CN1770040A - Fixing device and image forming apparatus including the same - Google Patents
Fixing device and image forming apparatus including the same Download PDFInfo
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- CN1770040A CN1770040A CNA2005101291556A CN200510129155A CN1770040A CN 1770040 A CN1770040 A CN 1770040A CN A2005101291556 A CNA2005101291556 A CN A2005101291556A CN 200510129155 A CN200510129155 A CN 200510129155A CN 1770040 A CN1770040 A CN 1770040A
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/206—Structural details or chemical composition of the pressure elements and layers thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/20—Details of the fixing device or porcess
- G03G2215/2003—Structural features of the fixing device
- G03G2215/2016—Heating belt
- G03G2215/2025—Heating belt the fixing nip having a rotating belt support member opposing a pressure member
- G03G2215/2032—Heating belt the fixing nip having a rotating belt support member opposing a pressure member the belt further entrained around additional rotating belt support members
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- Fixing For Electrophotography (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种安装在电子照相成像设备,例如激光打印机或激光传真机中的定影装置,以及包括其的成像设备。The present invention relates to a fixing device installed in an electrophotographic image forming apparatus, such as a laser printer or a laser facsimile, and an image forming apparatus including the same.
背景技术Background technique
在电子照相成像设备中,光敏鼓均匀地被激光扫描装置充电和曝光,以在其上根据图像信号形成电子潜像。带电的调色剂被提供给光敏鼓以用显影剂显影静电潜像,并形成调色剂图像。调色剂图像被转印到页(一种记录介质)上。由于转印到页上的调色剂图像没有被定影,所以调色剂图像被包括在成像设备中的定影装置加热和挤压,使得调色剂图像通过热量而熔化,从而形成定影在页上的图像。In an electrophotographic image forming apparatus, a photosensitive drum is uniformly charged and exposed by a laser scanning device to form an electronic latent image thereon according to an image signal. The charged toner is supplied to the photosensitive drum to develop the electrostatic latent image with a developer and form a toner image. The toner image is transferred onto a sheet (a type of recording medium). Since the toner image transferred onto the page is not fixed, the toner image is heated and pressed by the fixing device included in the image forming apparatus, so that the toner image is melted by the heat, thereby forming a fixed image on the page. Image.
传统定影装置一般包括圆柱状金属加热辊(电子加热元件),与加热辊相接触并对其施加压力的加压辊(加压元件),及安装在加热辊上并通过辐射热对加热辊加热的卤灯(热源)。在定影装置(两辊类型)中,插入带有调色剂图像的页并将其传送到由加热辊和加压辊形成的定影夹挤单元中。然后调色剂图像通过加热辊中的热量被加热,并通过加热辊和加压辊之间的挤压式接触被定影在页上。A conventional fixing device generally includes a cylindrical metal heating roller (electrical heating element), a pressure roller (pressing element) that is in contact with the heating roller (pressing element), and is installed on the heating roller and heats the heating roller by radiant heat. halogen lamp (heat source). In a fixing device (two-roller type), a sheet with a toner image is inserted and conveyed into a fixing nip formed by a heat roller and a pressure roller. The toner image is then heated by the heat in the heated roller and fused to the sheet by squeeze-type contact between the heated roller and the pressure roller.
在传统定影装置中,将加热辊从室温加热到160℃至200℃之间的定影温度需要很长的时间。因此,从施加电力到开始打印操作的预热时间是相当长的。此外,为了缩短从打印准备时间到打印开始时间的周期,定影装置应该保持较高的温度。然而,为了使定影装置保持在较高温度,定影装置需要用卤灯加热,因此,增加了电力消耗。In a conventional fixing device, it takes a long time to heat the heating roller from room temperature to a fixing temperature between 160°C and 200°C. Therefore, the warm-up time from the application of power to the start of the printing operation is considerably long. Furthermore, in order to shorten the period from the print preparation time to the print start time, the fixing device should be kept at a high temperature. However, in order to keep the fixing device at a high temperature, the fixing device needs to be heated by a halogen lamp, thus increasing power consumption.
因此,已经提出了能够缩短预热时间和减少电力消耗的定影设备。Therefore, fixing devices capable of shortening warm-up time and reducing power consumption have been proposed.
例如,电磁感应加热类型的定影装置包括圆柱状或半圆形的支架。通过层叠传导层和电阻层而在支架上形成圆柱状薄膜。磁场产生装置由励磁线圈和磁芯组成并安装在支架上。加压辊挤压并接触薄膜的外周表面以形成定影夹挤部分。按照电磁感应加热类型的定影装置,磁场产生装置所产生的磁通量产生涡电流。涡电流在传导层产生焦耳热,焦耳热增加了定影夹挤部分的温度。当电磁感应加热类型的定影装置将定影夹挤部分加热到定影温度时,定影夹挤部分的温度能在短时间内增加到定影温度,而且也能缩短预热温度。此外,由于薄膜具有低热容量,所以可以减少电力消耗。例如,在日本未审公开专利申请No.2004-126274中已经披露了这类定影装置。然而,由于定影装置需要磁场产生装置,元件成本比较两辊类型的定影设备而言就会有所增加。另外,由于薄膜的内周表面在支架上滑动,薄膜磨损快,因此薄膜的使用寿命缩短了。因此,材料选择的范围变窄了。For example, an electromagnetic induction heating type fixing device includes a cylindrical or semicircular holder. A cylindrical thin film is formed on a stent by laminating conductive layers and resistive layers. The magnetic field generating device is composed of an excitation coil and a magnetic core and is installed on a support. The pressure roller presses and contacts the outer peripheral surface of the film to form a fixing nip. According to the fixing device of the electromagnetic induction heating type, the magnetic flux generated by the magnetic field generating device generates an eddy current. The eddy current generates Joule heat in the conductive layer, and the Joule heat increases the temperature of the fixing nip. When the electromagnetic induction heating type fixing device heats the fixing nip to the fixing temperature, the temperature of the fixing nip can be increased to the fixing temperature in a short time, and the preheating temperature can also be shortened. In addition, since the thin film has a low heat capacity, power consumption can be reduced. This type of fixing device has been disclosed, for example, in Japanese Unexamined Published Patent Application No. 2004-126274. However, since the fixing device requires a magnetic field generating device, the component cost increases compared to the two-roller type fixing device. In addition, since the inner peripheral surface of the film slides on the holder, the film wears out quickly, so that the service life of the film is shortened. Therefore, the range of material selection is narrowed.
此外,进行加压的加压带类型的定影装置具有管形加压带,该管形加压带用来代替两辊类型定影装置中的压力辊,并向加热辊方向对其中的一部分加压带施加压力以形成定影夹挤部分。进行加压的加压带类型的定影装置包括通过热源加热并沿绕轴旋转的加热辊,例如卤灯。链式加压带与加热辊接触并沿加热辊方向运动。加压元件向加热辊方向对其内侧的加压带表面施加压力。进行加压的加压带类型的定影装置在日本审公开专利申请No.2004-12682中有所披露。根据该定影装置,由于表面加压的加压带会随着压力而接触加热辊,因此形成了较宽的定影夹挤部分。因此,相比较电磁感应加热类型的定影装置而言,预热时间会缩短,电力消耗会减少,元件成本也会有所减少。然而,由于加压带的内周表面在表面加压并且可滑动,所以加压带很容易磨损。因此,加压带或加压元件的使用时间缩短了。因此,材料选择的范围变窄了。In addition, the fixing device of the pressure belt type that performs pressure has a tubular pressure belt that replaces the pressure roller in the two-roller type fixing device and presses a part of it toward the heating roller. The belt applies pressure to form the fixing nip. A pressure-belt-type fixing device that performs pressure includes a heat roller that is heated by a heat source and rotates about an axis, such as a halogen lamp. The chain pressure belt is in contact with the heating roller and moves in the direction of the heating roller. The pressure member applies pressure to the surface of the pressure belt inside the heating roller in the direction of the heating roller. A pressure belt type fixing device that performs pressure is disclosed in Japanese Examined Laid-Open Patent Application No. 2004-12682. According to this fixing device, since the surface-pressurized pressure belt contacts the heating roller with pressure, a wide fixing nip is formed. Therefore, compared with the fixing device of the electromagnetic induction heating type, the warm-up time is shortened, the power consumption is reduced, and the component cost is also reduced. However, since the inner peripheral surface of the pressure belt is surface-pressed and slidable, the pressure belt is easily worn. Therefore, the use time of the pressure belt or the pressure element is shortened. Therefore, the range of material selection is narrowed.
此外,加热带类型的定影装置采用使用加热带的加热带单元,该加热带单元代替两辊类型定影装置中的加热辊,并且借助压力使得压力辊和加热辊相接触以形成定影夹挤部分。加热带单元由支撑辊上的链式加热带和圆柱状加热辊缠绕组成。圆柱状加压辊与安装在支撑辊和加热辊之间的加热辊的插入部分相接触。卤灯被安装在加热辊或加压辊中。根据加热带类型的定影装置,由于形成宽定影夹挤部分,所有可以缩短预热时间和减少电力消耗。而且,由于没有滑动部分,所以没有元件损耗,可以使用多种材料。另外,和电磁感应加热类型的定影装置相比,元件成本也减少得更多了。该定影装置在日本审公开专利申请No.2004-205877中有所披露。Further, a heating belt type fixing device employs a heating belt unit using a heating belt instead of a heating roller in a two roller type fixing device, and brings a pressure roller and a heating roller into contact with pressure to form a fixing nip. The heating belt unit is composed of a chain heating belt on a supporting roller and a cylindrical heating roller winding. The cylindrical pressure roller is in contact with the inserted portion of the heating roller installed between the backup roller and the heating roller. Halogen lamps are installed in heated or pressure rollers. According to the fixing device of the heating belt type, since a wide fixing nip is formed, it is possible to shorten warm-up time and reduce power consumption. Also, since there are no sliding parts, there is no component loss and a variety of materials can be used. In addition, the component cost is also reduced more than that of the electromagnetic induction heating type fixing device. This fixing device is disclosed in Japanese Examined Laid-Open Patent Application No. 2004-205877.
然而,在传统加热带类型定影装置中,由于加热带被支撑辊和加热辊扩张并在拉紧状态下插入,所以如果加热辊旋转,加热带就会沿加热辊或支撑辊轴线方向移动,并且由于每个辊的制造误差或装配误差、加热带在宽度方向的波动而偏离预定的轨道。However, in the conventional heating belt type fixing device, since the heating belt is stretched by the supporting roller and the heating roller and inserted under tension, if the heating roller rotates, the heating belt moves in the axial direction of the heating roller or the supporting roller, and Due to the manufacturing error or assembly error of each roller, the fluctuation of the heating belt in the width direction deviates from the predetermined track.
因此,对于具有改进的定影装置的成像设备来说,确保在记录介质上定影调色剂图像,同时缩短预热时间、降低电力消耗以及减少带偏离是必要的。Therefore, for an image forming apparatus having an improved fixing device, it is necessary to securely fix a toner image on a recording medium while shortening warm-up time, reducing power consumption, and reducing belt deviation.
发明内容Contents of the invention
本发明提供一种可以缩短预热时间、减少电力消耗和带偏离并在页上定影调色剂图像的定影装置及成像设备。The present invention provides a fixing device and an image forming apparatus capable of shortening warm-up time, reducing power consumption and belt deviation, and fixing a toner image on a sheet.
根据本发明的一个方面,定影装置包括至少两个支撑元件、在支撑元件周围缠绕的并且在支撑元件的周向可移动地支撑的链式带、用来对带加热的热源、以及借助压力与带接触的加压元件。调色剂图像通过传递记录介质被加热并熔化在记录介质上,调色剂图像通过带和加压元件之间的定影夹挤部分被静电地形成在记录介质上。支撑元件和加压元件借助在记录介质传输方向上的上游侧和下游侧的压力而相互接触。安排在支撑元件之间的带的第一插入部分插入到支撑元件和加压元件之间并在张紧状态下安装。带的第二插入部分在非张紧状态下安装。加压元件接触第一插入部分的外侧以形成定影夹挤部分。支撑元件借助记录介质传输方向上的上游侧和下游侧的不同压力来接触加压元件。According to an aspect of the present invention, the fixing device includes at least two support members, a chain belt wound around the support members and movably supported in the circumferential direction of the support members, a heat source for heating the belts, and Pressurized elements with contacts. The toner image is heated and fused on the recording medium by transferring the recording medium, and the toner image is electrostatically formed on the recording medium by the fixing nip between the belt and the pressing member. The supporting member and the pressing member are in contact with each other by the pressure on the upstream side and the downstream side in the recording medium transport direction. A first insertion portion of the strap arranged between the supporting elements is inserted between the supporting elements and the pressing element and mounted under tension. The second inserted portion of the strap is installed in a non-tensioned state. The pressing member contacts the outside of the first insertion portion to form a fixing nip. The supporting member contacts the pressing member with different pressures on the upstream side and the downstream side in the recording medium conveyance direction.
位于下游侧的加压元件和支撑元件之间的压力可比位于上游侧的加压元件和支撑元件之间的压力要大。The pressure between the pressing member and the supporting member on the downstream side may be greater than the pressure between the pressing member and the supporting member on the upstream side.
根据本发明的另一方面,用于将调色剂图像转移到记录介质上以形成图像的成像装置具有上述定影装置。According to another aspect of the present invention, an image forming device for transferring a toner image onto a recording medium to form an image has the above-mentioned fixing device.
本发明的其他目的、有点和显著特征从结合附图披露本发明优选典型实施方案的详细描述将变得显而易见。Other objects, advantages and salient features of the present invention will become apparent from the detailed description disclosing preferred exemplary embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
通过参照附图详细描述示意性的实施例,本发明的上述及其他特征和有点将变得更加显而易见。The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments with reference to the accompanying drawings.
附图1是包括根据本发明典型实施例的定影装置的成像设备的示意图;1 is a schematic diagram of an image forming apparatus including a fixing device according to an exemplary embodiment of the present invention;
附图2是根据本发明典型实施例的定影装置的示意图。FIG. 2 is a schematic diagram of a fixing device according to an exemplary embodiment of the present invention.
在所有附图中,相同的参考数字可理解为指相同的部分、元件及构件。Throughout the drawings, the same reference numerals will be understood to refer to the same parts, elements and components.
具体实施方式Detailed ways
下文中,将参照附图描述根据本发明典型实施例的定影装置和成像设备。附图1阐明了成像设备1的主要部分的示意性结构。Hereinafter, a fixing device and an image forming apparatus according to exemplary embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 illustrates a schematic structure of a main part of an
参照附图1,根据一个典型实施例的成像装置1包括传送单元2,安装在传送单元2上并静电地将调色剂图像转移到纸页(记录介质)X上的多个成像单元(成像设备)3M,3Y,3C和3BK,以及用来传送已在其上形成调色剂图像的页X和将调色剂图像定影(熔化)到纸页X上的定影装置4。Referring to FIG. 1, an
首先描述成像单元3M,3Y,3C和3BK。First, the
成像单元3M,3Y,3C和3BK为感光鼓6充电。激光11照射在充电的感光鼓6的表面上以执行曝光操作。将通过曝光操作形成的潜像显影,从而形成图像(调色剂图像)。图像被转印到由转印带10传来的纸页X上。多个成像单元3M,3Y,3C和3BK顺序地排列在转印带10的传送方向上并分别在转印带10的传送方向上地最上游侧形成洋红色、黄色、青色、和黑色的调色剂图像。每个成像单元3M,3Y,3C和3BK都包括感光鼓6、曝光件(曝光装置)7,显影器(显影装置)8,充电辊9,以及清洁单元19。The
感光鼓6是成像部分的一个例子,其按附图1中箭头所示方向绕轴旋转,以通过来自曝光装置7的激光11的照射而在其表面形成潜像。The
曝光单元7在感光鼓6的曝光位置以和感光鼓6的旋转轴平行的方向扫描激光11。The
显影器8显影潜像以形成调色剂图像。显影器8为预定颜色的调色剂粉末充以负电压,将调色剂提供到感光鼓6的曝光部分,该感光鼓6的曝光部分对显影电压中没有曝光部分而言具有正电位,并将调色剂附着在感光鼓6的表面。显影器8包括用于搅拌和为调色剂充电的搅拌器12d,和用于向显影辊12a传送充电调色剂的供给辊12c。显影辊12a依照库仑力通过静电荷吸附而将由供给辊12c所提供的调色剂供给到感光鼓6的表面。显影刮片12b将显影辊12a上显影剂的厚度控制到预定的厚度。The
清洁单元19包括用于与感光鼓6相接触并除去感光鼓6表面调色剂的感光鼓清洁辊19a。一个容器(未示出)被安置在清洁辊19a附近,并用来收集被清洁辊19a除去的调色剂。The
当形成图像时,充电辊9将感光鼓6表面充电到预定电压。充电辊9包括形成于金属轴上的弹性传导体,并在感光鼓清洁辊19a的下游静电位置与感光鼓6相接触。通过弹性挤压装置,如弹簧的压力关系来形成其中以预定宽度在周向上充电辊9与感光辊6接触的夹挤部分。当为充电辊9提供直流电电压时,感光鼓6的表面被充电到预定电压。另外,充电辊9与负责清除充电辊9表面污垢的静电辊清洁辊20相接触。The charging roller 9 charges the surface of the
下面描述传送单元2。The
传送单元2包括安装在内圆周部分的辊从动轮(follower)13b和13c。链式转印带10在能使转印带10在转印位置与感光鼓6相接触的张力辊14、驱动辊13a以及转印辊16a的方向上环绕,。带清洁单元17使得清洁刮片与转印带10相接触,以便除去附着在转印带10表面上的材料,并具有收集附着材料的空间。The conveying
转印带10由借助施加给转印辊16a的转印电压来吸收感光鼓6上调色剂的材料所制成,所述转印辊在面对感光鼓6时通过页X,例如电介质片而与转印带10的后表面相接触。此外,转印带10具有光反射特性。The
转印带16a包括例如形成在金属旋转轴上的导体或半导体的合成橡胶。高压电源(未示出)与转印辊16a的旋转轴相连接以便控制该辊的表面电位。The
转印单元18将成像单元3M、3Y、3C和3BK所形成的调色剂图像静电转印到转印带10所传送的页X上。转印单元18由转印辊16a和控制辊表面电位的控制装置16组成。The
以下说明定影装置4。The fixing
附图2是显示定影装置4结构的示意图。如附图2所示,定影装置4包括多个支撑元件21(附图2中示出了2个),并且定影带22在两个支撑元件周围缠绕并沿其周向可移动地进行支撑。优选地,定影带22为链式带。加热源23与支撑元件21一起设置在定影带22内并加热定影带22的内部。加压元件24借助压力与支撑元件21以及置于支撑元件21之间的定影带22相接触。FIG. 2 is a schematic diagram showing the structure of the fixing
两个支撑元件21为沿着预定方向旋转的柱形元件并通过定影带22与设置在页X的传送方向(加压元件24的旋转方向)上游侧(附图2的右侧)和下游侧(附图2的左侧)的定影带22内的加压元件24相接触。此时,设置在下游侧的支撑元件21(下游支撑元件)的压力P1大于上游侧的支撑元件21(上游支撑元件)的压力P2。下游侧的支撑元件21优选为通过驱动机构(未示出)可绕轴旋转的驱动辊25。上游支撑元件21为引导辊26,其具有旋转阻抗并逆着定影带22的周向移动进行挤压。The two supporting
定影带22为薄的元件,其具有长于页X宽度的长度并在不接收外力的情况下呈柱形。此外,通过在包括金属或耐热树脂薄膜并具有几十微米至150微米厚度的基本涂层周表面上叠置氯丁橡胶(如硅橡胶)制成的具有几百微米厚度的弹性层,以及在弹性层上叠置包括具有良好耐热性及几十微米厚度的碳氟树脂或碳氟树脂变型(如聚甲基丙烯酸甲酯)的调色剂释放层,形成所述定影带22。The fixing
通过借助压力使得驱动辊25和引导辊26与加压元件24相接触,将定影带22插入并支撑在驱动辊25和加压元件24以及引导辊26和加压辊24之间。因此,定影带22的内表面通过压力与驱动辊25和引导辊26相接触并通过驱动辊25的旋转沿着周向移动。The fixing
在此构造中,通过将定影带的两端插入在驱动辊25和加压元件24之间以及引导辊26和加压辊24之间并施加张力来装配设置于驱动辊25和引导辊26之间的定影带22的第一插入部分27,而以非拉紧状态装配第二插入部分28。In this configuration, the fixing belt is fitted between the driving
加热源23例如可以是卤灯,其主体设置在定影带22内以加热定影带22。如此装配加热源23,即主体设置在通过将第一插入部分27的外部与加压元件24相接触形成的定影夹挤部分29的附近。The
加压元件24为柱形元件,其沿着预定方向绕轴旋转,并具有金属轴芯24a以及由硅橡胶制成并缠绕金属轴芯24a的弹性层24b。加压元件24与第一插入部分27相接触,其两端插入在驱动辊25和引导辊26中,并且第一插入部分27的外部和加压元件24形成定影夹挤部分29。通过施加到第一插入部分27上的张力为定影夹挤部分29施加法向的压力。由于插入第一插入部分27使得驱动辊25的压力P1大于引导辊26的压力P2,所以加压元件24和第一插入部分27之间的压力引起从引导辊26到驱动辊25增加的压力梯度。形成在通过定影夹挤部分29而传输的页X上的调色剂图像在页X朝驱动辊25传送时被更大的压力逐渐加压。即,用更大的压力在驱动辊25处加压调色剂图像。此外,借助压力而与定影带22外周表面接触的加压元件24绕轴旋转,并跟随定影带22的周向运动。The pressing
现在说明成像设备1的操作。由于成像设备1的操作类似于典型的多色打印机,故省略了成像设备1的器件描述并详细描述定影装置4的操作。The operation of the
首先,当成像设备1运作时,加热源23通过加热操作执行加热步骤。特别地,执行加热操作直到定影装置4的温度达到预定定影温度。此时,驱动辊25由于驱动机构(未示出)而绕轴旋转并且定影带22由于驱动辊25的旋转而沿着周向移动。另外,引导辊26和加压元件24借助定影带22的移动而关于其各自的轴旋转。此外,由于成像设备1的内部温度由于定影装置4发出的热量而增加,所以风扇(未示出)在定影装置4的附近产生强制的热对流以便降低成像设备1的内部温度。First, when the
接着,当定影装置4的温度达到预定定影温度时,成像单元3M、3Y、3C和3BK在转印带10传送的页X上形成图像。即,激光11辐射在由充电辊9充电的感光辊6的表面上以形成潜像。通过显影器8显影潜像以形成调色剂图像。形成在感光鼓6表面上的调色剂图像被转印到转印带10传送的页X上。Next, when the temperature of the fixing
接着,其上形成有调色剂图像的页X被传送到定影装置4并且调色剂图像被定影带22和加压元件24在页X移动时定影在页X上。即,定影带22沿着周向移动并且其上形成由调色剂图像的页X插入到定影带22和加压元件24之间并从定影夹挤部分29的开始点(附图2中定影夹挤部分29的右侧)传送,其中定影带22通过引导辊26使得加压辊24与定影夹挤部分29的内部相接触。形成在页X上的调色剂图像由于加热的定影带22的热量而逐渐熔化并通过定影夹挤部分29中的加压元件24定影在页X上。此外,其上定影有调色剂图像的页X从定影夹挤部分29的一端点(附图2中定影夹挤部分29的左侧)传送,其中定影带22通过驱动辊25接触加压元件24。Next, the sheet X on which the toner image is formed is conveyed to the
此时,由于驱动辊25的压力P1大于引导辊26的压力P2,所以在定影夹挤部分29中逐步熔化的调色剂图像随着页X向驱动辊25移动而逐渐由更大的压力所压挤。由于在驱动辊25处对调色剂图像施加更大的压力,所以使得调色剂图像在充分熔化的状态下定影在页X上。At this time, since the pressure P1 of the driving
根据上述的定影装置4,由于加压元件24压挤定影带22中处于拉紧状态的第一插入部分27,其沿着周向移动而形成宽定影夹挤部分29,所以使得定影时间较长且可实现充分的定影。由于加热的定影带22具有低的热容量,故缩短了加热时间并减少了能耗。此外,由于定影夹挤部分29的上游侧和下游侧分别接触支撑元件21和加压元件24,故定影夹挤部分29不受定影带22波动的影响,并确实地保持其长度和压力。由于未接触加压元件24的第二插入部分28以非拉紧的状态进行安装,故第二插入部分28吸收了由于支撑元件21部分的扭曲或定影带22的变形导致的定影带22的移动,并减少支撑元件21在轴向上定影带21的移动。此外,由于定影装置3不使用贵的组件,故其较廉价。According to the
而且,由于下游支撑元件21和加压元件24之间的压力P1大于上游支撑部件21和加压元件24之间的压力,所以压力从上游侧到下游侧增加,由此在压力夹挤部分29中形成了压力梯度,从而给定影夹挤部分29的端部施加较大的压力。因此,由于使用从定影夹挤部分29的上游侧到下游侧逐渐增加的压力来定影在页X传送到定影夹挤部分29时逐渐熔化的调色剂图像,所以可确保调色剂图像定影在页X上。Also, since the pressure P1 between the downstream supporting
因此,由于缩短了加热时间,降低了功耗,减少了带的偏移,并且因为定影装置4具有廉价的组件,故能够提供廉价而可靠的成像设备。Therefore, since the heating time is shortened, the power consumption is reduced, and the deviation of the belt is reduced, and since the fixing
因为用于支撑定影带22的两个支撑元件21包括分别关于其相应的轴进行旋转的驱动辊25和引导辊26、以及借助压力与定影带22的第一插入部分27相接触的绕轴旋转的加压元件24,故定影带22中不存在滑动部分,并因此不会因为磨损而损坏定影带22。Because the two
尽管以上根据本发明典型实施例已经描述了定影装置和成像设备,但本发明不限于这些典型实施例,并在不脱离本发明的范围内可进行修改。例如,尽管在典型实施例中,页X传送方向上的下游支撑元件21的压力P1大于上游支撑元件21的压力P2,但上游支撑元件的压力可大于下游支撑元件的压力。此外,尽管加热源23与链式定影带22的内周表面相分离,但加热源可设置在上游支撑元件上,以便用加热源的辐射热加热支撑元件,并用加热的支撑元件的热量加热定影带。另外,热源可设置在链式带的外部或者热源可与电加热元件相接触以直接加热电加热元件。Although the fixing device and the image forming apparatus have been described above according to the exemplary embodiments of the present invention, the present invention is not limited to these exemplary embodiments and modifications can be made without departing from the scope of the present invention. For example, although in the typical embodiment the pressure P1 of the
尽管在典型实施例中,两个支撑元件21设置在上游侧和下游侧,但可设置三个支撑元件,上游和下游支撑元件可用作引导辊,而另一支撑元件可用作驱动辊。Although in the typical embodiment, two
在典型实施例中,引导辊26(上游支撑元件21)具有对定影带22的旋转抵抗力。通过为定影带22施加抵抗周向运动的抵抗力而为一个插入部分27施加张力,并且其他插入部分28处于非拉紧状态,通过分别包括用于旋转上游支撑件和下游支撑件的驱动装置,设定下游支撑元件的线性速度大于上游支撑元件的线性速度,以及设定定影带22和驱动辊25之间的摩擦系数大于定影带22和引导辊26之间的摩擦系数,可对一个插入部分施加张力而其他插入部分处于非拉紧状态。In the typical embodiment, the guide roller 26 (upstream support member 21 ) has rotation resistance against the fixing
此外,尽管在典型实施例中,多色成像设备1包括多个成像单元3M、3Y、3C和3BK,但本发明的典型实施例适用于仅包括一个成像单元的单色成像设备。而且,由于本发明的典型实施例具有较宽的定影夹挤部分和较长的熔化时间,所以本发明特别适用于多色成像设备,其用于定影未熔化好的彩色调色剂图像。Furthermore, although in the exemplary embodiment, the multicolor
此外,记录介质可以是替换页X的片形记录介质,并且记录介质的形状和材料可适当地改变。In addition, the recording medium may be a sheet-shaped recording medium that replaces the page X, and the shape and material of the recording medium may be appropriately changed.
根据本发明典型实施例的第一方面,由于加压元件在借助不同压力传送记录介质的方向的上游侧和下游侧处接触至少两个支撑元件,以及接触安装在至少两个支撑元件之间的带的插入部分,故形成了角宽的定影夹挤部分。因此,定影时间较长,从而获得充分的图像定影。此外,由于加热带具有的热容,故缩短了加热时间并降低了能耗。另外,由于定影夹挤部分的上游侧和下游侧分别接触支撑元件和加压元件,故可确实地维持其长度和压力范围并且不受带波动的影响。因为在上游侧和下游侧施加不同的压力,故在定影夹挤部分中形成压力梯度并确实地将调色剂图像定影在页上。此外,由于没有接触压力元件的插入部分被安装呈处于不拉紧的状态,故非拉紧状态的插入部分吸收由于支撑元件的部分或带的变形导致的扭曲而引起的带的移动,并减小了带在支撑元件的轴向方向上的移动。另外,由于本发明不使用贵的组件,故降低了组件成本。According to the first aspect of an exemplary embodiment of the present invention, since the pressing member contacts at least two support members at the upstream side and the downstream side of the direction in which the recording medium is conveyed with different pressures, and contacts the at least two support members installed between the at least two support members The insertion portion of the belt thus forms a wide-angle fixing nip. Therefore, the fixing time is longer, thereby obtaining sufficient image fixing. In addition, due to the high heat capacity of the heating belt, the heating time is shortened and the energy consumption is reduced. In addition, since the upstream side and the downstream side of the fixing nip contact the supporting member and the pressing member, respectively, its length and pressure range can be surely maintained and not affected by belt fluctuations. Since different pressures are applied on the upstream side and the downstream side, a pressure gradient is formed in the fixing nip and the toner image is surely fixed on the sheet. In addition, since the insertion portion not in contact with the pressure member is installed in an untensioned state, the insertion portion in the untensioned state absorbs movement of the belt due to twisting of the portion of the supporting member or the deformation of the belt, and reduces tension. Movement of the belt in the axial direction of the support element is reduced. In addition, since the present invention does not use expensive components, component costs are reduced.
根据本发明典型实施例的第二方面,压力从上游侧到下游侧增加,从而通过将下游支撑件和加压元件之间的压力设定成大于上游支撑件和加压元件之间的压力,而在定影夹挤部分中形成压力梯度。因此,在定影夹挤部分的端部产生较大的压力。因而,由于在转送页时逐渐熔化的调色剂借助从定影夹挤部分的上游侧到下游侧增加的压力定影调色剂图像,故可确实地在纸页上定影调色剂图像。According to the second aspect of an exemplary embodiment of the present invention, the pressure increases from the upstream side to the downstream side, so that by setting the pressure between the downstream support and the pressing member to be greater than the pressure between the upstream support and the pressing member, Instead, a pressure gradient is formed in the fixing nip. Therefore, a large pressure is generated at the end of the fixing nip. Thus, since the gradually melted toner fixes the toner image by the pressure increasing from the upstream side to the downstream side of the fixing nip while the sheet is being transferred, the toner image can be surely fixed on the sheet.
根据本发明典型实施例的第三方面,由于支撑件之间的定影夹挤部分宽度较大,所以定影时间长且实现了充分的定影。According to the third aspect of the exemplary embodiments of the present invention, since the width of the fixing nip between the support members is large, the fixing time is long and sufficient fixing is achieved.
根据本发明典型实施例的第四方面,由于缩短了预热时间,降低了能耗,减小了带的偏移,并且由于定影设备使用廉价的组件,故能够提供廉价而可靠的成像设备。According to the fourth aspect of the exemplary embodiments of the present invention, since warm-up time is shortened, power consumption is reduced, belt deviation is reduced, and since the fixing device uses inexpensive components, an inexpensive and reliable image forming apparatus can be provided.
虽然已经参照本发明典型实施例特殊示出和描述了本发明,但本领域技术人员应当理解,在不脱离随后权利要求所限定的本发明的精神和范围的情况下,可对形式和细节进行各种改变。While the invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that changes may be made in form and detail without departing from the spirit and scope of the invention as defined by the following claims. Various changes.
本申请要求享有2004年11月2日在日本知识产权局递交的日本专利申请No.2004-319700以及2005年10月13日在韩国知识产权局递交的韩国专利申请No.10-2005-0096493的优先权,其披露的全部内容在此包括引作参考。This application claims the benefit of Japanese Patent Application No. 2004-319700 filed in Japan Intellectual Property Office on November 2, 2004 and Korean Patent Application No. 10-2005-0096493 filed in Korean Intellectual Property Office on October 13, 2005 priority, the entire disclosure of which is incorporated herein by reference.
Claims (13)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP319700/04 | 2004-11-02 | ||
| JP2004319700A JP2006133323A (en) | 2004-11-02 | 2004-11-02 | Fixing apparatus and image forming apparatus |
| KR96493/05 | 2005-10-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1770040A true CN1770040A (en) | 2006-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2005101291556A Pending CN1770040A (en) | 2004-11-02 | 2005-11-02 | Fixing device and image forming apparatus including the same |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2006133323A (en) |
| KR (1) | KR100708189B1 (en) |
| CN (1) | CN1770040A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010217464A (en) * | 2009-03-17 | 2010-09-30 | Ricoh Co Ltd | Image forming apparatus |
| US8139992B2 (en) * | 2009-04-07 | 2012-03-20 | Xerox Corporation | Apparatuses useful for printing and methods of treating marking material on media |
| JP6035222B2 (en) * | 2013-10-18 | 2016-11-30 | 京セラドキュメントソリューションズ株式会社 | Fixing apparatus and image forming apparatus |
| JP6822117B2 (en) * | 2016-12-16 | 2021-01-27 | 株式会社リコー | Fixing device and image forming device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3986264B2 (en) * | 2001-02-23 | 2007-10-03 | 株式会社リコー | Fixing device |
| JP4554147B2 (en) * | 2002-10-18 | 2010-09-29 | セイコーエプソン株式会社 | Endless belt with seam, and transfer device, fixing device, and image forming apparatus using the belt |
-
2004
- 2004-11-02 JP JP2004319700A patent/JP2006133323A/en not_active Withdrawn
-
2005
- 2005-10-13 KR KR1020050096493A patent/KR100708189B1/en not_active Expired - Fee Related
- 2005-11-02 CN CNA2005101291556A patent/CN1770040A/en active Pending
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| Publication number | Publication date |
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| JP2006133323A (en) | 2006-05-25 |
| KR100708189B1 (en) | 2007-04-16 |
| KR20060053254A (en) | 2006-05-19 |
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