CN1772745A - Prepn process of mofe-til mycophenolate - Google Patents
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Abstract
本发明公开了一种霉酚酸莫啡酯制备方法,其特征在于依次包括以下步骤:(1)将甲苯与二甲苯的混合溶剂与霉酚酸、2-吗啉代乙醇搅拌溶解;(2)投入催化剂C1~6脂肪酸;(3)升温搅拌、回流分水、直接酯化;(4)投入脱色剂活性炭;(5)投入乙酸乙酯、脱色剂维生素C,再先后用浓度10%的Na2CO3溶液和水各至少洗涤一次;(6)升温、冷却析出固体,再用乙酸乙酯洗涤、真空干燥,最后制得精品。本发明的制备方法采用C1~6脂肪酸做催化剂直接酯化,可以显著缩短反应时间,且C1~6脂肪酸价廉易得,可以大大降低制备成本;在后处理中投入脱色剂维生素C,可以彻底解决了现有技术中存在的产物颜色问题;收率可以达到83%,产物精制后的纯度至少为99.6%。The invention discloses a method for preparing mycophenolate morphinate, which is characterized in that it comprises the following steps in sequence: (1) stirring and dissolving a mixed solvent of toluene and xylene with mycophenolic acid and 2-morpholinoethanol; (2) ) into catalyst C 1-6 fatty acid; (3) heating up and stirring, reflux water separation, direct esterification; (4) dropping into decolorizing agent activated carbon; (5) dropping into ethyl acetate, decolorizing agent vitamin C, and then successively using concentration 10% The Na 2 CO 3 solution and water were washed at least once; (6) heating up, cooling to precipitate a solid, washing with ethyl acetate, vacuum drying, and finally obtaining a fine product. The preparation method of the present invention uses C 1-6 fatty acids as a catalyst for direct esterification, which can significantly shorten the reaction time, and C 1-6 fatty acids are cheap and easy to obtain, which can greatly reduce the preparation cost; in the post-treatment, the decolorizing agent vitamin C is added, The product color problem existing in the prior art can be completely solved; the yield can reach 83%, and the purity of the product after purification is at least 99.6%.
Description
技术领域technical field
本发明涉及霉酚酸莫啡酯(I)(Mycophenolate Mofetil)的制备方法,更具体地说涉及一种采用催化剂的霉酚酸莫啡酯制备方法。The present invention relates to the preparation method of mycophenolate mofetil (I) (Mycophenolate Mofetil), more specifically relate to a kind of preparation method of mycophenolate mofetil using catalyst.
背景技术Background technique
霉酚酸莫啡酯(I)Mycophenolate Mofetil (I)
其中R1=2-(4-吗啉基)乙基,R2=H,wherein R 1 =2-(4-morpholinyl)ethyl, R 2 =H,
是一种主要具有免疫抑制作用的抗生素,是霉酚酸的前体药物,霉酚酸能有效地非竞争性的抑制一磷酸肌苷脱氢霉的活性,从而阻碍鸟苷核苷酸的从头开始途径,因而淋巴细胞的增殖受到抑制,并对淋巴细胞的生长繁殖抑制作用高于其他细胞。霉酚酸莫啡酯主要用于肾脏及心脏移植术后器官排斥的预防,并能与环孢霉素合用,降低后者的剂量与毒性。现有霉酚酸莫啡酯的合成方法主要有直接酯化和间接酯化两大类。如采用间接酯化法的欧洲专利EP281713B1,先通过霉酚酸与亚硫酰氯反应生成霉酚酰氯,再与过量的2-吗啉代乙醇反应得霉酚酸莫啡酯,但其不稳定,易形成共聚物,产物存在颜色问题;又如采用直接酯化法的美国专利US5247083,通过在适当溶剂或溶剂混合物中共沸水分离下回流霉酚酸和2-吗啉代乙醇制备霉酚酸莫啡酯,需约6~100h长的反应期才能达到充分的转化率,且产物的淡紫色无法除去。上述相关技术对霉酚酸莫啡酯的制备工艺在一定程度上提高了产率,但还存在种种问题:反应时间长,产品存在颜色问题、需多步反应或不易实现工业化。It is an antibiotic with mainly immunosuppressive effect and a prodrug of mycophenolic acid. Mycophenolic acid can effectively inhibit the activity of inosine monophosphate dehydromycetes non-competitively, thereby hindering the de novo production of guanosine nucleotides Start pathway, thus the proliferation of lymphocytes is inhibited, and the growth and reproduction inhibition of lymphocytes is higher than that of other cells. Mycomorpha mofetil is mainly used for the prevention of organ rejection after kidney and heart transplantation, and can be used in combination with cyclosporine to reduce the dose and toxicity of the latter. The existing synthetic methods of mycophenolate mofetil mainly include direct esterification and indirect esterification. For example, the European patent EP281713B1 using the indirect esterification method first reacts mycophenolic acid with thionyl chloride to generate mycophenolic acid chloride, and then reacts with excess 2-morpholinoethanol to obtain mycophenolate mofetil, but it is unstable. It is easy to form a copolymer, and the product has color problems; another example is the US patent US5247083 using the direct esterification method, which prepares mycophenolate mofetil by refluxing mycophenolic acid and 2-morpholinoethanol under azeotropic water separation in a suitable solvent or solvent mixture Esters need a long reaction period of about 6 to 100 hours to achieve sufficient conversion, and the lavender color of the product cannot be removed. The above-mentioned related technology improves the production rate to a certain extent in the preparation process of mycophenolate morphinate, but there are still various problems: the reaction time is long, the product has color problems, multi-step reactions are required or it is difficult to realize industrialization.
发明内容:Invention content:
本发明所要解决的技术问题是弥补现有技术的缺陷,提供一种采用廉价易得的催化剂、工艺简化、反应时间短、转化率高且产品纯度高的霉酚酸莫啡酯制备方法。The technical problem to be solved by the present invention is to make up for the defects of the prior art, and to provide a method for preparing mycophenolate mofetil with a cheap and easy-to-obtain catalyst, simplified process, short reaction time, high conversion rate and high product purity.
本发明的技术问题是通过以下技术方案予以解决的。The technical problems of the present invention are solved by the following technical solutions.
这种霉酚酸莫啡酯制备方法依次包括以下步骤:This mycophenolate morphinate preparation method comprises the following steps successively:
(1)将体积比为(2.5~4)∶1的甲苯与二甲苯的混合溶剂投入反应器,再分别按照(600~1500)mL/摩尔、(600~1500)/(1.02~1.20)mL/摩尔投入霉酚酸与2-吗啉代乙醇,机械搅拌至完全溶解;(1) Put the mixed solvent of toluene and xylene with a volume ratio of (2.5~4):1 into the reactor, and then use (600~1500)mL/mole, (600~1500)/(1.02~1.20)mL respectively Add mycophenolic acid and 2-morpholino ethanol per mole, and mechanically stir until completely dissolved;
(2)按照与霉酚酸的摩尔比为(0.01~0.10)∶1投入催化剂C1~6脂肪酸,继续搅拌;(2) according to the mol ratio with mycophenolic acid is (0.01~0.10): 1 drops into catalyst C 1~6 fatty acid, continue to stir;
(3)升高温度至126℃~131℃,搅拌、回流分水,保持6h~24h,霉酚酸直接酯化成霉酚酸莫啡酯;(3) Raise the temperature to 126°C to 131°C, stir, reflux and divide the water, keep for 6h to 24h, and the mycophenolic acid is directly esterified into mycophenolate morphinate;
(4)按照与霉酚酸的质量比为(0.05~0.10)∶1投入脱色剂活性炭,再在温度70℃以下减压蒸干有机相,制得粗产物;(4) According to the mass ratio to mycophenolic acid (0.05-0.10): 1, put into the decolorizing agent activated carbon, and then evaporate the organic phase to dryness under reduced pressure at a temperature below 70°C to obtain the crude product;
(5)按照(4~8)mL/g投入乙酸乙酯,机械搅拌至完全溶解,然后按照与粗产物的质量比为(0.05~0.10)∶1投入脱色剂维生素C,再先后用浓度10%的Na2CO3溶液和水各洗涤一次;(5) Add ethyl acetate according to (4~8)mL/g, mechanically stir until it is completely dissolved, then put in the decolorizing agent vitamin C according to the mass ratio of the crude product (0.05~0.10): 1, and then successively use the concentration of 10 % Na 2 CO 3 solution and water to wash once;
(6)升高温度至60℃~80℃后,立即冷却至30℃以下析出固体,再用乙酸乙酯洗涤固体,在温度40℃~60℃下真空干燥,最后制得精品。(6) After raising the temperature to 60°C-80°C, immediately cool down to below 30°C to precipitate a solid, then wash the solid with ethyl acetate, dry it in vacuum at a temperature of 40°C-60°C, and finally obtain a fine product.
本发明的技术问题可以通过以下技术方案进一步予以解决。The technical problems of the present invention can be further solved by the following technical solutions.
所述催化剂C1~6脂肪酸是甲酸、乙酸和丙酸中任意一种、两种或三种的混合物。The catalyst C 1-6 fatty acid is a mixture of any one, two or three of formic acid, acetic acid and propionic acid.
所述催化剂C1~6脂肪酸是甲酸、乙酸和丙酸中任意两种的混合物,为主的一种占总量的70%~98%。The catalyst C 1-6 fatty acid is a mixture of any two of formic acid, acetic acid and propionic acid, and the main one accounts for 70%-98% of the total amount.
所述催化剂C1~6脂肪酸是甲酸、乙酸和丙酸的混合物,为主的一种占总量的60%~98%。The catalyst C 1-6 fatty acid is a mixture of formic acid, acetic acid and propionic acid, and the main one accounts for 60%-98% of the total amount.
本发明的制备方法采用C1~6脂肪酸做催化剂直接酯化,可以显著缩短反应时间,且C1~6脂肪酸价廉易得,可以大大降低制备成本;本发明的制备方法在后处理中投入脱色剂维生素C,可以彻底解决了现有技术中存在的产物颜色问题;本发明的制备方法收率可以达到83%,产物精制后的纯度至少为99.6%。The preparation method of the present invention uses C 1-6 fatty acids as catalysts for direct esterification, which can significantly shorten the reaction time, and the C 1-6 fatty acids are cheap and easy to obtain, which can greatly reduce the preparation cost; the preparation method of the present invention invests The decolorizing agent vitamin C can completely solve the problem of product color in the prior art; the yield of the preparation method of the invention can reach 83%, and the purity of the product after purification is at least 99.6%.
具体实施方式Detailed ways
实施例1:Example 1:
使用甲酸做催化剂与投入脱色剂维生素C去除紫色的霉酚酸莫啡酯制备方法,依次包括以下步骤:Using formic acid as a catalyst and dropping into a decolorizing agent vitamin C to remove purple mycophenolate mofetil preparation method comprises the following steps in turn:
(1)将20g霉酚酸与60mL甲苯与二甲苯(3∶1)的混合溶剂一起投入带回流分水装置的反应器,搅拌至溶解后,投入11.5g吗啉代乙醇;(1) Put 20g of mycophenolic acid and 60mL of a mixed solvent of toluene and xylene (3:1) into a reactor with a reflux water separation device, stir until dissolved, and then put in 11.5g of morpholinoethanol;
(2)投入1g催化剂低级脂及酸-甲酸;(2) drop into 1g catalyst low-grade fat and acid-formic acid;
(3)升高温度至130℃,搅拌、回流分水,保持10h后降温直接酯化,通过纯度(HPLC)跟踪,8h左右反应转化率达到85%;(3) Raise the temperature to 130°C, stir, reflux and divide the water, keep the temperature for 10 hours, then cool down and directly esterify, track the purity (HPLC), and the reaction conversion rate reaches 85% in about 8 hours;
(4)投入1.5g活性炭在温度80℃下脱色0.5小时,抽滤,母液在温度70℃以下减压蒸干;(4) 1.5 g of activated carbon was added to decolorize at a temperature of 80° C. for 0.5 hours, suction filtered, and the mother liquor was evaporated to dryness under reduced pressure at a temperature below 70° C.;
(5)用150ml乙酸乙酯溶解,投入0.1g维生素C,先后用90ml浓度为10%的Na2CO3溶液、40ml去离子水各洗涤1次;(5) Dissolve in 150ml of ethyl acetate, add 0.1g of vitamin C, wash with 90ml of 10% Na2CO3 solution and 40ml of deionized water;
(6)滤液浓缩至50ml,冷却至温度30℃析出固体结晶,过滤后用20ml冷乙酸乙酯洗涤、抽滤,在温度60℃真空干燥制得22.15g霉酚酸莫啡酯,纯度(HPLC)99.6%,收率83.5%。(6) The filtrate is concentrated to 50ml, cooled to 30°C of temperature to separate out solid crystals, washed with 20ml of cold ethyl acetate, suction filtered, and vacuum-dried at 60°C of temperature to obtain 22.15g mycophenolate mofetil, purity (HPLC ) 99.6%, yield 83.5%.
实施例2:Example 2:
使用乙酸做催化剂与投入脱色剂维生素C去除紫色的霉酚酸莫啡酯制备方法,依次包括以下步骤:Using acetic acid as a catalyst and dropping into the decolorizer vitamin C to remove the purple mycophenolate morphinate preparation method comprises the following steps in turn:
(1)同实施例1的步骤(1);(1) with the step (1) of embodiment 1;
(2)投入1g催化剂低级脂肪酸-乙酸,(2) drop into 1g catalyst lower fatty acid-acetic acid,
(3)升高温度至129℃,搅拌、回流分水,保持24h后降温直接酯化;(3) Raise the temperature to 129°C, stir, reflux and divide the water, keep the temperature for 24 hours, then cool down and directly esterify;
(4)同实施例1的步骤(4);(4) with the step (4) of embodiment 1;
(5)基本同实施例1的步骤(5),维生素C投入量为0.07g;(5) basically with the step (5) of embodiment 1, vitamin C input amount is 0.07g;
(6)基本同实施例的步骤(1),制得22.00g霉酚酸莫啡酯,纯度(HPLC)99.7%,收率83.0%。(6) Basically the same as the step (1) of the embodiment, 22.00 g of mycophenolate mofetil was obtained, the purity (HPLC) was 99.7%, and the yield was 83.0%.
实施例3:Example 3:
使用丙酸做催化剂与投入脱色剂维生素C去除紫色的霉酚酸莫啡酯制备方法,依次包括以下步骤:Using propionic acid as a catalyst and dropping into the decolorizing agent vitamin C to remove purple mycophenolate mofetil preparation method comprises the following steps in turn:
(1)基本同实施例1的步骤(1),吗啉代乙醇投入量为11.5g;(1) substantially with the step (1) of embodiment 1, the input amount of morpholino ethanol is 11.5g;
(2)投入1g催化剂低级脂肪酸-丙酸,(2) drop into 1g catalyst lower fatty acid-propionic acid,
(3)升温至127℃,搅拌、回流分水,保持24h后降温直接酯化;(3) Heating up to 127°C, stirring, reflux and water separation, keeping the temperature for 24 hours, and then cooling down for direct esterification;
(4)同实施例1的步骤(4);(4) with the step (4) of embodiment 1;
(5)基本同实施例1的步骤(5),维生素C投入量为0.16g;(5) basically with the step (5) of embodiment 1, vitamin C input amount is 0.16g;
(6)基本同实施例1的步骤(1),制得21.20g霉酚酸莫啡酯,纯度(HPLC)99.6%,收率80.0%。(6) Basically the same as the step (1) of Example 1, 21.20 g of mycophenolate mofetil was obtained, the purity (HPLC) was 99.6%, and the yield was 80.0%.
实施例4:Example 4:
使用甲酸和乙酸混合物作催化剂与投入脱色剂维生素C去除紫色的霉酚酸莫啡酯制备方法,依次包括以下步骤:Use the mixture of formic acid and acetic acid as catalyst and drop into the decolorizing agent vitamin C to remove the preparation method of purple mycophenolate mofetil, comprising the following steps in turn:
(1)同具体实施例1的步骤(1)(1) with the step (1) of specific embodiment 1
(2)投入1g催化剂低级脂肪酸的混合物-甲酸∶乙酸质量比=20∶80;(2) drop into the mixture-formic acid of 1g catalyst lower fatty acid: acetic acid mass ratio=20: 80;
(3)升高温度至130℃,搅拌、回流分水,保持20h后降温直接酯化;(3) Raise the temperature to 130°C, stir, reflux and divide the water, keep the temperature for 20 hours, and then directly esterify with cooling;
(4)同实施例1的步骤(4);(4) with the step (4) of embodiment 1;
(5)基本同实施例1的步骤(5),维生素C投入量为0.20g;(5) basically with the step (5) of embodiment 1, vitamin C input amount is 0.20g;
(6)基本同实施例1的步骤(1),制得21.50g霉酚酸莫啡酯,纯度(HPLC)99.6%,收率81.1%。(6) Basically the same as the step (1) of Example 1, 21.50 g of mycophenolate mofetil was obtained, the purity (HPLC) was 99.6%, and the yield was 81.1%.
实施例5:Example 5:
使用甲酸、乙酸和丙酸混合物作催化剂与投入脱色剂维生素C去除紫色的霉酚酸莫啡酯制备方法,依次包括以下步骤:Use the mixture of formic acid, acetic acid and propionic acid as catalyst and drop into the decolorizing agent vitamin C to remove the preparation method of mycophenolate mofetil, which comprises the following steps in turn:
(1)同实施例2的步骤(1)(1) with the step (1) of embodiment 2
(2)投入1g催化剂低级脂肪酸的混合物-甲酸∶乙酸∶丙酸的质量比=30∶65∶5;(2) drop into the mixture-formic acid of 1g catalyst lower fatty acid: acetic acid: the mass ratio=30:65:5 of propionic acid;
(3)升高温度至131℃,搅拌、回流分水,保持24h后降温直接酯化;(3) Raise the temperature to 131°C, stir, reflux and divide water, keep the temperature for 24 hours, and then directly esterify with cooling;
(4)同实施例1的步骤(4);(4) with the step (4) of embodiment 1;
(5)同实施例4的步骤(5);(5) with the step (5) of embodiment 4;
(6)基本同实施例1的步骤(1),制得21.3g霉酚酸莫啡酯,纯度(HPLC)99.6%,收率80.4%。(6) Basically the same as the step (1) of Example 1, 21.3 g of mycophenolate mofetil was obtained, the purity (HPLC) was 99.6%, and the yield was 80.4%.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009003878A1 (en) * | 2007-06-29 | 2009-01-08 | Dsm Ip Assets B.V. | Method for the preparation of mycophenolate mofetil |
| CN100484930C (en) * | 2007-03-16 | 2009-05-06 | 重庆大新药业股份有限公司 | Preparation method of mycophenolate mofetil |
| CN1974564B (en) * | 2006-12-15 | 2010-05-12 | 丽珠集团新北江制药股份有限公司 | Preparation process of mycophenolate mofetil |
| CN102924413A (en) * | 2012-10-23 | 2013-02-13 | 福建科瑞药业有限公司 | Method for purifying and decolorizing mycophenolate mofetil |
| CN106866595A (en) * | 2017-03-04 | 2017-06-20 | 丽珠集团新北江制药股份有限公司 | A kind of MMF preparation method |
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| US4753935A (en) * | 1987-01-30 | 1988-06-28 | Syntex (U.S.A.) Inc. | Morpholinoethylesters of mycophenolic acid and pharmaceutical compositions |
| US5247083A (en) * | 1992-07-10 | 1993-09-21 | Syntex (U.S.A.) Inc. | Direct esterification of mycophenolic acid |
| US5380879A (en) * | 1994-02-18 | 1995-01-10 | Syntex (U.S.A.) Inc. | Derivatives of mycophenolic acid |
| IN188985B (en) * | 1998-12-09 | 2002-11-30 | Biocon Ltd | |
| CZ292123B6 (en) * | 2001-06-08 | 2003-08-13 | Ivax Pharmaceuticals S.R.O. | Process for preparing mofetil mycophenolate |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1974564B (en) * | 2006-12-15 | 2010-05-12 | 丽珠集团新北江制药股份有限公司 | Preparation process of mycophenolate mofetil |
| CN100484930C (en) * | 2007-03-16 | 2009-05-06 | 重庆大新药业股份有限公司 | Preparation method of mycophenolate mofetil |
| WO2009003878A1 (en) * | 2007-06-29 | 2009-01-08 | Dsm Ip Assets B.V. | Method for the preparation of mycophenolate mofetil |
| CN102924413A (en) * | 2012-10-23 | 2013-02-13 | 福建科瑞药业有限公司 | Method for purifying and decolorizing mycophenolate mofetil |
| CN102924413B (en) * | 2012-10-23 | 2014-12-31 | 福建科瑞药业有限公司 | Method for purifying and decolorizing mycophenolate mofetil |
| CN106866595A (en) * | 2017-03-04 | 2017-06-20 | 丽珠集团新北江制药股份有限公司 | A kind of MMF preparation method |
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