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CN1709561B - Method for preparing water-in-oil type emulsion and its diluent - Google Patents

Method for preparing water-in-oil type emulsion and its diluent Download PDF

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CN1709561B
CN1709561B CN2004100491211A CN200410049121A CN1709561B CN 1709561 B CN1709561 B CN 1709561B CN 2004100491211 A CN2004100491211 A CN 2004100491211A CN 200410049121 A CN200410049121 A CN 200410049121A CN 1709561 B CN1709561 B CN 1709561B
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water
monomer
expression
oil emulsion
general formula
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CN1709561A (en
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青山清
林田豪一
中新一弘
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Hymo Corp
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Abstract

When mixing water-soluble macromolecule high concentration liquid and water and dissolving them continuously, the water-in-oil emulsion is prepared. Adjusting the dissolving speed to water, can prevent from occurring the danger that undissolved particles remains in the tube matching parts when online dissolving. This oil-enwrapping-water emulsion emulsifies the water-soluble monomer watery solution and water-insoluble organic solvents with surface active agent of high HLB, makes organic liquid become continuous phase and water-soluble monomer watery solution become dispersed phase, and suitably again add some surface active agent of high HLB after polymerized.

Description

The manufacture method of water-in-oil emulsion and dilution thereof
Technical field
The present invention relates to the water-in-oil emulsion that constitutes by water soluble polymer and the manufacture method of dilution thereof, in detail, relate to the device that mixes water-in-oil emulsion and water is connected in the pipe arrangement way, when continuous-dissolution, the water-soluble monomer aqueous solution and organic liquid, carry out emulsification with high HLB (hydrophile-lipophile balance) surfactant, make organic liquid become continuous phase, the water-soluble monomer aqueous solution becomes decentralized photo, after polymerization, append suitable high HLB surfactant, constitute water-in-oil emulsion and adopt the manufacture method of its dilution by the water soluble polymer of making.
Background technology
Previously, as emulsion flocculating polymer dilution agent injected system, the known spy of having opens the disclosed system of flat 7-328319 communique.Described emulsifying agent flocculating polymer dilution agent injected system is to be used to dilute the pocket automatic feed system that injects the emulsion high polymer coagulant.
Water soluble polymer is used widely as waste water treating agent and additive for papermaking, has become industrial in the past requisite medicament.
Above-mentioned water soluble polymer as powder, water-in-oil emulsion or aqueous dispersion polymerization liquid, generally has sale in market, still, particularly when continuous-dissolution water-in-oil emulsion or aqueous dispersion polymerization liquid, must be noted.Promptly, the emulsion of these water soluble polymers or dispersion liquid, viscosity is low in the state of goods, when thin up, become high viscosity, so, can not carry out synchronously as the supply of fruit product stoste and the supply of dilution water, produce in a large number not dissolved particles in the dilution, medicament not only can not fully be used, and problems such as the operation of continuous-dissolution system own stops to be taken place.
In the system that pipeline dissolves, in above-mentioned communique, done open the emulsion high polymer coagulant midway.The key of said system relates to the T font tube parts that dilution water and goods stoste are collaborated, contact in T font tube parts and the combination of goods stoste is provided with valve, make pipe arrangement capacity at 500ml or below the 500ml from the peristome of T font tube parts to the valve installation portion, whereby by interrupting the dilution operation, in the pipe arrangement not the dissolved matter quality be suppressed to minimum of a value, thereby suppress the obstruction of pipe arrangement.
Before this, the water-in-oil emulsion goods, be that low HLB surfactant is added in non-Combination organic liquid of water and the monomer solution mixture, the preparation water-in-oil emulsion, after the polymerization, add the high HLB surfactant that is called the phase inversion agent, when mixing with dilution water, easily and the water affinity, dissolving is handled easily.Therefore, only contact with water and bring viscosity, dissolved particles takes place on the contrary easily.
Summary of the invention
The objective of the invention is in order to address the above problem, the water-soluble monomer aqueous solution and with the immiscible organic solvent of water, adopt high HLB surfactant, make water-in-oil emulsion, by designing this water-in-oil emulsion, be adjusted in the dissolution velocity in the water, when in pipeline, dissolving, dissolved particles residual in tube parts waits danger can not take place, and develops and can effectively carry out the water-in-oil emulsion that dissolves in the pipeline.
The water-in-oil emulsion that the present invention relates to is, with the water-soluble monomer aqueous solution and with the immiscible organic solvent of water, adopt high HLB surfactant to carry out emulsification, so that organic liquid becomes continuous phase, the water-soluble monomer aqueous solution becomes decentralized photo, after carrying out polymerization, append an amount of high HLB surfactant and the water-in-oil emulsion of the water soluble polymer made.
In this water-in-oil emulsifier, above-mentioned water soluble polymer is the monomer mixture that appends an amount of cross-linkable monomer with 5~100 moles of % of monomer of following general formula (1) and/or general formula (2) expression, with 0~60 mole of % of monomer, 0~95 mole of % of non-ionic monomer of following general formula (3) expression, again to be carried out copolymerization generate.
General formula (1)
Figure S04149121120040624D000021
R 1Expression hydrogen or methyl; R 2, R 3The alkyl or the alkoxyl of expression carbon number 1~3; R 4Alkyl, alkoxyl or benzyl that expression hydrogen, carbon number are 1~3, they both can be different also can be identical.A represents oxygen or NH; B represents the alkylidene or the alkylene oxide group of carbon number 2~4; X 1The expression anion.
General formula (2)
Figure S04149121120040624D000022
R 5Expression hydrogen or methyl; R 6, R 7Alkyl, alkoxyl or the benzyl of expression carbon number 1~3; X 2The expression anion.
General formula (3)
Figure S04149121120040624D000031
R 8Expression hydrogen, methyl or carboxymethyl;
Q represents SO 3, C 6H 4SO 3, CONHC (CH 3) 2CH 2SO 3, C 6H 4COO or COO; R 9Expression hydrogen or COOY 2
Y 1And Y 2Expression hydrogen or cation.
In addition, in this water-in-oil emulsion, above-mentioned water soluble polymer is the monomer mixture that appends an amount of cross-linkable monomer with 0~100 mole of % of monomer, 0~100 mole of % of non-ionic monomer of general formula (3) expression, again to be carried out copolymerization generate.
In addition, in this water-in-oil emulsion, the HLB that is characterised in that above-mentioned surfactant is 10~20.
The invention still further relates to the preparation method of the dilution of water-in-oil emulsion, it is characterized in that, the water-in-oil emulsion that is made of above-mentioned water soluble polymer, being connected in the pipe arrangement way of the device through mixing this water-in-oil emulsion and water carried out continuous-dissolution.
In the preparation method of this dilution, it is characterized in that the device that carries out above-mentioned mixing is the on-line mixing device.
Description of drawings
Fig. 1 is the experiment process figure of the online dissolution method in the embodiment of the invention.
The specific embodiment
As water-in-oil type macromolecule emulsion of the present invention, be the monomer solution that water miscible non-ionic monomer, cationic monomer or anionic property monomer etc. are constituted; The hydrocarbon immiscible with water constitutes oily mater; Have the effective dose of formation water-in-oil emulsifier and at least a kind of surfactant of HLB (hydrophile-lipophile balance) and mixed, force to stir, synthetic by polymerization after forming water-in-oil emulsion.What at this moment, surfactant used is the surfactant of high HLB.By using this surfactant, when after polymerization, reaching dilution, particularly when not adding the phase inversion agent, still can form the water-in-oil emulsion that is dissolvable in water water.
As example, can enumerate HLB and be 10~20 surfactant with at least a kind of surfactant that forms required effective dose of above-mentioned water-in-oil emulsion and HLB (hydrophile-lipophile balance).
That is, surfactant is polyoxyalkylene alkyl class (Port リ オ キ シ ァ Le キ レ Application ァ Le キ Le エ one テ Le system), polyoxyalkylene alkyl esters of nonionic surfactant etc.
Concrete can enumerate polyoxyethylene (20) sorbitan trioleate, polyoxyethylene (4) sorbitan monostearate, polyoxyethylene (5) sorbitan monooleate etc.As the addition of these surfactants, the water-in-oil emulsion total amount is 0.5~10 weight % relatively, is preferably 1~5 weight %.
In addition, as example, can enumerate paraffinic or matchmaker's oil, light oil, middle wet goods mineral oil by the grease that hydrocarbon constituted that uses as decentralized medium; Or the hydrocarbon artificial oil that has characteristics such as identical in fact boiling spread and viscosity with them; Or their mixture.As the content of above-mentioned grease, the water-in-oil emulsion total amount is 20~50 weight % relatively, is preferably 20~35 weight %.
Add the high HLB surfactant that is called the phase inversion agent after the polymerization and handle, use the easy and water affinity of emulsion particle of oil film lining, water soluble polymer is wherein dissolved easily, can be applicable to various uses behind the dilute with water.In the present invention, the phase inversion agent may not be used, and also can in order suitably to regulate the dissolution velocity use.As the example of high HLB surfactant, be the surfactant of HLB9~20, polyoxyalkylene alkyl class, polyoxyalkylene alkyl esters etc. are arranged.
The water-in-oil emulsion that constitutes by water soluble polymer of the present invention, during dilute with water, only mixing a spot of water is to dissolve the particle that water soluble polymer constitutes after the polymerization, and therefore, the viscosity of dilution does not rise, and dissolved matter is not difficult to take place yet.Yet, when increase with the mixing ratio of water, when producing sufficient shear strength, dispersed particle dissolves really, can generate does not have the not dilution of dissolved matter fully.In addition, by interruption dissolving operation, water-in-oil emulsion dispersed particle and water state of contact continue the result of maintenance, and the pipe arrangement that generation expansion particle can be caused stops up and is suppressed to Min..
The dilution process of water soluble polymer high concentration liquid of the present invention can be undertaken by laxative remedy.
Device as mixing high concentration liquid and water generally adopts on-line mixing machine (line mixer).In addition, also can replace the on-line mixing machine with pump.When dissolving is not enough with 1 pump, also can 2 series connection link use.Compare with pump, the on-line mixing machine is more cheap, and simple in structure, weight is also light, handling property is good, easy to operate, so preferably use.
When making the water-in-oil emulsion that is made of water soluble polymer of the present invention, used monomer is the monomer more than a kind or a kind that is selected from nonionic, cationic or anionic property.In cationic monomer, can enumerate examples of monomers with general formula (1) expression.That is, can enumerate (methyl) acrylic acid dimethylamino ethyl ester or polymer or copolymers such as dimethylaminopropyl (methyl) acrylamide, methyl diallylamine; The example that contains the polymer of quaternary ammonium group can be enumerated the chloromethanes of above-mentioned tertiary-amino-containing monomer and (methyl) acryloxy ethyl-trimethyl salmiac as the level Four thing that is generated by benzyl chloride, (methyl) acryloxy 2-hydroxypropyl trimethyl ammonium chloride, (methyl) acryloyl group aminopropyl trimethyl ammonium chloride, (methyl) acryloxy ethyl dimethyl benzyl ammonium chloride, (methyl) acryloxy 2-hydroxypropyl dimethyl benzyl ammonium chloride, (methyl) acryloyl group aminopropyl dimethyl benzyl ammonium chloride etc.In addition,, dimethyldiallylammonium class monomer etc. can be enumerated,, dimethyl diallyl ammonium chloride, diallyl methyl-benzyl ammonium chloride etc. can be enumerated as its example with the compound of general formula (2) expression.
As the example of anionic property monomer, can enumerate monomer with general formula (3) expression, can have sulfo group or carboxyl, or have both simultaneously and all can.The example that contains the monomer of sulfo group can be enumerated vinyl sulfonic acid, vinylbenzenesulfonic acid or 2-acrylamide 2-methyl propane sulfonic acid etc.In addition, contain the examples of monomers of carboxyl, can enumerate methacrylic acid, acrylic acid, itaconic acid, maleic acid or right-carboxyl styrene etc.
Example as non-ionic monomer, can enumerate (methyl) acrylamide, N,N-DMAA, vinyl acetate, acrylonitrile, methyl acrylate, (methyl) acrylic acid 2-hydroxy methacrylate, diacetone acrylamide, N-vinyl pyrrolidone, N-vinyl formamide, N-vinyl acetamide acryloyl morpholine, acryloyl piperazine etc.
Polymerizing condition can suitably determine according to normally used monomer and copolymerization mole %, as temperature, carries out in 0~100 ℃ of scope, preferably carries out at 20~60 ℃.
Adopt the radical polymerization initiator initiated polymerization.These initators, oil-soluble and water miscible any all can, any class of azo class, peroxide, redox class all can be used for carrying out polymerization.Example as the oil-soluble azo-initiator, can enumerate 2,2 '-azodiisobutyronitrile, 1,1 '-azo two (cyclohexanenitrile), 2,2 '-azo two (2-methylbutyronitrile), 2,2 '-azo two (2 Methylpropionic acid ester), 4,4-azo two (4-methoxyl group-2, the 4-dimethyl) valeronitrile etc. adds after being dissolved in water-miscible solvent.
Example as water-soluble azo class initator, can enumerate 2,2 '-azo two (amidine propane) dichloride hydride, 2,2 '-azo two [2-(5-methyl-2-imidazoline-2-yl) propane] dichloride hydride, 4,4 '-azo two (4-cyanopentanoic acid) etc.In addition, as the example of redox class, can enumerate the composition of peroxidating two ammonium sulfate and sodium sulfite, sodium hydrogensulfite, trimethylamine, tetramethylethylenediamine etc.In addition, as the example of peroxide, can enumerate peroxidating two ammonium sulfate or potassium, hydrogen peroxide, benzoyl peroxide, lauroyl peroxide, peroxidating decoyl, succinyl peroxide, tert-butyl hydroperoxide 2 ethyl hexanoic acid ester etc.
Polymerization concentration is 20~50 weight %, preferred 25~40 weight %.
The molecular weight of the water soluble polymer that above-mentioned monomer polymerization obtains is 3,000,000~2,000 ten thousand, and is preferred 5,000,000~1,500 ten thousand, more preferably 5,000,000~10,000,000.
Water soluble polymer of the present invention also can be made the bridging property water soluble polymer with above-mentioned nonionic or ionic monomer and cross-linkable monomer copolymerization.As the example of this cross-linkable monomer, can enumerate N, N-methylene diacrylamine or ethylene glycol bisthioglycolate (methyl) acrylate etc. in addition, can also use heat cross-linking type monomers such as N,N-DMAA.
The addition of the above-mentioned relatively monomer of cross-linking type monomer is 0.005~0.1% of monomer mixture quality, preferred 0.01~0.1%.Polymerization temperature carries out under above-mentioned general polymerizing condition.In addition, in order to regulate the degree of polymerization, and the isopropyl alcohol of usefulness is that 0.01~3 weight % of monomer etc. is effective.
As suitable draining be, the processing of paper waste, wastewater from chemical industry, food industrial wastewater etc., organic sludges such as excess sludge that produces during with these drainings of biological treatment or urban sewage primary sludge, mixing primary sludge, excess sludge, digested sludge all are suitable for when adjusting the dilute solution of water-in-oil emulsion goods.
Embodiment 1
Below, explain the present invention by embodiment and comparative example, but the present invention is not subjected to the restriction of following examples again in the scope that does not exceed main points of the present invention.
Synthesis example
In the reactive tank that has mixer and temperature control equipment, put into the isomerization alkanes 135g that polyoxyethylene (20) sorbitan trioleate 15.0g is dissolved in 190 ℃~230 ℃ of boiling points.In addition, get acryloxy ethyl-trimethyl salmiac 80% aqueous solution 211.8g, acrylamide 50% aqueous solution 31.1g, isopropyl alcohol 0.19g (monomer is 0.1 weight % relatively), ion exchange water 102.4g respectively, mixed making it to dissolve fully.Then, regulate pH to 4.35, oil and aqueous solution, with homogenizer in 1000rpm stirring and emulsifying 15 minutes.The set of monomers of this moment becomes DMQ/AAM=80/20 (mole %).
The monomer solution temperature of the emulsion that obtains is remained on 30~33 ℃, after 30 minutes, add dimethyl-2 with nitrogen replacement, 2-azo-bis-isobutyrate 0.7g (monomer is 0.038 weight % relatively) begins polymerisation.Reaction temperature is 32 ± 2 ℃, makes it polymerization and finishes reaction in 12 hours.After the reaction, measuring viscous preparations with Brookfield viscometer is 500mPas, and the cation equivalent value is that the pure high molecular component of unit reaches 4.22meq/g.In addition, the weight average molecular weight that records by the molecular weight estimation apparatus with the static light scattering method is 8,000,000.With it as sample-1.
Below, make water-in-oil emulsion sample-2~sample-7 equally.The results are shown in table 1.
Duplicate
In the reactive tank that has mixer and temperature control equipment, (monomer is that 2.4%) is Ji Ju Bi fiber crops alkyd/polyoxyethylene block copolymer 3.0g (monomer is 0.6% relatively) is dissolved in the isomerization alkanes 135.0g of 190 ℃~230 ℃ of boiling points relatively to put into sorbitan monooleate 12.0g.In addition, get acryloxy ethyl-trimethyl salmiac 80% aqueous solution 177.1g, acrylamide 50% aqueous solution 69.2g, isopropyl alcohol 0.1g (monomer is 0.1 weight % relatively), ion exchange water 102.4g respectively, mixed making it to dissolve fully.Then, regulate pH to 4.35, oil and aqueous solution, with homogenizer in 1000rpm stirring and emulsifying 15 minutes.The set of monomers of this moment becomes DMQ/AAM=80/20 (mole %).
The monomer solution temperature of the emulsion that obtains is remained on 30~33 ℃,, add and the same dimethyl-2 of above-mentioned synthesis example after 30 minutes with nitrogen replacement, 2-azo-bis-isobutyrate 0.7g (monomer is 0.038 weight % relatively) begins polymerisation.Reaction temperature is 32 ± 2 ℃, makes it polymerization and finishes reaction in 12 hours.After the polymerization, add polyoxyethylene ether 15.0g in three last of the ten Heavenly stems (liquid is 3 weight % relatively) in the water-in-oil emulsion that generates, mixed as the phase inversion agent.Then, measuring viscous preparations with Brookfield viscometer is 380mPas, and the cation equivalent value is that the pure high molecular component of unit reaches 10meq/g.In addition, adopting the weight average molecular weight that records with above-mentioned same molecular weight estimation apparatus is 7,500,000.With its sample as a comparison.The results are shown in table 1.
Table 1
The sample name DMC DMQ AAC AAM DD Viscous preparations mPas Molecular weight unit: ten thousand
Sample-1 80 20 500 800
Sample-2 20 30 50 760 650
Sample-3 70 20 10 520 800
Sample-4 10 30 10 50 655 700
Sample-5 70 30 330 530
Sample-6 100 840 1000
Sample-7 20 80 700 1100
The sample name DMC DMQ AAC AAM DD Viscous preparations mPas Molecular weight unit: ten thousand
Duplicate 80 20 380 750
DMC: methylacryoyloxyethyl trimethyl ammonium chloride
DMQ: acrylyl oxy-ethyl-trimethyl salmiac
AAC: acrylic acid
AAM: acrylamide
DD: diallyldimethylammonium chloride
Embodiment 2
Adopt the water-in-oil emulsion of making in the synthesis example below, carry out online dissolution method test.
By the device that carries out the dissolution system test of the present invention is installed shown in Fig. 1 flow chart.
Open valve 9,10, starting dilution water supply pump 6, speed with 20L/min is supplied with on-line mixing machine 2 to dilution water from tank 4, in addition, open pump 7,8, starting raw material supplying pump 5 is from former liquid bath 3, the water soluble polymer that the water-in-oil emulsion of synthesis example being made with the speed of 100mL/min constitutes is supplied with on-line mixing machine 2.The dilution ratio of this moment is 200 times.Solubility test is proceeded 30 minutes, is housed in the lysate storage groove 1.Test is got lysate 2L after stopping, and the inspection of dissolved particles is not being confirmed by 80 mesh sieves.The result shows almost do not have not dissolved particles.In addition, measuring solution viscosity with Brookfield viscometer is 335mPas, and adopting the colloid titration cation equivalent is 4.18meq/g.These numerical value all in prescribed limit, show that the water-in-oil emulsion goods suitably dissolve.
Comparative example
Adopt and the same solubility test device of embodiment, the ratio of dilution water and stoste is also same with embodiment, compares the solubility test of the water-in-oil emulsion of making in the synthesis example that is made of water soluble polymer.Solubility test is proceeded 30 minutes equally, and is housed in the lysate storage groove.Test is got lysate 2L after stopping, and the inspection of dissolved particles is not showing by the result behind 80 mesh sieves, and dissolved particles is not in the 21.7g that is determined as of swelling state.In addition, measuring filtrate viscosity with Brookfield viscometer is 237mPas, and relatively the synthesis example measured value is 74%.In addition, be 3.07meq/g with the cation equivalent of colloid titration, reach 79% of theoretical value.Therefore, can think from these results that compare the water-in-oil emulsion goods of synthesis example, when contacting with dilution water, dispersed particle directly expands, dissolves, dilution viscosity rises rapidly, easily generates not dissolved matter.

Claims (5)

1. water-in-oil emulsion, it is characterized in that, be with the water-soluble monomer aqueous solution and with the immiscible organic liquid of water, surfactant with high HLB10~20 carries out emulsification, make organic liquid become continuous phase, the water-soluble monomer aqueous solution becomes decentralized photo, and carry out polymerization, suitably append the water-in-oil emulsion of the water soluble polymer that the surfactant of high HLB10~20 makes then.
2. according to the described water-in-oil emulsion of claim 1, it is characterized in that above-mentioned water soluble polymer is will be with 5~100 moles of % of monomer of following general formula (1) and/or general formula (2) expression, with 0~60 mole of % of monomer, 0~95 mole of % of non-ionic monomer of following general formula (3) expression, suitably append the monomer mixture copolymerization of cross-linkable monomer again and the water soluble polymer that generates;
General formula (1)
R 1Expression hydrogen or methyl; R 2, R 3The alkyl or the alkoxyl of expression carbon number 1~3; R 4Alkyl, alkoxyl or the benzyl of expression hydrogen, carbon number 1~3, they both can be different also can be identical, A represents oxygen or NH; B represents the alkylidene or the alkylene oxide group of carbon number 2~4; X 1The expression anion;
General formula (2)
Figure FSB00000041648800012
R 5Expression hydrogen or methyl; R 6, R 7Alkyl, alkoxyl or the benzyl of expression carbon number 1~3; X 2The expression anion;
General formula (3)
R 8Expression hydrogen, methyl or carboxymethyl;
Q represents SO 3, C 6H 4SO 3, CONHC (CH 3) 2CH 2SO 3, C 6H 4COO or COO; R 9Expression hydrogen or COOY 2Y 1And Y 2Expression hydrogen or cation.
3. according to the described water-in-oil emulsion of claim 1, it is characterized in that, the monomer mixture that above-mentioned water soluble polymer is will be with 0~100 mole of % of monomer, 0~100 mole of % of non-ionic monomer of following general formula (3) expression, suitably append cross-linkable monomer again carries out the water soluble polymer that copolymerization generates
General formula (3)
R 8Expression hydrogen, methyl or carboxymethyl;
Q represents SO 3, C 6H 4SO 3, CONHC (CH 3) 2CH 2SO 3, C 6H 4COO or COO; R 9Expression hydrogen or COOY 2Y 1And Y 2Expression hydrogen or cation.
4. the preparation method of the dilution of a water-in-oil emulsion is characterized in that, with the water-in-oil emulsion that the described water soluble polymer of claim 1 constitutes, being connected in the pipe arrangement way of the device through mixing this water-in-oil emulsion and water, carries out continuous-dissolution.
5. according to the preparation method of the dilution of the described water-in-oil emulsion of claim 4, it is characterized in that above-mentioned mixing arrangement is the on-line mixing machine.
CN2004100491211A 2004-06-17 2004-06-17 Method for preparing water-in-oil type emulsion and its diluent Expired - Fee Related CN1709561B (en)

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JP特开2002-114809A 2002.04.16 *
JP特开2003-342305A 2003.12.03 *
JP特开2004-59748A 2004.02.26 *
JP特开平10-244300A 1998.09.14 *
JP特开平7-328319A 1995.12.19 *

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