CN1171188C - Thin film transistor flat display and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种薄膜晶体管平面显示器的制作方法与其相对应的结构。The invention relates to a manufacturing method of a thin film transistor plane display and its corresponding structure.
背景技术Background technique
薄膜晶体管平面显示器,特别是薄膜晶体管液晶显示器(thin filmtransistor display,以下简称TFT-LCD),主要是利用成矩阵状排列的薄膜晶体管,配合适当的电容、转接垫等电子元件来驱动液晶像素,以产生丰富亮丽的图形。由于TFT-LCD具有外型轻薄、耗电量少以及无辐射污染等特性,因此被广泛地应用在笔记本电脑(notebook)、个人数字助理(PDA)等便携式信息产品上,甚至已有逐渐取代传统台式电脑的CRT监视器的趋势。Thin film transistor flat panel displays, especially thin film transistor liquid crystal displays (thin film transistor display, hereinafter referred to as TFT-LCD), mainly use thin film transistors arranged in a matrix to drive liquid crystal pixels with appropriate capacitors, adapter pads and other electronic components. To produce rich and bright graphics. Because TFT-LCD has the characteristics of light and thin appearance, low power consumption and no radiation pollution, it is widely used in portable information products such as notebook computers (notebooks) and personal digital assistants (PDAs), and has even gradually replaced traditional LCDs. The trend of CRT monitors for desktop computers.
请参考图1A至图1H,图1A至图1H为现有薄膜晶体管液晶显示器10的晶体管(transistor)的制作工艺示意图。现有TFT-LCD 10的晶体管是制作在一玻璃基板(glass substrate)12的表面上。如图1A所示,现有TFT-LCD 10的制作工艺首先在玻璃基板12的表面上全面沉积一铝金属层14以及一覆盖层(cap layer)16,接着进行一第一黄光暨蚀刻制作工艺(photo-etching-process,PEP),在玻璃基板12表面形成铝金属层14与覆盖层16的图案(pattern),以做为一栅极电极。Please refer to FIG. 1A to FIG. 1H . FIG. 1A to FIG. 1H are schematic diagrams of the manufacturing process of a transistor (transistor) of a conventional thin film transistor
随后如图1B所示,在玻璃基板12上依序全面沉积一绝缘层18、一非晶硅(amorphous silicon)层20以及一掺杂非晶硅(doped amorphous silicon)层22。如图1C所示,然后进行一第二黄光暨蚀刻制作工艺(PEP),去除一晶体管区24之外的掺杂非晶硅层22与非晶硅层20,使晶体管区24之外的绝缘层18暴露出来。如图1D所示,在完成第二黄光暨蚀刻制作工艺之后,接着在玻璃基板12表面上全面沉积一金属层26。随后如图1E所示,进行一第三黄光暨蚀刻制作工艺,以定义金属层26的图形。接着以金属层26为掩模(hard mask),向下蚀刻掺杂非晶硅层22,残余的掺杂非晶硅层22与金属层26分别用来做为一源极导电层28以及一漏极导电层30。Subsequently, as shown in FIG. 1B , an
如图1F所示,在第三黄光暨蚀刻制作工艺之后,在玻璃基板12的表面上全面沉积一保护层32。如图1G所示,接着进行一第四黄光暨蚀刻制作工艺,以定义保护层32的图形,并在漏极导电层30的表面上形成一漏极开口34。随后在玻璃基板12的表面上再全面沉积一氧化铟锡(indium tinoxide,ITO)层32,ITO层32并填入漏极开口34之内。As shown in FIG. 1F , after the third photolithography and etching process, a
最后,如图1H所示,进行一第五黄光暨蚀刻制作工艺,以形成ITO层36的图案,使漏极导电层30与一显示区域(未显示)电导通。TFT-LCD 10即利用晶体管来控制显示区域的明亮。Finally, as shown in FIG. 1H , a fifth photolithography and etching process is performed to form a pattern of the ITO layer 36 to electrically conduct the drain
现有TFT-LCD 10的制作方法需要多达五道的黄光暨蚀刻制作工艺,才形成做为开关元件的晶体管,此举不仅增加制作工艺的成本与时间,并使得TFT-LCD 10的制作工艺良率难以进一步提高。此外,TFT-LCD尚包括有许多其他的电子元件,为了节省成本并降低制作工艺的复杂程度,必须将相关的电子元件整合在单一的制作工艺中,才得以与廉价的CRT监视器相抗衡,加速取代CRT监视器的市场。The current manufacturing method of TFT-
发明内容Contents of the invention
本发明的目的在于提供一种薄膜晶体管平面显示器的制作方法,其可以在不改变制作工艺参数的前提下,制造多种不同的电容,并且降低晶体管与电容的电阻值。The purpose of the present invention is to provide a method for manufacturing a thin film transistor flat panel display, which can manufacture a variety of different capacitors and reduce the resistance values of transistors and capacitors without changing the manufacturing process parameters.
本发明的目的是这样实现的,即提供一种薄膜晶体管平面显示器的制作方法,该显示器制作于一基板(substrate)上,该基板包括一第一部分与一第二部分,该第一部分包括有一晶体管(transistor)区,用来形成一晶体管,该第二部分包括有一连接垫(pad)区,用来形成一连接垫,该制作方法包括有下列步骤:(a)在该基板表面上沉积一第一金属层;(b)定义该第一金属层的图案,用以于该晶体管区形成一栅极电极,且在该连接垫区形成一垫电极;(c)在该基板上形成一第一绝缘层,并定义该第一绝缘层的图案,在该连接垫区形成一连接垫开口,使该垫电极暴露出来;(d)在该第一绝缘层上依序沉积一第二绝缘层、一半导体层、一掺杂硅(doped silicon)导电层以及一第二金属层;(e)在该晶体管区内定义一通道区,同时去除该通道内以及该晶体管区外的第二金属层与该掺杂硅导电层,如此使在该晶体管区内残留的第二金属层形成一源极金属层与一漏极金属层,且该源极金属层与该漏极金属层被该通道区所间隔,并使该半导体层暴露于该晶体管区外;(f)在该基板上全面沉积一保护层(passivation layer);以及(g)定义该保护层的图案,去除该第一部分外的保护层,如此使该半导体层暴露于该第一部分以外的区域,接着,以该保护层为蚀刻遮罩,去除未被该保护层遮蔽的半导体层与该第二绝缘层,如此使该第一绝缘层暴露于该第一部分外的区域,且使该垫电极暴露于该连接垫开口中。The object of the present invention is achieved by providing a manufacturing method of a thin film transistor flat panel display, the display is manufactured on a substrate (substrate), the substrate includes a first part and a second part, the first part includes a transistor (transistor) region, used to form a transistor, the second part includes a connection pad (pad) region, used to form a connection pad, the manufacturing method includes the following steps: (a) depositing a first on the surface of the substrate a metal layer; (b) defining the pattern of the first metal layer for forming a gate electrode in the transistor region, and forming a pad electrode in the connection pad region; (c) forming a first on the substrate insulating layer, and define the pattern of the first insulating layer, and form a connection pad opening in the connection pad region, so that the pad electrode is exposed; (d) sequentially depositing a second insulating layer, A semiconductor layer, a doped silicon (doped silicon) conductive layer and a second metal layer; (e) defining a channel region in the transistor region, while removing the second metal layer and the second metal layer in the channel and outside the transistor region The doped silicon conductive layer is such that the remaining second metal layer in the transistor region forms a source metal layer and a drain metal layer, and the source metal layer and the drain metal layer are separated by the channel region (f) depositing a passivation layer (passivation layer) on the entire surface of the substrate; and (g) defining a pattern of the passivation layer and removing the passivation layer outside the first portion , so that the semiconductor layer is exposed to the area other than the first part, and then, using the protective layer as an etching mask, remove the semiconductor layer and the second insulating layer not covered by the protective layer, so that the first insulating layer A region exposed outside the first portion, and the pad electrode is exposed in the connection pad opening.
优选的是,该基板上还包括一电容区,用于形成一电容,该制作方法还包括以下步骤:在步骤(b)定义该第一金属层的图案时,在该电容区还形成一电容下电极;在(g)步骤定义该保护层图案时,在该源极金属层上还定义一源极开口,在该漏极金属层上还定义一漏极开口,去除该源极开口与该漏极开口内的保护层,如此使晶体管区的源极金属层与该漏极金属层暴露出来,且该第一绝缘层也暴露于该电容区中;(h)在该基板上形成一透明导电层,该透明导电层覆盖该电容区域,且填入该源极开口、该漏极开口与该连接垫开口内;以及(i)定义该透明导电层的图案,使该透明导电层间隔成彼此电隔绝的一源极区块,一漏极区块与一连接垫区块,其中该源极区块经由该源极开口与该源极金属层电导通,该漏极区块经由该漏极开口与该漏极金属层电导通,该连接垫区块经由该连接垫开口与该垫电极电导通,且该透明导电层在电容区域形成一电容上电极。Preferably, the substrate further includes a capacitor region for forming a capacitor, and the manufacturing method further includes the following steps: when defining the pattern of the first metal layer in step (b), forming a capacitor in the capacitor region lower electrode; when defining the protective layer pattern in step (g), define a source opening on the source metal layer, define a drain opening on the drain metal layer, remove the source opening and the The protection layer in the drain opening, so that the source metal layer and the drain metal layer of the transistor region are exposed, and the first insulating layer is also exposed in the capacitor region; (h) forming a transparent layer on the substrate a conductive layer, the transparent conductive layer covers the capacitance area, and fills in the source opening, the drain opening and the connection pad opening; and (i) defines a pattern of the transparent conductive layer, so that the transparent conductive layer is spaced apart by A source block, a drain block and a connection pad block electrically isolated from each other, wherein the source block is electrically connected to the source metal layer through the source opening, and the drain block is electrically connected to the source metal layer through the drain The electrode opening is electrically connected to the drain metal layer, the connection pad block is electrically connected to the pad electrode through the connection pad opening, and the transparent conductive layer forms a capacitor upper electrode in the capacitor area.
本发明还提供一种薄膜晶体管平面显示器的制作方法,该显示器制作于一基板(substrate)上,该基板包括一第一部分、一第二部分以及一第三部分,该第一部分包括有一晶体管(transistor)区,用来形成一晶体管,该第二部分包括有一连接垫(pad)区,用来形成一连接垫,该第三部分包括有一电容(capacitor)区,用来形成一电容,该制作方法包括有下列步骤:(a)在该基板表面上沉积一第一金属层;(b)定义该第一金属层的图案,用以于该晶体管区形成一栅极电极,在该电容区形成一电容下电极,且在该连接垫区形成一垫电极;(c)在该基板上形成一第一绝缘层,并定义该第一绝缘层的图案,在该连接垫区形成一连接垫开口,使该垫电极暴露出来;(d)在该第一绝缘层上依序沉积一第二绝缘层、一半导体层、一掺杂硅(doped silicon)导电层以及一第二金属层;(e)在该晶体管区内定义一通道区,同时去除(1)该通道内,以及(2)该晶体管区与该电容区外的第二金属层与该掺杂硅导电层,如此使在该晶体管区内残留的该第二金属层形成一源极金属层与一漏极金属层,且该源极金属层与该漏极金属层被该通道区所间隔,使在该电容区内残留的第二金属层形成一电容上电极,并使该半导体层暴露于该晶体管区与该电容区外;(f)在该基板上全面沉积一保护层(passivation layer),使其覆盖该晶体管区,该电容区与该连接垫区,且该保护层会填入该通道区内;以及(g)定义该保护层的图案,先在该源极金属层上定义一源极开口,在该漏极金属层上定义一漏极开口,在该电容区中定义一电容开口,同时去除(1)该第一部分与该第三部分以外的保护层及(2)该源极开口内、该漏极开口内、与该电容开口内的保护层,如此使(1)该半导体层暴露于该第一部分与该第三部分以外的区域,(2)该源极金属层暴露于该源极开口,该漏极金属层暴露于该漏极开口,该电容上电极暴露于该电容开口;(h)以该保护层为蚀刻遮罩,同时去除未被该保护层遮蔽的半导体层与该第二绝缘层,如此使(1)该第一绝缘层暴露于该第一部分与该第三部分以外的区域,(2)使该垫电极暴露于该连接垫开口中;(i)在该基板上全面形成一透明导电层,该透明导电层并填入该源极开口、该漏极开口、该电容开口与该连接垫开口内;以及(j)定义该透明导电层的图案,使该透明导电层间隔成彼此电隔绝的一源极区块,一漏极区块与一连接垫区块,其中该源极区块经由该源极开口与该源极金属层电导通,该漏极区块经由该漏极开口与该漏极金属层电导通,该连接垫区块经由该连接垫开口与该垫电极电导通,且该透明导电层与该电容上电极电导通。The present invention also provides a manufacturing method of a thin film transistor flat panel display, the display is manufactured on a substrate (substrate), the substrate includes a first part, a second part and a third part, the first part includes a transistor (transistor ) area for forming a transistor, the second part includes a connection pad (pad) area for forming a connection pad, the third part includes a capacitor (capacitor) area for forming a capacitor, the manufacturing method The method comprises the following steps: (a) depositing a first metal layer on the surface of the substrate; (b) defining a pattern of the first metal layer for forming a gate electrode in the transistor region and forming a gate electrode in the capacitor region Capacitor lower electrode, and form a pad electrode in the connection pad area; (c) form a first insulating layer on the substrate, and define the pattern of the first insulating layer, and form a connection pad opening in the connection pad area, exposing the pad electrode; (d) sequentially depositing a second insulating layer, a semiconductor layer, a doped silicon (doped silicon) conductive layer and a second metal layer on the first insulating layer; (e) Define a channel area in the transistor area, and remove (1) the channel area, and (2) the second metal layer and the doped silicon conductive layer outside the transistor area and the capacitor area, so that in the transistor area The remaining second metal layer forms a source metal layer and a drain metal layer, and the source metal layer and the drain metal layer are separated by the channel region, so that the remaining second metal layer in the capacitance region The metal layer forms a capacitor upper electrode, and the semiconductor layer is exposed outside the transistor region and the capacitor region; (f) depositing a passivation layer on the substrate so as to cover the transistor region, and the capacitor area and the connection pad area, and the protection layer will be filled in the channel area; and (g) define the pattern of the protection layer, first define a source opening on the source metal layer, and define a source opening on the drain metal layer A drain opening is defined above, a capacitor opening is defined in the capacitor region, and (1) the protective layer outside the first part and the third part and (2) inside the source opening, inside the drain opening, and the protective layer in the capacitor opening, so that (1) the semiconductor layer is exposed to areas other than the first portion and the third portion, (2) the source metal layer is exposed to the source opening, and the drain metal layer layer is exposed to the drain opening, and the capacitor upper electrode is exposed to the capacitor opening; (h) using the protective layer as an etching mask, simultaneously removing the semiconductor layer and the second insulating layer not covered by the protective layer, so that (1) the first insulating layer is exposed to areas other than the first part and the third part, (2) the pad electrode is exposed in the connection pad opening; (i) a transparent conductive layer is formed on the entire surface of the substrate , the transparent conductive layer is filled into the source opening, the drain opening, the capacitor opening and the connection pad opening; and (j) defining the pattern of the transparent conductive layer, so that the transparent conductive layer is spaced to be electrically isolated from each other A source block, a drain block and a connection pad block, wherein the source block is electrically connected to the source metal layer through the source opening, and the drain block is connected to the source metal layer through the drain opening The drain metal layer is electrically connected, the connection pad block is electrically connected to the pad electrode through the connection pad opening, and the transparent conductive layer is electrically connected to the capacitor upper electrode.
优选的是,该方法还包括以下步骤:在步骤(c)中定义该第一绝缘层时,在该电容区形成一电容绝缘层开口,使该电容下电极暴露出来;以及在步骤(d)中,该第二绝缘层会填入该电容绝缘层开口中。Preferably, the method further includes the following steps: when defining the first insulating layer in step (c), forming an opening in the capacitor insulating layer in the capacitor region to expose the lower electrode of the capacitor; and in step (d) , the second insulating layer will fill the opening of the capacitive insulating layer.
本发明还提供一种薄膜晶体管平面显示器,其包括:一基板;一薄膜晶体管,该薄膜晶体管包括:一栅极电极形成在该基板上;一晶体管绝缘层以及一晶体管半导体层依序形成在该栅极电极上;一第一掺杂硅层与一第二掺杂硅层形成在该晶体管半导体层上,该第一与该第二掺杂硅层之间间隔一通道区;一源极导电层形成在该第一掺杂硅层上;一漏极导电层形成在该第二掺杂硅层上;以及一晶体管保护层覆盖该通道区、该源极导电层、与该漏极导电层;一栅极接点,该栅极接点包括:一垫电极形成在该基板上,该垫电极与该栅极电极电导通;一连接垫绝缘层环绕形成在该垫电极边界上以形成一连接垫开口;该连接垫开口贯穿该连接垫绝缘层,以露出该垫电极;其中,该晶体管绝缘层侧壁与该晶体管半导体层侧壁实质上是切齐的,该源极导电层侧壁与该第一掺杂硅层侧壁实质上是切齐的。The present invention also provides a thin film transistor flat panel display, which includes: a substrate; a thin film transistor, the thin film transistor includes: a gate electrode is formed on the substrate; a transistor insulating layer and a transistor semiconductor layer are sequentially formed on the substrate On the gate electrode; a first doped silicon layer and a second doped silicon layer are formed on the semiconductor layer of the transistor, and a channel region is separated between the first and the second doped silicon layer; a source conductive layer is formed on the first doped silicon layer; a drain conductive layer is formed on the second doped silicon layer; and a transistor protection layer covers the channel region, the source conductive layer, and the drain conductive layer ; a gate contact, the gate contact includes: a pad electrode formed on the substrate, the pad electrode is electrically connected to the gate electrode; a connection pad insulating layer is formed around the border of the pad electrode to form a connection pad an opening; the connection pad opening penetrates the connection pad insulating layer to expose the pad electrode; wherein, the side wall of the transistor insulating layer is substantially aligned with the side wall of the transistor semiconductor layer, and the side wall of the source conductive layer is aligned with the side wall of the transistor semiconductor layer. The sidewalls of the first doped silicon layer are substantially flush.
优选的是,该源极导电层侧壁与该晶体管绝缘层侧壁具有一间距。Preferably, there is a distance between the sidewall of the source conductive layer and the sidewall of the transistor insulating layer.
优选的是,该保护层在该源极导电层上具有一源极开口,在该漏极导电层上具有一漏极开口,且该薄膜晶体管液晶显示器还包括:一透明源极导电层区块经由该源极开口与该源极导电层电导通;一透明漏极导电层区块经由该漏极开口与该漏极导电层电导通;以及一透明连接垫导电层区块经由该连接垫开口与该垫电极电导通。Preferably, the protective layer has a source opening on the source conductive layer and a drain opening on the drain conductive layer, and the thin film transistor liquid crystal display further includes: a transparent source conductive layer block electrically conducting with the source conductive layer through the source opening; a transparent drain conducting layer block electrically conducting with the drain conducting layer through the drain opening; and a transparent connecting pad conducting layer block passing through the connecting pad opening is in electrical conduction with the pad electrode.
优选的是,该薄膜晶体管平面显示器还包括一电容,该电容包括:一电容下电极,与该栅极电极组成相同;一第一绝缘层,覆盖该电容下电极;以及一透明导电层覆盖该第一绝缘层。另一种方案是,该薄膜晶体管平面显示器还包括一电容,该电容依序包括:一电容下电极,与该栅极电极组成相同;一第一绝缘层,覆盖该电容下电极;一第二绝缘层与一半导体层,形成在该第一绝缘层上;一掺杂硅层、一电容上电极、与一电容保护层,形成在该半导体层上,该电容保护层具有一电容开口,使该电容上电极暴露于该电容开口中;以及一透明导电层,覆盖该第一电容保护层,该透明导电层填入该电容开口,并与该电容上电极电连接。Preferably, the thin film transistor flat-panel display further includes a capacitor, and the capacitor includes: a lower electrode of the capacitor, which has the same composition as the gate electrode; a first insulating layer, covering the lower electrode of the capacitor; and a transparent conductive layer covering the lower electrode of the capacitor. first insulating layer. Another solution is that the thin film transistor flat panel display further includes a capacitor, and the capacitor includes in sequence: a lower electrode of the capacitor, which has the same composition as the gate electrode; a first insulating layer, covering the lower electrode of the capacitor; a second An insulating layer and a semiconductor layer are formed on the first insulating layer; a doped silicon layer, a capacitor upper electrode, and a capacitor protection layer are formed on the semiconductor layer, and the capacitor protection layer has a capacitor opening, so that The capacitor upper electrode is exposed in the capacitor opening; and a transparent conductive layer covers the first capacitor protection layer, the transparent conductive layer fills the capacitor opening and is electrically connected with the capacitor upper electrode.
优选的是,该电容的第一绝缘层上具有一第一绝缘层开口,使电容下电极暴露出来,且该第二绝缘层会填入该第一绝缘层开口中。Preferably, the first insulating layer of the capacitor has an opening of the first insulating layer, exposing the lower electrode of the capacitor, and the second insulating layer will fill the opening of the first insulating layer.
本发明还提供一种薄膜晶体管平面显示器(thin film transistor display)的制作方法,该显示器制作在一基板(substrate)上,该基板上包括一第一部分与一第二部分,该第一部分包括一晶体管(transistor)区,用来形成一晶体管,该第二部分包括一连接垫(pad)区,用来形成一连接垫,该制作方法包括有下列步骤:(a)在该基板表面上沉积一第一金属层;(b)定义该第一金属层的图案,用以在该晶体管区形成一栅极电极,且在该连接垫区形成一垫电极;(c)在该基板上依序沉积一绝缘层、一半导体层、一掺杂硅(doped silicon)导电层以及一第二金属层;(d)在该晶体管区内定义一通道区,同时去除(1)该第一部分中该通道区内与该晶体管区外及(2)该第二部分的第二金属层与该掺杂硅导电层,如此使在该晶体管区内残留的第二金属层形成一源极金属层与一漏极金属层,且该源极金属层与该漏极金属层被该通道区所间隔,并使该半导体层暴露于该晶体管区外;(e)在该基板上全面沉积一保护层(passivation layer),使其覆盖该晶体管区与该连接垫区,且该保护层会填入该通道区内;以及(f)定义该保护层的图案,先在该连接垫区中定义一连接垫开口,同时去除(1)该第一部分以外与(2)该第二部分以外及该连接垫开口内的保护层,如此使半导体层暴露于(1)该第一部分以外区域及(2)该第二部分以外区域与该连接垫开口内;(g)以该保护层为蚀刻遮罩,同时去除未被该保护层遮蔽的(1)该第一部分以外及(2)该第二部分以外与该连接垫开口内的半导体层与该绝缘层,如此使(1)该基板暴露于该第一部分中以及该第二部分以外的区域,(2)并使该垫电极暴露在该连接垫开口中。The present invention also provides a manufacturing method of a thin film transistor display (thin film transistor display), the display is manufactured on a substrate (substrate), the substrate includes a first part and a second part, the first part includes a transistor (transistor) region, used to form a transistor, the second part includes a connection pad (pad) region, used to form a connection pad, the manufacturing method includes the following steps: (a) depositing a first on the surface of the substrate a metal layer; (b) defining the pattern of the first metal layer to form a gate electrode in the transistor region and a pad electrode in the connection pad region; (c) sequentially depositing a insulating layer, a semiconductor layer, a doped silicon (doped silicon) conductive layer, and a second metal layer; (d) defining a channel region in the transistor region, while removing (1) the channel region in the first part and (2) the second metal layer and the doped silicon conductive layer outside the transistor region, so that the remaining second metal layer in the transistor region forms a source metal layer and a drain metal layer layer, and the source metal layer and the drain metal layer are separated by the channel region, and the semiconductor layer is exposed outside the transistor region; (e) depositing a passivation layer on the substrate, make it cover the transistor region and the connection pad region, and the protection layer will fill in the channel region; and (f) define the pattern of the protection layer, first define a connection pad opening in the connection pad region, and remove (1) a protective layer outside the first portion and (2) outside the second portion and within the connection pad opening, such that the semiconductor layer is exposed to (1) the area outside the first portion and (2) the area outside the second portion and the connection pad opening; (g) using the protective layer as an etching mask, simultaneously remove (1) the first part and (2) the second part and the connection pad opening that are not covered by the protective layer The semiconductor layer and the insulating layer, so that (1) the substrate is exposed in the first part and the area outside the second part, and (2) the pad electrode is exposed in the connection pad opening.
优选的是,该方法还包括以下步骤:在(f)步骤定义该保护层图案时,在该源极金属层上还定义一源极开口,在该漏极金属层上还定义一漏极开口,去除该源极开口与该漏极开口内的保护层,如此使晶体管区的源极金属层与该漏极金属层暴露出来;(h)在该基板上形成一透明导电层,使该透明导电层填入该源极开口、该漏极开口与该连接垫开口内;以及(i)定义该透明导电层的图案,使该透明导电层间隔成彼此电隔绝的一源极区块,一漏极区块与一连接垫区块,其中该源极区块经由该源极开口与该源极金属层电导通,该漏极区块经由该漏极开口与该漏极金属层电导通,该连接垫区块经由该连接垫开口与该垫电极电导通。Preferably, the method further includes the following steps: when defining the protective layer pattern in step (f), defining a source opening on the source metal layer, and defining a drain opening on the drain metal layer , removing the protective layer in the source opening and the drain opening, so that the source metal layer and the drain metal layer of the transistor region are exposed; (h) forming a transparent conductive layer on the substrate to make the transparent a conductive layer filling the source opening, the drain opening and the connection pad opening; and (i) defining a pattern of the transparent conductive layer such that the transparent conductive layer is spaced into a source region electrically isolated from each other, a a drain block and a connection pad block, wherein the source block is electrically connected to the source metal layer through the source opening, and the drain block is electrically connected to the drain metal layer through the drain opening, The connection pad block is electrically connected to the pad electrode through the connection pad opening.
优选的是,该基板上还包括一第三部分,该第三部分包括有一电容区,用于形成一电容,该制作方法更包括以下步骤:在步骤(b)定义该第一金属层的图案时,在该电容区更形成一电容下电极;在步骤(c)时也于该电容区形成该绝缘层、该半导体层、该掺杂硅导电层、与该第二金属层;在步骤(d)中同时去除该第三部分中不覆盖该电容下电极的第二金属层与该掺杂硅导电层,使该电容区以外的半导体层暴露出来,且该电容区内残留的第二金属层形成一电容上电极;在(f)步骤定义该保护层图案时,在该电容区中形成一电容开口,使该电容上电极暴露出来;以及在(h)步骤中,该透明导电层也填入该电容开口中,且与该电容上电极电导通。Preferably, the substrate further includes a third portion, the third portion includes a capacitor area for forming a capacitor, and the manufacturing method further includes the following steps: defining the pattern of the first metal layer in step (b) When, a capacitor lower electrode is further formed in the capacitor region; in step (c), the insulating layer, the semiconductor layer, the doped silicon conductive layer, and the second metal layer are also formed in the capacitor region; in step (c) In d), the second metal layer and the doped silicon conductive layer in the third part that do not cover the lower electrode of the capacitor are removed at the same time, so that the semiconductor layer outside the capacitor region is exposed, and the second metal remaining in the capacitor region layer to form a capacitor upper electrode; when (f) step defines the protective layer pattern, a capacitor opening is formed in the capacitor region, so that the capacitor upper electrode is exposed; and in (h) step, the transparent conductive layer is also It is filled into the opening of the capacitor and is electrically connected to the upper electrode of the capacitor.
优选该TFT-LCD为一平面旋转型TFT-LCD。Preferably, the TFT-LCD is a planar rotation TFT-LCD.
优选该半导体层为一非晶硅层或一多晶硅。Preferably, the semiconductor layer is an amorphous silicon layer or a polysilicon layer.
本发明还提供一种薄膜晶体管平面显示器,其包括:一基板;一薄膜晶体管,该薄膜晶体管包括:一栅极电极形成在该基板上;一晶体管绝缘层以及一晶体管半导体层依序形成在该栅极电极上;一第一掺杂硅层与一第二掺杂硅层形成在该晶体管半导体层上,该第一与该第二掺杂硅层之间间隔一通道区;一源极导电层形成在该第一掺杂硅层上;一漏极导电层形成在该第二掺杂硅层之上;以及一晶体管保护层覆盖该通道区、该源极导电层、与该漏极导电层;一栅极接点,该栅极接点包括:一垫电极形成在该基板上,该垫电极与该栅极电极电导通;一连接垫绝缘层,一连接垫半导体层、以及一连接垫保护层,均依序环绕形成在该垫电极边界上以形成一连接垫开口;该连接垫开口贯穿该连接垫绝缘层、该连接垫半导体层、与该连接垫保护层,以露出该垫电极;一导电层填入该连接垫区开口内,以电连接该垫电极;其中,该晶体管绝缘层侧壁与该晶体管半导体层侧壁实质上是切齐的,该源极导电层侧壁与该第一掺杂硅层侧壁实质上是切齐的。The present invention also provides a thin film transistor flat panel display, which includes: a substrate; a thin film transistor, the thin film transistor includes: a gate electrode is formed on the substrate; a transistor insulating layer and a transistor semiconductor layer are sequentially formed on the substrate On the gate electrode; a first doped silicon layer and a second doped silicon layer are formed on the semiconductor layer of the transistor, and a channel region is separated between the first and the second doped silicon layer; a source conductive layer is formed on the first doped silicon layer; a drain conductive layer is formed on the second doped silicon layer; and a transistor protection layer covers the channel region, the source conductive layer, and the drain conductive layer. layer; a gate contact, the gate contact includes: a pad electrode formed on the substrate, the pad electrode is electrically connected to the gate electrode; a connection pad insulating layer, a connection pad semiconductor layer, and a connection pad protection Layers are sequentially formed around the boundary of the pad electrode to form a connection pad opening; the connection pad opening penetrates the connection pad insulating layer, the connection pad semiconductor layer, and the connection pad protection layer to expose the pad electrode; A conductive layer is filled into the opening of the connection pad region to electrically connect the pad electrode; wherein, the sidewall of the transistor insulating layer is substantially aligned with the sidewall of the transistor semiconductor layer, and the sidewall of the source conductive layer is aligned with the sidewall of the transistor semiconductor layer. The sidewalls of the first doped silicon layer are substantially flush.
优选的是,该源极导电层侧壁与该晶体管绝缘层侧壁具有一间距。Preferably, there is a distance between the sidewall of the source conductive layer and the sidewall of the transistor insulating layer.
或者,该薄膜晶体管平面显示器还包括一电容,该电容包括:一电容下电极,与该栅极电极组成相同;一电容绝缘层,覆盖该电容下电极;一电容半导体层、一电容掺杂硅层、一电容上电极、与一电容保护层,形成在该电容半导体层上,该电容保护层具有一电容开口,使该电容上电极暴露在该电容开口中;以及一透明导电层,覆盖该电容保护层,且该透明导电层填入该电容开口,并与该电容上电极电连接。Alternatively, the thin film transistor flat-panel display further includes a capacitor, and the capacitor includes: a capacitor lower electrode, which has the same composition as the gate electrode; a capacitor insulating layer, covering the capacitor lower electrode; a capacitor semiconductor layer, a capacitor doped silicon Layer, a capacitor upper electrode, and a capacitor protection layer are formed on the capacitor semiconductor layer, the capacitor protection layer has a capacitor opening, so that the capacitor upper electrode is exposed in the capacitor opening; and a transparent conductive layer covers the capacitor The capacitor protection layer, and the transparent conductive layer fills the capacitor opening and is electrically connected with the capacitor upper electrode.
或者,该晶体管保护层在该源极导电层上具有一源极开口,且在该漏极导电层上具有一漏极开口,且该薄膜晶体管液晶显示器更包括:一透明源极导电层区块经由该源极开口与该源极导电层电导通;一透明漏极导电层区块经由该漏极开口与该漏极导电层电导通;以及一透明连接垫导电层区块经由该连接垫开口与该垫电极电导通。Alternatively, the transistor protection layer has a source opening on the source conductive layer and a drain opening on the drain conductive layer, and the thin film transistor liquid crystal display further includes: a transparent source conductive layer block electrically conducting with the source conductive layer through the source opening; a transparent drain conducting layer block electrically conducting with the drain conducting layer through the drain opening; and a transparent connecting pad conducting layer block passing through the connecting pad opening is in electrical conduction with the pad electrode.
本发明还提供一种薄膜晶体管,其包括:一基板;一栅极电极形成在该基板上;一绝缘层以及一半导体层依序形成在该栅极电极上;一第一掺杂硅层与一第二掺杂硅层,均形成在该半导体层上,该第一与该第二掺杂硅层之间间隔一通道区;一源极导电层与一漏极导电层,分别形成在该第一掺杂硅层与该第二掺杂硅层上;以及一保护层,覆盖该通道区、该源极导电层、与该漏极导电层;其中,该绝缘层侧壁与该半导体层侧壁实质上是切齐的,源极导电层侧壁与该第一掺杂硅层侧壁实质上是切齐的。The present invention also provides a thin film transistor, which includes: a substrate; a gate electrode formed on the substrate; an insulating layer and a semiconductor layer sequentially formed on the gate electrode; a first doped silicon layer and A second doped silicon layer is formed on the semiconductor layer, and a channel region is separated between the first and the second doped silicon layer; a source conductive layer and a drain conductive layer are respectively formed on the semiconductor layer On the first doped silicon layer and the second doped silicon layer; and a protective layer covering the channel region, the source conductive layer, and the drain conductive layer; wherein, the insulating layer sidewall and the semiconductor layer The sidewalls are substantially aligned, and the sidewalls of the source conductive layer are substantially aligned with the sidewalls of the first doped silicon layer.
优选的是,该源极导电层侧壁与该绝缘层侧壁具有一间距。Preferably, there is a distance between the sidewall of the source conductive layer and the sidewall of the insulating layer.
优选的是,该保护层具有一漏极开口,使该漏极金属层暴露出来。Preferably, the protection layer has a drain opening to expose the drain metal layer.
优选的是,该薄膜晶体管还包括一透明电极,形成在该保护层上,且填入该保护层的漏极开口,并与该漏极金属层电相通。Preferably, the thin film transistor further includes a transparent electrode formed on the protection layer, filling the drain opening of the protection layer, and electrically communicating with the drain metal layer.
本发明还提供一种薄膜晶体管平面显示器(thin film transistor display)的制作方法,该显示器制作在一基板上,该基板包括一第一部分与一第二部分,该第一部分包括有一晶体管(transistor)区,用来形成一晶体管,该第二部分包括有一连接垫(pad)区,用来形成一连接垫,该制作方法包括有下列步骤:(a)在该基板表面上沉积一第一金属层;(b)定义该第一金属层的图案,用以于该晶体管区形成一栅极电极,且在该连接垫区形成一垫电极;(c)在该基板上依序形成一第一绝缘层、一第二绝缘层、一半导体层、一掺杂硅(doped silicon)导电层以及一第二金属层;(d)在该晶体管区内定义一通道区,同时去除(1)该通道内以及(2)该晶体管区外的第二金属层与该掺杂硅导电层,如此使在该晶体管区内残留的第二金属层形成一源极金属层与一漏极金属层,且该源极金属层与该漏极金属层被该通道区所间隔,并使该半导体层暴露于该晶体管区外;(e)在该基板上全面沉积一保护层(passivationlayer);(f)定义该保护层的图案,去除该第一部分外的保护层,如此使该半导体层暴露于该第一部分以外的区域,接着,以该保护层为蚀刻遮罩,去除未被该保护层遮蔽的半导体层与该第二绝缘层,如此使该第一绝缘层暴露于该第一部分外的区域;以及(g)定义该第一绝缘层的图案,在该连接垫区形成一连接垫开口,使该垫电极暴露出来。The present invention also provides a manufacturing method of a thin film transistor display (thin film transistor display), the display is manufactured on a substrate, the substrate includes a first part and a second part, the first part includes a transistor (transistor) region , used to form a transistor, the second part includes a connection pad (pad) region, used to form a connection pad, the manufacturing method includes the following steps: (a) depositing a first metal layer on the surface of the substrate; (b) defining the pattern of the first metal layer for forming a gate electrode in the transistor region and forming a pad electrode in the connection pad region; (c) sequentially forming a first insulating layer on the substrate , a second insulating layer, a semiconductor layer, a doped silicon (doped silicon) conductive layer, and a second metal layer; (d) defining a channel region in the transistor region, while removing (1) the channel and (2) The second metal layer outside the transistor region and the doped silicon conductive layer, so that the remaining second metal layer in the transistor region forms a source metal layer and a drain metal layer, and the source The metal layer and the drain metal layer are separated by the channel region, and the semiconductor layer is exposed outside the transistor region; (e) depositing a passivation layer on the substrate; (f) defining the passivation layer pattern, remove the protective layer outside the first part, so that the semiconductor layer is exposed to the area outside the first part, and then use the protective layer as an etching mask to remove the semiconductor layer and the first part that are not shielded by the protective layer. Two insulating layers, so that the first insulating layer is exposed to the area outside the first portion; and (g) defining a pattern of the first insulating layer, forming a connection pad opening in the connection pad area, exposing the pad electrode .
优选该基板上还包括一电容区,用于形成一电容,该制作方法还包括以下步骤:于步骤(b)定义该第一金属层的图案时,在该电容区还形成一电容下电极;在(f)步骤定义该保护层图案时,在该源极金属层上还定义一源极开口,在该漏极金属层上还定义一漏极开口,去除该源极开口与该漏极开口内的保护层,如此使晶体管区的源极金属层与该漏极金属层暴露出来,且该第一绝缘层也暴露于该电容区中;(h)在该基板上形成一透明导电层,该透明导电层覆盖该电容区域,且填入该源极开口、该漏极开口与该连接垫开口内;以及(i)定义该透明导电层的图案,使该透明导电层间隔成彼此电隔绝的一源极区块,一漏极区块与一连接垫区块,其中该源极区块经由该源极开口与该源极金属层电导通,该漏极区块经由该漏极开口与该漏极金属层电导通,该连接垫区块经由该连接垫开口与该垫电极电导通,且该透明导电层在电容区域形成一电容上电极。Preferably, the substrate further includes a capacitor region for forming a capacitor, and the manufacturing method further includes the following steps: when defining the pattern of the first metal layer in step (b), forming a capacitor lower electrode in the capacitor region; When defining the protective layer pattern in step (f), define a source opening on the source metal layer, define a drain opening on the drain metal layer, remove the source opening and the drain opening The inner protective layer, so that the source metal layer and the drain metal layer of the transistor region are exposed, and the first insulating layer is also exposed in the capacitor region; (h) forming a transparent conductive layer on the substrate, The transparent conductive layer covers the capacitor region and fills in the source opening, the drain opening and the connection pad opening; and (i) defining a pattern of the transparent conductive layer such that the transparent conductive layers are spaced to be electrically isolated from each other A source block, a drain block and a connection pad block, wherein the source block is electrically connected to the source metal layer through the source opening, and the drain block is connected to the source metal layer through the drain opening The drain metal layer is electrically connected, the connection pad block is electrically connected to the pad electrode through the connection pad opening, and the transparent conductive layer forms a capacitor upper electrode in the capacitor area.
附图说明Description of drawings
下面结合附图,详细说明本发明的实施例,其中:Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1A至图1H为现有薄膜晶体管液晶显示器的晶体管的制作工艺示意图;FIG. 1A to FIG. 1H are schematic diagrams of the manufacturing process of the transistor of the existing thin film transistor liquid crystal display;
图2A至图2G为本发明薄膜晶体管液晶显示器的第一实施例的制作工艺示意图;2A to 2G are schematic diagrams of the manufacturing process of the first embodiment of the thin film transistor liquid crystal display of the present invention;
图3A至图3B为本发明薄膜晶体管液晶显示器的第二实施例的示意图;3A to 3B are schematic diagrams of a second embodiment of the thin film transistor liquid crystal display of the present invention;
图4A至图4I为本发明制作方法的第三实施例的制作工艺示意图;4A to 4I are schematic diagrams of the manufacturing process of the third embodiment of the manufacturing method of the present invention;
图5为本发明制作方法的第四实施例的示意图。Fig. 5 is a schematic diagram of a fourth embodiment of the manufacturing method of the present invention.
图示的符号说明Illustration of symbols
50薄膜晶体管液晶显示器 51第一部分50 Thin Film Transistor Liquid Crystal Displays 51
52基板 53第二部分52
54晶体管区 55第三部分54
56电容区 58转接垫区56
60晶体管 62电容60 transistors 62 capacitors
64转接垫 66金属层64
66a栅极电极 66b电容下电极
66c垫电极 68、681、682绝缘层
68a晶体管绝缘层 68b电容绝缘层68a Transistor insulating layer 68b Capacitor insulating layer
68c连接垫绝缘层 70半导体层68c connection
70a晶体管半导体层 70b电容半导体层70a transistor semiconductor layer 70b capacitor semiconductor layer
70c连接垫半导体层 72掺杂硅导电层70c connection
72a第一掺杂硅层 72b第二掺杂硅层72a first doped
72c电容掺杂硅层 74金属层72c capacitor doped
74a源极金属层 74b漏极金属层74a
74c电容上电极 75通道区74c capacitor
76保护层 76a晶体管保护层76 protective layer 76a transistor protective layer
76b电容保护层 76c连接垫保护层76b
78a源极开口 78b漏极开口78a source open 78b drain open
78c电容开口 80连接垫开口
82透明导电层 82a源极区块82 transparent
82b漏极区块 82c连接垫区块
84a电容绝缘层开口 84b连接垫开口84a Capacitor insulating
具体实施方式Detailed ways
请参考图2A至图2G,图2A至图2G为本发明薄膜晶体平面显示器50的制作工艺示意图。本发明的最佳实施例以一薄膜晶体管液晶显示器(以下简称TFT-LCD)50为例,该TFT-LCD 50是制作在一基板52的表面,基板52的表面上包括有至少一第一部分51、至少一第二部分53以及至少一第三部分55。第一部分51包括一晶体管区54,第三部分55包括有一电容(capacitor)区56,且第二部分53包括有一转接垫(pad)区58。晶体管区54、电容区56以及转接垫区58分别用来形成一晶体管60、一电容62以及一转接垫64。Please refer to FIG. 2A to FIG. 2G . FIG. 2A to FIG. 2G are schematic diagrams of the manufacturing process of the thin film crystal
本发明TFT-LCD 50的制作工艺是先在基板52的表面上全面沉积一金属层66,接着定义金属层66的图案,用以在晶体管区54内形成一栅极电极66a、在电容区56形成一电容下电极66b,且在连接垫区58形成一垫电极66c,如图2A所示。The manufacturing process of the TFT-
如图2B所示,接着在基板52上依序全面沉积一绝缘层68、一半导体层(semiconductor layer)70、一掺杂硅导电层72以及一金属层74。半导体层70可选择为一多晶硅(poly-silicon)层或是一非晶硅(amorphous silicon)层,视制作工艺、显示面积等条件而定。As shown in FIG. 2B , an insulating
随后如图2C所示,定义绝缘层68、半导体层70、掺杂硅导电层72以及金属层74的图案,先在晶体管区54内定义一通道区75,同时去除(1)第一部分51中通道区75之内与晶体管区54之外、(2)第二部分53内的金属层74与该掺杂硅导电层72、(3)第三部分55中不覆盖电容下电极66b的金属层74与掺杂硅导电层72。如此使在晶体管区54之内残留的金属层74形成一源极金属层74a与一漏极金属层74b,且电容区56内残留的金属层74形成一电容上电极74c。源极金属层74a与漏极金属层74b被通道区75所间隔,且使晶体管区54与电容区56之外的半导体层70暴露出来。Then, as shown in FIG. 2C, the patterns of the insulating
紧接着如图2D所示,在半导体层70上方与金属层74的图案表面沉积一保护层(passivation layer)76。保护层76会覆盖晶体管区54、电容区56与连接垫区58,且保护层76会填入通道区75之内。Next, as shown in FIG. 2D , a
接着,定义保护层76的图案,如图2E所示,在源极金属层74a上定义一源极开口78a,在漏极金属层74b上定义一漏极开口78b,在电容区56中定义一电容开口78c,并在连接垫区58中定义一连接垫开口80。然后同时去除第一部分51、第二部分53以及第三部分55以外的保护层76,并同时去除源极开口78a、漏极开口78b、电容开口78c以及连接垫开口80内的保护层76。此时,半导体层70将暴露于第一部分51、第二部分53与第三部分55以外的区域,以及暴露在连接垫开口80之内。此外,晶体管区54内的源极金属层74a与漏极金属层74b将暴露出来,且电容上电极74c也会暴露出来。Next, define the pattern of the
接着以保护层76为蚀刻遮罩,同时去除未被保护层76遮蔽的且位于第一部分51、第二部分53与第三部分55以外的半导体层70与绝缘层68,并同时去除连接垫开口80之内的半导体层70以及绝缘层68。如此使(1)玻璃基板52暴露在第一部分51、第二部分53以及第三部分55以外的区域,(2)并使垫电极66c暴露在连接垫开口80之中。本发明制作方法至此,便完成晶体管60与电容62的制作。Then use the
接着如图2F所示,在基板52上沉积一透明导电层82。透明导电层82通常是由氧化铟锡(indium tin oxide,ITO)所构成,且填入入源极开口78a、漏极开口78b、电容开口78c与连接垫开口80之内,使透明导电层82与源极金属层74a、漏极金属层74b、电容上电极74c以及垫电极66c产生电导通。Next, as shown in FIG. 2F , a transparent
最后如图2G所示,定义透明导电层82的图案,使透明导电层82间隔成彼此电隔绝的一源极区块82a,一漏极区块82b与一连接垫区块82c。其中源极区块82a经由源极开口78a与源极金属层74a电导通,漏极区块82b经由漏极开口78b与漏极金属层74b电导通,且漏极区块82b经由电容开口78c与电容上电极74c电导通,而连接垫区块82c经由连接垫开口80与垫电极66c电导通。在此步骤之后,透明导电层82会电连接晶体管60与电容62,而转接垫64的制作也告一段落。Finally, as shown in FIG. 2G , the pattern of the transparent
由另一方面来说,以上述制作方法所制作的TFT-LCD 50,只需四道黄光暨蚀刻制作工艺来制作。其结构包括有基板52、薄膜晶体管60、电容62以及做为栅极接点的连接垫64。如图2G所示,薄膜晶体管60包括有:一栅极电极66a形成在基板52之上;一晶体管绝缘层68a以及一晶体管半导体层70a依序形成在栅极电极66a之上;一第一掺杂硅层72a与一第二掺杂硅层72b形成在晶体管半导体层70a之上,且第一与第二掺杂硅层72a、72b之间间隔一通道区75;一源极导电层74a形成在第一掺杂硅层72a之上;一漏极导电层74b形成在第二掺杂硅层72b之上;以及一晶体管保护层76a覆盖通道区75、源极导电层74a、与漏极导电层74b。On the other hand, the TFT-
其中,晶体管60的晶体管绝缘层68a的侧壁与晶体管半导体层70a的侧壁实质上是切齐的,源极导电层74a的侧壁与第一掺杂硅层72a的侧壁实质上是切齐的,而且漏极导电层74b的侧壁与第二掺杂硅层72b的侧壁实质上是切齐的。此外,源极导电层74a的侧壁、漏极导电层74b的侧壁与晶体管绝缘层70的侧壁具有一间距。Wherein, the sidewall of the transistor insulating layer 68a of the
电容62包括有:一电容下电极66b,其与栅极电极66a的组成相同;一电容绝缘层68b,覆盖在电容下电极66b之上;一电容半导体层70b、一电容掺杂硅层72c、电容上电极74c、与一电容保护层76b,形成在电容半导体层70b之上;以及一透明导电层82b,覆盖在电容保护层76b之上。电容保护层76b具有一电容开口78c,使电容上电极74c暴露在电容开口78c之中,使透明导电层82b得以填入电容开口78c,并与电容上电极74c电连接。The capacitor 62 includes: a capacitor
栅极接点包括有:一垫电极66c形成在基板52之上,垫电极66c与栅极电极66a电导通;一连接垫绝缘层68c、一连接垫半导体层70c、以及一连接垫保护层76c均依序环绕形成在垫电极66c的边界上以形成连接垫开口80。连接垫开口80贯穿连接垫绝缘层68c、连接垫半导体层70c、与连接垫保护层82c,以露出垫电极66c。透明导电层82c填入连接垫区开口80之内,以电连接垫电极66c。The gate contact includes: a
晶体管保护层76a在源极导电层74a上具有源极开口78a,且在漏极导电层74b上具有漏极开口78b。TFT-LCD 10还包括有:透明源极导电层区块82a经由源极开口78a与源极导电层74a电导通;透明漏极导电层区块82b经由漏极开口78b与漏极导电层74b电导通;以及透明连接垫导电层区块82c经由连接垫开口80与垫电极66c电导通。The transistor protection layer 76a has a source opening 78a on the source
请参考图3A与图3B,图3A与图3B为本发明的第二实施例的示意图。第二实施例主要应用在一平面转换(in-plain-switch,IPS)型TFT-LCD上。第二实施例仅需要三道黄光暨蚀刻制作工艺,前两道黄光暨蚀刻制作工艺与第一实施例的前两道黄光暨蚀刻制作工艺完全相同。也就是说,第三实施例是先进行如图2A至图2D所示的制作工艺,而形成如图2D所示的半成品。Please refer to FIG. 3A and FIG. 3B , which are schematic diagrams of a second embodiment of the present invention. The second embodiment is mainly applied to an in-plain-switch (IPS) type TFT-LCD. The second embodiment only needs three yellow light and etching processes, and the first two yellow light and etching processes are exactly the same as the first two yellow light and etching processes in the first embodiment. That is to say, in the third embodiment, the manufacturing process shown in FIG. 2A to FIG. 2D is performed first to form a semi-finished product as shown in FIG. 2D .
由于平面转换型TFT-LCD不需要大面积的透明电极来透光,而且平面转换型TFT-LCD可以直接以金属来做为液晶驱动的电极,故可省略透明导电层的制作步骤。如图3A所示,在第二实施例中,最后的步骤只需去除第一部分51、第二部分53以及第三部分55以外的保护层76、绝缘层68以及半导体层70,并在连接垫区58内形成连接垫开口80即可。Since the in-plane switching TFT-LCD does not require large-area transparent electrodes to transmit light, and the in-plane switching TFT-LCD can directly use metal as electrodes for liquid crystal driving, the manufacturing steps of the transparent conductive layer can be omitted. As shown in FIG. 3A, in the second embodiment, the final step only needs to remove the
上述液晶显示器另包括有一栅极线(未显示),可连接栅极电极66a与垫电极66c,以及一与该栅极线交错的信号线(未显示)。该信号线末端为一信号线连接垫,其截面图显示于图3B中。如图3B所示基板52依序设有一绝缘层68d、一半导体层70d以及一掺杂硅导电层72d。接着于掺杂硅导电层的一特定区域形成一第二导电层74d,最后以一保护层76d覆盖该第二导电层74d与掺杂硅导电层72d。其中,在相对应于第二导电层74d的位置设有一开口82,使第二导电层74d暴露出来,以利于与外部电路(未图示)电连接。The above-mentioned liquid crystal display further includes a gate line (not shown), which can connect the
本发明制作方法的第二实施例的结构与第一实施例的结构相似,不同之处在于:(1)保护层76在源极导电层74a、漏极导电层74b以及电容上电极74c上不具有开口,(2)第二实施例的结构中并没有包括透明导电层。The structure of the second embodiment of the manufacturing method of the present invention is similar to that of the first embodiment, except that: (1) the
请再参考图4A至图4I,图4A至图4I为本发明制作方法的第三实施例的制作工艺示意图。本发明第三实施例可在第三部分55a、55b以及55c分别制作三种不同的电容。如图4A所示,本发明第三实施例首先在基板52上沉积金属层66,定义金属层66的图案,再以一第一黄光暨蚀刻制作工艺(PEP-III-1)来定义金属层66的图案,以形成栅极电极66a、电容下电极66b以及垫电极66c。Please refer to FIG. 4A to FIG. 4I again. FIG. 4A to FIG. 4I are schematic diagrams of the manufacturing process of the third embodiment of the manufacturing method of the present invention. In the third embodiment of the present invention, three different capacitors can be fabricated in the
如图4B所示,在基板52上全面沉积一绝缘层681。随后如图4C所示,以一第二黄光暨蚀刻制作工艺(PEP-III-2)来定义绝缘层681的图案,在电容区56c内形成一电容绝缘层开口84a,使电容下电极66b暴露出来。同时在连接垫区58内形成一连接垫开口84b,使垫电极66c暴露出来。As shown in FIG. 4B , an insulating
如图4D所示,接着在基板52的表面全面沉积一绝缘层682、半导体层70、掺杂硅导电层72以及金属层74,绝缘层682会填入电容绝缘层开口84a与连接垫开口84b之中。在此实施例中,绝缘层681与绝缘层682所形成的厚度总和与第一实施例的绝缘层68厚度相同,使两个不同实施例所形成的晶体管60的结构维持不变。As shown in FIG. 4D, an insulating
如图4E所示,以一第三黄光暨蚀刻制作工艺(PEP-III-3)来定义绝缘层682、半导体层70、掺杂硅导电层72以及金属层74的图案,先在晶体管区54之内定义通道区75,同时去除通道区75之内、晶体管区54之外以及电容区56b、56c之外的金属层74与掺杂硅导电层72。如此使在晶体管区54之内残留的金属层74形成源极金属层74a与漏极金属层74b,而且源极金属层74a与漏极金属层74b被通道区75所间隔。在电容区56b、56c之内残留的金属层74形成电容上电极74c,并使半导体层70暴露于晶体管区54与电容区56b、56c之外。As shown in FIG. 4E, a third photolithography and etching process (PEP-III-3) is used to define the patterns of the insulating
紧接着如图4F所示,在基板52表面上全面沉积保护层76,使保护层76覆盖第一部分51、第二部分53、第三部分55b、55c、晶体管区54、电容区56a、56b、56c与连接垫区58,而且保护层76会填入通道区75之内。Next, as shown in FIG. 4F, a
然后如图4G所示,进行一第四黄光暨蚀刻制作工艺(PEP-III-4)来定义保护层76的图案,去除第一部分51、第三部分55b、55c之外的保护层76,如此使第二部分53与第三部分55a的半导体层70暴露出来。在此步骤中同时在源极金属层74a上定义源极开口78a,在漏极金属层74b上定义漏极开口78b,在电容区56b、56c中定义电容开口78c,并去除源极开口78a、漏极开口78b与电容开口78c之内的保护层76。如此使晶体管区54的源极金属层74a暴露在源极开口78a,漏极金属层74b暴露在漏极开口78b,而且绝缘层也暴露于电容区66b之中,最容上电极74c暴露于电容开口78c之中。Then, as shown in FIG. 4G, a fourth photolithography and etching process (PEP-III-4) is carried out to define the pattern of the
接着,以保护层76为蚀刻遮罩,去除未被保护层76遮蔽的半导体层70与绝缘层682,如此使绝缘层681暴露于第一部分51与第三部分55b、55c之外的区域,也就是暴露在第二部分53与第三部分55a中,并且使垫电极66c暴露于连接垫开口84b之中。至此,便完成晶体管60与电容62b、62c的制作。Next, using the
在图4C中形成的连接垫开口84b也可以不在第二黄光暨蚀刻制作工艺中形成,连接垫开口84b的制作也可以移到第四黄光暨蚀刻制作工艺(PEP-III-4)之后紧接着进行,也就是说将第二黄光暨蚀刻制作工艺(PEP-III-2)移到第四黄光暨蚀刻制作工艺(PEP-III-4)之后进行。The
接着如图4H所示,在基板52上沉积一透明导电层82,透明导电层82会覆盖电容区56a、56b、56c,并且会填入源极开口78a、漏极开口78b、电容开口78c与连接垫开口84b之内。Next, as shown in FIG. 4H, a transparent
最后如图4I所示,进行一第五黄光暨蚀刻制作工艺(PEP-III-5),定义透明导电层82的图案,使透明导电层82至少间隔成彼此电隔绝的源极区块82a,漏极区块82b与连接垫区块82c。其中源极区块82a经由源极开口78a与源极金属层74a电导通,漏极区块82b经由漏极开口78b与漏极金属层78b电导通,连接垫区块82c经由连接垫开口84b与垫电极66c电导通,且透明导电层82与电容上电极74c电导通。透明导电层82将电连接晶体管60与各个电容,并完成电容62a与转接垫64的制作。Finally, as shown in FIG. 4I, a fifth photolithography and etching process (PEP-III-5) is performed to define the pattern of the transparent
第三实施例所形成的晶体管结构与第一实施例大致相同,但是栅极接点与电容的结构则有所不同。如图4I所示,第三实施例的栅极接点包括:垫电极66c形成在基板52上,且垫电极66c与栅极电极66a电导通;连接垫绝缘层681环绕形成在垫电极66c的边界上,以形成连接垫开口84b;连接垫开口84b贯穿连接垫绝缘层681,以露出垫电极66c;连接垫区块82c经由连接垫开口84b与垫电极66c电导通。The structure of the transistor formed in the third embodiment is substantially the same as that of the first embodiment, but the structures of the gate contacts and capacitors are different. As shown in FIG. 4I, the gate contact of the third embodiment includes: a
第三实施例中具有三种不同结构的电容。电容62a包括有电容下电极66b,其与栅极电极66a的组成相同(common with the gate electrode)、绝缘层681覆盖在电容下电极66b之上、以及透明导电层82b覆盖在绝缘层681之上。透明导电层82b作为电容62a的电容上电极。In the third embodiment, there are three capacitors with different structures. The
电容62b包括有电容下电极66b,其与栅极电极66a的组成相同;绝缘层681覆盖在电容下电极66b之上;绝缘层682与半导体层70形成在绝缘层681之上;掺杂硅层72、电容上电极74c、与电容保护层76c形成在半导体层70之上;以及一透明导电层82d覆盖在电容保护层76c之上。电容保护层76c具有电容开口78c,使电容上电极74c暴露于电容开口78c之中,透明导电层82d会填入电容开口78c之中,并与电容上电极74c电连接。The
电容62c的结构与电容62b的结构相似,不同之处在于电容62c的绝缘层681上具有绝缘层开口84a,使电容下电极66b暴露出来,而且绝缘层682会填入绝缘层开口84a之中。则在电容62c中,电容上、下电极64、66的距离会缩短,电容值较大。The structure of the
请参考图5,其为本发明的第四实施例的结构示意图。第四实施例主要应用在一平面转换(in-plain-switch,IPS)型TFT-LCD上。因为IPS型TFT-LCD不需要使用透明导电层,本发明第四实施例是结合第二与第三实施例的特征-不使用透明导电层而可形成多种电容。同样的,第四实施例的前三道黄光暨蚀刻制作工艺与第三实施例的前三道黄光暨蚀刻制作工艺完全相同,而形成如图4F所示的半成品。Please refer to FIG. 5 , which is a schematic structural diagram of a fourth embodiment of the present invention. The fourth embodiment is mainly applied to an in-plain-switch (IPS) type TFT-LCD. Because the IPS type TFT-LCD does not need to use a transparent conductive layer, the fourth embodiment of the present invention combines the features of the second and third embodiments—a variety of capacitors can be formed without using a transparent conductive layer. Similarly, the first three yellowing and etching processes of the fourth embodiment are exactly the same as the first three yellowing and etching processes of the third embodiment, and a semi-finished product as shown in FIG. 4F is formed.
如图5所示,第四实施例的第四黄光暨蚀刻制作工艺会去除第一部分51、第三部分55b、55c之外的保护层76、半导体层70与绝缘层682,而直接完成晶体管60、电容62b、电容62c及转接垫64的制作,而可应用于平面转换型TFT-LCD的制作上。因为最后不使用透明导电层,因此第三部分55a处不用于形成电容,但可用于形成一导线62a。As shown in FIG. 5, the fourth photolithography and etching process of the fourth embodiment will remove the
本发明制作方法的第四实施例的结构与第三实施例的结构相似,不同之处在于:(1)保护层76在源极导电层74a、漏极导电层74b以及电容上电极74c上不具有开口,(2)第四实施例的结构中并没有包括透明导电层。The structure of the fourth embodiment of the manufacturing method of the present invention is similar to that of the third embodiment, except that: (1) the
本发明制作方法的特征在于在掺杂硅导电层72上再沉积金属层74,可降低晶体管60与电容62的电阻值,进而提高晶体管60与电容62的操作速度。在制作平面转换型TFT-LCD时,本发明方法甚至可以省略透明导电层82的制作,可大幅降低制作成本与元件的电阻值。此外,本发明方法可利用同一制作工艺形成多种不同的电容,却不至于影响晶体管60与转接垫64的结构,也不必变更电容区66的面积,可增加电路设计上的选择性。以上所述仅本发明的较佳实施例,凡依本发明权利要求所做的均等变化与修饰,皆应属本发明专利的涵盖范围。The manufacturing method of the present invention is characterized in that the
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| CN1318907C (en) * | 2003-10-09 | 2007-05-30 | 统宝光电股份有限公司 | Displays with multilayer silicon structures |
| CN1318886C (en) * | 2003-10-20 | 2007-05-30 | 友达光电股份有限公司 | Display connection pad structure and manufacturing method thereof |
| US7223641B2 (en) * | 2004-03-26 | 2007-05-29 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device, method for manufacturing the same, liquid crystal television and EL television |
| JP4628040B2 (en) | 2004-08-20 | 2011-02-09 | 株式会社半導体エネルギー研究所 | Manufacturing method of display device provided with semiconductor element |
| CN100514608C (en) * | 2006-01-24 | 2009-07-15 | 财团法人工业技术研究院 | Method for manufacturing thin film transistor array and structure thereof |
| CN100405575C (en) * | 2006-06-20 | 2008-07-23 | 友达光电股份有限公司 | Method for forming contact hole of display device |
| CN101419916B (en) * | 2007-10-24 | 2011-05-11 | 台湾薄膜电晶体液晶显示器产业协会 | Manufacturing method of thin film transistor |
| CN100589232C (en) * | 2008-04-08 | 2010-02-10 | 友达光电股份有限公司 | thin film transistor structure, pixel structure and manufacturing method thereof |
| CN105097826A (en) * | 2015-06-04 | 2015-11-25 | 京东方科技集团股份有限公司 | Gate driver on array (GOA) unit, fabrication method thereof, display substrate and display device |
| CN105810689B (en) * | 2016-03-31 | 2019-04-02 | 京东方科技集团股份有限公司 | Array substrate and its manufacturing method, display device |
| CN105807478A (en) * | 2016-05-20 | 2016-07-27 | 深圳市华星光电技术有限公司 | Liquid crystal display panel and manufacturing method thereof |
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