E respectively show schematic cross-sectional views of an array substrate including reverse-staggered TFTs according to the manufacturing process of the prior art;
图4示出了根据现有技术的顶栅型TFT的示意性截面图;4 shows a schematic cross-sectional view of a top-gate TFT according to the prior art;
图5示出了根据现有技术的包括硅纳米线的TFT结构的示意性截面图;Figure 5 shows a schematic cross-sectional view of a TFT structure comprising silicon nanowires according to the prior art;
图6A至图6E示出了按照根据本发明第一实施方式的制造工序具有包括硅纳米线的TFT的阵列基板的示意性截面图;以及6A to 6E illustrate schematic cross-sectional views of an array substrate having TFTs including silicon nanowires according to a manufacturing process according to a first embodiment of the present invention; and
图7A至图7F示出了按照根据本发明第二实施方式的制造工序包括具有硅纳米线的TFT的阵列基板的示意性截面图。7A to 7F illustrate schematic cross-sectional views of an array substrate including TFTs having silicon nanowires according to a manufacturing process according to a second embodiment of the present invention.
具体实施方式Detailed ways
现在具体描述本发明的优选实施方式,它们的实施例示于附图中。无尽可能,所有附图采用相同的附图标记表示相同或类似部件。Preferred embodiments of the present invention will now be described in detail, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
根据本发明的第一实施方式包括作为有源层的硅纳米线,以及通过相同工序由与栅极相同的材料形成的源极和漏极。The first embodiment according to the present invention includes a silicon nanowire as an active layer, and a source and a drain formed of the same material as a gate through the same process.
图6A至图6E示出了按照根据本发明第一实施方式的制造工序的具有包括硅纳米线的TFT的阵列基板的示意性截面图。6A to 6E illustrate schematic cross-sectional views of an array substrate having TFTs including silicon nanowires according to a manufacturing process according to a first embodiment of the present invention.
在图6A中,硅纳米线102设置在基板100上。虽然未示出,例如,通过在半导体基板(未示出)上沉积催化剂并且通过使用包括硅的反应气使催化剂结晶来形成硅纳米线102。在半导体基板上沉积和结晶之后在基板100上喷射该硅纳米线102。另外,硅纳米线102具有如图6A所示的棒状。虽然未示出,硅纳米线102包括半导体材料的芯和包围芯的绝缘层,以在芯和绝缘层之间形成同轴结构。In FIG. 6A ,
例如,通过使半导体材料结晶来形成芯,并且通过使硅石和矾土之一结晶来形成绝缘层。因此,芯包括结晶硅。另外硅纳米线102可以由多条硅纳米线组成。For example, the core is formed by crystallizing a semiconductor material, and the insulating layer is formed by crystallizing one of silica and alumina. Therefore, the core comprises crystalline silicon. In addition, the
然后,通过在形成有硅纳米线102的基板100上涂敷例如苯并环丁烯(BCB)或丙烯酸树脂的有机绝缘材料来形成固定层104。固定层104用来将硅纳米线102固定在基板100上。Then, the fixed
在图6B中,通过蚀刻固定层104形成第一和第二接触孔106和108以暴露出硅纳米线102的两侧部分。形成第一和第二接触孔106和108可以包括去除硅纳米线102的绝缘层。In FIG. 6B , first and second contact holes 106 and 108 are formed by etching the fixed
根据具体情况,可以省略固定层的形成工序。Depending on circumstances, the step of forming the pinned layer may be omitted.
在图6C中,通过在具有在其上形成的固定层104的基板100上沉积例如铝(Al)、铝合金、铜、钨(W)、钼(Mo)、钛(Ti)、或铬(Cr)的导电金属材料形成第一源极110、第一漏极112和栅极114。在此,第一源极110和第一漏极112分别经由第一和第二接触孔106和108连接到硅纳米线102,并且栅极114设置在第一源极110和第一漏极112之间的间隔空间中。即,第一源极110、栅极114和第一漏极112彼此分隔开。In FIG. 6C, by depositing, for example, aluminum (Al), aluminum alloy, copper, tungsten (W), molybdenum (Mo), titanium (Ti), or chromium ( Cr) conductive metal material forms the
另外,硅化物层(未示出)可以形成在硅纳米线102和第一源极110之间以及硅纳米线102和第一漏极112之间的界面上。因此,硅化物层可以用作欧姆接触层,从而省略了形成欧姆接触层的附加步骤。In addition, a silicide layer (not shown) may be formed on interfaces between the
硅纳米线102、栅极114、第一源极110和第一漏极112构成TFT T。注意到第一源极110和第一漏极112是通过与栅极114相同的工序形成的,从而减少了TFT工序步骤的数目。The
在图6D中,通过在具有第一源极和第一漏极110和112以及栅极114的基板100上沉积例如氮化硅或氧化硅的无机绝缘材料形成栅绝缘层116。此外,通过蚀刻栅绝缘层116来形成第三和第四接触孔118和120以暴露出部分第一源极和第一漏极110和112。In FIG. 6D , a
然后,通过在具有第一源极110和第一漏极112的基板100上沉积和构图例如与第一源极110和第一漏极112相同材料的导电金属材料形成第二源极122和第二漏极124。在此,第二源极122经由第三接触孔118连接到第一源极110,并且第二漏极124经由第四接触孔120连接到第一漏极112。Then, the
虽然未示出,可以在形成第二源极122和第二漏极124期间形成与第二源极122成为一体的数据线。Although not shown, a data line integrated with the
在图6E中,在具有第二源极122和第二漏极124的基板100上通过沉积和构图例如氮化硅或氧化硅的无机材料或者通过涂敷和构图例如苯并环丁烯(BCB)或丙烯酸树脂的有机材料形成钝化层126。In FIG. 6E , on the
然后,通过蚀刻钝化层126形成漏接触孔128以暴露出部分第二漏极124。Then, a
通过在具有钝化层126的基板100的整个表面上沉积例如氧化铟锡(ITO)或氧化铟锌(IZO)的透明导电材料形成像素电极130。在此,像素电极130经由漏接触孔128连接到第二漏极124。The
通过上述工序,具有由硅纳米线102制成并且用作开关元件或者驱动元件的TFT T的阵列基板。Through the above-described processes, an array substrate having TFTs made of
第二实施方式的特征是在基板上通过喷射来形成硅纳米线。The second embodiment is characterized in that silicon nanowires are formed on the substrate by sputtering.
图7A至图7F示出了按照根据本发明第二实施方式的制造工序包括具有硅纳米线的TFT的阵列基板的示意性截面图。7A to 7F illustrate schematic cross-sectional views of an array substrate including TFTs having silicon nanowires according to a manufacturing process according to a second embodiment of the present invention.
在图7A中,硅纳米线202设置在基板200上,例如,制备具有硅纳米线202和表面活性剂(未示出)的溶剂201,并且可以通过在基板200上喷射来涂敷溶剂201。例如,在制备溶剂201之前可以通过在半导体基板(未示出)上沉积具有纳米级尺寸的催化剂以及通过使用包括硅的反应气使催化剂结晶来形成硅纳米线202。In FIG. 7A ,
实质上,虽然未示出,硅纳米线202包括芯和包围芯的绝缘层,从而在芯和绝缘层之间形成同轴结构。另外,硅纳米线202具有棒状。此外,硅纳米线202由多条硅纳米线组成。Essentially, although not shown, the
在图7B中,通过图7A的步骤,通过在低于大约100摄氏度的温度下加热从除基板200上去除硅纳米线202之外的残留溶剂(未示出)。在此,可以对基板200的整个表面进行加热步骤。在此步骤之后,硅纳米线202沿与基板202的表面平行的方向设置。In FIG. 7B , through the steps of FIG. 7A , residual solvent (not shown) other than the
在图7C中,固定层204、栅绝缘层206和栅极208顺序沉积在硅纳米线202的中间部分。In FIG. 7C , a fixed
例如,固定层204和栅绝缘层206被同时沉积并且通过相同工序被构图。在此,可以通过对固定层204和栅绝缘层206进行构图或通过在对栅极208构图之后将栅极208用作蚀刻阻止层来去除硅纳米线202中包围结晶硅的绝缘层。For example, the fixed
例如,固定层204由例如苯并环丁烯(BCB)或丙烯酸树脂的有机绝缘材料形成并用来固定硅纳米线202。For example, the
然而,根据具体情况可以省略固定层204的形成工序。However, the forming process of the fixed
在图7D中,通过在形成有栅极208的基板200上沉积和构图例如铝(Al)、铝合金、铜、钨(W)、钼(Mo)、钛(Ti)、或铬(Cr)的导电金属材料形成第一源极210和第一漏极212。在此,第一源极210和第一漏极212通过固定层204、栅绝缘层206和栅极208而彼此分隔开。在此,第一源极210和第一漏极212直接覆盖暴露出的硅纳米线202,从而直接连接到部分硅纳米线202。In FIG. 7D, by depositing and patterning such as aluminum (Al), aluminum alloy, copper, tungsten (W), molybdenum (Mo), titanium (Ti), or chromium (Cr) on the
另外,虽然未示出,在硅纳米线202和第一源极210之间的界面上以及硅纳米线202和第一漏极212之间的界面上可以形成硅化物层。硅化物层可以用作关于第一源极210和第一漏极212的欧姆接触层,因此,附加的欧姆接触层是不必要的。In addition, although not shown, a silicide layer may be formed on the interface between the
使用上述工序,硅纳米线202、栅极208、第一源极210和第一漏极212构成TFT T。因此,因为第一源极210和第一漏极212是通过与栅极208相同的工序形成的,所以可以减少TFT T的处理时间和制造成本。Using the above process, the
在图7E中,通过在形成有TFT T的基板200上沉积和构图例如氮化硅(SiNx)或氧化硅(SiOx)的无机绝缘材料形成层间绝缘膜214。通过该步骤,层间绝缘膜214具有分别暴露出部分第一源极210和第一漏极212的第一和第二接触孔216和218。In FIG. 7E, an interlayer insulating film 214 is formed by depositing and patterning an inorganic insulating material such as silicon nitride (SiNx) or silicon oxide (SiOx) on the TFT T-formed
然后,通过在形成有层间绝缘膜214的基板200上沉积和构图例如与第一源极210和第一漏极212相同材料的导电金属材料形成第二源极220和第二漏极222。在此,第二源极220经由第一接触孔216连接到第一源极210,并且第二漏极222经由第二接触孔218连接到第一漏极216。Then, the second source 220 and the second drain 222 are formed by depositing and patterning, for example, a conductive metal material of the same material as the first source 210 and the first drain 212 on the
在图7F中,在形成有第二源极220和第二漏极222的基板100上通过沉积例如氮化硅(SiNx)或氧化硅(SiOx)的无机绝缘材料或通过涂敷例如苯并环丁烯(BCB)或丙烯酸树脂的有机绝缘材料形成钝化层224。在此,对钝化层224构图以具有暴露出部分第二漏极222的漏接触孔226。In FIG. 7F , on the
然后,通过在钝化层224上沉积和构图例如氧化铟锡(ITO)或氧化铟锌(IZO)的透明导电材料形成像素电极228。在此,像素电极228经由漏接触孔226连接到第二漏极222。Then, the pixel electrode 228 is formed by depositing and patterning a transparent conductive material such as indium tin oxide (ITO) or indium zinc oxide (IZO) on the passivation layer 224 . Here, the pixel electrode 228 is connected to the second drain electrode 222 via the drain contact hole 226 .
通过上述工序,可以制造根据第二实施方式的包括具有硅纳米线的TFT的阵列基板。Through the above-described processes, an array substrate including TFTs having silicon nanowires according to the second embodiment can be manufactured.
根据本发明的TFT的特征是利用硅纳米线代替半导体层并且通过固定层来固定和加强硅纳米线,从而稳定TFT的工作。The TFT according to the present invention is characterized in that silicon nanowires are used instead of a semiconductor layer and the silicon nanowires are fixed and reinforced by a fixing layer, thereby stabilizing the operation of the TFT.
因此,与阵列元件独立地形成TFT,因此,源极、漏极和栅极通过相同的工序由相同的材料形成。因此,可以通过比现有技术简单的工序减少TFT的处理时间和工序成本。Therefore, the TFT is formed independently from the array element, and therefore, the source, the drain, and the gate are formed of the same material through the same process. Therefore, it is possible to reduce the processing time and process cost of the TFT through a simpler process than the related art.
很明显,本领域技术人员可在不背离本发明精神或范围的基础上对本发明做出修改和变化。因此,本发明意欲覆盖落入本发明权利要求及其等效范围内的各种修改和变化。It is obvious that those skilled in the art can make modifications and changes to the present invention without departing from the spirit or scope of the present invention. Thus, the present invention is intended to cover various modifications and changes that come within the scope of the claims of the present invention and their equivalents.
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| KR1020050029120A KR101145146B1 (en) | 2005-04-07 | 2005-04-07 | TFT and method of fabricating of the same |
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| US (3) | US7704806B2 (en) |
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| Publication number | Publication date |
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| US8426869B2 (en) | 2013-04-23 |
| JP4580890B2 (en) | 2010-11-17 |
| CN100472813C (en) | 2009-03-25 |
| US20130228750A1 (en) | 2013-09-05 |
| US7704806B2 (en) | 2010-04-27 |
| KR20060107107A (en) | 2006-10-13 |
| US20060226424A1 (en) | 2006-10-12 |
| KR101145146B1 (en) | 2012-05-14 |
| JP2006295176A (en) | 2006-10-26 |
| US8610128B2 (en) | 2013-12-17 |
| US20100163850A1 (en) | 2010-07-01 |
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