CN1472991A - High frequency heating device - Google Patents
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Abstract
Description
(1)技术领域(1) Technical field
本发明有关一种应用于一磁控管(magnetron)的高频加热装置。The invention relates to a high-frequency heating device applied to a magnetron.
(2)背景技术(2) Background technology
图1是为习知的磁控管(magnetron)电路示意图。如图1所示,一磁控管是用来产生微波的一真空管,其正常工作的条件是:当其阴极温度超过2100K(绝对温度)时,该阴极与该阳极之间加一负高电压(数千伏特)。然而,不同的磁控管其工作电压高低不同,但其电压电流特性曲线基本上相类似,如图2所示。当该阴极与该阳极之间的电压达到该工作电压时,该磁控管产生一微波,该阴极与该阳极之间的电压被箝制在该工作电压附近,此时该磁控管的特性相当于一稳压管。FIG. 1 is a schematic diagram of a conventional magnetron circuit. As shown in Figure 1, a magnetron is a vacuum tube used to generate microwaves. The condition for its normal operation is: when the cathode temperature exceeds 2100K (absolute temperature), a negative high voltage is applied between the cathode and the anode (thousands of volts). However, different magnetrons have different operating voltages, but their voltage and current characteristic curves are basically similar, as shown in Figure 2. When the voltage between the cathode and the anode reaches the operating voltage, the magnetron generates a microwave, and the voltage between the cathode and the anode is clamped near the operating voltage. At this time, the characteristics of the magnetron are quite In a regulator tube.
图3是习知的箝位式顺向(forward)-返驰(flyback)转换器的电路示意图。如图3所示,该箝位式顺向(forward)-返驰(flyback)转换器100的工作原理如下:一主开关101和一辅助开关102的驱动信号为一互补信号,该电路转换器利用一电容103对一变压器104的一次侧电压进行箝位控制,亦为该变压器104进行磁重定(reset)。FIG. 3 is a schematic circuit diagram of a conventional clamped forward-flyback converter. As shown in FIG. 3 , the working principle of the clamping forward (forward)-flyback (flyback) converter 100 is as follows: the driving signal of a
请参阅图4,它是习知箝位式顺向(forward)-返驰(flyback)转换器的电路波形示意图。其中,VGS1为该主开关101的驱动信号,VGS2为该辅助开关102的驱动信号,I1表示该主开关101的导通电流,I2表示该辅助开关102的导通电流。其优点为:该主开关101和该辅助开关102均为零电压(ZVS)导通;二次侧整流二极管为零电流(ZCS)截止,无反向恢复问题。而习知该箝位式顺向(forward)-返驰(flyback)转换器的缺点为:(1)因为该滤波电容105的电容值较小,为减小一滤波电感106的电流涟波(current ripple),必需加大该滤波电感106的电感值。(2)一高压变压器的磁通量中存有很大的直流偏值,为了防止该变压器饱和,该变压器磁芯的气隙必需加大,因而使得该变压器损耗增加。Please refer to FIG. 4 , which is a schematic diagram of circuit waveforms of a conventional clamp-type forward-flyback converter. Wherein, V GS1 is the driving signal of the
为明了该变压器的直流偏值问题,说明如下:图5是习知箝位式顺向-返驰转换器的变压器等效电路图。107为对应该变压器104一次侧的激磁电感。因为该电容108和109不能有直流电流分量流过,所以该变压器104二次侧无直流分量流过,该激磁电感106中的方均根电流就等于Iin,其激磁电流峰值为Im。假设该电源的功率因数为1,则:In order to clarify the problem of the DC bias of the transformer, the description is as follows: FIG. 5 is a transformer equivalent circuit diagram of a conventional clamped forward-flyback converter. 107 is the magnetizing inductance corresponding to the primary side of the transformer 104 . Since the
(1) (1)
iin=Im sin ωt
其中,iin表示输入电流,Pin表示平均输入功率,Vin表示输入电压的方均根值,Iin表示输入电流的方均根值,Pout表示平均输出功率,η表示变压器的效率。Among them, i in represents the input current, P in represents the average input power, V in represents the root mean square value of the input voltage, I in represents the root mean square value of the input current, P out represents the average output power, and η represents the efficiency of the transformer.
又,该变压器磁芯中磁动势的直流偏值峰值为:Also, the peak value of the DC bias value of the magnetomotive force in the transformer core is:
Udc max=NIm max (5)U dc max = N Im max (5)
其中,N表示一次侧绕组的匝数。Among them, N represents the number of turns of the primary side winding.
然而,该磁动势的直流偏值峰值在满载、低输入电压时将会非常大,造成该变压器的磁芯利用率低,所以该变压器磁芯必须有很大的气隙,因而加大了该变压器的损耗。However, the DC bias peak value of the magnetomotive force will be very large at full load and low input voltage, resulting in low utilization of the transformer core, so the transformer core must have a large air gap, thus increasing the losses of the transformer.
(3)发明内容(3) Contents of the invention
本发明的主要目的在于提供一种磁控管(magnetron)高频加热装置,以降低高压变压器磁通量中的直流偏值,防止该变压器饱和。The main purpose of the present invention is to provide a magnetron (magnetron) high-frequency heating device to reduce the DC bias in the magnetic flux of a high-voltage transformer and prevent the transformer from being saturated.
本发明的另一目的在于提供一种磁控管高频加热装置,以解决电路中输入电流涟波与变压器的偏值问题,并提高功率因数(PowerFactor)以及效率。Another object of the present invention is to provide a magnetron high-frequency heating device to solve the problem of input current ripple in the circuit and the bias value of the transformer, and improve the power factor (PowerFactor) and efficiency.
本发明的又一目的在于提供一种磁控管高频加热装置,以提高了高频加热装置中高压变压器磁芯的利用率。Another object of the present invention is to provide a magnetron high-frequency heating device to improve the utilization rate of the high-voltage transformer magnetic core in the high-frequency heating device.
本发明的再一目的在于提供一种磁控管高频加热装置,高频加热装置的输出整流二极管能够实现零电流切换(ZCS),以消除该二极管的反向恢复问题,使装置获得较高的效率以及功率密度。Another object of the present invention is to provide a magnetron high-frequency heating device, the output rectifier diode of the high-frequency heating device can realize zero current switching (ZCS), to eliminate the reverse recovery problem of the diode, so that the device can obtain higher efficiency and power density.
根据上述的构想,本发明的高频加热装置,包括:一滤波电感,连接一直流电源的一正端;一中间抽头变压器,包括一中间抽头端、一第一端以及一第二端,该中间抽头端连接该滤波电感的另一端;一滤波电容,其一端连接该中间抽头变压器的该第一端,另一端连接该直流电源的一负端;一第一开关,串联连接该中间抽头变压器的该第二端,亦连接该直流电源的该负端;一串联电路包括串接的一第二开关与一第二电容,连接该中间抽头变压器;一第一电容,连接该中间抽头变压器;一整流装置,连接该中间抽头变压器的一二次侧线圈;以及一磁控管,连接该整流装置,其中该第一电容、该第二电容以及该中间抽头变压器形成一共振电路。According to the above idea, the high-frequency heating device of the present invention includes: a filter inductor connected to a positive terminal of a DC power supply; a center tapped transformer including a center tap terminal, a first terminal and a second terminal, the The center tap end is connected to the other end of the filter inductor; a filter capacitor, one end of which is connected to the first end of the center tap transformer, and the other end is connected to a negative end of the DC power supply; a first switch is connected in series to the center tap transformer The second end of the DC power supply is also connected to the negative end of the DC power supply; a series circuit includes a second switch and a second capacitor connected in series, connected to the center tap transformer; a first capacitor connected to the center tap transformer; A rectifying device connected to a secondary side coil of the center-tapped transformer; and a magnetron connected to the rectifying device, wherein the first capacitor, the second capacitor and the center-tapped transformer form a resonant circuit.
根据上述的构想,其中该第一电容是并联连接该中间抽头变压器。According to the above idea, wherein the first capacitor is connected in parallel with the center-tapped transformer.
根据上述的构想,其中该第一电容是并联连接该中间抽头变压器的该第一端以及该第二端。According to the above concept, the first capacitor is connected in parallel with the first terminal and the second terminal of the center-tapped transformer.
根据上述的构想,其中该第一电容是串联连接该中间抽头变压器,同时并联连接该第一开关。According to the above idea, wherein the first capacitor is connected in series with the center-tapped transformer, and at the same time is connected in parallel with the first switch.
根据上述的构想,其中该第一电容是串联连接该中间抽头变压器的该第二端。According to the above concept, wherein the first capacitor is connected in series with the second terminal of the center-tapped transformer.
根据上述的构想,其中该串联电路是并联连接该中间抽头变压器。According to the above idea, wherein the series circuit is connected in parallel with the center-tapped transformer.
根据上述的构想,其中该串联电路是并联连接该中间抽头变压器的该第一端以及该第二端。According to the above idea, wherein the series circuit is connected in parallel with the first terminal and the second terminal of the center-tapped transformer.
根据上述的构想,其中该串联电路是串联连接该中间抽头变压器。According to the above concept, wherein the series circuit is connected in series with the center-tapped transformers.
根据上述的构想,其中该串联电路是串联连接该中间抽头变压器的该第二端。According to the above concept, wherein the series circuit is connected in series with the second end of the center-tapped transformer.
根据上述的构想,其中该整流装置是为下述装置之一:全波倍压整流装置(full wave voltage doubler rectification);半波倍压整流装置(half wave voltage doubler rectification);全波整流装置(full wave rectification);全桥整流装置(fullbridge rectification)。According to the above concept, the rectification device is one of the following devices: full wave voltage doubler rectification; half wave voltage doubler rectification; full wave rectification ( full wave rectification); full bridge rectification device (full bridge rectification).
根据上述的构想,其中该变压器是为一具有漏感的变压器。According to the above idea, the transformer is a transformer with leakage inductance.
根据上述的构想,其中该第一电容是为该第一开关的体电容。According to the above concept, the first capacitor is a bulk capacitor of the first switch.
为进一步说明本发明的目的、结构特点和效果,以下将结合附图对本发明进行详细的描述。In order to further illustrate the purpose, structural features and effects of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings.
(4)附图说明(4) Description of drawings
图1是习知磁控管(magnetron)的电路示意图;Fig. 1 is the circuit diagram of conventional magnetron (magnetron);
图2是习知磁控管的电压-电流特性示意图;Fig. 2 is a schematic diagram of voltage-current characteristics of a conventional magnetron;
图3是习知箝位式顺向-返驰转换器的电路示意图;FIG. 3 is a schematic circuit diagram of a conventional clamped forward-flyback converter;
图4是习知箝位式顺向-返驰转换器的电路波形示意图;Fig. 4 is a circuit waveform diagram of a conventional clamped forward-flyback converter;
图5是习知箝位式顺向-返驰转换器的变压器等效电路;FIG. 5 is a transformer equivalent circuit of a conventional clamped forward-flyback converter;
图6是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的电路示意图;6 is a schematic circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) in the first preferred embodiment of the present invention;
图7是本发明第一较佳实施例在电流型调节式变压器直流-直流转换器(DC/DC Converter)等效电路示意图;7 is a schematic diagram of an equivalent circuit of a current-mode regulating transformer DC-DC converter (DC/DC Converter) in the first preferred embodiment of the present invention;
图8是图7中变压器的二次侧整流电路的等效电路示意图;FIG. 8 is a schematic diagram of an equivalent circuit of a secondary-side rectification circuit of the transformer in FIG. 7;
图9是根据图7与图8简化而得的等效电路示意图;Fig. 9 is a schematic diagram of an equivalent circuit simplified according to Fig. 7 and Fig. 8;
图10是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器的电路波形示意图;10 is a schematic diagram of a circuit waveform of a current-mode regulating transformer DC-DC converter according to a first preferred embodiment of the present invention;
图11(a)~(g)是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器电路动作示意图;Fig. 11 (a) ~ (g) is the schematic diagram of the action of the DC-DC converter circuit of the current-mode regulating transformer of the first preferred embodiment of the present invention;
图12是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器变压器等效电路;Fig. 12 is an equivalent circuit of a current-mode regulating transformer DC-DC converter transformer in the first preferred embodiment of the present invention;
图13是本发明第一较佳实施例的等效分析电路;Fig. 13 is the equivalent analysis circuit of the first preferred embodiment of the present invention;
图14是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器的节点N1电压以及滤波电容电压Vc1电压波形示意图;14 is a schematic diagram of the node N1 voltage and the filter capacitor voltage V c1 voltage waveform of the current-mode regulating transformer DC-DC converter in the first preferred embodiment of the present invention;
图15是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器的逆变部分与整流部分的电路示意图;Fig. 15 is a schematic circuit diagram of the inverter part and the rectification part of the current-mode regulating transformer DC-DC converter according to the first preferred embodiment of the present invention;
图16是本发明第二较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;16 is a partial circuit schematic diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to a second preferred embodiment of the present invention;
图17是本发明第三较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;17 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to a third preferred embodiment of the present invention;
图18是本发明第四较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;18 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) in a fourth preferred embodiment of the present invention;
图19是本发明第五较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;19 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to a fifth preferred embodiment of the present invention;
图20是本发明第六较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;Fig. 20 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to a sixth preferred embodiment of the present invention;
图21是本发明第七较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的部份电路示意图;以及21 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to a seventh preferred embodiment of the present invention; and
图22是本发明第八较佳实施例的电流型调节式变压器直流-直流转换(DC/DC Converter)的部份电路示意图。FIG. 22 is a partial circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to an eighth preferred embodiment of the present invention.
(5)具体实施方式(5) specific implementation
请参阅图6,是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的电路示意图,即CTT(CurrentTapping Transformer)DC/DC转换器。如图6所示,一种高频加热装置200,包括:一滤波电感201、一中间抽头变压器202、一滤波电容203、一第一开关204、一串联电路包括串接的一第二开关205与一第二电容206、一第一电容207、一整流装置208以及一磁控管209。该滤波电感201,是连接一直流电源Vdc的一正端(+)。该中间抽头变压器202,是包括一中间抽头端、一第一端以及一第二端,该中间抽头端连接该滤波电感201的另一端。该滤波电容203,其一端连接该中间抽头变压器202的该第一端,另一端连接该直流电源Vdc的一负端(-)。该第一开关204,是串联连接该中间抽头变压器202的该第二端,亦连接该直流电源Vdc的该负端(-)。该串联电路是并联连接该中间抽头变压器202。该第一电容203是并联连接该中间抽头变压器202。整流装置,是连接该中间抽头变压器的一二次侧线圈。以及,该磁控管209是连接该整流装置208,其中该第一电容207、该第二电容206以及该中间抽头变压器202形成一共振电路。Please refer to FIG. 6 , which is a schematic circuit diagram of a current-mode regulating transformer DC-DC converter (DC/DC Converter) in the first preferred embodiment of the present invention, that is, a CTT (Current Tapping Transformer) DC/DC converter. As shown in Figure 6, a high-
在该整流装置208可为一全波倍压整流装置(full wave voltagedoubler rectification)。该全波倍压整流装置是由两个二极管210,211以及两个电容212,213所组成。The
对于微波炉电源来说,电流型输出的直流-直流转换器,其整流二极管没有反向恢复问题,适用于高电压输出。本发明就是将这一电路结构应用到电流型输出的直流-直流转换器中。该直流-直流转换器具有图3电路所拥有的所有优点,同时也解决了图3电路中输入电流涟波与变压器的偏值问题。可证明其功率因数(PowerFactor)和效率均高于前者。For the power supply of microwave ovens, the DC-DC converter with current mode output has no reverse recovery problem of the rectifier diode and is suitable for high voltage output. The present invention applies this circuit structure to a current-type output DC-DC converter. The DC-DC converter has all the advantages of the circuit in Figure 3, and also solves the problem of input current ripple and transformer bias in the circuit in Figure 3. It can be proved that its power factor (PowerFactor) and efficiency are higher than the former.
请参阅图7,是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)等效电路示意图。如图7所示,为便于分析该电路的工作原理,对该电路进行简化处理。在一个开关周期中,可以作如下假设:(1)因为该滤波电感201较大,可以等效为一电流源214;(2)因为该箝位电容206较大,可以等效为一电压源VC2;(3)当该磁控管于操作时,其特性等效为一电压源Vm;(4)变压器202中因为绕组n1中不能流过直流分量,二次侧绕组也没有直流分量,所以输入的直流全部流经绕组n2,该直流分量可以等效为一电流源Im2其大小为Iin;(5)对该磁控管的阴极加热部分的功率与磁控管的工作功率相比很小,在分析中对其忽略不计,只分析二次侧绕组n3。其中LS1与LS2分别为该变压器绕组n1与绕组n2的漏感,Lm1与Lm2分别为该变压器绕组n1与绕组n2的激磁电感;该第一电容207可等效为并联在该主开关204的两端;该主开关204与该辅助开关205体内分别寄生了二极管D1,D2。该变压器202为高压变压器,为了做好绝缘,绕组绕法一般为一次侧与二次侧分开,从而产生较大的漏感,但是一次侧与二次侧两个绕组间可以耦合的较好,漏感忽略。Please refer to FIG. 7 , which is a schematic diagram of an equivalent circuit of a current-mode regulating transformer DC-DC converter (DC/DC Converter) according to the first preferred embodiment of the present invention. As shown in Figure 7, in order to facilitate the analysis of the working principle of the circuit, the circuit is simplified. In one switching cycle, the following assumptions can be made: (1) because the
对图7所示的等效电路作进一步简化处理,对该变压器202的二次侧整流电路的简化如图8所示。图8A中分别为绕组n3中电流不同方向时的工作过程,其结果等效于图8B中的电路。The equivalent circuit shown in FIG. 7 is further simplified, and the simplification of the rectification circuit on the secondary side of the transformer 202 is shown in FIG. 8 . Fig. 8A shows the working process when the current in winding n3 is in different directions, and the result is equivalent to the circuit in Fig. 8B.
综合图8所示的等效电路示意图,进行简化处理后可得到图9所示的等效电路示意图。Combining the schematic diagram of the equivalent circuit shown in FIG. 8 , the schematic diagram of the equivalent circuit shown in FIG. 9 can be obtained after simplified processing.
请参阅图10,是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器(DC/DC Converter)的电路波形示意图,其中Vp1为一次侧绕组n1的端电压,Vp2为一次侧绕组n2的端电压,iLM1为一次侧绕组n1的激磁电流,iLM2为一次侧绕组n2的激磁电流,VDS1为该主开关101的跨压,VDS2为该辅助开关102的跨压,iDS1为该主开关101的电流,iDS2为该辅助开关102的电流,iS为该二次侧绕组的电流,VS为该二次侧绕组的端电压。如图10所示,该主开关204与该辅助开关205交叉互补导通,该直流-直流转换器在一个工作周期可以分为7个操作模式。Please refer to FIG. 10 , which is a schematic diagram of a circuit waveform of a current-mode regulating transformer DC-DC converter (DC/DC Converter) in the first preferred embodiment of the present invention, wherein V p1 is the terminal voltage of the primary side winding n 1 , V p2 is the terminal voltage of the primary winding n 2 , i LM1 is the excitation current of the primary winding n 1 , i LM2 is the excitation current of the primary winding n 2 , V DS1 is the cross voltage of the
首先,对该电路进行稳态分析。对于回路:直流电源Vdc(+)-滤波电感105-一次侧绕组n1-滤波电容203-直流电源Vdc(-),由于该滤波电感105和该一次侧绕组n1上不能有直流电压分量,所以该滤波电容203上的直流电压VC1就等于输入电压Vdc(整流后的电压,为120Hz的半正弦波)。该滤波电容203的电容值较小,所以VC1其实为频率为120Hz的半正弦波,由于后接一高频逆变部分,所以具有较大的电压涟波。First, a steady-state analysis of the circuit is performed. For the loop: DC power supply V dc (+)-filter inductance 105-primary side winding n 1 -filter capacitor 203-DC power supply V dc (-), because there can be no DC voltage on the filter inductance 105 and the primary side winding n 1 component, so the DC voltage V C1 on the
对于回路:直流电源Vdc(+)-滤波电感105-二次侧绕组n2-主开关204-直流电源Vdc(-),假设该主开关204的工作周期比(dutyratio)为DQ1,由于磁性元件滤波电感105-二次侧绕组n2上伏特-秒(Volt-Sec)要平衡,所以该主开关204在截止期间的电压即该第二电容206上电压VC2与输入电压的关系就是一升压电路(boost)中输出电压与输入电压的关系,即:
ILm1=ILm2-Im2 (7)I Lm1 =I Lm2 -I m2 (7)
In1=In2 (8)I n1 =I n2 (8)
请参阅图11(a)~(g)是本发明第一较佳实施例的电流型调节式变压器直流-直流转换器电路动作示意图。其主要工作原理叙述如下:Please refer to FIG. 11(a)~(g) which are schematic diagrams of the circuit operation of the DC-DC converter circuit of the current-source regulating transformer in the first preferred embodiment of the present invention. Its main working principle is described as follows:
模式一(t0-t1):如图11(a)A所示,该主开关204导通,该辅助开关205截止,该滤波电容203中的能量开始向二次侧传递(即iLs>Iin)。输入的电流Iin以磁能储存在变压器中(为该主开关204截止后继续向二次侧传递能量打下了基础)。此时的等效电路见图11(a)B,经分析可得下列等式:Mode 1 (t 0 -t 1 ): as shown in Fig. 11(a)A, the
iLs≥Im2=Iin (9)
其中,C1为滤波电容203的电容值,C5为电容212的电容值,C6为电容213的电容值,uc1为滤波电容203的端电压,i’s为二次侧换算至一次侧的电流(即:流经绕组n1的电流与电流iLm1的差),(C5+C6)’为二次侧电容212与213换算至变压器一次侧的电容值,C1//(C5+C6)’为滤波电容以及电容212与213并联的电容值,u’(C5+C6)为变压器二次侧电压换算至一次侧的电压值,Ls为漏感Ls1和Ls2的和。Among them, C 1 is the capacitance value of the
模式二(t1-t2):如图11(b)A所示,该主开关204截止,该辅助开关205也截止,由于该电感Ls中的电流不能突变,继续向该第一电容207充电,直到该第一电容207上的电压值达到箝位电压Vc2值。在此操作模式中,一次侧继续向二次侧传递能量。变压器中存储的磁能达到最大。在此操作模式中,时间很短因此可以假设:激磁电流iLm(=iLm1+iLm2)不变,滤波电容203,二次侧电容212与213的(C5+C6)’的电压不变(因为两个电容的值与该第一电容207值相比较大,所以此假设合理),该第一电容207上的电压由零变为正的Vc2+uc1t1,可以假设其对电流is的作用相当于(Vc2+uc1t1)/2此时的等效电路见图11(b)B,可得下列等式。即:Mode 2 (t 1 -t 2 ): as shown in FIG. 11(b)A, the
(14)
iLm1t1=iLm1t2 i Lm1t1 = i Lm1t2
(15)(15)
uc1=uc1t1
模式三(t2-t3):如图11(c)A所示,当该第一电容207被充电到一定值时,该主开关204的寄生二极管导通,为该辅助开关205的ZVS导通创造了条件。由于漏感中的能量较大(此时电感L5中的电流仍大于激磁电流),能量仍向二次侧传递。由于此时间段较短,可以假设电容(212+213) 的电压不变。这时其等效电路如图11(c)B所示。可以得到以下等式:
模式四(t3-t4):如图11(d)所示,在t3时刻电感Ls中的电流小于激磁电流,二次侧电流减小为零,所以二次侧二极管的截止为ZCS截止。换向完毕,储存在电感Ls中的能量继续向该第二电容206提供能量。在此操作模式的等效电路如图11(d)B所示。可以得到下列等式:
模式五(t4-t5):如图11(e)A所示,该辅助开关断开205,电感Ls中电流不能突变,与该第一电容207谐振,开始给该滤波电容203放电,其等效电路如图11(e)B所示。因此该模式的操作时间较短,与模式二相似,可做以下假设:电流iLm不变;电容该滤波电容203,电容(212+213)’的电压不变(因为两个电容的值与该第一电容207相比较大,所以此假设比较合理),该第一电容207上的电压由正的Vc2+uc1t1变为零。可以假设其对电流is的作用相当于-(Vc2+uc1t1)/2。可得到下列等式:Mode 5 (t 4 -t 5 ): As shown in Figure 11(e)A, the
(25)(25)
iLm1t4=iLm1t5 i Lm1t4 = i Lm1t5
(26)(26)
uc1=uc1t4
模式六(t6-t7):如图11(f)所示,该主开关204的体二极管导通,为其实现ZVS导通创造了条件。电感Ls的电流仍大于激磁电流,所以仍向二次侧传递能量。此时可以得到下列等式:
模式七(t6-t7):如图11(g)A所示,在t6时刻,电感Ls中的电流小于激磁电流,二次侧电流减小为零,所以二次侧二极管的截止为ZCS截止。换向完毕,储存在电感Ls中的能量继续向该第二电容206提供能量。在该操作模式中等效电路如图11(g)B所示。可得下列等式:
模式7结束后,电路重新回到模式一。After mode 7 ends, the circuit returns to
以下针对直流磁偏分析如下:The following analysis for DC magnetic bias is as follows:
在该电路中,变压器一次侧与二次侧两个绕组中,绕组n1没有直流磁偏,而绕组n2中存在直流磁偏。为分析方便起见,建立变压器202分析模型如图12所示。其中Lm1和Lm2分别对应该变压器202一次侧绕组n1和n2的激磁电感。因为电容Ca和Cb不能有直流电流分量,所以,Lm2中的直流电流分量就等于输入直流电流分量,假设该电源的功率因数为1,则:In this circuit, among the two windings of the primary side and the secondary side of the transformer, the winding n1 has no DC magnetic bias, but there is a DC magnetic bias in the winding n2. For the convenience of analysis, the analysis model of transformer 202 is established as shown in FIG. 12 . Wherein L m1 and L m2 respectively correspond to the excitation inductance of the primary side windings n 1 and n 2 of the transformer 202 . Because capacitors C a and C b cannot have DC current components, the DC current component in L m2 is equal to the input DC current component. Assuming that the power factor of the power supply is 1, then:
iin=Imsinωt (36)
Udc max=n2Im max (40)U dc max = n2I m max (40)
在图3所示电路的变压器磁芯中磁动势的直流偏值峰值为:The peak value of the DC bias value of the magnetomotive force in the transformer core of the circuit shown in Figure 3 is:
Udc max=NIm max=(n2+n1)Im max (41)U dc max =NI m max =(n2+n1)I m max (41)
两变压器磁芯中磁动势的直流偏值峰值相比,本发明的要小(由设计而定),提高了变压器的磁芯利用率,所以变压器磁芯的气隙可以减小,从而减小了变压器的损耗。Compared with the DC bias peak value of the magnetomotive force in the two transformer magnetic cores, the present invention is smaller (determined by design), which improves the magnetic core utilization rate of the transformer, so the air gap of the transformer magnetic core can be reduced, thereby reducing Reduce the loss of the transformer.
针对输入电流涟波分析如下:The analysis of the input current ripple is as follows:
为便于分析建立如图13所示的分析模型。其中电压源V1为该变压器绕组n1上的电压。根据前面对磁路分析知道:当该主开关204导通时,该节点N1电压相当于在该滤波电容203电压基础上再叠加一负的Vc1,当该主开关204截止时,该节点N1电压相当于在该滤波电容203电压基础上再叠加一正的Vc1,如图13所示。由图14可以看出正确的选择绕组n1,可以在节点N1得到一个双峰的电压涟波波形,其效果相当于后级高频逆变器的频率加倍。从而大大减小了输入电流涟波。提高了电源的输入功率因数。In order to facilitate the analysis, the analysis model shown in Figure 13 is established. Wherein the voltage source V1 is the voltage on the winding n1 of the transformer. According to the previous analysis of the magnetic circuit, it is known that when the
根据以上分析,可知本发明具有下列优点:According to the above analysis, it can be known that the present invention has the following advantages:
(1)该输入电流为连续导通方式,而且由于该滤波电感通过n1绕组与该滤波电容相联,该电流涟波与图3所示电路相较较小(在相同涟波条件下,该输入滤波电感值可以减小),因而该功率因数(PF)较高。(1) The input current is a continuous conduction mode, and since the filter inductor is connected to the filter capacitor through the n1 winding, the current ripple is smaller than that of the circuit shown in Figure 3 (under the same ripple condition, the input filter inductor value can be reduced), so the power factor (PF) is higher.
(2)该绕组n1中无直流偏值,该直流分量只通过该绕组n2,所以磁芯的偏值磁动势与图3相比较低,提高了该高压变压器磁芯的利用率。(2) There is no DC bias in the winding n1, and the DC component only passes through the winding n2, so the bias magnetomotive force of the magnetic core is lower than that in Figure 3, which improves the utilization rate of the high-voltage transformer magnetic core.
(3)该主功率元件和该辅助功率元件导通时均能实现零电压切换(ZVS),截止时通过该第一电容207缓冲,开关损耗较小。输出整流二极管能够实现零电流切换(ZCS),消除了该二极管的反向恢复问题,使该装置获得较高的效率以及功率密度。(3) Both the main power element and the auxiliary power element can realize zero-voltage switching (ZVS) when they are turned on, and are buffered by the
然而,前面所述的分析,皆以图6所示的电路图为例,其均等变化实施例有下列几种,为便于解释,将图6所示的电路图分为两部分,如图15所示:第一部份为逆变部份;第二部份为整流部份。However, the above-mentioned analyzes all take the circuit diagram shown in Figure 6 as an example, and the examples of equal changes are as follows. For the convenience of explanation, the circuit diagram shown in Figure 6 is divided into two parts, as shown in Figure 15 : The first part is the inverter part; the second part is the rectification part.
(一)第一部份的均等变化实施例:(1) Equal change embodiment of the first part:
第二较佳实施例:该第一电容207并联于变压器的一次侧,等效于将第一电容207并联于该主开关204两端或利用该主开关204的体电容代替该电容。如图16所示。Second preferred embodiment: the
第三较佳实施例:该第二电容206与该辅助开关205的串联电路并联于变压器的一次侧,用于电流吸收以及为变压器重定,其等效于将该第二电容206与该辅助开关205的串联电路并联于该主开关204两端。如图17所示。该辅助开关205如果用P通道的IGBT或MOS则可以共地驱动。Third preferred embodiment: the series circuit of the
第四较佳实施例:将以上两种等效原理结合起来:将该第一电容207并联于该主开关204两端或利用该主开关204的体电容代替该电容;将该第二电容206与该辅助开关205的串联电路并联于该主开关204两端。如图18所示。The fourth preferred embodiment: the above two equivalent principles are combined: the
(二)第二部份的均等变化实施例(2) Equal change embodiment of the second part
第五较佳实施例:图16所示的第二部份为全波倍压整流,如果用半波倍压整流代替第二部份,也为本发明的均变化实施例,如图19所示。The fifth preferred embodiment: the second part shown in Figure 16 is a full-wave voltage doubler rectifier, if the second part is replaced by a half-wave voltage doubler rectifier, it is also an all-change embodiment of the present invention, as shown in Figure 19 Show.
第六较佳实施例:图16所示的第二部份为全波倍压整流,如果用全桥整流代替第二部份,也为本发明的等效实施例,如图20所示。The sixth preferred embodiment: the second part shown in FIG. 16 is a full-wave voltage doubler rectifier. If the second part is replaced by a full-bridge rectifier, it is also an equivalent embodiment of the present invention, as shown in FIG. 20 .
第七较佳实施例:图16所示的第二部份为全波倍压整流,如果用全波整流代替第二部份,也为本发明的等效实施例,如图21所示。The seventh preferred embodiment: the second part shown in Figure 16 is full-wave voltage doubler rectification, if the second part is replaced by full-wave rectification, it is also an equivalent embodiment of the present invention, as shown in Figure 21.
第八较佳实施例:图16所示的第二部份为全波倍压整流,如果用另一种半波倍压整流代替第二部份,也为本发明的均等变化The eighth preferred embodiment: the second part shown in Figure 16 is a full-wave voltage doubler rectification, if another half-wave voltage doubler rectifier replaces the second part, it is also an equal change of the present invention
实施例,如图22所示。Embodiment, as shown in Figure 22.
综合上述,本发明可提供一种磁控管(magnetron)高频加热装置,降低高压变压器磁通量中的直流偏值,防止该变压器饱和。Based on the above, the present invention can provide a magnetron (magnetron) high-frequency heating device, which reduces the DC bias in the magnetic flux of the high-voltage transformer and prevents the transformer from being saturated.
当然,本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化、变型都将落在本发明权利要求书的范围内。Of course, those of ordinary skill in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than as a limitation to the present invention, as long as within the scope of the spirit of the present invention, the implementation of the above Changes and modifications of the examples will fall within the scope of the claims of the present invention.
Claims (12)
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| CN102056355A (en) * | 2010-12-29 | 2011-05-11 | 东莞市永尚节能科技有限公司 | Electromagnetic heating controller |
| CN102056355B (en) * | 2010-12-29 | 2012-11-14 | 东莞市永尚节能科技有限公司 | Electromagnetic heating controller |
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