CN1779139B - A hollow concrete slab - Google Patents
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Abstract
一种砼空心板,包括现浇钢筋砼(21)、填充用空腔构件(22),填充用空腔构件(22)彼此相间排列,并裹含在现浇钢筋砼(21)中,填充用空腔构件(22)彼此之间为现浇砼肋(23),结构底板(2)上有至少两个预制的空腔模壳(1)相间排列,相间的空腔模壳(1)与结构底板(2)构成现浇用结构内肋模腔(3),空腔模壳(1)与结构底板(2)连接成整体,内肋模腔(3)内有现浇钢筋砼(21)形成现浇砼内肋(24),并与现浇砼肋(23)相连,其特征在于所述的内肋模腔(3)中设置有撑拉件(4)拉接空腔模壳(1),空腔模壳(1)为封闭的空腔模壳。适用于空心楼盖、屋盖、基础底板、墙体和空腹桥梁使用,特别适用于空心无梁楼盖使用。
A concrete hollow slab, comprising cast-in-place reinforced concrete (21), cavity members (22) for filling, the cavity members (22) for filling are arranged alternately and wrapped in cast-in-place reinforced concrete (21), filled The cavity members (22) are cast-in-situ concrete ribs (23) between each other, and at least two prefabricated cavity formworks (1) are arranged alternately on the structural bottom plate (2), and the alternate cavity formworks (1) and the structural bottom plate (2) form a cast-in-place structural inner rib cavity (3), the cavity formwork (1) is connected with the structural bottom plate (2) as a whole, and there is cast-in-situ reinforced concrete ( 21) Form the cast-in-place concrete inner rib (24) and connect with the cast-in-place concrete rib (23), which is characterized in that the inner rib mold cavity (3) is provided with a brace (4) to connect the cavity mold The shell (1), the cavity formwork (1) is a closed cavity formwork. It is suitable for hollow floors, roofs, foundation slabs, walls and hollow bridges, especially for hollow floors without beams.
Description
(一)技术领域(1) Technical field
本发明涉及一种砼空心板。The invention relates to a concrete hollow slab.
(二)背景技术(2) Background technology
目前,目前,砖混结构和钢筋混凝土结构的建筑物大部份采用预制空心板作为楼盖板,这种楼盖板具有施工速度快,造价低等优点。但由于相邻两块预制空心板之间没有牢固连结,仅用水泥砂浆填缝,因而整体性差,不利于抗震,而且经常出现缝隙开裂、渗水等现象。为了解决上述问题,很多楼宇采用了现浇砼楼板(实心、空心)的方法,虽然解决了抗震和开裂等问题,但施工时要大量使用模板,不但增加了费用,而且减缓了施工速度,延长了工期。申请号为00203695.9的“一种组合砼肋楼盖板”实用新型专利,它是由预制薄板、模壳、暗肋、上板组成,各预制薄板间隔放置,在预制薄板之上固定有模壳,相邻预制薄板或模壳之间设有暗肋,上板覆盖在模壳之上,并与暗肋连接为一体。这种楼盖板虽能节省大量模板,加快施工进程,但由于模壳与预制薄板是分开的,其强度和刚度相应较差,因而存在模壳易破裂的问题,同时,模壳固定在预制薄板之上未涉及到具体的固定方式,因而现场固定较困难。而专利号为93206310.1的模壳构件实用新型专利,它由侧壁与模壳上板构成空腔模壳再与下底板连接形成全封闭空腔多面体结构,其内有预制加强肋,使用时将构件置于楼层间的支撑物之上,现浇主肋、模壳构件之间彼此粘结形成整体。该种构件使用时,纯粹是一种预制填充构件,模壳体内的加强肋仅用于支承模壳,不能参与楼盖的整体受力。且应用在较大空间结构楼盖时,其受力性能随之也相应变差,现浇主肋之间无次肋连接,因而使主肋的尺寸需相应变大,或主肋的数量增加,造成材料用量增加,成本增加。为此,申请人于2001年11月15日申请了公开号为CN1349028A、名称为“一种空间结构楼盖用组合肋空腔构件”发明专利,它公开的空腔构件包括有模壳和结构底板,空腔模壳与结构底板连接成整体,其特征在于结构底板上至少有2个空腔模壳相间排列,其侧面与结构底板构成至少一条现浇结构次肋模腔,空腔模壳的其它外侧面构成现浇结构主肋或梁或墙的侧模板。这样,由于在现有技术基础上,结构底板上有至少2个空腔模壳和至少1条现浇结构次肋模腔(内肋模腔),在结构底板上就能形成现浇的结构次肋,共同参与结构底板、主肋、上板的受力,形成双向主肋次肋受力结构,不仅解决了现有技术中存在的问题,而且还进一步提高了楼盖的整体性能、抗震性能,减少了楼盖的厚度,减轻了结构自重,降低了成本。但是这种砼空心板中的空腔构件在搬运、施工过程中,其结构底板易出现折断现象,破损率大,搬运、施工不方便,增加了施工成本,同时,其生产制作较麻烦,成本较高,因此,研制一种新型的砼空心板已为急需。At present, most of the buildings with brick-concrete structure and reinforced concrete structure use prefabricated hollow slabs as floor slabs. This floor slab has the advantages of fast construction speed and low cost. However, because there is no firm connection between two adjacent prefabricated hollow slabs, only cement mortar is used to fill the joints, so the integrity is poor, which is not conducive to earthquake resistance, and cracks and water seepage often occur in the gaps. In order to solve the above problems, many buildings adopt the method of cast-in-place concrete floor slabs (solid and hollow). Although the problems of earthquake resistance and cracking have been solved, a large number of templates are used during construction, which not only increases the cost, but also slows down the construction speed and prolongs the construction period. deadline. Application No. 00203695.9 is a utility model patent for "a combined concrete rib floor slab". It is composed of prefabricated thin plates, formwork shells, hidden ribs, and upper plates. The prefabricated thin plates are placed at intervals, and the formwork is fixed on the prefabricated thin plates. , There are hidden ribs between adjacent prefabricated thin plates or formwork shells, and the upper plate covers the formwork shells and is connected with the hidden ribs as a whole. Although this kind of floor slab can save a lot of formwork and speed up the construction process, because the formwork is separated from the prefabricated thin plate, its strength and rigidity are relatively poor, so there is a problem that the formwork is easy to break. At the same time, the formwork is fixed on the prefabricated sheet. There is no specific fixing method involved on the thin plate, so it is difficult to fix on site. The patent No. 93206310.1 is a utility model patent for formwork components. It consists of a side wall and a formwork upper plate to form a cavity formwork and then connects with the lower base plate to form a fully enclosed cavity polyhedron structure. There are prefabricated reinforcing ribs in it. The components are placed on the supports between the floors, and the cast-in-place main ribs and formwork components are bonded to each other to form a whole. When this kind of component is used, it is purely a prefabricated filling component, and the reinforcing ribs in the formwork are only used to support the formwork, and cannot participate in the overall stress of the floor. And when it is applied to a large space structure floor, its mechanical performance will be correspondingly worse, and there is no secondary rib connection between the cast-in-place main ribs, so the size of the main ribs needs to be increased accordingly, or the number of main ribs increases , resulting in an increase in material consumption and cost. For this reason, the applicant applied for a publication number of CN1349028A on November 15, 2001, and the name is called "A Composite Rib Cavity Member for a Space Structure Floor". The cavity member disclosed by it includes formwork and structure The bottom plate, the cavity formwork and the structural bottom plate are connected as a whole. It is characterized in that there are at least two cavity formworks arranged alternately on the structural bottom plate, and its side and the structural bottom plate form at least one cast-in-place structural secondary rib cavity. The cavity formwork The other outer side of the cast-in-place structure constitutes the main rib or beam or side formwork of the wall. In this way, on the basis of the existing technology, there are at least 2 cavity formworks and at least 1 cast-in-place structural secondary rib cavity (inner rib cavity) on the structural base plate, and a cast-in-place structure can be formed on the structural base plate The secondary ribs jointly participate in the stress of the structural bottom, main ribs, and upper slabs, forming a two-way main rib and secondary rib stress structure, which not only solves the problems existing in the prior art, but also further improves the overall performance of the floor, earthquake resistance performance, the thickness of the floor is reduced, the structure's self-weight is reduced, and the cost is reduced. However, during the handling and construction of the cavity components in this concrete hollow slab, the structural bottom plate is prone to breakage, the damage rate is large, the handling and construction are inconvenient, and the construction cost is increased. At the same time, its production is more troublesome and costly. Therefore, it is urgent to develop a new type of concrete hollow slab.
(三)发明内容(3) Contents of the invention
本发明的目的在于提供一种砼空心板,具有施工方便、成本低、力学性能好等特点。The purpose of the present invention is to provide a concrete hollow slab, which has the characteristics of convenient construction, low cost and good mechanical properties.
本发明的解决方案是在现有技术的基础上,包括现浇钢筋砼、填充用空腔构件,填充用空腔构件彼此相间排列,并裹含在现浇钢筋砼中,填充用空腔构件彼此之间为现浇砼肋,填充用空腔构件包括多个预制的空腔模壳、结构底板,结构底板上有至少两个预制的空腔模壳相间排列,相间的空腔模壳与结构底板构成现浇用结构内肋模腔,空腔模壳与结构底板连接成整体,内肋模腔内有现浇钢筋砼形成现浇砼内肋,并与现浇砼肋相连,其特征在于所述的内肋模腔中设置有撑拉件拉接空腔模壳,空腔模壳为封闭的空腔模壳。这样,由于内肋模腔中设置有撑拉件拉接空腔模壳,空腔模壳为封闭的空腔模壳,因而砼空心板中的空腔构件的强度与刚度更大,抗冲击性能更好,结构底板更不易折断,搬运与施工更方便;因此,这种砼空心板板具有施工方便、成本低、力学性能好等特点,从而达到了本发明的目的,适用于现浇钢筋砼或预应力钢筋砼的空心楼盖、屋盖、基础底板、墙体和空腹桥梁使用,特别适用于空心无梁楼盖使用。The solution of the present invention is on the basis of the prior art, including cast-in-place reinforced concrete, cavity members for filling, the cavity members for filling are arranged alternately and wrapped in cast-in-place reinforced concrete, and the cavity members for filling There are cast-in-place concrete ribs between each other, and the filling cavity components include a plurality of prefabricated cavity formworks and a structural bottom plate. At least two prefabricated cavity formworks are arranged alternately on the structural bottom plate, and the alternate cavity formworks and The structural bottom plate constitutes the structural inner rib mold cavity for cast-in-place, the cavity formwork is connected with the structural bottom plate as a whole, and there is cast-in-place reinforced concrete in the inner rib mold cavity to form the cast-in-place concrete inner rib, which is connected with the cast-in-place concrete rib. The inner rib mold cavity is provided with a stretching member to pull and connect the cavity mold shell, and the cavity mold shell is a closed cavity mold shell. In this way, since the inner rib mold cavity is provided with braces to connect the cavity formwork, and the cavity formwork is a closed cavity formwork, the strength and rigidity of the cavity components in the concrete hollow slab are greater, and the impact resistance is greater. The performance is better, the structural bottom plate is less likely to be broken, and the handling and construction are more convenient; therefore, this concrete hollow slab has the characteristics of convenient construction, low cost, and good mechanical properties, thereby achieving the purpose of the present invention and being suitable for cast-in-place steel bars Concrete or prestressed reinforced concrete hollow floors, roofs, foundation slabs, walls and hollow bridges, especially suitable for hollow beamless floors.
本发明的特征还在于所述的空腔模壳上有至少一条凹槽,相邻的空腔模壳的至少二条凹槽在同一直线上,同一直线上的凹槽叠合有后浇砼条,砼条与相间内肋模腔中的撑拉件相连。这样,可大大提高空腔模壳和结构底板之间的连接可靠度,使其在码放、运输、安装及施工过程中不易分离,可大大降低空腔构件的损耗率,降低成本。The present invention is also characterized in that there is at least one groove on the cavity formwork, at least two grooves on the adjacent cavity formwork are on the same straight line, and the grooves on the same straight line are superimposed with post-cast concrete strips. , the concrete strips are connected with the braces in the cavity of the interphase inner ribs. In this way, the connection reliability between the cavity formwork and the structural bottom plate can be greatly improved, making it difficult to separate during stacking, transportation, installation and construction, which can greatly reduce the loss rate of cavity components and reduce costs.
本发明的特征还在于所述的凹槽的砼条内有至少一根纵条钢筋或钢绞线穿过叠合的砼条和撑拉件。这样,撑拉件和砼条连接成了整体,可大大提高撑拉件的支撑和抗拉能力。The present invention is also characterized in that there is at least one vertical steel bar or steel strand in the concrete strip of the groove passing through the stacked concrete strip and the brace. In this way, the brace and the concrete bar are connected as a whole, which can greatly improve the support and tensile capacity of the brace.
本发明的特征还在于所述的空腔模壳上有至少一条竖向的凹槽,其内叠合有竖向的砼条拉结结构底板。这样,可大大提高空腔模壳和结构底板之间的连接可靠度,使其在码放、运输、安装及施工过程中不易分离,可大大降低空腔构件的损耗率,降低成本。The present invention is also characterized in that there is at least one vertical groove on the cavity formwork, and a vertical concrete strip tie structure bottom plate is superimposed therein. In this way, the connection reliability between the cavity formwork and the structural bottom plate can be greatly improved, making it difficult to separate during stacking, transportation, installation and construction, which can greatly reduce the loss rate of cavity components and reduce costs.
本发明的特征还在于所述的结构底板内有纵向的钢筋或钢绞线。这样,在结构底板内有纵向的钢筋或钢绞线,可大大提高结构底板的强度和刚度,改善其受力结构,使其受力结构更为优良、合理。The present invention is also characterized in that there are longitudinal steel bars or steel strands in the structural bottom plate. In this way, there are longitudinal steel bars or steel strands in the structural bottom plate, which can greatly increase the strength and rigidity of the structural bottom plate, improve its stress structure, and make its stress structure more excellent and reasonable.
本发明的特征还在于所述的空腔模壳上有至少一根竖向的钢筋拉结结构底板内的钢筋。这样,在空腔模壳上有竖向的钢筋拉结结构底板内的钢筋时,可提高空腔模壳与结构底之间的连接可靠性,使其在码放、运输、安装及施工过程中不易分离,可大大降低空腔构件的损耗率,降低成本,同时,可大大提高空腔模壳的强度和刚度,改善其受力结构,使其受力结构更为优良、合理。The present invention is also characterized in that there is at least one vertical steel bar on the cavity formwork to tie the steel bars in the bottom plate of the structure. In this way, when there are vertical steel bars on the cavity formwork to tie the steel bars in the structural bottom plate, the reliability of the connection between the cavity formwork and the structural bottom can be improved, so that it can be used during stacking, transportation, installation and construction. It is not easy to separate, which can greatly reduce the loss rate of cavity components and reduce costs. At the same time, it can greatly increase the strength and rigidity of the cavity formwork, improve its stress structure, and make its stress structure more excellent and reasonable.
本发明的特征还在于所述的空腔模壳上有至少一根竖向的钢筋同时拉结结构底板内的钢筋和凹槽内的纵条钢筋。这样,在空腔模壳上有竖向的钢筋同时拉结结构底板内的钢筋和凹槽内的纵条钢筋时,提高了空腔模壳与结构底之间的连接可靠性,使其在码放、运输、安装及施工过程中不易分离,可大大降低空腔构件的损耗率,降低成本,同时,可大大提高空腔模壳的强度和刚度,改善其受力结构,使其受力结构更为优良、合理。The present invention is also characterized in that there is at least one vertical steel bar on the cavity formwork to simultaneously tie the steel bar in the bottom plate of the structure and the longitudinal steel bar in the groove. In this way, when there are vertical steel bars on the cavity formwork and simultaneously tie the reinforcement bars in the structural bottom plate and the longitudinal bars in the groove, the reliability of the connection between the cavity formwork and the bottom of the structure is improved, making it possible to It is not easy to separate during stacking, transportation, installation and construction, which can greatly reduce the loss rate of cavity components and reduce costs. At the same time, it can greatly improve the strength and stiffness of the cavity formwork, improve its stress structure, and make its stress structure better and more reasonable.
本发明的特征还在于所述的空腔模壳上伸出有增强物锚固在结构底板内。这样,通过增强物的连接使其在应用过程中不会开裂破坏,可大大改善空心板用空腔构件的质量和整体性。The present invention is also characterized in that reinforcements protrude from the cavity formwork and are anchored in the structural bottom plate. In this way, the quality and integrity of the cavity member for hollow slabs can be greatly improved by connecting the reinforcement so that it will not crack and fail during application.
本发明的特征还在于所述的至少三条内肋模腔平行。这样,当所述空心板用空腔构件应用于现浇砼空心板中后,可大量抽空现浇砼板内不受力的砼,形成空心结构板,大幅度降低了楼板重量,减轻了楼板内部承力结构的恒载,使楼板结构更加轻便,承载能力更强;同时,现浇砼在内肋模腔中可形成现浇砼横肋,可大大减少空心板的纵横向刚度差异。The present invention is also characterized in that the mold cavities of the at least three inner ribs are parallel. In this way, when the cavity member for the hollow slab is applied to the cast-in-place concrete hollow slab, a large amount of unstressed concrete in the cast-in-place concrete slab can be evacuated to form a hollow structural slab, which greatly reduces the weight of the floor slab and reduces the weight of the floor slab. The constant load of the internal load-bearing structure makes the floor structure more portable and has a stronger bearing capacity; at the same time, cast-in-place concrete transverse ribs can be formed in the inner rib cavity, which can greatly reduce the difference in longitudinal and transverse stiffness of the hollow slab.
本发明的特征还在于所述的空腔模壳的侧面叠合有砼肋,砼肋与结构底板连结为一体。这样,空腔模壳的侧壁叠合有纵肋,纵肋与底板连结成整体,可大大提高空心板用空腔构件的整体性能。The present invention is also characterized in that concrete ribs are superimposed on the side of the cavity formwork, and the concrete ribs are integrated with the structural bottom plate. In this way, the side walls of the cavity formwork are superimposed with longitudinal ribs, and the longitudinal ribs are integrated with the bottom plate, which can greatly improve the overall performance of the cavity member for hollow slabs.
本发明的特征还在于所述的空腔模壳上有加强筋。这样,空腔模壳壁的强度、刚度及抗冲击性能可得到大幅度的提高,使其在码放、运输、安装及施工应用过程中不易损坏,可大大降低空腔构件的损耗率,节约成本。The present invention is also characterized in that there are reinforcing ribs on the cavity formwork. In this way, the strength, stiffness and impact resistance of the cavity formwork wall can be greatly improved, making it less likely to be damaged during stacking, transportation, installation and construction applications, which can greatly reduce the loss rate of cavity components and save costs .
本发明的特征还在于所述的空腔模壳内有支撑杆件。这样,空腔模壳内有支撑杆件,可大大加强空腔构件的承载能力,减少空腔构件在运输、安装、施工过程中的损耗率,节省材料,降低空心板的成本。The present invention is also characterized in that there are supporting rods in the cavity formwork. In this way, there are supporting rods in the cavity formwork, which can greatly enhance the bearing capacity of the cavity components, reduce the loss rate of the cavity components during transportation, installation, and construction, save materials, and reduce the cost of hollow slabs.
本发明的特征还在于所述的空腔模壳内有加劲肋板。这样,空腔模壳内有加劲肋板,可大大加强空腔构件的承载能力,减少空腔构件在运输、安装、施工过程中的损耗率,节省材料,降低空心板的成本。The present invention is also characterized in that there are stiffening ribs in the cavity formwork. In this way, there are stiffening ribs in the cavity formwork, which can greatly enhance the bearing capacity of the cavity components, reduce the loss rate of the cavity components during transportation, installation, and construction, save materials, and reduce the cost of the hollow slab.
本发明的特征还在于所述的加强筋或/和支撑杆件或/和加劲板内有钢筋或钢筋网增强物。这样,加强筋和支撑杆件和加劲板内设置有钢筋或钢筋网增强物,可大大提高加强筋、支撑杆件、加劲板的刚度和强度,使其在码放、运输、安装、施工应用及工作状态下不易折断,能够充分满足荷载要求。The present invention is also characterized in that there are steel bars or steel mesh reinforcements in the reinforcing ribs or/and supporting rods or/and stiffening plates. In this way, reinforcing bars, supporting rods and stiffening plates are provided with reinforcing bars or steel mesh reinforcements, which can greatly improve the stiffness and strength of reinforcing ribs, supporting rods, and stiffening plates, making them suitable for stacking, transportation, installation, construction and application. It is not easy to break under working conditions and can fully meet the load requirements.
本发明的特征还在于所述的空腔模壳上设置有凸块、钢筋垫条或者凹坑中的至少一个。这样,凸块、钢筋垫条可对钢筋进行准确定位,保证空心板的浇筑质量,现浇砼浇入凹坑中可相应形成现浇砼承力结构构件,可有效地改善空心板的结构性能。The present invention is also characterized in that at least one of bumps, reinforcing bar pads or pits is provided on the cavity formwork. In this way, the bumps and steel bar pads can accurately position the steel bars to ensure the pouring quality of the hollow slab, and the cast-in-place concrete can be poured into the pit to form a corresponding cast-in-place concrete load-bearing structural member, which can effectively improve the structural performance of the hollow slab .
本发明的特征还在于所述的空腔模壳上设置有阴角、倒角或弧角中的至少一个。这样,当构件应用于现浇砼空心楼盖中后,现浇砼浇入阴角、倒角或弧角中,相应可形成局部的现浇砼加强构造。The present invention is also characterized in that at least one of internal corners, chamfers or arc corners is provided on the cavity formwork. In this way, when the component is applied to the cast-in-place concrete hollow floor, the cast-in-place concrete is poured into the inner corner, chamfer or arc corner, and a local cast-in-place concrete reinforcement structure can be formed accordingly.
本发明的特征还在于所述的结构底板上有加强筋、支撑杆件或加劲板中的至少一个。这样,可大大加强空腔构件的承载能力,减少空腔构件在运输、安装、施工过程中的损耗率,节省材料,降低空心板的成本。The present invention is also characterized in that said structural floor has at least one of stiffeners, support bars or stiffeners. In this way, the bearing capacity of the hollow member can be greatly enhanced, the loss rate of the hollow member during transportation, installation and construction can be reduced, materials can be saved, and the cost of the hollow plate can be reduced.
本发明的特征还在于所述的结构底板伸出空腔模壳外构成挑边。这样,当空腔构件应用于现浇砼空心板中时,向外伸出的挑边可代替施工模板,降低模板损耗,降低材料成本,同时可省去模板安装工序,加快施工速度,提高施工效率。The present invention is also characterized in that the structural bottom plate protrudes out of the cavity formwork to form a flange. In this way, when the cavity member is applied to the cast-in-place concrete hollow slab, the protruding protruding edge can replace the construction formwork, reduce the loss of the formwork, reduce the cost of materials, and at the same time save the formwork installation process, speed up the construction speed, and improve the construction efficiency .
本发明的特征还在于所述的结构底板为砼或钢筋砼或钢丝网砼底板。这样,结构底板的强度、刚度及抗折能力得到了大幅度的提高,当所述空腔构件应于现浇砼空心板中时,所述底板能够参与结构传力,共同承担荷载,使空心板的结构更加优良。The present invention is also characterized in that the structural bottom plate is concrete or reinforced concrete or wire mesh concrete bottom plate. In this way, the strength, stiffness and flexural capacity of the structural bottom plate have been greatly improved. When the cavity member should be placed in the cast-in-place concrete hollow slab, the bottom plate can participate in the structural force transmission and jointly bear the load, making the hollow The structure of the board is more excellent.
本发明的特征还在于所述的空腔模壳为水泥砂浆与纤维网格布或钢丝网制成的空腔模壳。这样,空腔模壳的强度、刚度及抗折能力得到了大幅度的提高。The present invention is also characterized in that the cavity formwork is a cavity formwork made of cement mortar and fiber mesh cloth or steel wire mesh. In this way, the strength, stiffness and bending resistance of the cavity formwork are greatly improved.
本发明的特征还在于所述的空腔构件上设置有搬运吊挂件。搬运吊挂件可为提手、吊钩、吊环或其它装置。这样,可十分方便地将构件码放、转运、吊装和施工,降低了上述工序的工作难度和工作强度,有利于提高施工效率,降低施工成本。The present invention is also characterized in that a transport hanger is provided on the cavity member. The handling hanger can be a handle, hook, ring or other devices. In this way, the components can be stacked, transferred, hoisted and constructed very conveniently, which reduces the work difficulty and work intensity of the above-mentioned processes, is conducive to improving the construction efficiency and reducing the construction cost.
本发明的特征还在于所述的至少二条内肋模腔间隔连成一条直线。这样,现浇砼后,在上述内肋模腔内形成了直线布置的现浇砼暗肋,有效地改善了空心板内部的现浇砼承力结构,使其能够充分满足使用要求。The present invention is also characterized in that the mold cavities of at least two inner ribs are spaced apart and connected in a straight line. In this way, after cast-in-place concrete is formed, cast-in-place concrete concealed ribs arranged in a straight line are formed in the above-mentioned inner rib cavity, which effectively improves the load-bearing structure of cast-in-place concrete inside the hollow slab so that it can fully meet the use requirements.
本发明的特征还在于所述的至少两条同一直线上的内肋模腔平行。这样,现浇砼后,在空心板内形成了相应平行的现浇砼暗肋承力结构,大大改善了空心板内部的承力结构,使其能够承受比同等实心板更大的荷载。The present invention is also characterized in that the at least two inner rib mold cavities on the same straight line are parallel. In this way, after pouring concrete, a corresponding parallel cast-in-place concrete hidden rib load-bearing structure is formed in the hollow slab, which greatly improves the load-bearing structure inside the hollow slab and enables it to bear a greater load than the same solid slab.
本发明的特征还在于所述的至少两个填充用填充用空腔构件的至少一端齐平。这样,填充用空腔构件的端部齐平设置,极大地方便了空心板的浇筑,大幅度降低了模板的损耗。The present invention is also characterized in that at least one end of the at least two filling cavity members are flush with each other. In this way, the ends of the cavity components for filling are arranged flush, which greatly facilitates the pouring of the hollow slab and greatly reduces the loss of the formwork.
本发明的特征还在于所述的端头齐平的填充用填充用空腔构件间隔或紧靠设置。这样,根据空心板的不同受力情况,可采用合理的布置方式来安装填充用空腔构件,降低施工难度,同时也可加快施工速度。The present invention is also characterized in that the cavity members for filling with flush ends are arranged at intervals or close to each other. In this way, according to the different stress conditions of the hollow slab, a reasonable arrangement can be used to install the cavity components for filling, which reduces the construction difficulty and speeds up the construction.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋正交或斜交。这样,当空心板内的现浇砼肋和现浇砼内肋正交或斜交设置时,在空心板内形成了纵横交错的现浇砼承力结构,空心板形成了双向受力的空心板。The present invention is also characterized in that the cast-in-place concrete ribs are orthogonal or oblique to the cast-in-place concrete inner ribs. In this way, when the cast-in-place concrete ribs in the hollow slab and the cast-in-place concrete inner ribs are arranged orthogonally or obliquely, a criss-crossed cast-in-place concrete load-bearing structure is formed in the hollow slab, and the hollow slab forms a two-way force-bearing hollow. plate.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋及填充用空腔构件上有现浇钢筋砼叠合结构面板。这样,现浇砼肋和现浇砼内肋及填充用空腔构件上有现浇钢筋砼叠合结构面板时,现浇砼肋、现浇砼内肋和现浇钢筋砼叠合结构面板相结合形成了T形或者工字形现浇砼承力结构,可使空心板的荷载能力得到大幅度的提高。The present invention is also characterized in that there are cast-in-place reinforced concrete laminated structural panels on the cast-in-place concrete ribs, cast-in-place concrete inner ribs and cavity members for filling. In this way, when there are cast-in-place reinforced concrete laminated structural panels on the cast-in-place concrete ribs, cast-in-situ concrete inner ribs, and the cavity members for filling, the cast-in-situ concrete ribs, cast-in-place concrete inner ribs and cast-in-place reinforced concrete laminated structural panels Combined to form a T-shaped or I-shaped cast-in-place concrete load-bearing structure, the load capacity of the hollow slab can be greatly improved.
本发明的特征还在于所述的现浇砼肋和现浇砼内肋顶面与填充用空腔构件上表齐平,填充用空腔构件上面无现浇钢筋砼叠合结构面板,构成叠肋空心板。这样,可大幅度降低空心板的自身重量,减少砼用量,节约材料,降低成本,而且可相应提高空心板的承载能力。The present invention is also characterized in that the top surface of the cast-in-place concrete rib and the cast-in-place concrete inner rib is flush with the upper surface of the filling cavity member, and there is no cast-in-place reinforced concrete laminated structural panel on the filling cavity member, forming a laminated structure. Rib hollow plate. In this way, the self-weight of the hollow slab can be greatly reduced, the amount of concrete used can be reduced, materials can be saved, costs can be reduced, and the bearing capacity of the hollow slab can be correspondingly improved.
本发明的特征还在于所述的填充用空腔构件的顶板为砼板或钢筋砼板。这样,当填充用空腔构件的顶板为砼板或钢筋砼板时,在空心板的浇筑过程中,填充用空腔构件的顶板能够充分满足施工荷载的要求和使用要求,顶板不易破坏。The present invention is also characterized in that the top plate of the filling cavity member is a concrete board or a reinforced concrete board. In this way, when the top plate of the filling cavity member is a concrete slab or a reinforced concrete slab, during the pouring process of the hollow slab, the top plate of the filling cavity member can fully meet the requirements of construction load and use requirements, and the top plate is not easily damaged.
本发明的特征还在于所述的填充用空腔构件错缝对接。这样,所述填充用空腔构件错缝对接时,大大方便了空心板的浇筑,可有效地分散对接部位的集中应力,使接缝部位不易开裂破坏,可有效地保证空心板的质量。The present invention is also characterized in that the filling cavity components are staggered butt jointed. In this way, the pouring of the hollow slabs is greatly facilitated when the cavity members for filling are butt-jointed, the concentrated stress at the butt-joint parts can be effectively dispersed, the joints are not easily cracked and damaged, and the quality of the hollow slabs can be effectively guaranteed.
本发明的特征还在于所述的填充用空腔构件通缝对接。这样,所述填充用空腔构件通缝对接时,在施工过程中,可大大方便填充用空腔构件的施工布设,降低施工难度,降低施工成本。The present invention is also characterized in that the cavity members for filling are butt-jointed through seams. In this way, when the cavity members for filling are butt-jointed, during the construction process, the construction and layout of the cavity members for filling can be greatly facilitated, construction difficulty and construction cost can be reduced.
本发明的特征还在于所述的填充用空腔构件至少一端支撑在现浇砼墙或/和明、暗梁上。这样,可有效地保证空心板中填充用空腔构件的支撑可靠性,方便施工。The present invention is also characterized in that at least one end of the filling cavity member is supported on the cast-in-place concrete wall or/and the exposed and hidden beams. In this way, the support reliability of the filling cavity member in the hollow slab can be effectively ensured, and construction is facilitated.
本发明的特征还在于所述的填充用空腔构件两端支撑在现浇砼墙或/和明、暗梁上或砼圈梁上。这样,可有效地保证空心板中填充用空腔构件的支撑可靠性,方便施工。The present invention is also characterized in that both ends of the filling cavity member are supported on cast-in-place concrete walls or/and exposed and concealed beams or concrete ring beams. In this way, the support reliability of the filling cavity member in the hollow slab can be effectively ensured, and construction is facilitated.
本发明的特征还在于所述的填充用空腔构件底板面与梁底面齐平。这样,当填充用空腔构件底板面与梁底面齐平时,空心板的底面在同一水平面上,从而使得空心板的底面成了无梁外露的空心板,可极大地改善空心板的使用功能。The present invention is also characterized in that the bottom surface of the filling cavity member is flush with the bottom surface of the beam. In this way, when the bottom surface of the hollow member for filling is flush with the bottom surface of the beam, the bottom surface of the hollow slab is on the same level, so that the bottom surface of the hollow slab becomes a hollow slab with no exposed beams, which can greatly improve the use function of the hollow slab.
本发明的特征还在于所述的现浇砼肋或/和现浇砼内肋与墙或梁相交并连结成整体。这样,现浇砼肋或现浇砼内肋与墙或梁相交并连结成整体时,现浇砼肋或现浇砼内肋可将板上荷载所产生的应力传递到墙或梁上,使应力得以传递。The present invention is also characterized in that the cast-in-place concrete ribs or/and the cast-in-place concrete inner ribs intersect with walls or beams and are connected as a whole. In this way, when the cast-in-place concrete ribs or cast-in-place concrete inner ribs intersect with the wall or beam and are connected as a whole, the cast-in-place concrete ribs or cast-in-place concrete inner ribs can transfer the stress generated by the load on the plate to the wall or beam, so that Stress is transmitted.
本发明的特征还在于所述的现浇砼肋和/或现浇砼内肋中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋。这样,当现浇砼肋或现浇砼内肋中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋时,所述的空心板成为预应力空心板,可大大提高空心板的承载能力。The present invention is also characterized in that the cast-in-place concrete ribs and/or the cast-in-place concrete inner ribs contain prestressed steel bars or prestressed steel strands or unbonded prestressed steel bars. In this way, when there are prestressed steel bars or prestressed steel strands or unbonded prestressed steel bars in the cast-in-place concrete ribs or cast-in-place concrete inner ribs, the hollow slab becomes a prestressed hollow slab, which can greatly improve the strength of the hollow slab. Carrying capacity.
(四)附图说明(4) Description of drawings
图1是本发明实施例1的结构示意图。Fig. 1 is a schematic structural diagram of
图2是本发明实施例2的结构示意图。Fig. 2 is a schematic structural diagram of
图3是本发明实施例3的结构示意图。Fig. 3 is a schematic structural diagram of
图4是本发明实施例中填充用空腔构件的结构示意图之一。Fig. 4 is one of the structural schematic diagrams of the filling cavity member in the embodiment of the present invention.
图5是本发明实施例中填充用空腔构件的结构示意图之二。Fig. 5 is the second structural schematic diagram of the filling cavity member in the embodiment of the present invention.
图6是本发明实施例中填充用空腔构件的结构示意图之三。Fig. 6 is the third schematic structural view of the filling cavity member in the embodiment of the present invention.
图7是本发明实施例中填充用空腔构件的结构示意图之四。Fig. 7 is the fourth schematic structural view of the filling cavity member in the embodiment of the present invention.
图8是本发明实施例中填充用空腔构件的结构示意图之五。Fig. 8 is the fifth schematic structural view of the filling cavity member in the embodiment of the present invention.
图9是本发明实施例中填充用空腔构件的结构示意图之六。Fig. 9 is the sixth structural schematic diagram of the filling cavity member in the embodiment of the present invention.
图10是本发明实施例中填充用空腔构件的结构示意图之七。Fig. 10 is the seventh schematic structural view of the filling cavity member in the embodiment of the present invention.
图11是本发明实施例中填充用空腔构件的结构示意图之八。Fig. 11 is the eighth structural schematic diagram of the filling cavity member in the embodiment of the present invention.
图12是本发明实施例中填充用空腔构件的结构示意图之九。Fig. 12 is the ninth structural schematic diagram of the filling cavity member in the embodiment of the present invention.
(五)具体实施方式(5) Specific implementation methods
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明如附图所示,包括现浇钢筋砼21、填充用空腔构件22,填充用空腔构件22彼此相间排列,并裹含在现浇钢筋砼21中,填充用空腔构件22彼此之间为现浇砼肋23,填充用空腔构件22包括多个预制的空腔模壳1、结构底板2,结构底板2上有至少两个预制的空腔模壳1相间排列,相间的空腔模壳1与结构底板2构成现浇用结构内肋模腔3,空腔模壳1与结构底板2连接成整体,内肋模腔3内有现浇钢筋砼21形成现浇砼内肋24,并与现浇砼肋23相连,其特征在于所述的内肋模腔3中设置有撑拉件4拉接空腔模壳1,空腔模壳1为封闭的空腔模壳。各附图中,1为空腔模壳,2为结构底板,3为内肋模腔,4为撑拉件,21为现浇钢筋砼,22为填充用空腔构件,23为现浇砼肋,24为现浇砼内肋,以下各附图中,编号相同的,其说明相同。如图1所示,砼空心板包括现浇钢筋砼21、填充用空腔构件22,填充用空腔构件22彼此相间排列,并裹含在现浇钢筋砼21中,填充用空腔构件22彼此之间为现浇砼肋23,填充用空腔构件22包括预制的空腔模壳1、结构底板2,结构底板2上有五个预制的空腔模壳1相间排列,相间的空腔模壳1与结构底板2构成现浇用结构内肋模腔3,空腔模壳1与结构底板2连接成整体,内肋模腔3内有现浇钢筋砼21形成现浇砼内肋24,并与现浇砼肋23相连,其所述的内肋模腔3中设置有撑拉件4拉接空腔模壳1,空腔模壳1为封闭的空腔模壳。如图4所示,为填充用空腔构件22的结构示意图。As shown in the accompanying drawings, the present invention includes cast-in-place reinforced
本发明的特征还在于所述的空腔模壳1上有至少一条凹槽5,相邻的空腔模壳1的至少二条凹槽5在同一直线上,同一直线上的凹槽5叠合有后浇砼条6,砼条6与相间内肋模腔3中的撑拉件4相连。如图5所示,其所述的空腔模壳1上有凹槽5,相邻的空腔模壳1的凹槽5在同一直线上,同一直线上的凹槽5叠合有后浇砼条6,砼条6与相间内肋模腔3中的撑拉件4相连。The present invention is also characterized in that there is at least one
本发明的特征还在于所述的凹槽5的砼条6内有至少一根纵条钢筋或钢绞线7穿过叠合的砼条6和撑拉件4。如图6所示,其所述的凹槽5的砼条6内有纵条钢筋7穿过叠合的砼条6和撑拉件4。The present invention is also characterized in that there is at least one vertical steel bar or
本发明的特征还在于所述的空腔模壳1上有至少一条竖向的凹槽5,其内叠合有竖向的砼条6拉结结构底板2。如图7所示,其所述的空腔模壳1上有竖向的凹槽5,其内叠合有竖向的砼条6拉结结构底板2。The present invention is also characterized in that there is at least one
本发明的特征还在于所述的结构底板2内有纵向的钢筋或钢绞线7。如图7所示,其所述的结构底板2内有纵向的钢筋7。The present invention is also characterized in that there are longitudinal steel bars or
本发明的特征还在于所述的空腔模壳1上有至少一根竖向的钢筋7拉结结构底板2内的钢筋7。如图8所示,其所述的空腔模壳1上有竖向的钢筋7拉结结构底板2内的钢筋7。The present invention is also characterized in that there is at least one
本发明的特征还在于所述的空腔模壳1上有至少一根竖向的钢筋7同时拉结结构底板2内的钢筋7和凹槽5内的纵条钢筋7。如图8所示,其所述的空腔模壳1上有竖向的钢筋7同时拉结结构底板2内的钢筋7和凹槽5内的纵条钢筋7。The present invention is also characterized in that there is at least one
本发明的特征还在于所述的空腔模壳1上伸出有增强物8锚固在结构底板2内。如图8所示,其所述的空腔模壳1上伸出有增强物8锚固在结构底板2内。The present invention is also characterized in that
本发明的特征还在于所述的至少三条内肋模腔3平行。如图8所示,其所述的内肋模腔3平行。The present invention is also characterized in that the at least three inner
本发明的特征还在于所述的空腔模壳1的侧面叠合有砼肋9,砼肋9与结构底板2连结为一体。如图12所示,其所述的空腔模壳1的侧面叠合有砼肋9,砼肋9与结构底板2连结为一体。The present invention is also characterized in that concrete ribs 9 are superimposed on the side of the
本发明的特征还在于所述的空腔模壳1上有加强筋10。如图10所示,其所述的空腔模壳1上有加强筋10。The present invention is also characterized in that there are reinforcing
本发明的特征还在于所述的空腔模壳1内有支撑杆件11。如图10所示,其所述的空腔模壳1内有支撑杆件11。The present invention is also characterized in that there are supporting
本发明的特征还在于所述的空腔模壳1内有加劲肋板12。如图10所示,其所述的空腔模壳1内有加劲肋板12。The present invention is also characterized in that there are stiffening
本发明的特征还在于所述的加强筋10或/和支撑杆件11或/和加劲板12内有钢筋7或钢筋网增强物8。如图10所示,其所述的支撑杆件11和加劲板12内分别设置有钢筋7和钢筋网增强物8。The present invention is also characterized in that the reinforcing
本发明的特征还在于所述的空腔模壳1上设置有凸块13、钢筋垫条14或凹坑15中的至少一个。如图11所示,其所述的空腔模壳1上分别设置有凸块13、钢筋垫条14和凹坑15。The present invention is also characterized in that the
本发明的特征还在于所述的空腔模壳1上设置有阴角16、倒角17或弧角18中的至少一个。如图12所示,其所述的空腔模壳1上分别设置有阴角16、倒角17和弧角18。The present invention is also characterized in that the
本发明的特征还在于所述的结构底板2上有加强筋10、支撑杆件11或加劲板12中的至少一个。如图10所示,其结构底板2上有支撑杆件11和加劲板12。The present invention is also characterized in that the
本发明的特征还在于所述的结构底板2伸出空腔模壳1外构成挑边19。如图12所示,其所述的结构底板2伸出空腔模壳1外构成挑边19。The present invention is also characterized in that the
本发明的特征还在于所述的结构底板2为砼或钢筋砼或钢丝网砼底板。如图12所示,其所述的结构底板2为砼底板。The present invention is also characterized in that the
本发明的特征还在于所述的空腔模壳1为水泥砂浆与纤维网格布或钢丝网制成的空腔模壳。如图12所示,其所述的空腔模壳1为水泥砂浆制成的空腔模壳。The present invention is also characterized in that the
本发明的特征还在于所述的空腔构件上设置有搬运吊挂件20。如图12所示,其所述的空腔构件上设置有搬运吊挂件20。The present invention is also characterized in that a
本发明的特征还在于所述的至少二条内肋模腔间隔连成一条直线。如图1所示,其所述的内肋空腔间隔连成一条直线。The present invention is also characterized in that the mold cavities of at least two inner ribs are spaced apart and connected in a straight line. As shown in Fig. 1, the intervals between the inner rib cavities are connected in a straight line.
本发明的特征还在于所述的至少两条同一直线上的内肋模腔平行。如图1所示,其所述的同一直线上的内肋空腔平行。The present invention is also characterized in that the at least two inner rib mold cavities on the same straight line are parallel. As shown in Figure 1, the internal rib cavities on the same straight line are parallel.
本发明的特征还在于所述的至少两个填充用空腔构件的至少一端齐平。如图1所示,其所述的填充用空腔构件的端部齐平。The present invention is also characterized in that at least one end of said at least two filling cavity members are flush. As shown in FIG. 1 , the ends of the cavity member for filling are flush.
本发明的特征还在于所述的端头齐平的填充用空腔构件间隔或紧靠设置。如图1所示,其所述的端头齐平的填充用空腔构件紧靠设置。The present invention is also characterized in that the filling cavity members with flush ends are arranged at intervals or close to each other. As shown in FIG. 1 , the filling cavity members with flush ends are arranged close to each other.
本发明的特征还在于所述的现浇砼肋23和现浇砼内肋24正交或斜交。如图1所示,其所述的现浇砼肋23和现浇砼内肋24正交。The present invention is also characterized in that the cast-in-place
本发明的特征还在于所述的现浇砼肋23和现浇砼内肋24及空腔构件上有现浇钢筋砼叠合结构面板25。如图1所示,其所述的现浇砼肋23和现浇砼内肋24及空腔构件上有现浇钢筋砼叠合结构面板25。The present invention is also characterized in that there are cast-in-place reinforced concrete laminated
本发明的特征还在于所述的现浇砼肋23和现浇砼内肋24顶面与空腔构件上表齐平,空腔构件上面无现浇钢筋砼叠合结构面板25,构成叠肋空心板。如图2所示,其所述的现浇砼肋23和现浇砼内肋24顶面与空腔构件上表齐平,空腔构件上面无现浇钢筋砼叠合结构面板25,构成叠肋空心板。The present invention is also characterized in that the top surfaces of the cast-in-place
本发明的特征还在于所述的空腔构件的顶板为砼板或钢筋砼板。如图2所示,其所述的空腔构件的顶板为砼板或钢筋砼板。The present invention is also characterized in that the top plate of the cavity member is a concrete board or a reinforced concrete board. As shown in Figure 2, the top plate of the cavity member is a concrete board or a reinforced concrete board.
本发明的特征还在于所述的空腔构件错缝对接。如图3所示,其所述的空腔构件错缝对接。The present invention is also characterized in that the cavity components are staggered butt jointed. As shown in FIG. 3 , the cavity components are staggered butt jointed.
本发明的特征还在于所述的空腔构件通缝对接。如图1所示,其所述的空腔构件通缝对接。The present invention is also characterized in that the cavity components are butted through the seam. As shown in FIG. 1 , the cavity components are butted through the seam.
本发明的特征还在于所述的空腔构件至少一端支撑在现浇砼墙或/和明、暗梁上。如图1所示,所述的空腔构件端支撑在现浇砼明梁上。The present invention is also characterized in that at least one end of the cavity member is supported on the cast-in-place concrete wall or/and the exposed and concealed beams. As shown in Figure 1, the end of the cavity component is supported on the cast-in-situ concrete beam.
本发明的特征还在于所述的空腔构件两端支撑在现浇砼墙或/和明、暗梁上或砼圈梁上。如图1所示,其所述的空腔构件两端支撑在现浇砼明梁和暗梁上。The present invention is also characterized in that both ends of the cavity member are supported on cast-in-place concrete walls or/and exposed and concealed beams or concrete ring beams. As shown in Figure 1, the two ends of the cavity member are supported on the cast-in-situ concrete beams and hidden beams.
本发明的特征还在于所述的空腔构件底板面与梁底面齐平。如图3所示,其空腔构件底板面与梁底面齐平。The present invention is also characterized in that the bottom surface of the cavity member is flush with the bottom surface of the beam. As shown in Figure 3, the bottom surface of the cavity member is flush with the bottom surface of the beam.
本发明的特征还在于所述的现浇砼肋23或/和现浇砼内肋24与墙或梁相交并连结成整体。如图1所示,其所述的现浇砼肋23和现浇砼内肋24分别与梁相交并连结成整体。The present invention is also characterized in that the cast-in-place
本发明的特征还在于所述的现浇砼肋23和/或现浇砼内肋24中有预应力钢筋或预应力钢绞线或无粘结预应力钢筋。如图1所示,其所述的现浇砼内肋24中有预应力钢筋。如图3所示,现浇砼肋23中有预应力钢筋。The present invention is also characterized in that the cast-in-place
本发明实施时,先按施工要求安装支架或模板,铺设填充用空腔构件22,再铺设钢筋或暗梁或明梁的钢筋,以及各种管线预埋件,验收合格后浇注砼,待砼凝结硬化后,养护至规定龄期,拆模即得砼空心板。During the implementation of the present invention, first install the bracket or formwork according to the construction requirements, lay the
Claims (36)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410097706 CN1779139B (en) | 2004-11-24 | 2004-11-24 | A hollow concrete slab |
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| CN 200410097706 CN1779139B (en) | 2004-11-24 | 2004-11-24 | A hollow concrete slab |
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| CN1779139A CN1779139A (en) | 2006-05-31 |
| CN1779139B true CN1779139B (en) | 2010-09-22 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0494061A1 (en) * | 1991-01-03 | 1992-07-08 | José Antonio Sainz de la Maza del Castillo | A method and elements for assembling a non-recoverable formwork |
| CN2522492Y (en) * | 2002-01-28 | 2002-11-27 | 邱则有 | Board-rib combined steel reinforced concrete hollow floor |
| CN1529005A (en) * | 2003-10-01 | 2004-09-15 | 邱则有 | Shuttering component |
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2004
- 2004-11-24 CN CN 200410097706 patent/CN1779139B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0494061A1 (en) * | 1991-01-03 | 1992-07-08 | José Antonio Sainz de la Maza del Castillo | A method and elements for assembling a non-recoverable formwork |
| CN2522492Y (en) * | 2002-01-28 | 2002-11-27 | 邱则有 | Board-rib combined steel reinforced concrete hollow floor |
| CN1529005A (en) * | 2003-10-01 | 2004-09-15 | 邱则有 | Shuttering component |
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