CN1790189A - Fixing device - Google Patents
Fixing device Download PDFInfo
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- CN1790189A CN1790189A CNA2005101373166A CN200510137316A CN1790189A CN 1790189 A CN1790189 A CN 1790189A CN A2005101373166 A CNA2005101373166 A CN A2005101373166A CN 200510137316 A CN200510137316 A CN 200510137316A CN 1790189 A CN1790189 A CN 1790189A
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- eyelid retractor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2064—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat combined with pressure
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/206—Structural details or chemical composition of the pressure elements and layers thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2009—Pressure belt
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2016—Heating belt
- G03G2215/2025—Heating belt the fixing nip having a rotating belt support member opposing a pressure member
- G03G2215/2032—Heating belt the fixing nip having a rotating belt support member opposing a pressure member the belt further entrained around additional rotating belt support members
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- General Physics & Mathematics (AREA)
- Fixing For Electrophotography (AREA)
Abstract
提供一种定影装置,其包括压紧和接触环形带上游侧或下游侧支撑器的压紧元件。在支撑器之间延伸的环形带的两个桥接部分,因为桥接部分一端被压在支撑器和压紧元件之间,一个桥接部分拉紧,另一桥接部分不张紧。压紧元件和所拉紧的桥接部分外表面之间的接触形成定影夹挤区。
There is provided a fixing device including a pressing member pressing and contacting a supporter on an upstream side or a downstream side of an endless belt. The two bridging portions of the endless belt extending between the supports, since one end of the bridging portion is compressed between the supporting means and the pressing element, one bridging portion is tensioned and the other is not. The contact between the pressing member and the outer surface of the bridge portion being tensioned forms a fixing nip.
Description
技术领域technical field
本发明涉及定影装置。更具体地说,本发明涉及在照相平版印刷成像设备如激光打印机、激光传真机或数字复印机中设置的定影装置。The present invention relates to a fixing device. More specifically, the present invention relates to a fixing device provided in a photolithographic image forming apparatus such as a laser printer, a laser facsimile or a digital copier.
背景技术Background technique
在照相平版印刷成像设备中,感光鼓的表面被充电,然后被激光扫描单元等扫描,以根据图像信号形成静电潜像。此后,所充电的调色剂被吸附到感光鼓上并且用显影剂显影,以形成调色剂图像。然后,调色剂图像转印到纸张(记录介质)。转印到纸张的调色剂图像附着于纸上,即,没有定影在其上,并且调色剂图像用热和压力熔化,以通过定影装置定影在纸张上。In a photolithographic image forming apparatus, the surface of a photosensitive drum is charged and then scanned by a laser scanning unit or the like to form an electrostatic latent image according to an image signal. Thereafter, the charged toner is adsorbed onto the photosensitive drum and developed with a developer to form a toner image. Then, the toner image is transferred to paper (recording medium). The toner image transferred to the paper adheres to the paper, that is, is not fixed thereon, and the toner image is melted with heat and pressure to be fixed on the paper by a fixing device.
常规的定影装置基本上包括圆筒形金属热辊(电加热元件)、压紧和接触热辊的压力辊(压紧元件)、和安装在热辊中以用辐射热加热热辊的卤素灯(热源)。在定影装置(2辊型)中,其上形成调色剂图像的纸张通过在热辊和压力辊之间形成的定影夹挤区,其用压力相互接触,从而调色剂图像被热辊加热,并通过热辊和压力辊的压力接触,压紧和定影到页上。A conventional fixing device basically includes a cylindrical metal heat roller (electric heating element), a pressure roller (pressing element) that presses and contacts the heat roller, and a halogen lamp installed in the heat roller to heat the heat roller with radiant heat (heat source). In the fixing device (2-roller type), paper on which a toner image is formed passes through a fixing nip formed between a heat roller and a pressure roller, which contact each other with pressure so that the toner image is heated by the heat roller , and through the pressure contact of the hot roller and the pressure roller, it is pressed and fixed to the page.
可是,对于常规定影装置,它要花相当长的时间周期加热室温的热辊,以达到大约160-200℃、调色剂熔化的定影温度。因此,在施加电力后、实际打印前,常规定影装置花费非常长的加热时间。而且,定影装置保持其高温,因为这样缩短打印停止和打印开始之间的时间间隔。定影装置需要用卤素灯加热来保持其高温。这样导致增加的功耗。However, with conventional fixing devices, it takes a considerable period of time to heat the heat roller at room temperature to reach a fixing temperature of about 160-200°C at which the toner melts. Therefore, the conventional fixing device takes a very long heating time after power is applied but before actual printing. Also, the fixing device maintains its high temperature, because this shortens the time interval between the stop of printing and the start of printing. The fusing unit needs to be heated with a halogen lamp to keep it hot. This results in increased power consumption.
为了克服常规2辊型定影装置的这些缺点,最近提出能够减少加热时间和功耗的定影装置。In order to overcome these disadvantages of conventional 2-roll type fixing devices, fixing devices capable of reducing heating time and power consumption have recently been proposed.
提出的定影装置之一是感应加热(IH)定影装置,其通过使用磁通量的感应电流实现热的产生。IH定影装置基本上包括圆筒形或半圆筒形座,安装到座中、包括一叠导电层和电阻层的圆筒形薄膜,安装在座中并由激励线圈和磁芯组成的磁场产生单元,和压紧并接触薄膜外周面以形成定影夹挤区的压力辊。在IH定影装置中,通过由磁场产生单元产生的磁通量产生埃迪(Eddy)电流。结果在导电层上通过埃迪电流产生焦耳热,定影夹挤区的温度用焦耳热升高。由于IH,定影夹挤区的温度可以在很短的时间周期内升高到定影温度,并且可以缩短加热时间周期。而且,如日本专利公开No.2004-126274所述,其整个公开在此并入作为参考,因为与热辊相比,圆筒形薄膜具有低热容量,可以降低功耗。可是,因为IH定影装置需要磁场产生单元,与2辊型定影装置相比,它需要高的元件成本。而且,因为薄膜的内表面在元件诸如座上滑动,由于薄膜在其上滑动的座部分的磨损,薄膜的耐久性受到限制。因此,薄膜材料的选择范围相当窄。One of the proposed fixing devices is an induction heating (IH) fixing device that realizes heat generation by an induced current using magnetic flux. The IH fixing device basically includes a cylindrical or semi-cylindrical seat, a cylindrical thin film including a stack of conductive layers and a resistive layer installed in the seat, a magnetic field generating unit installed in the seat and composed of an excitation coil and a magnetic core, and a pressure roller that presses and contacts the outer peripheral surface of the film to form a fixing nip. In the IH fixing device, an Eddy current is generated by a magnetic flux generated by a magnetic field generating unit. As a result, Joule heat is generated by Eddie current on the conductive layer, and the temperature of the fixing nip is raised by Joule heat. Due to the IH, the temperature of the fixing nip can be raised to the fixing temperature in a short period of time, and the heating time period can be shortened. Also, as described in Japanese Patent Laid-Open No. 2004-126274, the entire disclosure of which is incorporated herein by reference, since a cylindrical film has a low heat capacity compared with a heat roller, power consumption can be reduced. However, since the IH fixing device requires a magnetic field generating unit, it requires high component costs compared with a 2-roller type fixing device. Also, because the inner surface of the film slides on a member such as a seat, the durability of the film is limited due to wear of the seat portion on which the film slides. Therefore, the choice of film materials is rather narrow.
还有压力带压紧型定影装置,其中包括管形压力带,代替2辊型定影装置中所包括的压力辊。通过朝热辊压紧压力带的部分内表面,形成定影夹挤区,从而对应于所压紧的内表面部分的压力带的外表面接触热辊。压力带压紧型定影装置基本上包括通过热源诸如卤素灯加热并轴向旋转的热辊,接触热辊并通过热辊的移动来移动的环形压力带,和朝热辊表面压紧压力带内表面的压紧元件,从而对应于所压紧的内表面的压力带外表面接触热辊。如日本专利公开No.2004-12682所述,其整个公开在此并入作为参考,因为定影夹挤区通过在热辊上压紧压力带来形成,定影夹挤区很宽,从而它们相互接触。因此,可以减少加热时间和功耗,并且可以从IH定影装置所需要的元件成本降低元件成本。可是,因为压力带的内表面被压紧元件压紧,并且在热辊上滑动,由于压力带在其上滑动的热辊的磨损,压力带或压紧元件的耐久性仍然受到限制,压力带或压紧元件材料的选择范围仍然很窄。There is also a pressure belt pinch type fixing device, which includes a tubular pressure belt instead of the pressure roller included in the 2-roller type fixing device. The fixing nip is formed by pressing a portion of the inner surface of the pressure belt toward the heat roller so that the outer surface of the pressure belt corresponding to the pressed inner surface portion contacts the heat roller. A pressure belt pressing type fixing device basically includes a heat roller that is heated by a heat source such as a halogen lamp and rotates axially, an endless pressure belt that contacts the heat roller and is moved by movement of the heat roller, and presses the inside of the pressure belt toward the surface of the heat roller. The pressing element of the surface, so that the outer surface of the pressure belt corresponding to the inner surface being pressed contacts the thermal roller. As described in Japanese Patent Laid-Open No. 2004-12682, the entire disclosure of which is hereby incorporated by reference, since the fixing nip is formed by pressing a pressure belt on a heat roller, the fixing nip is wide so that they contact each other . Therefore, heating time and power consumption can be reduced, and component costs can be reduced from those required for the IH fixing device. However, since the inner surface of the pressure belt is pressed by the pressing member and slides on the heat roller, the durability of the pressure belt or the pressing member is still limited due to wear of the heat roller on which the pressure belt slides. Or the choice of compression element material is still very narrow.
另外,热带型定影装置包括圆筒形热带单元,其包括在主方向可自由移动的环形热带,代替在2辊型定影装置中所包括的热辊。通过用压力接触热带与圆筒形压力辊形成定影夹挤区。热带型定影装置基本上包括通过在支撑辊和圆筒形热辊上缠绕环形热带制成的热带单元。圆筒形压力辊压紧在支撑辊和热辊之间延伸的热带的桥接部分,以接触桥接部分。卤素灯安装在热辊或压力辊中。在热带型定影装置中,形成宽的定影夹挤区,从而可以减少加热时间和功耗。而且,因为不出现滑动,不产生磨损。因此,可以使用用于热带的许多材料。此外,如日本专利公开No.2004-205877所述,其整个公开在此并入作为参考,元件成本低于IH定影装置的成本。In addition, the heat belt type fixing device includes a cylindrical heat belt unit including an endless heat belt freely movable in the main direction instead of the heat roller included in the 2-roller type fixing device. The fixing nip is formed by contacting the heat belt with pressure with a cylindrical pressure roller. The heat belt type fixing device basically includes a heat belt unit made by winding an endless heat belt around a backup roller and a cylindrical heat roller. A cylindrical pressure roller presses the bridge portion of the heat tape extending between the backup roller and the heat roller to contact the bridge portion. Halogen lamps are installed in heat rollers or pressure rollers. In the tropical type fixing device, a wide fixing nip is formed so that heating time and power consumption can be reduced. Also, since no sliding occurs, no wear occurs. Therefore, many materials used for heat strips can be used. Furthermore, as described in Japanese Patent Laid-Open No. 2004-205877, the entire disclosure of which is incorporated herein by reference, the component cost is lower than that of the IH fixing device.
可是,因为在热带型定影装置中的热带用支撑辊和热辊支撑并被拉紧,当热带旋转时,它朝支撑辊的轴移动。或者,由于尺寸精度、每个辊的安装精度、或热带周围横向偏差,热辊会倾斜。However, since the heat belt in the heat belt type fixing device is supported by the support roller and the heat roller and is tensioned, when the heat belt rotates, it moves toward the axis of the support roller. Alternatively, the heat rolls may tilt due to dimensional accuracy, mounting accuracy of each roll, or lateral deviation around the belt.
因此,需要这样的定影装置,其能够减少加热时间、功耗、和带倾斜,以可靠地将调色剂图像定影到页上。Therefore, there is a need for a fixing device capable of reducing heating time, power consumption, and belt tilt to reliably fix a toner image to a sheet.
发明内容Contents of the invention
本发明的一方面至少解决上述问题和/或缺点,并至少提供下述优点。因此,本发明的一方面是提供一种定影装置,其可以减少加热时间、功耗、和环形带的倾斜,以可靠地将调色剂图像定影到页上,并提供一种包括该定影装置的成像设备。Aspects of the present invention are to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages described below. Accordingly, an aspect of the present invention is to provide a fixing device that can reduce heating time, power consumption, and inclination of an endless belt to reliably fix a toner image to a sheet, and to provide a fixing device including the fixing device. imaging equipment.
根据本发明的一方面,提供一种定影装置,其包括至少两个支撑器,沿主方向被支撑器可移动支撑并包括两个桥接部分的环形带,加热环形带的热源,压紧环形带的压紧元件,当其上静电附着调色剂图像的记录介质通过在带和压紧元件之间形成的定影夹挤区时,将调色剂图像熔化和定影在记录介质上。压紧元件压紧和接触环形带上游侧或下游侧的支撑器之一。带的两个桥接部分在支撑器之间延伸。因为桥接部分之一的一端被压在支撑器和压紧元件之间,该桥接部分拉紧,另一桥接部分松弛。通过压紧元件与所拉紧的桥接部分外表面接触形成定影夹挤区,并且从定影带被压在支撑器和压紧元件之间的位置延伸到上游侧预定的位置。According to an aspect of the present invention, there is provided a fixing device including at least two supporters, an endless belt movably supported by the supporters in a main direction and including two bridging portions, a heat source for heating the endless belt, pressing the endless belt When the recording medium on which the toner image is electrostatically adhered passes through the fixing nip formed between the belt and the pressing member, the toner image is melted and fixed on the recording medium. The pressing element presses against and contacts one of the supports on the upstream or downstream side of the endless belt. Two bridging portions of the belt extend between the supports. Since one end of one of the bridging parts is compressed between the support and the pressing element, the bridging part is tensioned and the other bridging part is loosened. The fixing nip is formed by the contact of the pressing member with the outer surface of the bridged portion being stretched, and extends from a position where the fixing belt is pressed between the supporter and the pressing member to a predetermined position on the upstream side.
夹紧元件安装在上游侧支撑器的横向侧,以压紧和接触支撑器,并且带被压在支撑器和夹紧元件之间。A clamping member is mounted on the lateral side of the upstream side supporter to press and contact the supporter, and the belt is pressed between the supporter and the clamping member.
根据本发明的另一方面,提供一种成像设备,其包括将调色剂图像静电转印到记录介质上的成像单元和上述定影装置。According to another aspect of the present invention, there is provided an image forming apparatus including an image forming unit that electrostatically transfers a toner image onto a recording medium, and the above-mentioned fixing device.
对本领域的技术人员来说,结合附图、从公开本发明示例性实施例的下列详细描述,本发明的其它目的、优点和显著特征将显而易见。Other objects, advantages and salient features of the present invention will become apparent to those skilled in the art from the following detailed description, which discloses exemplary embodiments of the present invention when taken in conjunction with the accompanying drawings.
附图说明Description of drawings
从下列结合附图的描述,本发明一些示例性实施例的上述和其它目的、特征和优点将更清楚,其中:The above and other objects, features and advantages of some exemplary embodiments of the present invention will be more apparent from the following description in conjunction with the accompanying drawings, in which:
图1是根据本发明实施例的定影装置和包括该定影装置的成像设备的示意图;和1 is a schematic diagram of a fixing device and an image forming apparatus including the fixing device according to an embodiment of the present invention; and
图2是定影装置的示意图;2 is a schematic diagram of a fixing device;
对于所有附图,应该理解,相同的附图标记是指相同元件、特征和结构。Throughout the drawings, it should be understood that like reference numerals refer to like elements, features, and structures.
具体实施方式Detailed ways
在说明书中定义的内容诸如详细结构和元件用于帮助理解本发明的实施例。因此,本领域的普通技术人员认识到,不脱离本发明的范围和精神,可以对在此描述的实施例作出各种变化和变型。而且,为了清楚和简明起见,省略已知功能和结构的描述。Matters defined in the description, such as detailed structures and elements, are provided to help understanding of the embodiments of the present invention. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the invention. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
如图1所示,成像设备1包括转印单元2,安装在转印单元2上的多个成像单元3M、3Y、3C和3BK,以将调色剂图像静电转印到页(记录介质)X上,诸如纸,还包括当输送在其上形成调色剂图像的页X时、用于将调色剂图像熔化和定影到页X上的定影装置4。As shown in FIG. 1 , an image forming apparatus 1 includes a transfer unit 2 on which a plurality of
成像单元3M、3Y、3C和3BK充电感光鼓(图像载体)6,通过用激光11扫描所充电的感光鼓6的表面进行曝光以形成潜像,将潜像显影成调色剂图像,并将调色剂图像转印到由转印带10传送的页X上。成像单元3M、3Y、3C和3BK按顺序在转印带10传送页X的方向、沿着转印带10排列,以分别形成品红、黄色、青色和黑色的调色剂图像。每个成像单元3M、3Y、3C和3BK包括感光鼓6、曝光装置7、显影器8、充电辊9、和清洁单元19。The
感光鼓6(其是图像载体)沿图1所示箭头所指的方向轴向旋转,并且用从曝光装置7发射的激光11扫描,以形成静电潜像。曝光装置7沿平行于感光鼓6的旋转轴方向、用激光11扫描感光鼓6的表面。The
显影器8显影潜像,以形成调色剂图像。更具体地说,显影器8相互摩擦具有预定颜色的粉末状调色剂,充上相同的负电荷,并提供和吸附所充电的调色剂到感光鼓6所曝光的部分,该部分与其未曝光部分的电势相比具有正电势。显影器8包括调色剂,用于搅拌调色剂、以充电相同电荷的搅拌器12d,和用于转印所充电的调色剂到显影辊12a上的供应辊12c。显影辊12a具有由供应辊12c供应的调色剂,通过调色剂的电荷产生的库仑力吸附到其表面,用于将调色剂转印到感光鼓6上形成调色剂层。显影刮片12b将调色剂层的厚度限制为预定厚度。The
清洁单元19包括感光鼓清洁辊19a和壳体(未示出)。清洁辊19a与感光鼓6接触,以从感光鼓6的表面清除调色剂。壳体安装在清洁辊19a附近,以收集被清洁辊19a清除的调色剂。The
充电辊9在成像期间将感光鼓6的表面电势变为预定电势。充电辊9包括金属轴和在金属轴上由导电弹性体形成的辊部分,并且在感光鼓清洁辊19a下游侧的充电位置接触感光鼓6。通过使用弹性偏压单元(诸如弹簧)压紧轴承(未示出),充电辊9沿主方向从预定宽度开始接触感光鼓6,从而形成对应预定宽度的夹挤区。当接收直流电压时,充电辊9将感光鼓6的表面充电到预定电势。充电辊清洁辊20与充电辊9接触,以防止充电辊9的表面污染。The charging roller 9 changes the surface potential of the
转印单元2包括环形转印带10、驱动辊13a、转印辊16a和带清洁单元17。环形转印带10通过安装在转印单元2内周面的驱动辊13b和13c以及拉紧辊14而沿一个方向循环。转印辊16a保持转印带10与感光鼓6在转印位置的接触。带清洁单元17包括用于刮除转印带10表面的异物的清洁刮片(未示出)和用于收集所清除异物的空间。The transfer unit 2 includes an
转印带10例如是一种电介质片,当页X在转印带10和感光鼓6之间时,能够用施加给转印辊16a的转印电压吸附感光鼓6上的调色剂。转印带10具有光学反射性,即,反射光。The
转印辊16a通过形成辊单元制成,辊单元可以在金属旋转轴上由导电和半导电合成橡胶形成。转印高压电源(未示出)连接旋转轴,以控制辊单元的表面电势。The
转印辊16a和用于控制转印辊16a的辊单元表面电势的控制器16构成转印部分18,用于将由成像单元3M、3Y、3C和3BK形成的调色剂图像静电转印到由转印带10传送的页X上。The
现在参照图2更详细地描述定影装置4。如图2所示,定影装置4包括两个支撑器21,在主方向由支撑器21可移动支撑的环形(圆筒形)定影带22,与支撑器21一起安装在定影带22内侧以加热定影带的热源23,压紧页传送方向下游侧的一个支撑器21、以接触从下游侧支撑器21延伸到朝其上游侧某一位置的部分定影带的压紧元件24,和安装在上游侧另一支撑器21横向侧的夹紧元件25。The fixing device 4 will now be described in more detail with reference to FIG. 2 . As shown in FIG. 2, the fixing device 4 includes two supporters 21, and an endless (cylindrical) fixing belt 22 movably supported by the supporters 21 in the main direction is installed inside the fixing belt 22 together with the supporters 21 for heating. The heat source 23 of the fixing belt presses a supporter 21 on the downstream side in the sheet conveyance direction to contact the pressing member 24 of a part of the fixing belt extending from the downstream side supporter 21 to a position toward its upstream side, and is installed upstream The clamping element 25 on the lateral side of the other support 21 .
两个支撑器21安装在圆筒形定影带22内侧,每个支撑器具有能够沿一个方向轴向旋转的圆筒。页X转送方向(压紧元件24的转动方向)下游侧(图2的左侧)的支撑器21经过定影带22接触压紧元件24。另一方面,页X传送方向上游侧的支撑器21与压紧元件24分开。上游侧支撑起21的外周面被定影带22部分覆盖。下游侧支撑器21对应于驱动辊26,其通过驱动机构(未示出)轴向旋转。上游侧支撑器对应于导向辊27,其用旋转阻力阻止定影带22沿主方向的移动。Two holders 21 are mounted inside the cylindrical fixing belt 22 , each having a cylinder capable of axial rotation in one direction. The supporter 21 on the downstream side (left side in FIG. 2 ) in the sheet X transfer direction (rotation direction of the pressing member 24 ) contacts the pressing member 24 via the fixing belt 22 . On the other hand, the supporter 21 on the upstream side in the conveying direction of the sheet X is separated from the pressing member 24 . The outer peripheral surface of the upstream support 21 is partially covered by the fixing belt 22 . The downstream side support 21 corresponds to a drive roller 26 which is axially rotated by a drive mechanism (not shown). The upstream side supporter corresponds to the guide roller 27 which prevents the movement of the fixing belt 22 in the main direction with rotational resistance.
定影带22是长度大于页X宽度的薄元件,并且当不施加外力时,定影带22的形状基本上为圆筒形。而且,定影带22通过在由厚度大约为10-150微米的金属或耐热树脂薄膜形成的基层上,按顺序叠置由厚度例如大约为几百微米的耐热橡胶形成的弹性层和由厚度大约为几十微米的高耐热氟树脂或氟树脂改性材料(诸如聚四氟乙烯)形成的调色剂释放层制成。The fixing belt 22 is a thin member whose length is greater than the width of the page X, and when no external force is applied, the shape of the fixing belt 22 is substantially cylindrical. Also, the fixing belt 22 is formed by sequentially laminating an elastic layer formed of heat-resistant rubber having a thickness of, for example, approximately It is made of a toner release layer formed of a highly heat-resistant fluororesin or a fluororesin-modified material such as polytetrafluoroethylene, which is about several tens of micrometers.
定影带22被定影带22内侧的驱动辊26和导向辊27支撑。驱动辊26通过将定影带22插入相互接触的驱动辊26和压紧元件24之间并将定影带22压在其之间支撑定影带22。导向辊27通过将定影带22压紧在夹紧元件25上支撑缠绕其部分外周面的定影带22。因此,定影带22的内表面压在驱动辊26和导向辊27上,并摩擦和接触驱动辊26和导向辊27。定影带22经过轴向旋转的驱动辊26沿主方向可移动。The fixing belt 22 is supported by a drive roller 26 and a guide roller 27 inside the fixing belt 22 . The driving roller 26 supports the fixing belt 22 by interposing the fixing belt 22 between the driving roller 26 and the pressing member 24 in contact with each other and pressing the fixing belt 22 therebetween. The guide roller 27 supports the fixing belt 22 wrapped around a part of its outer peripheral surface by pressing the fixing belt 22 against the pinch member 25 . Therefore, the inner surface of the fixing belt 22 is pressed against the drive roller 26 and the guide roller 27 , and rubs and contacts the drive roller 26 and the guide roller 27 . The fixing belt 22 is movable in the main direction via an axially rotating drive roller 26 .
通过旋转驱动辊26,在驱动辊26和导向辊27之间延伸并靠近压紧元件24的定影带22的桥接部分28被拉紧,因为其两端分别压在驱动辊26与压紧元件24之间和导向辊27与夹紧元件25之间。同时,也是在驱动辊26和导向辊27之间延伸并远离压紧元件24的定影带22的桥接部分29不张紧。By rotating the driving roller 26, the bridge portion 28 of the fixing belt 22 extending between the driving roller 26 and the guide roller 27 and close to the pressing member 24 is tensioned because both ends thereof are pressed against the driving roller 26 and the pressing member 24, respectively. Between and between the guide roller 27 and the clamping element 25. At the same time, the bridge portion 29 of the fixing belt 22 also extending between the drive roller 26 and the guide roller 27 and away from the pressing member 24 is not tensioned.
热源23可以是卤素灯。热源23包括安装在定影带22内的主体,并利用由主体发射的辐射热加热定影带22。热源23这样安装,即主体设置在通过定影带22张紧的桥接部分28的外表面与压紧元件24接触形成的定影夹挤区30附近。The heat source 23 may be a halogen lamp. The heat source 23 includes a main body installed in the fixing belt 22, and heats the fixing belt 22 using radiant heat emitted from the main body. The heat source 23 is installed such that the main body is disposed near the fixing nip 30 formed by the contact of the outer surface of the bridge portion 28 of the fixing belt 22 tensioned with the pressing member 24 .
压紧元件24为圆筒形,并且沿一方向轴向可旋转。压紧元件24通过在金属芯基体24a周围缠绕耐热弹性层24b(诸如硅橡胶层)制成。压紧元件24压紧和接触部分拉紧的桥接部分28,其从压紧元件24和驱动辊26之间压紧的一端沿导向辊27的方向延伸到预定部位。接触部分是定影夹挤区30。切线压力经过拉紧的桥接部分28的张力施加在定影夹挤区30上。在定影夹挤区30上的压力从定影夹挤区30上游端到其下游端(朝驱动辊26)增加,因为下游端被驱动辊26压紧和桥接部分28被压在驱动辊26和压紧元件24之间。因此,当页X上的调色剂图像朝驱动辊26行进时,在它通过定影夹挤区30时用增加的力压紧。压紧元件24通过定影带22轴向旋转和沿主方向移动,因为它压紧并直接接触定影带22的外周面。The pressing member 24 is cylindrical and axially rotatable in one direction. The pressing member 24 is made by winding a heat-resistant elastic layer 24b such as a silicone rubber layer around a metal core base 24a. The pressing member 24 presses and contacts a partially tensioned bridge portion 28 extending from the end pressed between the pressing member 24 and the drive roller 26 to a predetermined position in the direction of the guide roller 27 . The contact portion is the fixing nip 30 . Tangential pressure is applied to the fuser nip 30 through the tension of the tensioned bridge portion 28 . The pressure on the fixing nip 30 increases from the upstream end of the fixing nip 30 to its downstream end (towards the driving roller 26), because the downstream end is pressed by the driving roller 26 and the bridge portion 28 is pressed against the driving roller 26 and the pressing roller. Between tight elements 24. Therefore, as the toner image on the page X travels toward the drive roller 26 , it is compressed with increasing force as it passes through the fixing nip 30 . The pressing member 24 is axially rotated and moved in the main direction by the fixing belt 22 because it presses and directly contacts the outer peripheral surface of the fixing belt 22 .
夹紧元件25为圆筒形,并且沿一方向轴向可旋转。安装夹紧元件25,使得定影带22的圆形部分31缠绕上游侧支撑器21并插入夹紧元件25和支撑器21之间以被压在其之间。夹紧元件25也通过移动的定影带22轴向旋转,因为它直接接触定影带22外圆周面。The clamping member 25 is cylindrical and axially rotatable in one direction. The pinch member 25 is installed such that the circular portion 31 of the fixing belt 22 is wound around the upstream side supporter 21 and inserted between the pinch member 25 and the supporter 21 to be pressed therebetween. The clamp member 25 is also axially rotated by the moving fixing belt 22 because it directly contacts the outer peripheral surface of the fixing belt 22 .
现在详细描述具有上述结构的成像设备1的操作。因为成像设备1的整个操作基本上与常规的彩色打印机的操作相同,为了清楚和简明起见,除了定影装置4的操作之外,省略许多部分。The operation of the image forming apparatus 1 having the above-described structure will now be described in detail. Since the entire operation of the image forming apparatus 1 is basically the same as that of a conventional color printer, many parts are omitted except for the operation of the fixing device 4 for clarity and conciseness.
首先,当操纵成像设备1时,驱动热源23进行加热过程,开始加热。更具体地说,加热持续到定影装置4的温度达到预定定影温度。此时,驱动辊26被驱动机构(未示出)轴向旋转,同时定影带22通过旋转驱动辊26沿主方向移动。当定影带22移动时,导向辊27、夹紧元件25、和压紧元件24通过移动定影带22轴向旋转。因为定影装置4的热辐射,成像设备1的温度升高,风扇(未示出)在定影装置4周围产生强制对流,以冷却成像设备1的内部。First, when the image forming apparatus 1 is manipulated, the heat source 23 is driven to perform a heating process, starting heating. More specifically, the heating is continued until the temperature of the fixing device 4 reaches a predetermined fixing temperature. At this time, the driving roller 26 is axially rotated by a driving mechanism (not shown), while the fixing belt 22 is moved in the main direction by rotating the driving roller 26 . When the fixing belt 22 moves, the guide roller 27 , the pinch member 25 , and the pressing member 24 rotate axially by moving the fixing belt 22 . The temperature of the image forming apparatus 1 rises due to heat radiation from the fixing device 4 , and a fan (not shown) generates forced convection around the fixing device 4 to cool the inside of the image forming apparatus 1 .
接下来,当定影装置4的温度达到预定定影温度时,成像单元3M、3Y、3C和3BK开始在被转印带10传送的页X上形成图像。更具体地说,被充电辊9充电的感光鼓6的表面用激光11扫描,以形成潜像。潜像通过显影器8显影形成调色剂图像。在感光鼓6的表面形成的调色剂图像转印到被转印带10传送的页X上。Next, when the temperature of the fixing device 4 reaches a predetermined fixing temperature, the
此后,其上附着调色剂图像的页X传送到定影装置4,并且当页X通过定影带22和压紧元件24之间时,调色剂图像被熔化和定影到页X上。更具体地说,当定影带22沿主方向移动时,其上附着调色剂图像的页X通过上游端(即,图2中夹挤区30的右侧)在定影带22和压紧元件24之间的定影夹挤区30内输送。在定影夹挤区30内的页X上的调色剂图像被加热的定影带22慢慢熔化,并通过压紧元件24定影到页X上。其上定影调色剂图像的页X通过下游端(即,图2中定影夹挤区30的左侧)送出定影夹挤区30。Thereafter, the sheet X on which the toner image is attached is conveyed to the fixing device 4 , and the toner image is fused and fixed to the sheet X as the sheet X passes between the fixing belt 22 and the pressing member 24 . More specifically, when the fixing belt 22 moves in the main direction, the sheet X on which the toner image is attached passes through the upstream end (ie, the right side of the nip 30 in FIG. 2 ) between the fixing belt 22 and the pressing member. 24 between the fixing nip 30 transport. The toner image on the sheet X in the fixing nip 30 is slowly melted by the heated fixing belt 22 and fixed to the sheet X by the pressing member 24 . The sheet X on which the toner image is fixed is sent out of the fixing nip 30 through the downstream end (ie, the left side of the fixing nip 30 in FIG. 2 ).
在这个过程中,因为通过驱动辊26定影夹挤区30的下游端与压紧元件24紧密接触,桥接部分28被压在驱动辊26和压紧元件27之间,在定影夹挤区上的压力从定影夹挤区30上游端到驱动辊26附近的其下游端增加。因此,当定影夹挤区30中传送的调色剂朝驱动辊26行进时,它用增加的压力压紧,并且被压在驱动辊26上。因此,调色剂图像被充分熔化,然后定影到页X上。In this process, because the downstream end of the fixing nip 30 is in close contact with the pressing member 24 through the driving roller 26, the bridging portion 28 is pressed between the driving roller 26 and the pressing member 27, and the fixing nip 30 on the fixing nip The pressure increases from the upstream end of the fixing nip 30 to its downstream end near the drive roller 26 . Therefore, when the toner conveyed in the fixing nip 30 travels toward the drive roller 26 , it is compressed with increased pressure and pressed against the drive roller 26 . Therefore, the toner image is sufficiently fused, and then fixed to the sheet X.
在定影装置4中,压紧元件24向下压在定影带22上游侧和下游侧的两个支撑器21之一上,并且通过将压紧元件24压紧在两个支撑器21之间的定影带22拉紧的桥接部分28上,形成宽的定影夹挤区30。因此,可以保证相当长周期的定影时间,并且有可能充分定影。而且,因为加热的定影带22具有低热容量,可以减少加热时间和功耗。而且,通过压紧元件24压紧和接触上游侧或下游侧的支撑器21,可以拉紧压紧元件24附近的桥接部分28,并且压力倾斜可以施加到定影夹挤区30。因此,调色剂图像可以更可靠地定影到页X上。此外,因为不接触压紧元件24的桥接部分29是松弛的,桥接部分29可以吸收定影带22的变形或由于支撑器21的横截面形状变形或其它问题造成的定影带22的移动。因此,桥接部分29可以防止定影带22沿支撑器21的轴向移动。另外,因为定影装置4不是由昂贵的元件组成,它也经济。In the fixing device 4, the pressing member 24 is pressed down on one of the two supporters 21 on the upstream side and the downstream side of the fixing belt 22, and by pressing the pressing member 24 between the two supporters 21, On the bridging portion 28 where the fixing belt 22 is stretched, a wide fixing nip 30 is formed. Therefore, a considerably long period of fixing time can be secured, and sufficient fixing is possible. Also, since the heated fixing belt 22 has a low heat capacity, heating time and power consumption can be reduced. Also, by the pressing member 24 pressing and contacting the supporter 21 on the upstream side or the downstream side, the bridging portion 28 near the pressing member 24 can be strained, and a pressure gradient can be applied to the fixing nip 30 . Therefore, the toner image can be fixed to the page X more reliably. In addition, because the bridge portion 29 that does not contact the pressing member 24 is loose, the bridge portion 29 can absorb deformation of the fixing belt 22 or movement of the fixing belt 22 due to deformation of the cross-sectional shape of the supporter 21 or other problems. Therefore, the bridging portion 29 can prevent the fixing belt 22 from moving in the axial direction of the supporter 21 . In addition, since the fixing device 4 is not composed of expensive components, it is also economical.
在定影装置4中,夹紧元件25压紧和接触插入夹紧元件25和定影带22上游侧支撑器21之间的定影带22。压紧元件24压紧和接触插入压紧元件24和下游侧支撑器21之间的定影带22。因此,形成宽的定影夹挤区30,并且从上游到下游的压力倾斜可以施加到定影夹挤区30,从而上游侧附近的定影夹挤区30端压得更进。因此,可以保证长的定影时间,有可能充分定影。而且,因为被加热的定影带22具有低热容量,可以减少加热时间和功耗。而且,因为在定影夹挤区30内移动时产生的调色剂图像的熔化从上游侧到下游侧增加,在下游侧的调色剂图像可以用高压力定影到页X上。调色剂图像可以由定影夹挤区30完成,并更可靠地定影到页X上。In the fixing device 4 , the pinch member 25 presses and contacts the fixing belt 22 inserted between the pinch member 25 and the supporter 21 on the upstream side of the fixing belt 22 . The pressing member 24 presses and contacts the fixing belt 22 inserted between the pressing member 24 and the downstream side supporter 21 . Therefore, a wide fixing nip 30 is formed, and a pressure gradient from upstream to downstream can be applied to the fixing nip 30 so that the end of the fixing nip 30 near the upstream side is pressed further. Therefore, a long fixing time can be ensured, and sufficient fixing is possible. Also, since the heated fixing belt 22 has a low heat capacity, heating time and power consumption can be reduced. Also, since fusing of the toner image produced while moving within the fixing nip 30 increases from the upstream side to the downstream side, the toner image on the downstream side can be fixed to the sheet X with high pressure. The toner image can be completed by the fuser nip 30 and fused to the sheet X more reliably.
此外,因为定影带22被压在下游侧支撑器21和压紧元件24之间,和在上游侧支撑起21和夹紧元件25之间,在压紧元件24附近的桥接部分28可以可靠地拉紧。此外,远离压紧元件24的桥接部分29可以不张紧。In addition, since the fixing belt 22 is pressed between the downstream side supporter 21 and the pressing member 24, and between the upstream side supporter 21 and the pinching member 25, the bridge portion 28 in the vicinity of the pressing member 24 can be reliably tension. Furthermore, the bridging portion 29 remote from the pressing element 24 may not be tensioned.
定影装置4减少加热时间、功耗、定影带22的倾斜,并且包括低成本的元件。结果,成像设备1可以提供缩短的加热时间和降低的功耗,并且即使用低成本也不会造成机械缺陷。The fixing device 4 reduces heating time, power consumption, inclination of the fixing belt 22, and includes low-cost components. As a result, the image forming apparatus 1 can provide shortened heating time and reduced power consumption without causing mechanical defects even at low cost.
用于支撑定影带22的两个支撑器21的每个包括轴向可旋转的驱动辊26和导向辊27,以及压紧和接触定影带22的桥接部分28的压紧元件24。两个支撑器具有轴向可旋转辊的形状,基本上为圆筒形。因此,在定影带22上不出现滑动,并且定影带22不磨损。Each of the two supports 21 for supporting the fixing belt 22 includes an axially rotatable driving roller 26 and a guide roller 27 , and a pressing member 24 pressing and contacting a bridge portion 28 of the fixing belt 22 . The two supports have the shape of axially rotatable rollers, substantially cylindrical. Therefore, no slippage occurs on the fixing belt 22, and the fixing belt 22 is not worn.
尽管具体示出和参照图1和2所示的实施例描述本发明,本领域的普通技术人员应该理解,不脱离本发明下列权利要求限定的精神和范围,可以就形式和内容作出各种变化。例如,在上述实施例中,下游侧支撑器21被压紧元件24压紧,上游侧支撑器21被夹紧元件25压紧。但是,下游侧支撑器21可以被夹紧元件25压紧,上游侧支撑器21可以被压紧元件24压紧。此外,热源23安装在环形定影带22内侧,不接触其内周面。但是热源23可以安装在上游侧支撑器21内并利用辐射热加热支撑器,从而定影带22被加热的支撑器加热。另外,热源23可以安装在环形带22外侧,接触电加热元件来直接加热环形带22。Although the invention has been particularly shown and described with reference to the embodiment shown in Figures 1 and 2, it will be understood by those skilled in the art that various changes in form and content may be made without departing from the spirit and scope of the invention as defined in the following claims . For example, in the above-described embodiment, the downstream side supporter 21 is pressed by the pressing member 24 , and the upstream side supporter 21 is pressed by the clamping member 25 . However, the downstream side supporter 21 may be pressed by the clamping member 25 , and the upstream side supporter 21 may be pressed by the pressing member 24 . In addition, the heat source 23 is installed inside the endless fixing belt 22 without contacting the inner peripheral surface thereof. But the heat source 23 may be installed in the upstream side supporter 21 and heat the supporter with radiant heat so that the fixing belt 22 is heated by the heated supporter. In addition, the heat source 23 can be installed outside the endless belt 22 to contact the electric heating element to directly heat the endless belt 22 .
虽然在上述实施例中在环形带上游侧和下游侧安装两个支撑器21,可以安装多于两个的支撑器。如果安装三个支撑器21,在上游侧和下游侧的支撑器可以是导向辊,另一支撑器可以是驱动辊。Although two supporters 21 are installed on the upstream and downstream sides of the endless belt in the above-described embodiment, more than two supporters may be installed. If three supports 21 are installed, the supports on the upstream and downstream sides may be guide rollers, and the other support may be a driving roller.
导向辊27,即,上游侧的支撑器21,具有旋转阻力,并阻止定影带22的主方向移动,以拉紧桥接部分28和松弛桥接部分29。可是,通过利用驱动机构、以高于下游侧支撑器21的线速度轴向旋转上游支撑器21,可以拉紧桥接部分28,并松弛桥接部分29,并且定影带22和驱动辊26的相互摩擦比定影带22和导向辊27的相互摩擦历害。The guide roller 27 , ie, the supporter 21 on the upstream side, has rotation resistance and prevents the main direction movement of the fixing belt 22 to tension the bridge portion 28 and the slack bridge portion 29 . However, by axially rotating the upstream supporter 21 at a higher linear speed than the downstream side supporter 21 by the driving mechanism, the bridge portion 28 can be tightened and the bridge portion 29 can be loosened, and the mutual friction of the fixing belt 22 and the drive roller 26 It is worse than the mutual friction between the fixing belt 22 and the guide roller 27 .
在上述实施例中,成像设备1包括多个成像单元3M、3Y、3C和3BK来实现彩色打印。但是,根据本发明示例性实施例的成像设备可以仅包括一个成像单元进行单色打印。还有,因为定影夹挤区30足够宽来延长加热和熔化时间,它对彩色调色剂图像难以熔化和定影到记录介质上的彩色打印设备特别有效。In the above-described embodiments, the image forming apparatus 1 includes a plurality of
记录介质不限于页,还可以是片形的记录介质。可以适当改变记录介质的形状和材料。The recording medium is not limited to a sheet, and may be a sheet-shaped recording medium. The shape and material of the recording medium can be appropriately changed.
尽管参照一些实施例示出和描述本发明,本领域的普通技术人员应该明白,不脱离由附加权利要求限定的本发明的精神和范围,就形式和内容而言,可以作出各种变化。While the present invention has been shown and described with reference to certain embodiments, it will be understood by those skilled in the art that various changes in form and content may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
本申请要求2004年11月2日提交的日本专利中请No.P2004-319699和2005年8月6日提交的韩国专利申请No.10-2005-0072011的优选权,其整个内容在此引入作为参考。This application claims priority to Japanese Patent Application No. P2004-319699 filed on Nov. 2, 2004 and Korean Patent Application No. 10-2005-0072011 filed on Aug. 6, 2005, the entire contents of which are incorporated herein as refer to.
Claims (16)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP319699/04 | 2004-11-02 | ||
| JP2004319699A JP2006133322A (en) | 2004-11-02 | 2004-11-02 | Fixing apparatus and image forming apparatus |
| KR72011/05 | 2005-08-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1790189A true CN1790189A (en) | 2006-06-21 |
Family
ID=36726951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2005101373166A Pending CN1790189A (en) | 2004-11-02 | 2005-11-02 | Fixing device |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2006133322A (en) |
| KR (1) | KR100708170B1 (en) |
| CN (1) | CN1790189A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6035222B2 (en) * | 2013-10-18 | 2016-11-30 | 京セラドキュメントソリューションズ株式会社 | Fixing apparatus and image forming apparatus |
| JP7087382B2 (en) * | 2017-12-27 | 2022-06-21 | 株式会社リコー | Fixing device and image forming device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003255757A (en) * | 2002-03-06 | 2003-09-10 | Canon Inc | Fixing device control method |
| JP4554147B2 (en) * | 2002-10-18 | 2010-09-29 | セイコーエプソン株式会社 | Endless belt with seam, and transfer device, fixing device, and image forming apparatus using the belt |
-
2004
- 2004-11-02 JP JP2004319699A patent/JP2006133322A/en not_active Withdrawn
-
2005
- 2005-08-06 KR KR1020050072011A patent/KR100708170B1/en not_active Expired - Fee Related
- 2005-11-02 CN CNA2005101373166A patent/CN1790189A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| JP2006133322A (en) | 2006-05-25 |
| KR20060050293A (en) | 2006-05-19 |
| KR100708170B1 (en) | 2007-04-17 |
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