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CN1417868A - Multiple-chip package structure of LED chip - Google Patents

Multiple-chip package structure of LED chip Download PDF

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Publication number
CN1417868A
CN1417868A CN01131389A CN01131389A CN1417868A CN 1417868 A CN1417868 A CN 1417868A CN 01131389 A CN01131389 A CN 01131389A CN 01131389 A CN01131389 A CN 01131389A CN 1417868 A CN1417868 A CN 1417868A
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flat
circuit board
printed circuit
bottomed concave
emitting diode
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蔡政宏
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GALAXY OPTOELECTRONICS CORP
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GALAXY OPTOELECTRONICS CORP
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

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Abstract

一种发光二极管芯片的多芯片封装结构,是将多个发光二极管芯片配置于一印刷电路板中,再以一胶体将发光二极管芯片固定于印刷电路板上。其中,印刷电路板的一面具有多个平底凹杯,平底凹杯的底部为一平面,平底凹杯上具有一导体层,且平底凹杯的底部下方还具有一导体插塞贯穿印刷电路板,而印刷电路板的另一面则具有一导热层与导体插塞连接。将多个发光二极管芯片配置于一平底凹杯的平面底部上,并以胶体将多个发光二极管芯片固定于平底凹杯中。封装后的结构可以有效提高封装的集成度,且可有效的改善封装后的散热问题。

A multi-chip packaging structure of light emitting diode chips is that a plurality of light emitting diode chips are arranged in a printed circuit board, and then the light emitting diode chips are fixed on the printed circuit board with a colloid. Wherein, one side of the printed circuit board has a plurality of flat-bottomed concave cups, the bottom of the flat-bottomed concave cups is a plane, a conductor layer is provided on the flat-bottomed concave cups, and a conductor plug runs through the printed circuit board under the bottom of the flat-bottomed concave cups, The other side of the printed circuit board has a heat conducting layer connected with the conductor plug. A plurality of light-emitting diode chips are arranged on the plane bottom of a flat-bottomed concave cup, and the plurality of light-emitting diode chips are fixed in the flat-bottomed concave cup with colloid. The packaged structure can effectively improve the integration level of the package, and can effectively improve the heat dissipation problem after the package.

Description

发光二极管芯片的多芯片封装结构Multi-chip Packaging Structure of Light Emitting Diode Chips

技术领域technical field

本发明是有关于一种发光二极管芯片的封装,且特别是有关于一种将发光二极管芯片配置于具有平底凹杯的印刷电路板上的多芯片封装结构。The present invention relates to a package of light emitting diode chips, and in particular to a multi-chip package structure in which light emitting diode chips are arranged on a printed circuit board with a flat-bottomed concave cup.

背景技术Background technique

目前世界各先进国家均已积极开发光电材料工业,尤其上游高层次芯片的制造技术更是日新月异,且由于发光二极管具有很长的使用寿命以及较低的耗电力,因此发光二极管的应用正趋向普遍化,例如大型显示的电子看板、红绿灯、汽车方向灯以及照明方面的应用等。目前的发光二极管产业朝着高亮度、低光损的目标迈进,以使发光二极管足以取代传统的照明措施。然而,目前要提高发光二极管的亮度、降低其光损失,除了从发光二极管本身结构改进以外,发光二极管芯片的封装方式更是影响其发光亮度、发光均匀度与元件寿命的关键。其中,发光二极管芯片的多芯片封装作法,可由多颗发光二极管芯片使得封装后发光二极管的亮度、颜色有更多的变化。但由于一般发光二极管的多芯片封装结构在发光效率、封装集成度与封装后的散热问题上表现仍有待突破,因此发光二极管芯片的多芯片封装结构在一般需要的高亮度照明方面的应用仍无法普及。At present, all advanced countries in the world have actively developed the optoelectronic material industry, especially the manufacturing technology of high-level chips in the upstream is changing with each passing day, and because light-emitting diodes have a long service life and low power consumption, the application of light-emitting diodes is tending to Universalization, such as large-scale display of electronic signage, traffic lights, car direction lights, and lighting applications. The current light-emitting diode industry is moving towards the goal of high brightness and low light loss, so that light-emitting diodes can replace traditional lighting measures. However, in order to increase the brightness of LEDs and reduce their light loss, in addition to improving the structure of the LED itself, the packaging method of the LED chip is the key to affecting the brightness, uniformity and lifetime of the components. Among them, the multi-chip packaging method of LED chips can make the brightness and color of the LEDs after packaging have more changes by using multiple LED chips. However, since the multi-chip packaging structure of general light-emitting diodes still needs breakthroughs in terms of luminous efficiency, packaging integration and heat dissipation after packaging, the application of multi-chip packaging structures of light-emitting diode chips in the general required high-brightness lighting is still not possible. universal.

首先请参照图1,为公知发光二极管芯片的多芯片封装结构的示意图。公知的多芯片封装结构将多个发光二极管芯片102配置于平面的印刷电路板100上进行封装。其中,印刷电路板100上具有对应于各个发光二极管芯片102的电极104a与金属层104b,而每一个发光二极管芯片102上都具有一输出端106。将多个发光二极管芯片102直接以点胶耦合的方式配置于金属层104b上,再由焊线108将各个电极104a与各个发光二极管芯片的输出端106耦合。最后,再以胶体110将多个发光二极管芯片102、电极104a以及金属层104b固定于印刷电路板100上,即完成发光二极管芯片102的多芯片封装。First, please refer to FIG. 1 , which is a schematic diagram of a conventional multi-chip packaging structure of LED chips. In a known multi-chip packaging structure, a plurality of LED chips 102 are arranged on a planar printed circuit board 100 for packaging. Wherein, the printed circuit board 100 has an electrode 104 a and a metal layer 104 b corresponding to each LED chip 102 , and each LED chip 102 has an output terminal 106 . A plurality of LED chips 102 are directly disposed on the metal layer 104b by dispensing and coupling, and then each electrode 104a is coupled to the output terminal 106 of each LED chip by a bonding wire 108 . Finally, the plurality of LED chips 102 , the electrodes 104 a and the metal layer 104 b are fixed on the printed circuit board 100 with the glue 110 , that is, the multi-chip packaging of the LED chips 102 is completed.

将多个发光二极管芯片102配置于平面的印刷电路板100的方式虽然具有良好的封装集成度,但是发光二极管芯片102在封装后的亮度不好,混光的效果也较差(没有聚光的结构)。因此,提出下列方式解决多芯片封装在亮度与混光上的问题。Although the way of arranging a plurality of light emitting diode chips 102 on the plane printed circuit board 100 has a good package integration degree, the brightness of the light emitting diode chips 102 after packaging is not good, and the effect of mixing light is also poor (there is no light concentrating light). structure). Therefore, the following methods are proposed to solve the problems of brightness and light mixing in multi-chip packaging.

接着请参照图2,为公知另一种发光二极管芯片的多芯片封装结构的示意图。将发光二极管芯片202配置于具有多个杯状底座212的印刷电路板200上进行封装。印刷电路板200上具有多个对应于杯状底座212的电极204,每一个杯状底座212的表面上都具有金属层203用以配置一个发光二极管芯片202,而发光二极管芯片202上具有二输出端206a与206b。其中,电极204与输出端206b之间以焊线208耦合,而金属层203与输出端206a直接点胶耦合。最后再以胶体210将多个发光二极管芯片202、金属层203以及电极204固定于印刷电路板200上,即完成发光二极管芯片202多芯片的封装。Next, please refer to FIG. 2 , which is a schematic diagram of another known multi-chip packaging structure of LED chips. The LED chips 202 are disposed on a printed circuit board 200 having a plurality of cup-shaped bases 212 for packaging. There are a plurality of electrodes 204 corresponding to the cup-shaped base 212 on the printed circuit board 200, and each cup-shaped base 212 has a metal layer 203 on the surface to configure a light-emitting diode chip 202, and the light-emitting diode chip 202 has two output ends 206a and 206b. Wherein, the electrode 204 is coupled with the output terminal 206b by a bonding wire 208, and the metal layer 203 is directly coupled with the output terminal 206a by dispensing glue. Finally, the multiple LED chips 202 , the metal layer 203 and the electrodes 204 are fixed on the printed circuit board 200 with the glue 210 , that is, the multi-chip packaging of the LED chips 202 is completed.

上述发光二极管芯片的多芯片封装,虽然印刷电路板200上的杯状底座212的轮廓及其上的金属层203具有聚光、增加亮度的作用,但是也因杯状底座212为一弧形轮廓,使得一个杯状底座212无法同时配置多个发光二极管芯片202,必须采用一个发光二极管芯片202对应一个杯状底座212的方式配置,如此便降低了封装的集成度。In the above-mentioned multi-chip packaging of light-emitting diode chips, although the outline of the cup-shaped base 212 on the printed circuit board 200 and the metal layer 203 thereon have the functions of concentrating light and increasing brightness, the cup-shaped base 212 has an arc-shaped outline. , so that one cup-shaped base 212 cannot be configured with multiple light-emitting diode chips 202 at the same time, and one light-emitting diode chip 202 must be configured in a manner corresponding to one cup-shaped base 212, which reduces the integration level of the package.

而在发光二极管芯片202底部的输出端206a与金属层203之间点胶直接耦合时,发光二极管芯片202无法稳定的放置于杯状底座212的底部,造成后续焊线过程中,应力集中于发光二极管芯片202的角落,导致发光二极管芯片202断裂(crack)而影响封装的合格率(yield)。此外,在各个发光二极管芯片202发光一段时间后,由于电阻效应,各个发光二极管芯片202会逐渐产生热能,而在各个发光二极管芯片202底部的输出端206a与金属层203直接耦合处,会因为发光二极管芯片202的散热途径不好而出现剥离(peeling)的现象。However, when the output terminal 206a at the bottom of the light emitting diode chip 202 is directly coupled with the metal layer 203, the light emitting diode chip 202 cannot be stably placed on the bottom of the cup-shaped base 212, causing stress to concentrate on the light emission during the subsequent wire bonding process. The corner of the diode chip 202 causes the light emitting diode chip 202 to crack and affects the yield of the package. In addition, after each light emitting diode chip 202 emits light for a period of time, due to the resistance effect, each light emitting diode chip 202 will gradually generate heat energy, and at the place where the output terminal 206a at the bottom of each light emitting diode chip 202 is directly coupled with the metal layer 203, it will be due to light emission. The heat dissipation of the diode chip 202 is not good enough to cause peeling.

综上所述,公知采用平面印刷电路板的封装结构在亮度与混光的表现不好,而采用具有杯状底座的印刷电路板的封装结构则会有合格率难控制、封装集成度降低与散热不良等问题。To sum up, it is known that the packaging structure using a flat printed circuit board has poor performance in terms of brightness and light mixing, while the packaging structure using a printed circuit board with a cup-shaped base will have difficulty in controlling the pass rate, lower packaging integration, and Poor heat dissipation and other issues.

发明内容Contents of the invention

因此,本发明的目的在提出一种发光二极管芯片的多芯片封装结构,可有效的改善封装的合格率、提高封装集成度,并可有效的改善封装后的散热问题。Therefore, the purpose of the present invention is to provide a multi-chip packaging structure for light emitting diode chips, which can effectively improve the yield of packaging, increase the integration of packaging, and effectively improve the heat dissipation problem after packaging.

为达本发明的上述目的,提出一种发光二极管芯片的多芯片封装结构,是将多个发光二极管芯片配置于一印刷电路板中,再以一胶体将发光二极管芯片固定于印刷电路板上。其中,印刷电路板的一面具有多个平底凹杯,平底凹杯的底部为一平面,平底凹杯上具有一导体层,且平底凹杯的底部下方还具有一导体插塞贯穿印刷电路板,而印刷电路板的另一面则具有一导热层与导体插塞连接。将多个发光二极管芯片配置于一平底凹杯的平面底部上,并以胶体将多个发光二极管芯片固定于平底凹杯中。封装后的结构可以有效提高封装的集成度,且可有效的改善封装后的散热问题。In order to achieve the above object of the present invention, a multi-chip packaging structure of LED chips is proposed, which is to arrange multiple LED chips in a printed circuit board, and then fix the LED chips on the printed circuit board with a glue. Wherein, one side of the printed circuit board has a plurality of flat-bottomed concave cups, the bottom of the flat-bottomed concave cups is a plane, there is a conductor layer on the flat-bottomed concave cups, and there is a conductor plug penetrating the printed circuit board under the bottom of the flat-bottomed concave cups, The other side of the printed circuit board has a heat conduction layer connected with the conductor plug. A plurality of light-emitting diode chips are arranged on the plane bottom of a flat-bottomed concave cup, and the plurality of light-emitting diode chips are fixed in the flat-bottomed concave cup with colloid. The packaged structure can effectively improve the integration level of the package, and can effectively improve the heat dissipation problem after the package.

附图说明Description of drawings

图1为公知发光二极管芯片的多芯片封装结构的示意图;1 is a schematic diagram of a known multi-chip packaging structure for light emitting diode chips;

图2为公知发光二极管芯片的多芯片封装结构的示意图;FIG. 2 is a schematic diagram of a known multi-chip packaging structure of light-emitting diode chips;

图3为依照本发明第一实施例发光二极管芯片的多芯片封装结构的示意图;3 is a schematic diagram of a multi-chip packaging structure of light emitting diode chips according to the first embodiment of the present invention;

图4为依照本发明第一实施例将发光二极管芯片配置于具有平底凹杯的印刷电路板的封装示意图;FIG. 4 is a schematic diagram of the packaging of LED chips arranged on a printed circuit board with a flat-bottomed concave cup according to the first embodiment of the present invention;

图5为依照本发明第二实施例发光二极管芯片的多芯片封装结构的示意图;以及5 is a schematic diagram of a multi-chip packaging structure of LED chips according to a second embodiment of the present invention; and

图6为依照本发明第二实施例将发光二极管芯片配置于具有平底凹杯的印刷电路板的封装示意图。FIG. 6 is a schematic diagram of packaging of LED chips disposed on a printed circuit board with a flat-bottomed concave cup according to a second embodiment of the present invention.

附图标记说明:Explanation of reference signs:

100:印刷电路板         102:发光二极管芯片100: Printed circuit board 102: LED chip

104a:电极              104b:金属层104a: Electrode 104b: Metal layer

106:输出端             108:焊线106: Output terminal 108: Welding wire

110:胶体               200:印刷电路板110: colloid 200: printed circuit board

202:发光二极管芯片     203:金属层202: LED chip 203: Metal layer

204:电极               206a、206b:输出端204: electrode 206a, 206b: output terminal

208:焊线               210:胶体208: Welding wire 210: Colloid

300:印刷电路板         302:发光二极管芯片300: Printed circuit board 302: LED chip

304:平底凹杯           305:平面底部304: flat bottom concave cup 305: flat bottom

306:导体层             308:导体插塞306: conductor layer 308: conductor plug

310:导热层             312:输出端310: heat conduction layer 312: output terminal

314:电极                  316:焊线314: Electrode 316: Welding wire

318:胶体                  320:控制芯片318: colloid 320: control chip

具体实施方式第一实施例DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

请参照图3,为依照本发明第一实施例发光二极管芯片的多芯片封装结构的示意图。印刷电路板300正面例如具有一平底凹杯304与至少一电极314。其中,印刷电路板300正面的平底凹杯304表面具有一导体层306,而印刷电路板300的背面具有一导热层310。此外,平底凹杯304底部下方具有一贯穿印刷电路板300的导体插塞308,用以连接导体层306与导热层310。Please refer to FIG. 3 , which is a schematic diagram of a multi-chip package structure of LED chips according to a first embodiment of the present invention. The front of the printed circuit board 300 has, for example, a flat-bottomed concave cup 304 and at least one electrode 314 . Wherein, the surface of the flat-bottomed concave cup 304 on the front of the printed circuit board 300 has a conductor layer 306 , and the back of the printed circuit board 300 has a heat conduction layer 310 . In addition, there is a conductor plug 308 penetrating through the printed circuit board 300 under the bottom of the flat-bottomed concave cup 304 for connecting the conductor layer 306 and the heat conduction layer 310 .

同样请参照图3,印刷电路板300上的平底凹杯304的表面具有导体层306,例如为铜金属层,由平底凹杯304侧边的圆弧轮廓与其上的导体层306,能够使发光二极管芯片302放射出的光线在平底凹杯304中经多次反射而射出平底凹杯304外,使射出平底凹杯304的光线具有同一方向性,因此平底凹杯304侧边的弧形轮廓具有聚光的功能。此外,有鉴于公知发光二极管放置于杯状底座的弧形底部上,会有在后续焊线过程中导致发光二极管芯片断裂的缺点,本发明将平底凹杯304的底部设计为一平面,如此,发光二极管芯片302在后续焊线过程中,便不会有断裂的风险,使元件具有良好的可靠性(reliability)。而本发明中印刷电路板300上的平底凹杯304结构例如可由机械式加工制造或是以镭射钻孔的方式制造。而通过机械式加工制造或是镭射钻孔的方式可制作出不同深度、大小的平底凹杯304,且制作出来的平底凹杯304在尺寸上很一致。本发明可由机械式加工制造或是镭射钻孔的方式,控制形成平底凹杯304的深度与大小,以调整平底凹杯304的焦距及光通量强度。Also referring to FIG. 3 , the surface of the flat-bottomed concave cup 304 on the printed circuit board 300 has a conductor layer 306, such as a copper metal layer. The light emitted by the diode chip 302 is reflected in the flat-bottomed concave cup 304 multiple times and exits the flat-bottomed concave cup 304, so that the light emitted from the flat-bottomed concave cup 304 has the same directionality, so the arc profile of the side of the flat-bottomed concave cup 304 has spotlight function. In addition, in view of the known light-emitting diode placed on the arc-shaped bottom of the cup-shaped base, there will be a shortcoming of breaking the light-emitting diode chip during the subsequent wire bonding process, the present invention designs the bottom of the flat-bottomed concave cup 304 as a plane, so that, The light emitting diode chip 302 will not have the risk of breaking during the subsequent wire bonding process, so that the device has good reliability. In the present invention, the structure of the flat-bottomed concave cup 304 on the printed circuit board 300 can be manufactured by mechanical processing or laser drilling, for example. The flat-bottomed concave cups 304 of different depths and sizes can be manufactured by mechanical processing or laser drilling, and the manufactured flat-bottomed concave cups 304 are very consistent in size. In the present invention, the depth and size of the flat-bottomed concave cup 304 can be controlled by mechanical processing or laser drilling, so as to adjust the focal length and luminous flux intensity of the flat-bottomed concave cup 304 .

同样请参照图3,在平底凹杯304的平面底部305下方具有一贯穿印刷电路板300的导体插塞308,此导体插塞308具有将热导出的功能,导体插塞308形成的方式例如在机械式加工制造或镭射钻孔的方式形成平底凹杯304后,在平底凹杯304底部中央或是适当位置形成一贯穿印刷电路板300的贯穿孔(through hole),再将导体材料填入贯穿孔中形成导体插塞308,而形成贯穿孔的直径例如为0.05mm至0.4mm之间。由于导体插塞308贯穿印刷电路板300,所以导体插塞308除了具有将热导出的功能,还具有与铆钉相同的效果。导体插塞308如铆钉般与平底凹杯304表面的导体层306相连接,使得导体层306不会受热而剥离。此外,在印刷电路板300的背面具有一导热层310,导热层310的材料为具有热与电良好传导性质的材料,例如为铜金属,且导热层310于印刷电路板300背面具有一用以散热的较大面积,能使发光二极管芯片302释放出的热能尽快的散去。Also referring to FIG. 3 , there is a conductor plug 308 penetrating the printed circuit board 300 below the plane bottom 305 of the flat-bottomed concave cup 304 , and this conductor plug 308 has the function of deriving heat. After the flat-bottomed concave cup 304 is formed by mechanical processing or laser drilling, a through hole (through hole) through the printed circuit board 300 is formed at the center of the bottom of the flat-bottomed concave cup 304 or at an appropriate position, and then the conductive material is filled into the through hole. A conductor plug 308 is formed in the hole, and the diameter of the through hole is, for example, between 0.05 mm and 0.4 mm. Since the conductor plug 308 runs through the printed circuit board 300 , the conductor plug 308 has the same effect as the rivet in addition to the function of dissipating heat. The conductor plug 308 is connected to the conductor layer 306 on the surface of the flat-bottomed concave cup 304 like a rivet, so that the conductor layer 306 will not be peeled off due to heat. In addition, there is a heat conduction layer 310 on the back of the printed circuit board 300, the material of the heat conduction layer 310 is a material with good thermal and electrical conductivity, such as copper metal, and the heat conduction layer 310 has a layer on the back of the printed circuit board 300 for The larger area for heat dissipation can dissipate the heat energy released by the light emitting diode chip 302 as soon as possible.

印刷电路板300正面具有平底凹杯304,平底凹杯304的表面具有导体层306,印刷电路板300背面具有导热层310,而导体层306与导热层310之间以贯穿印刷电路板300的导体插塞308相连。上述印刷电路板300的结构具有良好的导电性与导热途径,因此可以提高发光二极管芯片302封装后的合格率。The front of the printed circuit board 300 has a flat-bottomed concave cup 304, the surface of the flat-bottomed concave cup 304 has a conductor layer 306, and the back side of the printed circuit board 300 has a heat-conducting layer 310, and the conductor layer 306 and the heat-conducting layer 310 are connected by a conductor that runs through the printed circuit board 300. The plug 308 is connected. The structure of the above-mentioned printed circuit board 300 has good electrical conductivity and heat conduction path, so the yield rate of the LED chip 302 after packaging can be improved.

接着请参照图4,为依照本发明第一实施例将多个发光二极管芯片配置于具有平底凹杯的印刷电路板的封装示意图。本发明中的发光二极管芯片的多芯片封装,是将多个发光二极管芯片302放置于一个平底凹杯304的平面底部305上,并由胶体例如是银胶将发光二极管芯片302与平底凹杯304的平面底部305连接。将多个发光二极管芯片302配置于平底凹杯304的平面底部305之后,由焊线316耦合各个发光二极管芯片302上的输出端312与印刷电路板300上的电极314,耦合的方式例如以打线机,分别以输出端312、电极314为第一焊点、第二焊点,辅以超音波震动的方式将焊线316压焊于输出端312以及电极314上。最后再进行封胶的步骤,以胶体318将发光二极管芯片302固定于平底凹杯304的平面底部305上。Next, please refer to FIG. 4 , which is a schematic diagram of packaging a plurality of LED chips arranged on a printed circuit board with a flat-bottomed concave cup according to the first embodiment of the present invention. The multi-chip packaging of light emitting diode chips in the present invention is to place a plurality of light emitting diode chips 302 on the flat bottom 305 of a flat bottom concave cup 304, and use colloid such as silver glue to connect the light emitting diode chips 302 and the flat bottom concave cup 304 The flat bottom 305 is connected. After a plurality of light emitting diode chips 302 are arranged on the flat bottom 305 of the flat concave cup 304, the output terminal 312 on each light emitting diode chip 302 and the electrode 314 on the printed circuit board 300 are coupled by bonding wires 316. The wire machine uses the output end 312 and the electrode 314 as the first welding point and the second welding point respectively, and press-welds the welding wire 316 on the output end 312 and the electrode 314 by means of ultrasonic vibration. Finally, the glue sealing step is performed, and the LED chip 302 is fixed on the flat bottom 305 of the flat concave cup 304 with the glue 318 .

同样请参照图4,多个发光二极管芯片302例如为一红色发光二极管芯片、一绿色发光二极管芯片以及一蓝色发光二极管芯片共三个芯片,并利用在导热层310配置一控制芯片320以控制流经三个芯片的电流,以达到不同的颜色显示。然而,多个发光二极管芯片302的选择可视需要而有所变动,例如为一红色发光二极管芯片、一绿色发光二极管芯片以及二蓝色发光二极管芯片共四个芯片等其它组合。多个发光二极管芯片302在平底凹杯306中先进行混光后才射出具有十分良好的均匀性,且同一平底凹杯306上可以配置不同数目或不同规格的发光二极管芯片302,为发光二极管芯片302的设计增加了很大的弹性空间。第二实施例Please also refer to FIG. 4 , the plurality of LED chips 302 are, for example, a red LED chip, a green LED chip, and a blue LED chip, and a total of three chips are used to configure a control chip 320 on the heat conduction layer 310 to control Current flowing through the three chips to achieve different color display. However, the selection of the plurality of LED chips 302 can be changed according to needs, for example, one red LED chip, one green LED chip, and two blue LED chips for a total of four chips and other combinations. A plurality of light emitting diode chips 302 are mixed in the flat-bottomed concave cup 306 before being emitted with very good uniformity, and different numbers or different specifications of the light-emitting diode chips 302 can be arranged on the same flat-bottomed concave cup 306, which is a light-emitting diode chip. The design of 302 increases a lot of flexible space. second embodiment

请参照图5,为依照本发明第二实施例发光二极管芯片的多芯片封装结构的示意图。印刷电路板300正面例如具有一平底凹杯304与至少一电极314,而印刷电路板300背面例如具有一平底凹杯304。印刷电路板300正面的平底凹杯304例如用以配置多个发光二极管芯片302,而印刷电路板300背面的平底凹杯304例如用以配置一控制芯片320。其中,印刷电路板300正面与背面的平底凹杯304表面上皆例如具有一导体层306。此外,印刷电路板300正面与背面的平底凹杯304例如由多个贯穿印刷电路板300的导体插塞308连接,以使得印刷电路板300两面的平底凹杯304相互连接。上述印刷电路板300的结构具有良好的导电性与导热途径,因此可以提高发光二极管芯片302封装后的合格率。Please refer to FIG. 5 , which is a schematic diagram of a multi-chip packaging structure of LED chips according to a second embodiment of the present invention. The front of the printed circuit board 300 has, for example, a flat-bottomed concave cup 304 and at least one electrode 314 , and the back of the printed circuit board 300 has, for example, a flat-bottomed concave cup 304 . The flat-bottomed concave cup 304 on the front of the printed circuit board 300 is used to dispose a plurality of LED chips 302 , and the flat-bottomed concave cup 304 on the back of the printed circuit board 300 is used to dispose a control chip 320 , for example. Wherein, the surface of the flat-bottomed concave cup 304 on the front and back of the printed circuit board 300 has, for example, a conductor layer 306 . In addition, the flat-bottomed concave cups 304 on the front and back of the printed circuit board 300 are connected by, for example, a plurality of conductor plugs 308 penetrating the printed circuit board 300 , so that the flat-bottomed concave cups 304 on both sides of the printed circuit board 300 are connected to each other. The structure of the above-mentioned printed circuit board 300 has good electrical conductivity and heat conduction path, so the yield rate of the LED chip 302 after packaging can be improved.

同样请参照图5,印刷电路板300正面的平底凹杯304的表面具有导体层306,例如为铜金属层,由平底凹杯304侧边的圆弧轮廓与其上的导体层306,能够使发光二极管芯片302放射出的光线在平底凹杯304中经多次反射而射出平底凹杯304外,使射出平底凹杯304的光线具有同一方向性,因此平底凹杯304侧边的弧形轮廓具有聚光的功能,而印刷电路板300背面的平底凹杯304的表面具有导体层306例如为铜金属层,其与第一实施例中的导热层310具有相同的功能,即具有导热的功能。本实施例中印刷电路板300正面的平底凹杯304可用以配置多个发光二极管芯片302,且在后续各个发光二极管芯片302的焊线过程不会有发光二极管芯片断裂的缺点。而本实施例中印刷电路板300背面的平底凹杯304例如可以容纳一个甚至多个控制芯片320,更进一步的缩小了发光二极管芯片302整体封装后的体积。Please also refer to FIG. 5 , the surface of the flat-bottomed concave cup 304 on the front of the printed circuit board 300 has a conductive layer 306, such as a copper metal layer. The light emitted by the diode chip 302 is reflected in the flat-bottomed concave cup 304 multiple times and exits the flat-bottomed concave cup 304, so that the light emitted from the flat-bottomed concave cup 304 has the same directionality, so the arc profile of the side of the flat-bottomed concave cup 304 has The function of concentrating light, while the surface of the flat-bottomed concave cup 304 on the back of the printed circuit board 300 has a conductor layer 306 such as a copper metal layer, which has the same function as the heat conduction layer 310 in the first embodiment, that is, has the function of heat conduction. In this embodiment, the flat-bottomed concave cup 304 on the front of the printed circuit board 300 can be used to arrange a plurality of LED chips 302 , and there will be no shortcoming of LED chip breakage during the subsequent wire bonding process of each LED chip 302 . In this embodiment, the flat-bottomed concave cup 304 on the back of the printed circuit board 300 can accommodate one or more control chips 320 , which further reduces the overall packaged volume of the LED chip 302 .

本实施例中同样将平底凹杯304的底部设计为一平面,如此发光二极管芯片302在后续焊线过程中,便不会有断裂的风险,使元件具有良好的可靠性(reliability)。而本发明中印刷电路板300上的平底凹杯304结构例如可由机械式加工制造或是以镭射钻孔的方式制造。而通过机械式加工制造或是镭射钻孔的方式可制作出不同深度、大小的平底凹杯304,且制作出来的平底凹杯304在尺寸上很一致。本发明可由机械式加工制造或是镭射钻孔的方式,控制所形成平底凹杯304的深度与大小,以调整平底凹杯304的焦距及光通量强度。In this embodiment, the bottom of the flat-bottomed concave cup 304 is also designed as a plane, so that the LED chip 302 will not have the risk of breaking during the subsequent wire bonding process, so that the device has good reliability. In the present invention, the structure of the flat-bottomed concave cup 304 on the printed circuit board 300 can be manufactured by mechanical processing or laser drilling, for example. The flat-bottomed concave cups 304 of different depths and sizes can be manufactured by mechanical processing or laser drilling, and the manufactured flat-bottomed concave cups 304 are very consistent in size. In the present invention, the depth and size of the formed flat-bottomed concave cup 304 can be controlled by mechanical processing or laser drilling, so as to adjust the focal length and luminous flux intensity of the flat-bottomed concave cup 304 .

同样请参照图5,在印刷电路板300正面与背面的平底凹杯304皆具有的一平面底部305,而二平面底部305之间例如具有多个贯穿印刷电路板300的导体插塞308,多个导体插塞308将具有更强的导热能力。而导体插塞308形成的方式例如在机械式加工制造或镭射钻孔的方式形成平底凹杯304后,于平底凹杯304底部适当位置形成多个贯穿印刷电路板300的贯穿孔(through hole),再将导体材料填入各个贯穿孔中形成多个导体插塞308,而形成贯穿孔的直径例如为0.05mm至0.4mm之间。由于导体插塞308贯穿印刷电路板300,所以导体插塞308除了具有将热导出的功能,还具有与铆钉相同的效果。导体插塞308如铆钉般与平底凹杯304表面的导体层306相连接,使得导体层306不会受热而剥离。此外,在印刷电路板300的背面同样具有平底凹杯304,而平底凹杯304上的导体层306具有导热的作用,故能使发光二极管芯片302释放出的热能尽快的散去。Also referring to FIG. 5, the flat-bottomed concave cup 304 on the front and back of the printed circuit board 300 has a flat bottom 305, and between the two flat bottoms 305, for example, there are a plurality of conductor plugs 308 penetrating the printed circuit board 300. Each conductor plug 308 will have stronger thermal conductivity. The way the conductor plug 308 is formed is, for example, after the flat-bottomed concave cup 304 is formed by mechanical processing or laser drilling, and then a plurality of through holes (through holes) penetrating the printed circuit board 300 are formed at appropriate positions on the bottom of the flat-bottomed concave cup 304. , and then fill the conductor material into each through hole to form a plurality of conductor plugs 308 , and the diameter of the formed through hole is, for example, between 0.05 mm and 0.4 mm. Since the conductor plug 308 runs through the printed circuit board 300 , the conductor plug 308 has the same effect as the rivet in addition to the function of dissipating heat. The conductor plug 308 is connected to the conductor layer 306 on the surface of the flat-bottomed concave cup 304 like a rivet, so that the conductor layer 306 will not be peeled off due to heat. In addition, there is also a flat-bottomed concave cup 304 on the back of the printed circuit board 300 , and the conductive layer 306 on the flat-bottomed concave cup 304 has the function of heat conduction, so the heat energy released by the LED chip 302 can be dissipated as soon as possible.

接着请参照图6,为依照本第二实施例将多个发光二极管芯片配置于具有平底凹杯的印刷电路板的封装示意图。本发明中的发光二极管芯片的多芯片封装,是将多个发光二极管芯片302放置于印刷电路板300正面的一平底凹杯304的平面底部305上,并由胶体例如是银胶将发光二极管芯片302与平底凹杯304的平面底部305连接。将多个发光二极管芯片302配置于印刷电路板300正面平底凹杯304的平面底部305后,由焊线316耦合各个发光二极管芯片302上的输出端312与印刷电路板300上的电极314,耦合的方式例如以打线机,分别以输出端312、电极314为第一焊点、第二焊点,辅以超音波震动的方式将焊线316压焊于输出端312以及电极314上。最后再进行封胶的步骤,以胶体318将发光二极管芯片302固定于平底凹杯304的平面底部305上。而印刷电路板300背面的平底凹杯304是用以配置一个或是多个控制芯片320。Next, please refer to FIG. 6 , which is a schematic package diagram of disposing a plurality of LED chips on a printed circuit board with a flat-bottomed concave cup according to the second embodiment. The multi-chip packaging of light emitting diode chips in the present invention is to place a plurality of light emitting diode chips 302 on the flat bottom 305 of a flat concave cup 304 on the front of the printed circuit board 300, and use colloid such as silver glue to wrap the light emitting diode chips 302 is connected to the planar bottom 305 of the flat-bottomed concave cup 304 . After a plurality of light-emitting diode chips 302 are arranged on the flat bottom 305 of the flat-bottomed concave cup 304 on the front of the printed circuit board 300, the output terminal 312 on each light-emitting diode chip 302 is coupled with the electrode 314 on the printed circuit board 300 by a bonding wire 316, and the coupling For example, using a wire bonder, the output terminal 312 and the electrode 314 are respectively used as the first welding point and the second welding point, and the welding wire 316 is pressure-welded to the output terminal 312 and the electrode 314 by means of ultrasonic vibration. Finally, the glue sealing step is performed, and the LED chip 302 is fixed on the flat bottom 305 of the flat concave cup 304 with the glue 318 . The flat-bottomed concave cup 304 on the back of the printed circuit board 300 is used to configure one or more control chips 320 .

上述的控制芯片320可以控制多个发光二极管芯片302的发光强度或闪烁频率,由控制芯片320可以使得其控制的发光二极管芯片呈现多样的变化,如控制发光二极管芯片302的闪烁频率即可呈现不同的视觉效果,而由控制芯片320控制不同颜色的发光二极管芯片302可以呈现不同的颜色变化。发光二极管芯片302本身颜色的差异搭配上由控制芯片320所控制的发光强度、闪烁频率,使得整体的呈现变化多端。此外,第一实施例与第二实施例中可将印刷电路板上的平底凹杯制作成点矩阵排列的方式,以使得封装后的多个点光源会组成一面光源,由于本发明二极管芯片的多芯片封装结构所呈现的均为十分均匀的点光源,故相当适合于照明上的应用。The above-mentioned control chip 320 can control the luminous intensity or flicker frequency of a plurality of LED chips 302, and the control chip 320 can make the LED chips controlled by it present various changes, such as controlling the flicker frequency of the LED chips 302 to present different The visual effect, while the LED chips 302 of different colors controlled by the control chip 320 can present different color changes. The difference in color of the light emitting diode chip 302 is combined with the luminous intensity and flicker frequency controlled by the control chip 320 , so that the overall presentation is varied. In addition, in the first embodiment and the second embodiment, the flat-bottomed concave cups on the printed circuit board can be made into a dot matrix arrangement, so that a plurality of point light sources after packaging can form a surface light source, because the diode chip of the present invention The multi-chip packaging structure presents a very uniform point light source, so it is quite suitable for lighting applications.

此外,本发明将多个发光二极管芯片放置于同一平底凹杯的平面底部上的封装,使得多个发光二极管芯片封装后具有较高的亮度,约为公知亮度的3倍以上,而使用元件寿命可增加至10万小时左右,且由于本发明中的良好散热途径,使得发光二极管的可靠性增加。In addition, the present invention places multiple light-emitting diode chips on the flat bottom of the same flat-bottomed concave cup, so that the multiple light-emitting diode chips have higher brightness after packaging, which is about three times the known brightness, and the service life of the components It can be increased to about 100,000 hours, and the reliability of the light-emitting diode is increased due to the good heat dissipation path in the present invention.

综上所述,本发明发光二极管芯片的多芯片封装结构至少具有下列优点:To sum up, the multi-chip packaging structure of the LED chip of the present invention has at least the following advantages:

1.本发明发光二极管芯片的多芯片封装结构同时将多个发光二极管芯片配置于同一平底凹杯中,多个发光二极管芯片可在平底凹杯中先混光后才射出,混光效果较好且可在照明方面应用。1. The multi-chip packaging structure of the light emitting diode chip of the present invention simultaneously arranges multiple light emitting diode chips in the same flat-bottomed concave cup, and the multiple light-emitting diode chips can mix light in the flat bottom concave cup before shooting out, and the light mixing effect is better And it can be applied in lighting.

2.本发明发光二极管芯片的多芯片封装结构同时将多个发光二极管芯片配置于同一平底凹杯中,具有较好的封装集成度,使得多芯片封装结构尺寸更为小型化。2. The multi-chip packaging structure of the light emitting diode chip of the present invention arranges multiple light emitting diode chips in the same flat-bottomed concave cup at the same time, which has better packaging integration and makes the size of the multi-chip packaging structure more miniaturized.

3.本发明发光二极管芯片的多芯片封装结构将多个发光二极管芯片配置于同一平底凹杯中,由于平底凹杯下方具有插塞以及导热层,故可提供良好的散热路径以增加元件的寿命。3. The multi-chip packaging structure of the light emitting diode chip of the present invention arranges multiple light emitting diode chips in the same flat-bottomed concave cup. Since there is a plug and a heat conduction layer under the flat-bottomed concave cup, a good heat dissipation path can be provided to increase the life of the component .

4.本发明发光二极管芯片的多芯片封装结构中,印刷电路板上的平底凹杯结构可由机械式加工制造,故可制作不同深度、大小的平底凹杯,以配置不同数目的发光二极管芯片或是不同规格的发光二极管芯片。4. In the multi-chip package structure of light-emitting diode chips of the present invention, the flat-bottomed concave cup structure on the printed circuit board can be manufactured by mechanical processing, so flat-bottomed concave cups of different depths and sizes can be made to configure different numbers of light-emitting diode chips or It is a light-emitting diode chip of different specifications.

5.本发明于印刷电路板上配置多个平底凹杯,且每一个平底凹杯均搭载多个发光二极管芯片,经由一控制芯片控制流经各个发光二极管芯片的电流以控制呈现的颜色。5. In the present invention, multiple flat-bottomed concave cups are arranged on the printed circuit board, and each flat-bottomed concave cup is equipped with multiple light-emitting diode chips, and a control chip controls the current flowing through each light-emitting diode chip to control the color presented.

6.本发明中印刷电路板正面与背面的平底凹杯可以使得各个芯片(包括发光二极管芯片与控制芯片)的背面完全贴在其平面底部上,在焊线的过程中不会有公知因曲面凹杯结构而造成芯片断裂的问题,故增加了封装的合格率。6. The flat-bottomed concave cups on the front and back of the printed circuit board in the present invention can make the back of each chip (including the light-emitting diode chip and the control chip) stick on its flat bottom completely, and there will be no known curved surface in the process of welding wires. The problem of chip breakage caused by the concave cup structure increases the pass rate of the package.

7.本发明中的印刷电路板的两面接具有平底凹杯结构,而二平底凹杯分别用以配置发光二极管芯片与控制芯片之用,使得封装后的厚度降低许多。此外,二平底凹杯之间是以一个甚至多个导体插塞连接,可以提供十分良好的导热途径。7. Both sides of the printed circuit board in the present invention have a flat-bottomed concave cup structure, and the two flat-bottomed concave cups are used to arrange the light-emitting diode chip and the control chip respectively, so that the thickness after packaging is greatly reduced. In addition, the two flat-bottomed concave cups are connected by one or more conductor plugs, which can provide a very good heat conduction path.

虽然本发明已以一实施例说明如上,然其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当以权利要求书为准。Although the present invention has been described above with an embodiment, it is not intended to limit the present invention. Any person familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the claims.

Claims (12)

1.一种发光二极管芯片的多芯片封装结构,其特征为:至少包括:1. A multi-chip packaging structure for light-emitting diode chips, characterized in that it includes at least: 一印刷电路板,该印刷电路板具有一平底凹杯、一电极、一导热层及一导电插塞,其中该平底凹杯与该电极位于该印刷电路板的一面,且该平底凹杯的表面具有一导体层,而该导热层位于该印刷电路板的另一面,该导体插塞贯穿该印刷电路板并连接于该导体层与该导热层之间;A printed circuit board, the printed circuit board has a flat-bottomed concave cup, an electrode, a heat-conducting layer and a conductive plug, wherein the flat-bottomed concave cup and the electrode are located on one side of the printed circuit board, and the surface of the flat-bottomed concave cup There is a conductor layer, and the heat conduction layer is located on the other side of the printed circuit board, the conductor plug penetrates the printed circuit board and is connected between the conductor layer and the heat conduction layer; 复数个发光二极管芯片配置于该平底凹杯的一平面底部上,且每一该些发光二极管芯片具有一输出端与该电极连接;以及A plurality of LED chips are disposed on a flat bottom of the flat-bottomed concave cup, and each of the LED chips has an output terminal connected to the electrode; and 一胶体,该胶体将该些发光二极管芯片固定于每一该些平底凹杯中。A colloid, the colloid fixes the LED chips in each of the flat-bottomed concave cups. 2.如权利要求1所述的发光二极管芯片的多芯片封装结构,其特征为:还包括一控制芯片配置于该导热层上,用以控制该些发光二极管芯片。2 . The multi-chip packaging structure of LED chips according to claim 1 , further comprising a control chip disposed on the heat conduction layer for controlling the LED chips. 3 . 3.如权利要求1所述的发光二极管芯片的多芯片封装结构,其特征为:该平底凹杯包括以机械式加工的方式制作。3 . The multi-chip packaging structure of LED chips according to claim 1 , wherein the flat-bottomed concave cup is manufactured by mechanical processing. 4 . 4.如权利要求1所述的发光二极管芯片的多芯片封装结构,其特征为:该平底凹杯包括以镭射钻孔的方式制作。4 . The multi-chip packaging structure of LED chips according to claim 1 , wherein the flat-bottomed concave cup is made by laser drilling. 5 . 5.如权利要求1所述的发光二极管芯片的多芯片封装结构,其特征为:该导体层的材料包括铜金属。5 . The multi-chip packaging structure of LED chips as claimed in claim 1 , wherein the conductor layer is made of copper metal. 6 . 6.如权利要求1所述的发光二极管芯片的多芯片封装结构,其特征为:该导体插塞的材料包括铜金属。6 . The multi-chip packaging structure of LED chips as claimed in claim 1 , wherein a material of the conductor plug includes copper metal. 6 . 7.一种发光二极管光源,其特征为:至少包括:7. A light-emitting diode light source, characterized by: at least comprising: 一印刷电路板,该印刷电路板具有一平底凹杯、一电极、一导热层及一导电插塞,其中该平底凹杯与该电极位于该印刷电路板的一面,且该平底凹杯的表面具有一导体层,而该导热层位于该印刷电路板的另一面,该导体插塞贯穿该印刷电路板且连接于该导体层与该导热层之间;A printed circuit board, the printed circuit board has a flat-bottomed concave cup, an electrode, a heat-conducting layer and a conductive plug, wherein the flat-bottomed concave cup and the electrode are located on one side of the printed circuit board, and the surface of the flat-bottomed concave cup There is a conductor layer, and the heat conduction layer is located on the other side of the printed circuit board, the conductor plug penetrates the printed circuit board and is connected between the conductor layer and the heat conduction layer; 一印刷电路板,该印刷电路板具有复数个平底凹杯,该些平底凹杯分别对应复数个电极、一导热层及一导电插塞,其中,该些平底凹杯与该些电极位于该印刷电路板的一面,且每一该些平底凹杯的表面具有一导体层,而该些导热层配置于该印刷电路板的另一面,而该些导体插塞贯穿该印刷电路板并连接于该些导体层与该些导热层之间;A printed circuit board, the printed circuit board has a plurality of flat-bottomed concave cups, and the flat-bottomed concave cups correspond to a plurality of electrodes, a heat conduction layer and a conductive plug respectively, wherein the flat-bottomed concave cups and the electrodes are located on the printed circuit board One side of the circuit board, and the surface of each of the flat-bottomed concave cups has a conductor layer, and the heat conduction layers are arranged on the other side of the printed circuit board, and the conductor plugs penetrate the printed circuit board and are connected to the printed circuit board between the conductor layers and the heat conduction layers; 复数个发光二极管芯片配置于每一该些平底凹杯的一平面底部上,且每一该些发光二极管芯片具有一输出端与该些电极连接;以及A plurality of light-emitting diode chips are arranged on a plane bottom of each of the flat-bottomed concave cups, and each of the light-emitting diode chips has an output terminal connected to the electrodes; and 一胶体,该胶体将该些发光二极管芯片固定于每一该些平底凹杯中。A colloid, the colloid fixes the LED chips in each of the flat-bottomed concave cups. 8.如权利要求7所述的发光二极管光源,其特征为:还包括至少一控制芯片或一控制回路配置于该些导热层上,用以控制该些发光二极管芯片。8. The light emitting diode light source according to claim 7, further comprising at least one control chip or a control circuit disposed on the heat conducting layers for controlling the light emitting diode chips. 9.如权利要求7所述的发光二极管光源,其特征为:该平底凹杯包括以机械式加工的方式制作。9. The LED light source as claimed in claim 7, characterized in that: the flat-bottomed concave cup is made by mechanical processing. 10.如权利要求7所述的发光二极管光源,其特征为:该平底凹杯包括以镭射钻孔的方式制作。10. The LED light source as claimed in claim 7, wherein the flat-bottomed concave cup is made by laser drilling. 11.如权利要求7所述的发光二极管光源,其特征为:该导体层的材料包括铜金属。11. The light emitting diode light source as claimed in claim 7, wherein the material of the conductor layer includes copper metal. 12.如权利要求7所述的发光二极管光源,其特征为:该导体插塞的材料包括铜金属。12. The light emitting diode light source as claimed in claim 7, wherein the conductor plug is made of copper metal.
CN01131389A 2001-10-29 2001-10-29 Multiple-chip package structure of LED chip Pending CN1417868A (en)

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WO2005029594A1 (en) * 2003-09-22 2005-03-31 Fujian Joinluck Electronic Enterprise Co., Ltd. A structure of light emitting diode
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CN100343984C (en) * 2004-02-27 2007-10-17 全懋精密科技股份有限公司 Heat sink structure for semiconductor packaging that can embed electronic components
CN101430067A (en) * 2004-06-29 2009-05-13 京瓷株式会社 Liquid crystal display device
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CN100352072C (en) * 2005-03-02 2007-11-28 友达光电股份有限公司 LED light source components
CN100420019C (en) * 2005-04-20 2008-09-17 王锐勋 Packaging method and device for cluster light-emitting diode chips
CN100485925C (en) * 2006-07-07 2009-05-06 启萌科技有限公司 LED Module
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US8203669B2 (en) 2006-07-25 2012-06-19 Kyocera Corporation Liquid crystal display device
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US10305001B2 (en) 2006-11-17 2019-05-28 Rensselaer Polytechnic Institute High-power white LEDs
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CN103107168A (en) * 2011-11-11 2013-05-15 东贝光电科技股份有限公司 Improved structure of white light diode packaging to improve light mixing effect
US8564004B2 (en) 2011-11-29 2013-10-22 Cree, Inc. Complex primary optics with intermediate elements
USD711840S1 (en) 2012-06-11 2014-08-26 Cree, Inc. LED package
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