Summary of the invention
The present invention is a kind of axial gas-oil multiphase pump and control system thereof, comprise suction chamber, mixing chamber, rotating shaft, mechanical seal, impeller, guide wheel, the rotor cover, rotor chamber, pumping chamber, thrust-bearing, bearing bracket stand, coupling, impeller of the present invention is that the axial flow oar blade type is to sheet, 148 ° of subtended angle of blade Φ=30 ° ∽, 20 of the number of blade 8 ∽, guide wheel adopt spatial warping radially rotating shaft to blade, and blade is that length is arranged in pairs or groups at interval, each 3~19 of deviated splitter vanes, impeller, guide wheel and rotor cover constitute a booster stage, a plurality of booster stages are connected vertically, from chopped-off head to final stage, impeller and guide wheel hub diameter enlarge or impeller gradually, the guide wheel external diameter reduces gradually, constitutes the necked-down section runner that exports from entering the mouth to, also can adopt the equal section runner.Suction chamber is a smooth transition straight-through type suction chamber, center warhead shape inner chamber a is a lubricant reservoir, add 6 stators that play supporting and leading role of 3 ∽ in the middle of the runner, one of them stator is the thickening stator, constitute enclosed cavity a by mechanical seal and the bullet-shaped inner chamber of suction chamber runner, constitute enclosed cavity b by two other mechanical seal and bearing bracket stand, chamber a, chamber b are pressure oil cavity, constitute pressure circulation lubricating system with oil pump, oil inlet pipe, return tube, cooler, externally mounted fuel tank, cavity pressure is higher than fed sheet of a media pressure 0.05MPa; Its control system is made up of motor and pressure power control circuit, and wherein coupling connects with motor, the external pressure power control circuit of motor.
According to the above axial gas-oil multiphase pump and control system thereof, its thrust-bearing be a piecemeal from aligning oil-immersed type thrust-bearing, its pumping chamber is from axially transferring rectangular cross section volute pumping chamber radially to.
According to above-described axial gas-oil multiphase pump and control system thereof, it is characterized in that the pressure power control circuit in the control system is made up of temperature transmitter, frequency variator, power governor, operational amplifier, power transducer, power transducer is measured power factor COS Φ, voltage U and the electric current I of motor, obtains power of motor N
f, send into operational amplifier, with given performance number N
gRelatively, produce Δ N, produce control signal, regulate rotating speed of motor, the power of control motor, the change in torque amplitude of restriction rotating shaft, the outlet pressure of control pump by frequency variator through power governor.Temperature transmitter is measured the temperature of bearing, sends alarm signal when temperature surpasses warning value, when temperature surpasses critical value, sends the disable motor signal.
Specific implementation
As shown in Figure 1, axial gas-oil multiphase pump of the present invention comprises suction chamber 1, mixing chamber 3, rotating shaft 4, mechanical seal, impeller 6, guide wheel 7, rotor cover 10, rotor chamber 11, pumping chamber 12, thrust-bearing 15, bearing bracket stand 14, coupling 18.
As shown in Figure 2, impeller 6 is axial flow paddle or blade, 148 ° of subtended angle of blade Φ=30 ° ∽, 20 of the number of blade 8 ∽.As shown in Figure 3, radially rotating shaft is to blade for spatial warping for guide wheel 7, and blade is that length is arranged in pairs or groups at interval, each 3~19 of deviated splitter vanes.Impeller, guide wheel and blade wheel chamber constitute a booster stage, and a plurality of booster stages are connected vertically, from chopped-off head to final stage, impeller and guide wheel take turns firm diameter gradually expansion or impeller, guide wheel external diameter reduce gradually, constitute the necked-down section runner that exports from entering the mouth to.
As shown in Figure 4, inner chamber is the direct absorbing type suction chamber 1 of bullet-shaped streamline channel.As shown in Figure 5, thrust-bearing 15 be piecemeal from aligning oil-immersed type thrust-bearing, bear whole axial forces.Runner plate is fixed on the axle with two little round nuts, and six pieces watts with the supporting of eccentric ball type of contact surface, and each tile fragment and supporting member axial dimension are identical, and be stressed evenly to keep each watt.
As shown in Figure 1, the present invention adopts closed chamber pressure oil circulating lubrication mode, constitutes enclosed cavity a, the surface of contact of lubricated a pair of angular contact ball bearing and mechanical seal 5 by the bullet-shaped inner chamber of runner of mechanical seal 5 and suction chamber 1; Constitute enclosed cavity b by mechanical seal 13, mechanical seal 17 and bearing bracket stand 14, the surface of contact of lubricating thrust bearing 15, roller bearing and mechanical seal 13; Chamber a, chamber b are pressure oil cavity, constitute pressure circulation lubricating system with oil pump 2, oil inlet pipe 20, return tube 16, cooler 9, externally mounted fuel tank 8, and cavity pressure is higher than fed sheet of a media pressure 0.05MPa, guarantees that the grains of sand do not enter the surface of contact of mechanical seal.
As Fig. 1, shown in Figure 6, control system of the present invention is made up of motor 19 and pressure power control circuit 21, and wherein coupling 18 connects with motor 19, motor 19 external pressure power control circuits 21.Pressure power control circuit 21 is made up of temperature transmitter 21-1, frequency variator 21-2, power governor 21-3, operational amplifier 21-4, power transducer 21-5, power transducer 21-5 measures power factor COS Φ, voltage U and the electric current I of motor 19, obtains power of motor N
f, send into operational amplifier 21-4, with given performance number N
gRelatively, produce Δ N, produce control signal through power governor 21-3, by the rotating speed of frequency variator 21-2 adjusting motor 19, the power of control motor, the amplitude of the change in torque of restriction rotating shaft 4, the outlet pressure of control pump.Temperature transmitter 21-1 measures the temperature of bearing, sends alarm signal when temperature surpasses warning value, when temperature surpasses critical value, sends the disable motor signal.
The purpose of control system of the present invention is to change according to air content to regulate rotating speed automatically to keep the basicly stable of outlet pressure.When the air content in mixing defeated medium descends, the oil content of carrying then increases relatively, the proportion (severe) that mixes defeated medium increases, the power consumpiton of motor increases, the performance number that records is sent into operational amplifier to power transducer and setting value compares, through power governor control frequency variator, reduce motor speed through frequency variator, keep the variation amplitude of stable and the qualification power and the moment of torsion of delivery side of pump pressure.When the air content in mixing defeated medium rises, the oil content of carrying then reduces relatively, the proportion (severe) that mixes defeated medium reduces, the power consumpiton of motor reduces, the performance number that records is sent into operational amplifier to power transducer and setting value compares, through power governor control frequency variator, increase motor speed through frequency variator, keep the stable of pump discharge pressure.
Medium sucks via direct absorbing type suction chamber 1, introduces mixing chamber 3 glossily, and mixing chamber 3 is the equal section runner, establishes four aerofoil blading stators, plays current stabilization and supporting effect, placement of mechanical sealing in the hub.Medium is flowed out by mixing chamber 3 and enters impeller 6, obtain to enter guide wheel 7 behind pressure energy and the kinetic energy through impeller 6, guide wheel 7 is fixed, it is converted to the pressure energy with the rotation function of medium, and by spatial warping special shape blade, makes a small amount of gas-liquid separation phenomenon that is produced through impeller 6 backs, carry out gas-liquid mixed, through after several grades of superchargings, axially flow into volute pumping chamber 12, with the rotation function of medium be converted to pressure can after discharge reposefully.
The present invention can be applicable to the conveying of the oil and natural gas in offshore oil field and oil field, land, also can be used for fields such as chemical industry, mine.