CN1779110B - Reinforcing bar lightweight concrete board - Google Patents
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Abstract
Description
(一)技术领域(1) Technical field
本发明涉及一种钢筋砼轻质板。The invention relates to a reinforced concrete lightweight board.
(二)背景技术(2) Background technology
用带肋钢筋混凝土预制构件拼装楼板,能承受双向荷载,不需现场支模,而且造价低,吊装、运输容易。这种带肋预制构件,包括砼底板、至少一条砼纵立板,砼纵立板立于砼底板上,并与砼底板连成整体。通常这种预制构件的砼纵立板长度与砼底板长度一致,在用这种预制构件拼装形成承受双向荷载的楼板时,现浇砼在立板部位无法通过,不能形成连通的与砼纵立板交叉的现浇砼肋,同时,在与立板垂直的方向,各种管线布置需要现场打洞穿线,既浪费混凝土材料,又浪费工时,而且,现浇砼后,拼装的楼板是实心的,砼耗料多,楼板重量大,不适宜大跨度浇筑,因此,研制一种新型的轻质板用预制构件已为急需。The floor slab is assembled with ribbed reinforced concrete prefabricated components, which can withstand two-way loads, does not require on-site formwork, and is low in cost, easy to hoist and transport. The prefabricated component with ribs comprises a concrete bottom plate and at least one concrete vertical vertical plate. The concrete vertical vertical plate stands on the concrete bottom plate and is connected with the concrete bottom plate as a whole. Usually the length of the concrete vertical vertical slab of this prefabricated component is the same as the length of the concrete bottom slab. When this prefabricated component is assembled to form a floor slab bearing two-way loads, the cast-in-place concrete cannot pass through the vertical slab and cannot form a connected vertical vertical slab with the concrete. At the same time, in the direction perpendicular to the vertical slab, various pipeline layouts need to be drilled and threaded on site, which not only wastes concrete materials, but also wastes man-hours. Moreover, after the cast-in-place concrete, the assembled floor is solid , Concrete consumes a lot of material, and the weight of the floor slab is heavy, which is not suitable for large-span pouring. Therefore, it is urgent to develop a new type of prefabricated component for lightweight slabs.
(三)发明内容(3) Contents of the invention
本发明的目的在于提供一种钢筋砼轻质板,具有力学性能好、施工方便、结构简单、节省材料、成本低等特点。The object of the present invention is to provide a reinforced concrete lightweight slab, which has the characteristics of good mechanical properties, convenient construction, simple structure, material saving and low cost.
本发明的解决方案是在现有技术的基础上,包括现浇钢筋砼、填充用预制构件,填充用预制构件彼此相间排列,并裹含在现浇钢筋砼中,填充用预制构件彼此之间为现浇砼肋,填充用预制构件包括砼底板、至少一条砼纵立板,砼纵立板立于砼底板上,并与砼底板连成整体,其特征在于与砼纵立板相交部位的砼底板内有至少一根与纵立板同向的通长的钢筋,砼纵立板有现浇横肋砼穿过的横肋模腔,横肋模腔上有拉结墩,砼底板上有架空或者实芯的填充体,砼纵立板的至少一个侧面有架空或实芯的填充体叠合,砼底板内的通长的钢筋为预应力钢筋,架空或实芯的填充体之间有横肋腔,横肋腔与横肋模腔连通,横肋腔内有现浇钢筋砼形成现浇砼内肋,现浇砼内肋穿过横肋模腔,并与现浇砼肋相连。这样,由于与砼纵立板相交部位的砼底板内有至少一根与纵立板同向的通长的钢筋,底板内的通长的钢筋为预应力钢筋,因而预制构件的强度高、刚度大、力学性能好;同时,由于砼底板上有架空或者实芯的填充体,砼纵立板的至少一个侧面有架空或实芯的填充体叠合,因而可大大节省砼,使轻质板的重量大大减轻,节省材料,降低成本;而且,由于砼纵立板有现浇横肋砼穿过的横肋模腔,横肋模腔上有拉结墩,架空或实芯的填充体之间有横肋腔,横肋腔与横肋模腔连通,横肋腔内有现浇钢筋砼形成现浇砼内肋,现浇砼内肋穿过横肋模腔,并与现浇砼肋相连,因而在砼的纵立板的现浇砼的横肋模腔部位,现浇砼能顺畅通过,形成连通的与砼纵立板交叉的现浇砼内肋,与砼纵立板共同形成现浇与预制相结合的双向肋结构,同时,在与立板垂直的方向,通过现浇砼的模腔可非常顺畅地布设各种管线,并可随意进行调整,所布设的各种钢筋因有现浇砼的包裹,不会产生锈蚀现象,而且不再需要现场打洞;因此,这种钢筋砼轻质板具有力学性能好、施工方便、结构简单、节省材料、成本低等特点,从而达到了本发明的目的,适用于现浇钢筋砼或预应力钢筋砼的空心楼盖、屋盖、基础底板、墙体和空腹桥梁使用,特别适用于空心无梁楼盖使用。The solution of the present invention is based on the existing technology, including cast-in-place reinforced concrete, prefabricated components for filling, the prefabricated components for filling are arranged alternately, and wrapped in the cast-in-place reinforced concrete, and the prefabricated components for filling are arranged between each other. It is a cast-in-place concrete rib, and the prefabricated components for filling include a concrete bottom plate and at least one concrete vertical vertical plate. The concrete vertical vertical plate stands on the concrete bottom plate and is integrated with the concrete bottom plate. There is at least one full-length steel bar in the same direction as the vertical vertical plate in the concrete bottom plate. The concrete vertical vertical plate has a transverse rib mold cavity through which the cast-in-place transverse rib concrete passes. There are empty or solid fillers, at least one side of the concrete vertical slab is superimposed with overhead or solid fillers, the long steel bars in the concrete bottom plate are prestressed steel bars, and the space between the overhead or solid fillers There is a transverse rib cavity, and the transverse rib cavity is connected with the transverse rib mold cavity. There is cast-in-place reinforced concrete in the transverse rib cavity to form a cast-in-place concrete inner rib. The cast-in-place concrete inner rib passes through the transverse rib mold cavity and is connected with the cast-in-place concrete rib. . In this way, since there is at least one full-length steel bar in the same direction as the vertical plate in the concrete bottom plate at the intersection with the concrete vertical plate, the full-length steel bar in the bottom plate is a prestressed steel bar, so the strength of the prefabricated component is high and the rigidity is high. Large size and good mechanical properties; at the same time, since there are overhead or solid fillers on the concrete floor, and at least one side of the concrete vertical plate is superimposed with overhead or solid fillers, it can greatly save concrete and make the lightweight board The weight is greatly reduced, saving materials and reducing costs; moreover, because the concrete vertical slab has a transverse rib cavity through which the cast-in-place transverse rib concrete passes, the transverse rib cavity has a tie pier, and the filling body of the overhead or solid core There is a transverse rib cavity in between, and the transverse rib cavity is connected with the transverse rib mold cavity. There is cast-in-place reinforced concrete in the transverse rib cavity to form a cast-in-place concrete inner rib. Therefore, the cast-in-place concrete can pass through the cavity of the cast-in-place concrete transverse rib of the vertical vertical plate of the concrete, forming a connected internal rib of cast-in-place concrete intersecting with the vertical vertical plate of the concrete, and forming a joint with the vertical vertical plate of the concrete. The two-way rib structure combining cast-in-place and prefabrication, at the same time, in the direction perpendicular to the vertical plate, various pipelines can be laid very smoothly through the mold cavity of cast-in-place concrete, and can be adjusted at will. Wrapped with cast-in-place concrete, there will be no corrosion, and there is no need to drill holes on site; therefore, this reinforced concrete lightweight board has the characteristics of good mechanical properties, convenient construction, simple structure, material saving, and low cost. The purpose of the present invention is achieved, and it is suitable for use in hollow floors, roofs, base plates, walls and hollow bridges of cast-in-place reinforced concrete or prestressed reinforced concrete, and is especially suitable for use in hollow beamless floors.
本发明的特征还在于所述的砼底板上设置有至少一条砼横立板,与砼底板连成整体,同时与砼纵立板连成整体。这样,在砼底板上设置有与之连成整体的砼横立板,同时还与砼纵立板连成整体后,预制构件的整体性能得到了大幅度提高,其底板的强度与刚度得到了加强,砼横立板、底板及纵立板均参与结构受力,并与现浇砼结构共同构成了楼板内部的受力结构体系,优化了楼板内部的承力体系。The present invention is also characterized in that at least one concrete horizontal riser is provided on the concrete bottom plate, which is integrally connected with the concrete bottom plate and simultaneously integrated with the concrete vertical riser. In this way, the concrete floor is provided with a concrete horizontal vertical plate integrally connected with it, and at the same time, after being integrated with the concrete vertical plate, the overall performance of the prefabricated component has been greatly improved, and the strength and rigidity of the bottom plate have been improved. Strengthening, the concrete horizontal vertical slabs, bottom slabs and vertical vertical slabs all participate in the structural stress, and together with the cast-in-place concrete structure constitute the internal force-bearing structural system of the floor slab, optimizing the internal load-bearing system of the floor slab.
本发明的特征还在于两砼纵立板与两砼横立板连成环圈形并与砼底板连成整体,构成环圈倒T形受力构件。这样,环圈倒T形受力构件在楼板内形成了环圈形预制受力构件,能够参与楼板内部承力结构共同传力,特别是适用于楼板内部结构形态复杂的情况,可大大方便实际应用。The present invention is also characterized in that the two concrete vertical vertical plates are connected with the two concrete horizontal vertical plates to form a ring shape and are connected with the concrete bottom plate as a whole to form a circular inverted T-shaped force-bearing member. In this way, the ring-shaped inverted T-shaped force-bearing member forms a ring-shaped prefabricated force-bearing member in the floor, which can participate in the joint force transmission of the internal load-bearing structure of the floor, especially for the complex shape of the internal structure of the floor, which can greatly facilitate the actual application.
本发明的特征还在于两砼纵立板平行。这样,预制构件中两砼立板平行设置时,预制构件生产制作方便,同时平行设置的砼纵立板的内部承力结构稳定,方便实际应用。The present invention is also characterized in that the two concrete vertical boards are parallel. In this way, when the two concrete vertical slabs in the prefabricated component are arranged in parallel, the production of the prefabricated component is convenient, and at the same time, the internal load-bearing structure of the concrete vertical vertical slabs arranged in parallel is stable, which is convenient for practical application.
本发明的特征还在于所述的横肋模腔两侧的砼横立板平行。这样,预制构件中横肋模腔两侧的砼横立板平行设置时,预制构件生产制作方便,同时平行设置的砼纵立板的内部承力结构稳定,方便实际应用。The present invention is also characterized in that the concrete horizontal risers on both sides of the cavity of the transverse rib are parallel. In this way, when the concrete horizontal vertical plates on both sides of the transverse rib mold cavity in the prefabricated component are arranged in parallel, the production of the prefabricated component is convenient, and at the same time, the internal load-bearing structure of the parallel concrete vertical vertical plates is stable, which is convenient for practical application.
本发明的特征还在于所有的砼横立板平行。这样,预制构件中所有的砼横立板平行设置时,预制构件生产制作方便,同时平行设置的砼纵立板的内部承力结构稳定,方便实际应用。The present invention is also characterized in that all concrete horizontal and vertical plates are parallel. In this way, when all the concrete horizontal and vertical panels in the prefabricated component are arranged in parallel, the production of the prefabricated component is convenient, and at the same time, the internal load-bearing structure of the concrete vertical vertical panels arranged in parallel is stable, which is convenient for practical application.
本发明的特征还在于所述的砼纵立板与砼横立板正交。这样,当砼纵立板与砼横立板正交时,预制构件本身可双向受力,砼纵立板与砼横立板可分别承受两个不同方向的应力传递,使楼板内部形成双向承力结构,提高了楼板的结构性能。The present invention is also characterized in that the concrete vertical vertical board is perpendicular to the concrete horizontal vertical board. In this way, when the vertical vertical slab is perpendicular to the horizontal vertical slab, the prefabricated component itself can bear force in two directions, and the vertical vertical slab and the horizontal vertical slab can respectively bear the stress transmission in two different directions, so that a two-way bearing can be formed inside the floor slab. The mechanical structure improves the structural performance of the floor.
本发明的特征还在于所述的砼横立板顶部有与砼横立板相互连接的盖板充当架空填充体。这样,当砼横立板顶部有与砼横立板相互连接的盖板充当架空填充体,架空填充体可减少现浇砼用量,减轻楼板自重,同时也可降低成本,提高楼板的承载能力。The present invention is also characterized in that the top of the concrete horizontal riser has a cover plate interconnected with the concrete horizontal riser as an overhead filling body. In this way, when the top of the concrete vertical slab has a cover plate connected to the concrete horizontal vertical slab as an overhead filling body, the overhead filling body can reduce the amount of cast-in-place concrete, reduce the self-weight of the floor slab, and at the same time reduce the cost and increase the bearing capacity of the floor slab.
本发明的特征还在于所述的砼纵立板顶部有与砼纵立板相互连接的盖板充当架空填充体。这样,当砼纵立板顶部有与砼纵立板相互连接的盖板充当架空填充体,架空填充体可减少现浇砼用量,减轻楼板自重,同时可降低成本,提高楼板的承载能力。The present invention is also characterized in that the top of the concrete vertical slab has a cover plate connected to the concrete vertical slab as an overhead filling body. In this way, when the top of the concrete vertical slab has a cover plate connected with the concrete vertical slab as an overhead filling body, the overhead filling body can reduce the amount of cast-in-place concrete, reduce the self-weight of the floor slab, reduce costs, and increase the bearing capacity of the floor slab.
本发明的特征还在于所述的盖板同时还连接砼横立板。这样,当盖板的边连接砼立板时,盖板得到了有效的支撑,使其在应用过程中不会塌陷,保证了现浇砼楼板的空心率。The present invention is also characterized in that the cover plate is also connected to the concrete horizontal vertical plate. In this way, when the edge of the cover slab is connected to the concrete vertical slab, the cover slab is effectively supported, so that it will not collapse during application, and the hollow rate of the cast-in-place concrete floor slab is guaranteed.
本发明的特征还在于所述的砼横立板之间有填充体。这样,填充体对砼横立板可起到支撑定位作用,使横立板不易倾斜,同时,当所述预制构件应用于现浇砼楼板中时,架空填充体可减少现浇砼用量,减轻楼板自重,同时可降低成本,提高楼板的承载能力。The present invention is also characterized in that there is a filling body between the concrete horizontal and vertical plates. In this way, the filling body can play a role of supporting and positioning the concrete horizontal and vertical slabs, so that the horizontal and vertical slabs are not easy to tilt. The self-weight of the floor can reduce the cost and increase the bearing capacity of the floor at the same time.
本发明的特征还在于所述的砼纵立板之间有填充体。这样,填充体对砼纵立板起到了支撑定位作用,使横立板不易倾斜,同时,当所述预制构件应用于现浇砼楼板中时,架空填充体可减少现浇砼用量,减轻楼板自重,同时可降低成本,提高楼板的承载能力。The present invention is also characterized in that there is a filling body between the concrete vertical boards. In this way, the filling body plays a role of supporting and positioning the concrete vertical slab, so that the horizontal vertical slab is not easy to tilt. Self-weight, while reducing costs and improving the load-bearing capacity of the floor.
本发明的特征还在于所述的砼横立板的上部有与砼纵立板平行的通长钢筋。这样,通长钢筋大大提高了砼横立板的强度和刚度,使砼横立板的上部抗拉能力得到了大幅度的提升,改善了预制构件的受力性能。The present invention is also characterized in that the upper part of the concrete horizontal vertical plate has a full-length steel bar parallel to the concrete vertical vertical plate. In this way, the full-length reinforcement greatly improves the strength and rigidity of the concrete vertical slab, greatly improves the tensile capacity of the upper part of the concrete vertical slab, and improves the mechanical performance of the prefabricated components.
本发明的特征还在于所述的通长钢筋与砼横立板垂直。这样,通长钢筋大大提高了砼横立板的强度和刚度,使砼横立板的上部抗拉能力得到了大幅度的提升,改善了预制构件的受力性能。The present invention is also characterized in that the said full-length steel bar is perpendicular to the concrete horizontal riser. In this way, the full-length reinforcement greatly improves the strength and rigidity of the concrete vertical slab, greatly improves the tensile capacity of the upper part of the concrete vertical slab, and improves the mechanical performance of the prefabricated components.
本发明的特征还在于所述的架空或者实芯的填充体上有加强筋或者/和架空或者实芯的填充体内有支撑杆件或者/和架空或者实芯的填充体内有加劲肋板。这样,空腔模壳的壁上或者结构底板上有加强筋或者空腔模壳的空腔内有支撑杆件或者加劲肋板,可大大加强预制构件的承载能力,减少了预制构件在运输、安装、施工过程中的损耗率,节省了材料,降低了空心板的成本。The present invention is also characterized in that the empty or solid filling body has reinforcing ribs or/and the empty or solid filling body has support rods or/and the aerial or solid filling body has stiffening ribs. In this way, there are reinforcing ribs on the wall of the cavity formwork or on the structural bottom or there are supporting rods or stiffening ribs in the cavity of the cavity formwork, which can greatly enhance the bearing capacity of the prefabricated components and reduce the transportation and The loss rate during installation and construction saves materials and reduces the cost of hollow slabs.
本发明的特征还在于所述的加强筋或/和支撑杆件或/和加劲肋板内有钢筋或钢筋网。这样,加强筋或/和支撑杆件或/和加劲肋板内设置有钢筋或钢筋网,可大大加强加强筋、支撑杆件、加劲肋板的刚度和强度。The present invention is also characterized in that there are steel bars or steel nets inside the reinforcing ribs or/and supporting rods or/and stiffening ribs. In this way, reinforcing ribs or/and supporting rods or/and stiffening ribs are provided with reinforcing bars or steel mesh, which can greatly enhance the rigidity and strength of reinforcing ribs, supporting rods, and stiffening ribs.
本发明的特征还在于所述的钢筋或/和钢筋网露出架空或者实芯的填充体外。这样,钢筋或钢筋网露出空腔模壳外,可方便施工过程中空心板用预制构件捆绑、安装及止浮,同时,与现浇砼粘结成整体,可使空心板的整体性更好。The present invention is also characterized in that the steel bars or/and steel mesh are exposed outside the empty or solid filling body. In this way, the steel bar or steel mesh is exposed outside the cavity formwork, which can facilitate the binding, installation and anti-floating of the hollow slab with prefabricated components during the construction process. .
本发明的特征还在于所述的架空或者实芯的填充体上有凹槽。这样,现浇钢筋砼形成现浇砼筋、块、条、杆件或墩,构成了现浇空心板中内部局部加强的现浇砼加强构造,从而使得结构更为合理。The present invention is also characterized in that the hollow or solid filling body has grooves. In this way, cast-in-place reinforced concrete forms cast-in-place concrete bars, blocks, strips, rods or piers, constituting a cast-in-place concrete reinforced structure with internal local reinforcement in the cast-in-place hollow slab, thereby making the structure more reasonable.
本发明的特征还在于所述的架空或者实芯的填充体的凹槽内叠合有后叠合的钢筋。这样,当所述空心板用预制构件应用于现浇砼空心板中后,现浇砼浇入凹槽中,与后叠合的钢筋、钢丝或者钢绞线结合形成现浇的钢筋砼受力构件,可大大改善楼板的结构强度和刚度。The present invention is also characterized in that post-laminated steel bars are laminated in the groove of the overhead or solid filling body. In this way, when the prefabricated components for the hollow slab are applied to the cast-in-place concrete hollow slab, the cast-in-place concrete is poured into the groove, and combined with the post-laminated steel bars, steel wires or steel strands to form a cast-in-place reinforced concrete bearing Members can greatly improve the structural strength and stiffness of the floor slab.
本发明的特征还在于所述的架空或者实芯的填充体或砼纵立板内有至少一根预应力的钢筋或钢绞线。这样,在架空或者实芯的填充体或砼纵立板内有预应力的钢筋或钢绞线后,可大大提高架空或者实芯的填充体或砼纵立板的强度和刚度,或者使其成为预应力构件,从而可改善其受力结构,使受力结构更为优良、合理。The present invention is also characterized in that there is at least one prestressed steel bar or steel strand in the overhead or solid filling body or concrete vertical plate. In this way, after there are prestressed steel bars or steel strands in the overhead or solid filling body or concrete vertical slab, the strength and rigidity of the overhead or solid filling body or concrete vertical slab can be greatly improved, or it can be made Become a prestressed component, which can improve its stress structure and make the stress structure more excellent and reasonable.
本发明的特征还在于所述的架空填充体为整体下开口的架空填充体。这样,预制构件生产制作方便简单,能够进行机械化大批量生产,可提高生产速度,降低预制构件的制作成本,而且下开口可方便空腔内其它构件的安装。The present invention is also characterized in that said overhead filling body is an overhead filling body with an overall lower opening. In this way, the production of the prefabricated components is convenient and simple, and can be mechanized for mass production, which can increase the production speed and reduce the production cost of the prefabricated components, and the lower opening can facilitate the installation of other components in the cavity.
本发明的特征还在于所述的架空或者实芯的填充体伸出有增强物锚固在砼底板内。这样,设置有增强物的结构底板和空腔模壳的强度得到了大大提高。The present invention is also characterized in that the above-mentioned overhead or solid filling body is protruded with reinforcements and anchored in the concrete bottom plate. In this way, the strength of the structural floor and cavity formwork provided with reinforcements is greatly improved.
本发明的特征还在于所述的架空或者实芯的填充体伸出增强物锚固在叠合的砼纵立板中。这样,通过增强物的连接使其在应用过程中不会开裂破坏,可大大改善空心板用预制构件的质量和整体性。The present invention is also characterized in that the above-mentioned overhead or solid filling body protruding reinforcement is anchored in the superimposed concrete vertical slabs. In this way, the quality and integrity of prefabricated components for hollow slabs can be greatly improved by connecting reinforcements so that they will not crack and fail during application.
本发明的特征还在于所述的架空或者实芯的填充体的侧壳有柱状叠合加强筋与砼底板相交。这样,当空腔模壳的侧面有柱状叠合加强筋与底板相交时,柱状叠合加强筋将结构底板与空腔模壳连结成整体受力的构件,可提高空心板用预制构件的整体性和抗压、抗拉及抗剪能力。The present invention is also characterized in that the side shell of the overhead or solid filling body has columnar superimposed reinforcing ribs intersecting with the concrete bottom plate. In this way, when the side of the cavity formwork has columnar superimposed reinforcing ribs intersecting the bottom plate, the columnar superimposed reinforcing ribs connect the structural bottom plate and the cavity formwork to form an integral stressed component, which can improve the integrity of the prefabricated components for hollow slabs and compressive, tensile and shear capacities.
本发明的特征还在于所述的架空或者实芯的填充体上设置有凸块、钢筋垫条、凹坑或管孔中的至少一个。这样,现浇砼浇入上述构造中,凸块、钢筋垫条可对钢筋进行准确定位,保证楼板的浇筑质量,现浇砼浇入凹坑或孔洞中相应形成了现浇砼承力结构构件,可有效地改善楼板的结构性能。The present invention is also characterized in that at least one of bumps, reinforcement strips, pits or pipe holes is arranged on the above-mentioned empty or solid filling body. In this way, when the cast-in-place concrete is poured into the above-mentioned structure, the bumps and steel bar pads can accurately position the steel bars to ensure the pouring quality of the floor slab. , can effectively improve the structural performance of the floor.
本发明的特征还在于所述的架空或者实芯的填充体上设置有阴角、倒角或弧角中的至少一个。这样,现浇砼浇入阴角、倒角或弧角中,相应可形成局部的现浇砼加强构造。The present invention is also characterized in that at least one of internal corners, chamfers or arc corners is provided on the empty or solid filling body. In this way, the cast-in-place concrete is poured into the inner corner, chamfer or arc corner, and a local cast-in-place concrete reinforcement structure can be formed accordingly.
本发明的特征还在于所述的架空或者实芯的填充体上有胶结接合缝。这样,当架空或者实芯的填充体上有胶结接合缝,可对接合部位进行加强;同时,接合缝可起到提升薄弱部位的作用,减少构件损坏的机会,此外,预制构件的制作更方便,成本更低。The invention is also characterized in that said empty or solid filling body has cemented joints. In this way, when there are cemented joints on the overhead or solid filling body, the joints can be strengthened; at the same time, the joints can play a role in lifting weak parts and reduce the chance of component damage. In addition, the production of prefabricated components is more convenient , the cost is lower.
本发明的特征还在于所述的架空或者实芯的填充体的至少一侧壁与砼底板为一体成型。这样,空腔模壳的至少一侧壁与结构底板为一体成型的,可大大提高空心板用预制构件的整体性。The present invention is also characterized in that at least one side wall of the overhead or solid filling body is integrally formed with the concrete bottom plate. In this way, at least one side wall of the cavity formwork is integrally formed with the structural bottom plate, which can greatly improve the integrity of the prefabricated component for the hollow plate.
本发明的特征还在于所述的架空或者实芯的填充体为预制件与砼底板胶结而成。这样,现浇和预制相结合的结构形式,降低了生产难度,同时,两者结合牢固,填充体不易松动、掉落,提高了空心板用预制构件的质量。The present invention is also characterized in that the overhead or solid filling body is formed by cementing a prefabricated part and a concrete bottom plate. In this way, the structural form combining cast-in-place and prefabrication reduces the difficulty of production. At the same time, the combination of the two is firm, the filling body is not easy to loosen and fall, and the quality of the prefabricated components for hollow slabs is improved.
本发明的特征还在于所述的砼底板上有加强筋、支撑杆件或加劲肋板中的至少一个。这样,可大大加强预制构件的承载能力,减少预制构件在运输、安装、施工过程中的损耗率,节省材料,降低空心板的成本。The present invention is also characterized in that the concrete floor has at least one of reinforcing ribs, supporting rods or stiffening ribs. In this way, the bearing capacity of prefabricated components can be greatly enhanced, the loss rate of prefabricated components during transportation, installation and construction can be reduced, materials can be saved, and the cost of hollow slabs can be reduced.
本发明的特征还在于所述的架空或者实芯的填充体的纵侧壁有限距墩。这样,通过在架空或者实芯的填充体的纵侧壁上设置限距墩,可对轻质空心板用预制构件进行准确限距定位,使其在应用过程中保证两者之间的距离,从而保证现浇砼的宽度或者厚度,使施工人员易于对楼板进行质量控制。The present invention is also characterized in that the vertical side walls of the above-mentioned overhead or solid filling body are spaced apart. In this way, by setting distance-limiting piers on the longitudinal side walls of the overhead or solid filling body, the distance-limiting positioning of the prefabricated components for lightweight hollow slabs can be accurately performed, so that the distance between the two can be guaranteed during the application process. In this way, the width or thickness of the cast-in-place concrete can be ensured, and construction personnel can easily control the quality of the floor slab.
本发明的特征还在于所述的砼纵立板有限距墩。这样,通过在架空或者实芯的填充体的纵侧壁上设置限距墩,可对轻质空心板用预制构件进行准确限距定位,使其在应用过程中保证两者之间的距离,从而保证现浇砼的宽度或者厚度,使施工人员易于对楼板进行质量控制。The present invention is also characterized in that the concrete vertical vertical slab has a limited distance pier. In this way, by setting distance-limiting piers on the longitudinal side walls of the overhead or solid filling body, the distance-limiting positioning of the prefabricated components for lightweight hollow slabs can be accurately performed, so that the distance between the two can be guaranteed during the application process. In this way, the width or thickness of the cast-in-place concrete can be ensured, and construction personnel can easily control the quality of the floor slab.
本发明的特征还在于所述的架空或者实芯的填充体为水泥砂浆、塑料、砼、金属板、纤维砂浆、砂浆纤维网或者砂浆钢丝网制作的填充体。这样,填充体的材质的多样化,可满足不同情况的需要,同时,有利于降低生产成本。The present invention is also characterized in that the overhead or solid filling body is a filling body made of cement mortar, plastic, concrete, metal plate, fiber mortar, mortar fiber net or mortar steel wire net. In this way, the diversification of the material of the filling body can meet the needs of different situations, and at the same time, it is beneficial to reduce the production cost.
本发明的特征还在于所述的砼底板伸出架空或者实芯的填充体外形成挑边。这样,向外伸出的挑边可代替施工模板,降低模板损耗,降低材料成本,同时可省去模板安装工序,加快施工速度,提高施工效率。The present invention is also characterized in that the concrete bottom plate protrudes out of the empty or solid filling body to form a raised edge. In this way, the protruding protruding edge can replace the construction template, reduce the loss of the template, reduce the material cost, and save the template installation process at the same time, speed up the construction speed, and improve the construction efficiency.
本发明的特征还在于所述的预制构件上设置有吊挂搬运件。吊挂搬运件可为提手、吊钩、吊环或其它装置。这样,可十分方便地将构件码放、转运、吊装和施工,降低了上述工序的工作难度和工作强度,有利于提高施工效率,降低施工成本。The present invention is also characterized in that the prefabricated component is provided with a hanging carrier. The hanging and carrying parts can be handles, hooks, rings or other devices. In this way, the components can be stacked, transferred, hoisted and constructed very conveniently, which reduces the work difficulty and work intensity of the above-mentioned processes, is conducive to improving the construction efficiency and reducing the construction cost.
本发明的特征还在于所述的至少二条横肋模腔间隔连成一条直线。这样,现浇砼后,在上述横肋模腔间隔内形成了直线布置的现浇砼暗肋,有效地改善了轻质板内部的现浇砼承力结构,使其能够充分满足使用要求。The present invention is also characterized in that the mold cavities of at least two transverse ribs are spaced apart and connected in a straight line. In this way, after cast-in-place concrete, cast-in-place concrete concealed ribs arranged in a straight line are formed in the cavity interval of the transverse ribs, which effectively improves the load-bearing structure of cast-in-place concrete inside the lightweight slab, so that it can fully meet the use requirements.
本发明的特征还在于所述的至少两条同一直线上的横肋模腔平行。这样,现浇砼后,在轻质板内形成了相应平行的现浇砼暗肋承力结构,大大改善了轻质板内部的承力结构,使其能够承受比同等实心板更大的荷载。The present invention is also characterized in that the at least two transverse rib cavities on the same straight line are parallel. In this way, after cast-in-place concrete, a corresponding parallel cast-in-place concrete hidden rib load-bearing structure is formed in the light-weight slab, which greatly improves the load-bearing structure inside the light-weight slab and enables it to bear a greater load than the same solid slab .
本发明的特征还在于至少两个填充用预制构件的至少一端齐平。这样,预制构件的端部齐平设置,极大地方便了轻质板的浇筑,大幅度降低了模板的损耗。The invention is also characterized in that at least two filling prefabricated elements are flush at at least one end. In this way, the ends of the prefabricated components are arranged flush, which greatly facilitates the pouring of lightweight panels and greatly reduces the loss of formwork.
本发明的特征还在于端头齐平的填充用预制构件间隔或紧靠设置。这样,根据轻质板的不同受力情况,可采用合理的布置方式来安装预制构件,降低施工难度,同时也可加快施工速度。The invention is also characterized in that the flush-ended filling prefabricated elements are spaced or closely spaced. In this way, according to the different stress conditions of the lightweight panels, prefabricated components can be installed in a reasonable arrangement, which reduces the construction difficulty and speeds up the construction.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋正交或斜交。这样,当轻质板内的现浇砼肋和现浇砼内肋正交或斜交设置时,在轻质板内形成了纵横交错的现浇砼承力结构,轻质板形成了双向受力的轻质板。The present invention is also characterized in that the cast-in-place concrete ribs are orthogonal or oblique to the cast-in-place concrete inner ribs. In this way, when the cast-in-place concrete ribs in the lightweight slab and the cast-in-place concrete inner ribs are arranged orthogonally or obliquely, a criss-crossed cast-in-place concrete load-bearing structure is formed in the lightweight slab, and the lightweight slab forms a two-way bearing structure. Powerful lightweight board.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋及预制构件上有现浇钢筋砼叠合结构面板。这样,现浇砼肋和现浇砼内肋及预制构件上有现浇钢筋砼叠合结构面板时,现浇砼肋、现浇砼内肋和现浇钢筋砼叠合结构面板相结合形成了T形或者工字形现浇砼承力结构,可使轻质板的荷载能力得到大幅度的提高。The present invention is also characterized in that there are cast-in-place reinforced concrete laminated structural panels on the cast-in-place concrete ribs, inner cast-in-place concrete ribs and prefabricated components. In this way, when the cast-in-place concrete ribs and cast-in-place concrete inner ribs and the cast-in-place reinforced concrete laminated structural panels are on the prefabricated components, the cast-in-place concrete ribs, the cast-in-place concrete inner ribs and the cast-in-place reinforced concrete laminated structural panels are combined to form a The T-shaped or I-shaped cast-in-place concrete load-bearing structure can greatly improve the load capacity of the lightweight slab.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋顶面与预制构件上表面齐平,预制构件上面无现浇钢筋砼叠合结构面板,构成叠肋轻质板。这样,可大幅度降低轻质板的自身重量,减少砼用量,节 约材料,降低成本,而且可相应提高轻质板的承载能力。The present invention is also characterized in that the top surface of the cast-in-place concrete rib and the cast-in-place concrete inner rib is flush with the upper surface of the prefabricated component, and there is no cast-in-place reinforced concrete laminated structural panel on the prefabricated member to form a laminated rib lightweight board. In this way, the weight of the lightweight board can be greatly reduced, the amount of concrete used can be reduced, materials can be saved, costs can be reduced, and the bearing capacity of the lightweight board can be improved accordingly.
本发明的特征还在于所述的预制构件的顶板为砼板或钢筋砼板。这样,当预制构件的顶板为砼板或钢筋砼板时,在轻质板的浇筑过程中,预制构件的顶板能够充分满足施工荷载的要求和使用要求,顶板不易破坏。The present invention is also characterized in that the top plate of the prefabricated component is a concrete board or a reinforced concrete board. In this way, when the roof of the prefabricated component is a concrete slab or a reinforced concrete slab, the roof of the prefabricated component can fully meet the requirements of construction load and use during the pouring process of the lightweight slab, and the roof is not easily damaged.
本发明的特征还在于所述的预制构件错缝对接。这样,所述预制构件错缝对接时,大大方便了轻质板的浇筑,可有效地分散对接部位的集中应力,使接缝部位不易开裂破坏,可有效地保证轻质板的质量。The present invention is also characterized by the staggered butt joint of the prefabricated components. In this way, when the prefabricated components are staggered butt jointed, the pouring of the lightweight slab is greatly facilitated, the concentrated stress at the butt joint can be effectively dispersed, the joint is not easily cracked and damaged, and the quality of the lightweight slab can be effectively guaranteed.
本发明的特征还在于所述的预制构件通缝对接。这样,所述预制构件通缝对接时,在施工过程中,可大大方便预制构件的施工布设,降低施工难度,降低施工成本。The present invention is also characterized in that the prefabricated components are butt-jointed through seams. In this way, when the prefabricated components are connected through the joints, during the construction process, the construction and layout of the prefabricated components can be greatly facilitated, the difficulty of construction can be reduced, and the construction cost can be reduced.
本发明的特征还在于所述的纵立板设置在同一直线上,构成纵立板肋。这样,纵立板肋的形成,大大提高了轻质板的荷载能力,在轻质板内形成了现浇预制暗肋,可大大改善轻质板内部的承力结构体 系。The present invention is also characterized in that the vertical vertical panels are arranged on the same straight line to form vertical vertical panel ribs. In this way, the formation of vertical slab ribs greatly improves the load capacity of the lightweight slab, and the cast-in-place prefabricated hidden ribs are formed in the lightweight slab, which can greatly improve the load-bearing structural system inside the lightweight slab.
本发明的特征还在于所述的至少二条纵立板肋平行。这样,当所述纵立板肋平行时,纵立板肋在轻质板内形成了相互平行的现浇预制相结合的暗肋结构,可大幅度提升轻质板的承载能力。The present invention is also characterized in that the at least two vertical ribs are parallel. In this way, when the vertical slab ribs are parallel, the vertical slab ribs form a parallel cast-in-place prefabricated concealed rib structure in the lightweight slab, which can greatly improve the bearing capacity of the lightweight slab.
本发明的特征还在于所述的预制构件至少一端支撑在现浇砼墙或/和明、暗梁上。这样,可有效地保证轻质板中预制构件的支撑可靠性,方便施工。The present invention is also characterized in that at least one end of the prefabricated component is supported on the cast-in-place concrete wall or/and the exposed and hidden beams. In this way, the support reliability of the prefabricated components in the lightweight slab can be effectively guaranteed, and construction is facilitated.
本发明的特征还在于所述的预制构件两端支撑在现浇砼墙或/和明、暗梁上或砼圈梁上。这样,可有效地保证轻质板中预制构件的支撑可靠性,方便施工。The present invention is also characterized in that the two ends of the prefabricated component are supported on the cast-in-place concrete wall or/and on the exposed and concealed beams or on the concrete ring beams. In this way, the support reliability of the prefabricated components in the lightweight slab can be effectively guaranteed, and construction is facilitated.
本发明的特征还在于所述的预制构件底板面与梁底面齐平。这样,当预制构件底板面与梁底面齐平时,轻质板的底面在同一水平面上,从而使得空心板的底面成了无梁外露的轻质板,可极大地改善轻质板的使用功能。The present invention is also characterized in that the bottom surface of the prefabricated component is flush with the bottom surface of the beam. In this way, when the bottom surface of the prefabricated component is flush with the bottom surface of the beam, the bottom surface of the lightweight slab is on the same level, so that the bottom surface of the hollow slab becomes a lightweight slab without exposed beams, which can greatly improve the use function of the lightweight slab.
本发明的特征还在于所述的现浇砼肋或/和现浇砼内肋与墙或梁相交并连结成整体。这样,现浇砼肋或现浇砼内肋与墙或梁相交并连结成整体时,现浇砼肋或现浇砼内肋可将板上荷载所产生的应力传递到墙或梁上,使应力得以传递。The present invention is also characterized in that the cast-in-place concrete ribs or/and the cast-in-place concrete inner ribs intersect with walls or beams and are connected as a whole. In this way, when the cast-in-place concrete ribs or cast-in-place concrete inner ribs intersect with the wall or beam and are connected as a whole, the cast-in-place concrete ribs or cast-in-place concrete inner ribs can transfer the stress generated by the load on the plate to the wall or beam, so that Stress is transmitted.
本发明的特征还在于所述的现浇砼肋和/或现浇砼内肋中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋。这样,当现浇砼肋或现浇砼内肋中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋时,所述的轻质板成为预应力轻质板,可大大提高轻质板的承载能力。The present invention is also characterized in that the cast-in-place concrete ribs and/or the cast-in-place concrete inner ribs contain prestressed steel bars or prestressed steel strands or unbonded prestressed steel bars. In this way, when there are prestressed steel bars or prestressed steel strands or unbonded prestressed steel bars in the cast-in-place concrete ribs or cast-in-place concrete inner ribs, the described lightweight board becomes a prestressed lightweight board, which can greatly increase the weight The load-carrying capacity of the slab.
(四)附图说明(4) Description of drawings
图1是本发明实施例1的结构示意图。Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2是本发明实施例2的结构示意图。Fig. 2 is a schematic structural diagram of
图3是本发明实施例3的结构示意图。Fig. 3 is a schematic structural diagram of
图4是本发明实施例中填充用预制构件的结构示意图之一。Fig. 4 is one of the structural schematic diagrams of the filling prefabricated components in the embodiment of the present invention.
图5是本发明实施例中填充用预制构件的结构示意图之二。Fig. 5 is the second structural schematic diagram of the filling prefabricated member in the embodiment of the present invention.
图6是本发明实施例中填充用预制构件的结构示意图之三。Fig. 6 is the third schematic structural view of the filling prefabricated member in the embodiment of the present invention.
图7是本发明实施例中填充用预制构件的结构示意图之四。Fig. 7 is the fourth schematic structural view of the filling prefabricated member in the embodiment of the present invention.
图8是本发明实施例中填充用预制构件的结构示意图之五。Fig. 8 is the fifth schematic structural view of the filling prefabricated member in the embodiment of the present invention.
图9是本发明实施例中填充用预制构件的结构示意图之六。Fig. 9 is the sixth structural schematic diagram of the prefabricated component for filling in the embodiment of the present invention.
图10是本发明实施例中填充用预制构件的结构示意图之七。Fig. 10 is the seventh schematic structural view of the filling prefabricated component in the embodiment of the present invention.
图11是本发明实施例中填充用预制构件的结构示意图之八。Fig. 11 is the eighth structural schematic diagram of the filling prefabricated component in the embodiment of the present invention.
图12是本发明实施例中填充用预制构件的结构示意图之九。Fig. 12 is the ninth schematic structural view of the filling prefabricated component in the embodiment of the present invention.
图13是本发明实施例中填充用预制构件的结构示意图之十。Fig. 13 is the tenth structural schematic diagram of the prefabricated component for filling in the embodiment of the present invention.
图14是本发明实施例中填充用预制构件的结构示意图之十一。Fig. 14 is the eleventh schematic structural view of the prefabricated component for filling in the embodiment of the present invention.
图15是本发明实施例中填充用预制构件的结构示意图之十二。Fig. 15 is the twelveth structural schematic diagram of the filling prefabricated component in the embodiment of the present invention.
图16是本发明实施例中填充用预制构件的结构示意图之十三。Fig. 16 is the thirteenth structural schematic diagram of the prefabricated component for filling in the embodiment of the present invention.
(五)具体实施方式(5) Specific implementation methods
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明如附图所示,包括现浇钢筋砼26、填充用预制构件27,填充用预制构件27彼此相间排列,并裹含在现浇钢筋砼26中,填充用预制构件27彼此之间为现浇砼肋28,填充用预制构件27包括砼底板1、至少一条砼纵立板2,砼纵立板2立于砼底板1上,并与砼底板1连成整体,其特征在于与砼纵立板2相交部位的砼底板1内有至少一根与纵立板2同向的通长的钢筋3,砼纵立板2有现浇横肋砼穿过的横肋模腔4,横肋模腔4上有拉结墩5,砼底板1上有架空或者实芯的填充体6,砼纵立板2的至少一个侧面有架空或实芯的填充体6叠合,砼底板1内的通长的钢筋3为预应力钢筋,架空或实芯的填充体6之间有横肋腔29,横肋腔29与横肋模腔4连通,横肋腔29内有现浇钢筋砼26形成现浇砼内肋30,现浇砼内肋30穿过横肋模腔4,并与现浇砼肋28相连。各附图中,1为砼底板,2为砼纵立板,3为钢筋,4为横肋模腔,5为拉结墩,6为架空或实芯的填充体,26为现浇钢筋砼,27为填充用预制构件,28为现浇砼肋,29为横肋腔,30为现浇砼内肋,以下各附图中,编号相同的,其说明相同。如图1所示,砼轻质板包括现浇钢筋砼26、填充用预制构件27,填充用预制构件27彼此相间排列,并裹含在现浇钢筋砼26中,填充用预制构件27彼此之间为现浇砼肋28,填充用预制构件27包括砼底板1、砼纵立板2,砼纵立板2立于砼底板1上,并与砼底板1连成整体,其所述与砼纵立板2相交部位的砼底板1内有与纵立板2同向的通长的钢筋3,砼纵立板2有现浇横肋砼穿过的横肋模腔4,横肋模腔4上有拉结墩5,砼底板1上有架空或者实芯的填充体6,砼纵立板2的侧面有架空的填充体6叠合,底板1内的通长的钢筋3为预应力钢筋,架空的填充体6之间有横肋腔29,横肋腔29与横肋模腔4连通,横肋腔29内有现浇钢筋砼26形成现浇砼内肋30,现浇砼内肋30穿过横肋模腔4,并与现浇砼肋28相连。As shown in the accompanying drawings, the present invention includes cast-in-place reinforced concrete 26 and prefabricated components 27 for filling. The prefabricated components 27 for filling are arranged alternately and wrapped in the cast-in-place reinforced concrete 26. The prefabricated components 27 for filling are mutually The cast-in-place concrete rib 28 and the prefabricated component 27 for filling include a concrete bottom plate 1 and at least one concrete vertical
本发明的特征还在于所述的砼底板1上设置有至少一条砼横立板7,与砼底板1连成整体,同时与砼纵立板2连成整体。如图5所示,其所述的砼底板1上设置有砼横立板7,与砼底板1连成整体,同时与砼纵立板2连成整体。The present invention is also characterized in that the concrete bottom plate 1 is provided with at least one concrete
本发明的特征还在于两砼纵立板2与两砼横立板7连成环圈形并与砼底板1连成整体,构成环圈倒T形受力构件。如图6所示,其所述的两砼纵立板2与两砼横立板7连成环圈形并与砼底板1连成整体,构成环圈倒T形受力构件。The present invention is also characterized in that two concrete vertical
本发明的特征还在于两砼纵立板2平行。如图6所示,其所述的两砼纵立板2平行。The present invention is also characterized in that the two concrete
本发明的特征还在于所述的横肋模腔4两侧的砼横立板7平行。如图7所示,其所述的横肋模腔4两侧的砼横立板7平行。The present invention is also characterized in that the concrete
本发明的特征还在于所有的砼横立板7平行。如图7所示,其所述的所有的砼横立板7平行。The present invention is also characterized in that all the concrete horizontal
本发明的特征还在于所述的砼纵立板2与砼横立板7正交。如图7所示,其所述的砼纵立板2与砼横立板7正交。The present invention is also characterized in that the concrete vertical
本发明的特征还在于所述的砼横立板7顶部有与砼横立板7相互连接的盖板8充当架空填充体6。如图8所示,其所述的砼横立板7顶部有与砼横立板7相互连接的盖板8充当架空填充体6。The present invention is also characterized in that the top of the concrete
本发明的特征还在于所述的砼纵立板2顶部有与砼纵立板2相互连接的盖板8充当架空填充体6。如图8所示,其所述的砼纵立板2顶部有与砼纵立板2相互连接的盖板8充当架空填充体6。The present invention is also characterized in that the top of the concrete
本发明的特征还在于所述的盖板8同时还连接砼横立板7。如图8所示,其所述的盖板8同时还连接砼横立板7。The present invention is also characterized in that the cover plate 8 is also connected to the concrete horizontal
本发明的特征还在于所述的砼横立板7之间有填充体6。如图7所示,其所述的砼横立板7之间有填充体6。The present invention is also characterized in that there is a filling
本发明的特征还在于所述的砼纵立板2之间有填充体6。如图7所示,其所述的纵立板2之间有填充体6。The present invention is also characterized in that there is a filling
本发明的特征还在于所述的砼横立板7的上部有与砼纵立板2平行的通长钢筋3。如图9所示,其所述的砼横立板7的上部有与砼纵立板2平行的通长钢筋3。The present invention is also characterized in that the upper part of the concrete horizontal
本发明的特征还在于所述的通长钢筋3与砼横立板7垂直。如图9所示,其所述的通长钢筋3与砼横立板7垂直。The present invention is also characterized in that the said full-
本发明的特征还在于所述的架空或者实芯的填充体6上有加强筋9或者/和架空或者实芯的填充体6内有支撑杆件10或者/和架空或者实芯的填充体6内有加劲肋板11。如图10所示,其所述的架空的填充体6内同时设置有加强筋9、支撑杆件10和加劲肋板11。The present invention is also characterized in that there are reinforcing
本发明的特征还在于所述的加强筋9或/和支撑杆件10或/和加劲肋板11内有钢筋3或钢筋网12。如图10所示,其所述的支撑杆件10和加劲肋板11内分别设置有钢筋3和钢筋网12。The present invention is also characterized in that the reinforcing
本发明的特征还在于所述的钢筋3或/和钢筋网12露出架空或者实芯的填充体6外。如图10所示,其所述的支撑杆件10内设置的钢筋3露出架空的填充体6外。The present invention is also characterized in that the
本发明的特征还在于所述的架空填充体6上有凹槽13。如图11所示,其所述的架空的填充体6上有凹槽13。The present invention is also characterized in that there is a groove 13 on the
本发明的特征还在于所述的架空或者实芯的填充体6的凹槽13内叠合有后叠合的钢筋3。如图11所示,其所述的架空的填充体6的凹槽13内叠合有后叠合的钢筋3。The present invention is also characterized in that the
本发明的特征还在于所述的架空或者实芯的填充体6或砼底板1内有至少一根预应力的钢筋或钢绞线14。如图11所示,其所述的砼底板1内有钢绞线3。The present invention is also characterized in that there is at least one prestressed steel bar or
本发明的特征还在于所述的架空或者实芯的填充体6为整体下开口的架空填充体6。如图11所示,其所述的架空的填充体6为整体下开口的架空填充体6。The present invention is also characterized in that the above-mentioned empty or
本发明的特征还在于所述的架空或者实芯的填充体6伸出有增强物14锚固在砼底板1内。如图11所示,其所述的架空的填充体6伸出有增强物14锚固在砼底板1内。The present invention is also characterized in that the above-mentioned overhead or
本发明的特征还在于所述的架空或者实芯的填充体6伸出增强物14锚固在叠合的砼纵立板2中。如图12所示,其所述的架空的填充体6伸出增强物14锚固在叠合的砼纵立板2中。The present invention is also characterized in that the above-mentioned overhead or
本发明的特征还在于所述的架空或者实芯的填充体6的侧壳有柱状叠合加强筋9与砼底板1相交。如图12所示,其所述的架空的填充体6的侧壳有柱状叠合加强筋9与砼底板1相交。The present invention is also characterized in that the side shell of the overhead or
本发明的特征还在于所述的架空或者实芯的填充体6上设置有凸块15、钢筋垫条16、凹坑17或管孔18中的至少一个。如图13所示,其所述的架空的填充体6上同时设置有凸块15、钢筋垫条16、凹坑17和管孔18。The present invention is also characterized in that at least one of a
本发明的特征还在于所述的架空或者实芯的填充体6上设置有阴角19、倒角20或弧角21中的至少一个。如图14、图15、图16所示,其所述的架空的填充体6上分别设置有倒角20、阴角19和弧角21。The feature of the present invention is that at least one of the
本发明的特征还在于所述的架空或者实芯的填充体6上有胶结接合缝22。如图14所示,其所述的架空的填充体6上有胶结接合缝22。The present invention is also characterized in that said empty or
本发明的特征还在于所述的架空或者实芯的填充体6的至少一侧壁与砼底板1为一体成型。如图14所示,其所述的架空的填充体6的一侧壁与砼底板1为一体成型。The present invention is also characterized in that at least one side wall of the overhead or
本发明的特征还在于所述的架空或者实芯的填充体6为预制件与砼底板1胶结而成。如图15所示,其所述的架空的填充体6为预制件与砼底板1胶结而成。The present invention is also characterized in that the overhead or
本发明的特征还在于所述的砼底板1上有加强筋9、支撑杆件10或加劲肋板11中的至少一个。如图10所示,其所述的砼底板1上有支撑杆件10和加劲肋板11。The present invention is also characterized in that said concrete base 1 is provided with at least one of reinforcing
本发明的特征还在于所述的架空或者实芯的填充体6的纵侧壁有限距墩23。如图15所示,其所述的架空的填充体6的纵侧壁有限距墩23。The present invention is also characterized in that the vertical side walls of the above-mentioned empty or
本发明的特征还在于所述的砼纵立板2有限距墩23。如图16所示,其所述的砼纵立板2有限距墩23。The present invention is also characterized in that the concrete vertical
本发明的特征还在于所述的架空或者实芯的填充体6为水泥砂浆、塑料、砼、金属板、纤维砂浆、砂浆纤维网或者砂浆钢丝网制作的填充体。如图16所示,其所述的架空的填充体6为水泥砂浆制作的填充体。The present invention is also characterized in that the overhead or
本发明的特征还在于所述的砼底板1伸出架空或者实芯的填充体6外形成挑边24。如图16所示,其所述的砼底板1伸出架空的填充体6外形成挑边24。The present invention is also characterized in that the concrete bottom plate 1 protrudes out of the empty or
本发明的特征还在于所述的空腔构件上设置有吊挂搬运件25。如图16所示,其所述的空腔构件上设置有吊挂搬运件25。The present invention is also characterized in that the cavity member is provided with a hanging
本发明的特征还在于至少二条横肋模腔间隔连成一条直线。如图1所示,横肋模腔间隔连成一条直线。The present invention is also characterized in that at least two transverse rib mold cavities are spaced and connected in a straight line. As shown in Figure 1, the cavity intervals of the transverse ribs are connected in a straight line.
本发明的特征还在于至少两条同一直线上的横肋模腔平行。如图1所示,多条同一直线上的横肋模腔平行。The present invention is also characterized in that at least two transverse rib cavities on the same straight line are parallel. As shown in Figure 1, multiple transverse rib cavities on the same straight line are parallel.
本发明的特征还在于至少两个填充用预制构件的至少一端齐平。如图1所示,填充用预制构件的一端齐平。The invention is also characterized in that at least two filling prefabricated elements are flush at at least one end. As shown in Figure 1, one end of the prefabricated element for filling is flush.
本发明的特征还在于端头齐平的填充用预制构件间隔或紧靠设置。如图1所示,端头齐平的填充用预制构件紧靠设置。The invention is also characterized in that the flush-ended filling prefabricated elements are spaced or closely spaced. As shown in Fig. 1, prefabricated elements for filling with flush ends are arranged in close proximity.
本发明的特征还在于所述的现浇砼肋28和现浇砼内肋30正交或斜交。如图1所示,其所述的现浇砼肋28和现浇砼内肋30正交。The present invention is also characterized in that the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 are orthogonal or oblique. As shown in FIG. 1 , the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 are orthogonal.
本发明的特征还在于所述的现浇砼肋28和现浇砼内肋30及预制构件上有现浇钢筋砼叠合结构面板31。如图1所示,其所述的现浇砼肋28和现浇砼内肋30及预制构件上有现浇钢筋砼叠合结构面板31。The present invention is also characterized in that the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 and the prefabricated components have a cast-in-place reinforced concrete laminated
本发明的特征还在于所述的现浇砼肋28和现浇砼内肋30顶面与预制构件上表面齐平,预制构件上面无现浇钢筋砼叠合结构面板31,构成叠肋轻质板。如图2所示,其所述的现浇砼肋28和现浇砼内肋30顶面与预制构件上表齐平,预制构件上面无现浇钢筋砼叠合结构面板31,构成叠肋轻质板。The present invention is also characterized in that the top surfaces of the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 are flush with the upper surface of the prefabricated components, and there is no cast-in-place reinforced concrete laminated
本发明的特征还在于所述的预制构件的顶板为砼板或钢筋砼板。如图2所示,其所述的预制构件的顶板为砼板板。The present invention is also characterized in that the top plate of the prefabricated component is a concrete board or a reinforced concrete board. As shown in Figure 2, the roof of the prefabricated component is a concrete slab.
本发明的特征还在于所述的预制构件错缝对接。如图3所示,其所述的预制构件错缝对接。The present invention is also characterized by the staggered butt joint of the prefabricated components. As shown in Figure 3, the prefabricated components are staggered butt jointed.
本发明的特征还在于所述的预制构件通缝对接。如图1所示,其所述的预制构件通缝对接。The present invention is also characterized in that the prefabricated components are butt-jointed through seams. As shown in Figure 1, the prefabricated components are butted through the seam.
本发明的特征还在于所述的纵立板设置在同一直线上,构成纵立板肋。如图1所示,其所述的纵立板设置在同一直线上,构成纵立板肋。The present invention is also characterized in that the vertical vertical panels are arranged on the same straight line to form vertical vertical panel ribs. As shown in Figure 1, the vertical vertical plates are arranged on the same straight line to form vertical vertical plate ribs.
本发明的特征还在于所述的至少二条纵立板肋平行。如图1所示,其所述的纵立板肋平行。The present invention is also characterized in that the at least two vertical ribs are parallel. As shown in Figure 1, the vertical ribs are parallel.
本发明的特征还在于所述的预制构件至少一端支撑在现浇砼墙或/和明、暗梁上。如图1所示,其所述的预制构件支撑在现浇砼明梁上。The present invention is also characterized in that at least one end of the prefabricated component is supported on the cast-in-place concrete wall or/and the exposed and hidden beams. As shown in Figure 1, the prefabricated components are supported on the cast-in-situ concrete beams.
本发明的特征还在于所述的预制构件两端支撑在现浇砼墙或/和明、暗梁上或砼圈梁上。如图1所示,其所述的预制构件两端支撑在现浇砼明、暗梁上。The present invention is also characterized in that the two ends of the prefabricated component are supported on the cast-in-place concrete wall or/and on the exposed and concealed beams or on the concrete ring beams. As shown in Figure 1, the two ends of the prefabricated component are supported on the cast-in-situ concrete exposed and hidden beams.
本发明的特征还在于所述的预制构件底板面与梁底面齐平。如图3所示,其所述的预制构件底板面与梁底面齐平。The present invention is also characterized in that the bottom surface of the prefabricated component is flush with the bottom surface of the beam. As shown in Figure 3, the bottom surface of the prefabricated component is flush with the bottom surface of the beam.
本发明的特征还在于所述的现浇砼肋28或/和现浇砼内肋30与墙或梁相交并连结成整体。如图1所示,其所述的现浇砼肋28和现浇砼内肋30分别与梁相交并连结成整体。The present invention is also characterized in that the cast-in-place concrete ribs 28 and/or the cast-in-place concrete inner ribs 30 intersect with walls or beams and are connected as a whole. As shown in FIG. 1 , the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 respectively intersect with the beams and are connected as a whole.
本发明的特征还在于所述的现浇砼肋28和/或现浇砼内肋30中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋。如图1所示,其所述的现浇砼肋28和现浇砼内肋30中有预应力钢筋。如图3所示,其所述的现浇砼肋28中有预应力钢筋。The present invention is also characterized in that the cast-in-place concrete ribs 28 and/or the cast-in-place concrete inner ribs 30 contain prestressed steel bars or prestressed steel strands or unbonded prestressed steel bars. As shown in FIG. 1 , there are prestressed steel bars in the cast-in-place concrete ribs 28 and the cast-in-place concrete inner ribs 30 . As shown in FIG. 3 , there are prestressed steel bars in the cast-in-place concrete ribs 28 .
本发明实施时,先按施工要求安装支架或模板,铺设填充用预制构件27,再铺设钢筋或暗梁或明梁的钢筋,以及各种管线预埋件,验收合格后浇注砼,待砼凝结硬化后,养护至规定龄期,拆模即得钢筋砼轻质板。When the present invention is implemented, first install the bracket or template according to the construction requirements, lay the prefabricated components 27 for filling, then lay the steel bars or the steel bars of the hidden beams or exposed beams, and various embedded parts of pipelines, pour the concrete after the acceptance, and wait for the concrete to set After hardening, it is cured to the specified age, and the formwork is removed to obtain a reinforced concrete lightweight board.
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| EP1236843A2 (en) * | 2000-12-13 | 2002-09-04 | Studio Tecnico Ing. Giorgio Cristalli | System, method and modular forms for the production of floors |
| CN2522493Y (en) * | 2002-01-28 | 2002-11-27 | 邱则有 | Board-rib combined steel reinforced concrete hollow floor |
| CN2625473Y (en) * | 2003-07-24 | 2004-07-14 | 吴方伯 | Reinforced concrete assembly floorslab |
| CN1528995A (en) * | 2003-10-01 | 2004-09-15 | 邱则有 | a formwork member |
-
2004
- 2004-11-24 CN CN 200410097643 patent/CN1779110B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1284402A (en) * | 1968-08-06 | 1972-08-09 | Rheinbau Gmbh | Improvements in and relating to building constructions |
| US3708929A (en) * | 1971-07-29 | 1973-01-09 | Packaging Corp America | Cast in situ deck construction and core unit for use therein |
| EP1236843A2 (en) * | 2000-12-13 | 2002-09-04 | Studio Tecnico Ing. Giorgio Cristalli | System, method and modular forms for the production of floors |
| CN2522493Y (en) * | 2002-01-28 | 2002-11-27 | 邱则有 | Board-rib combined steel reinforced concrete hollow floor |
| CN2625473Y (en) * | 2003-07-24 | 2004-07-14 | 吴方伯 | Reinforced concrete assembly floorslab |
| CN1528995A (en) * | 2003-10-01 | 2004-09-15 | 邱则有 | a formwork member |
Non-Patent Citations (1)
| Title |
|---|
| US 3708929 A,全文. |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1779110A (en) | 2006-05-31 |
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