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CN1324321C - Method for testing flexible circuit board bonding yield and flexible circuit board with test pad - Google Patents

Method for testing flexible circuit board bonding yield and flexible circuit board with test pad Download PDF

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Publication number
CN1324321C
CN1324321C CN 03131180 CN03131180A CN1324321C CN 1324321 C CN1324321 C CN 1324321C CN 03131180 CN03131180 CN 03131180 CN 03131180 A CN03131180 A CN 03131180A CN 1324321 C CN1324321 C CN 1324321C
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circuit board
flexible circuit
test
testing cushion
engages
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CN1548971A (en
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林家政
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TPO Displays Corp
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Toppoly Optoelectronics Corp
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Abstract

A flexible circuit board with test pads is provided with a plurality of connecting points and a plurality of test pads, wherein each test pad is arranged corresponding to each connecting point, and the test pads are electrically isolated from the connecting points. After the connection points of the flexible circuit board are connected with the connection pins of the display, the test pad is electrically connected with the connection points of the flexible circuit board through the connection pins of the display, so that the connection qualification rate between the flexible circuit board and the display can be judged by electrically measuring the test pad.

Description

测试软性电路板接合合格率方法及具有测试垫软性电路板Method for testing flexible circuit board bonding yield and flexible circuit board with test pad

技术领域technical field

本发明涉及一种测试软性电路板接合合格率的方法及软性电路板的结构,特别是涉及一种测试软性电路板与显示器之间接合合格率的方法及具有测试垫的软性电路板。The present invention relates to a method for testing the joint pass rate of a flexible circuit board and the structure of the flexible circuit board, in particular to a method for testing the joint pass rate between a flexible circuit board and a display and a flexible circuit with a test pad plate.

背景技术Background technique

通常平面显示器于制作完成之后,都会将平面显示器与外界系统作连接,以供应电源或驱动平面显示器的显示。而一般平面显示器与外界系统连接的方法,是将软性电路板压着于平面显示面板边缘处,以使平面显示器与软性电路板两者的电路彼此导通。由于软性电路板的另一端是与外界系统连接,因此通过软性电路板的连接,便可以使平面显示器与外界系统作连接。然而,由于软性电路板极为脆弱,容易因外力而导致软性电路板与平面显示器之间可靠性不足,因此在将软性电路板与平面显示器接合之后,都会进行接合合格率的测试。Usually, after the flat panel display is fabricated, the flat panel display is connected to an external system to supply power or drive the display of the flat panel display. The general method for connecting the flat panel display to the external system is to press the flexible circuit board on the edge of the flat display panel so that the circuits of the flat panel display and the flexible circuit board are connected to each other. Since the other end of the flexible circuit board is connected to the external system, the flat panel display can be connected to the external system through the connection of the flexible circuit board. However, because the flexible circuit board is extremely fragile, it is easy to cause insufficient reliability between the flexible circuit board and the flat-panel display due to external force. Therefore, after the flexible circuit board and the flat-panel display are bonded, the joint pass rate test will be carried out.

现有对于软性电路板与平面显示器的接合合格率的测试方法,是利用光学显微镜检查软性电路板的压合状况,或者是以拉力测试的方式来测试软性电路板压合之后的强度。但是,现有测量的方法并无法对平面显示器是否能正常驱动作电性上的测量。The existing test method for the joint pass rate of the flexible circuit board and the flat panel display is to use an optical microscope to check the pressing condition of the flexible circuit board, or to test the strength of the flexible circuit board after pressing by means of a tensile test . However, the existing measurement methods cannot electrically measure whether the flat panel display can be driven normally.

在现有方法中,若要对平面显示器是否能正常驱动作电性上的测量,一般的作法是在平面显示器与软性电路板作接合之后,进行点灯(Light On),以确认软性电路板与平面显示器的是否有接合成功。然而,利用上述的方法来确认软性电路板与平面显示器之间是否有接合成功却存在有一问题,就是倘若平面显示器的画面出现异常时,并无法确认究竟是软性电路板与平面显示器之间的接合出现问题,还是平面显示器内的元件出现问题。因此,要实际找出异常的原因,将会相当的繁杂且不易找到真正的原因。In the existing method, if it is necessary to measure whether the flat panel display can be driven normally, the general practice is to light on the light (Light On) after the flat panel display is bonded to the flexible circuit board to confirm the flexible circuit Whether the connection between the board and the flat panel display is successful. However, using the above method to confirm whether the connection between the flexible circuit board and the flat-panel display is successful, there is a problem, that is, if there is an abnormality in the picture of the flat-panel display, it is impossible to confirm whether it is between the flexible circuit board and the flat-panel display. There is a problem with the joint of the flat panel display, or a problem with the components in the flat panel display. Therefore, to actually find out the cause of the abnormality, it will be quite complicated and difficult to find the real reason.

发明内容Contents of the invention

因此本发明的目的在于提供一种测试软性电路板接合合格率的方法及具有测试垫的软性电路板,以解决现有测量方法无法对平面显示器是否能正常驱动作电性上的测量。Therefore, the purpose of the present invention is to provide a method for testing the bonding yield of a flexible circuit board and a flexible circuit board with test pads, so as to solve the problem that the existing measurement methods cannot electrically measure whether the flat panel display can be driven normally.

本发明的再一目的在于提供一种测试软性电路板接合合格率的方法及具有测试垫的软性电路板,以解决现有测量方法会有当显示器的画面出现异常时,无法确认究竟是软性电路板的接合出现问题,还是平面显示器内的元件出现问题。Another object of the present invention is to provide a method for testing the bonding yield of flexible printed circuit boards and flexible printed circuit boards with test pads, so as to solve the problem that when the display screen is abnormal in the existing measurement methods, it is impossible to confirm whether it is There is a problem with the bonding of the flexible circuit board, or there is a problem with the components in the flat panel display.

本发明的目是这样实现的,即提出一种测试软性电路板接合合格率的方法,此方法是首先提供一软性电路板,其中软性电路板具有数个接点。接着,在软性电路板上设置数个测试垫,其中每一测试垫对应每一接点配置,且测试垫与接点之间彼此电隔绝。在本发明中,在软性电路板上设置测试垫的方法例如在软性电路板上形成数个导电块,这些导电块的材质例如是铜。或者是在软性电路板上形成数个开口,所形成的开口在后续软性电路板的接合制作工艺之后将会暴露出待接合装置的接脚。在此同时,提供一待接合装置,此待接合装置例如是一显示器,其中此装置上具有数个接脚。之后,进行一接合制作工艺,以使软性电路板的接点以及测试垫与装置的接脚电连接。随后,输入一测试信号至软性电路板中,然后再从测试垫测量一输出信号,以判断软性电路板与装置之间的接合合格率。倘若从测试垫上所测量的输出信号有异常,则表示此软性电路板与装置之间的接合不佳。The object of the present invention is achieved by proposing a method for testing the bonding yield of a flexible circuit board. The method firstly provides a flexible circuit board, wherein the flexible circuit board has several contacts. Next, several test pads are set on the flexible circuit board, wherein each test pad corresponds to each contact configuration, and the test pads and the contacts are electrically isolated from each other. In the present invention, the method of disposing the test pads on the flexible circuit board is, for example, forming several conductive blocks on the flexible circuit board, and the material of these conductive blocks is copper, for example. Alternatively, several openings are formed on the flexible circuit board, and the formed openings will expose the pins of the device to be bonded after the subsequent bonding process of the flexible circuit board. At the same time, a device to be joined is provided, such as a display, wherein the device has several pins. Afterwards, a bonding process is performed to electrically connect the contacts of the flexible circuit board and the test pads to the pins of the device. Subsequently, a test signal is input into the flexible circuit board, and then an output signal is measured from the test pad to judge the joint qualification rate between the flexible circuit board and the device. If the output signal measured from the test pad is abnormal, it means that the connection between the flexible circuit board and the device is not good.

本发明提出一种具有测试垫的软性电路板,此软性电路板上具有数个接点以及数个测试垫,其中每一测试垫对应每一接点配置,且每一测试垫与每一接点之间是彼此电隔绝。在本发明中,软性电路板上的测试垫例如是数个导电块,这些导电块的材质例如是铜。另外,这些测试垫也可以是数个开口。The present invention proposes a flexible circuit board with test pads, the flexible circuit board has several contacts and several test pads, wherein each test pad corresponds to each contact configuration, and each test pad is connected to each contact are electrically isolated from each other. In the present invention, the test pads on the flexible circuit board are, for example, several conductive blocks, and the material of these conductive blocks is, for example, copper. In addition, these test pads can also be several openings.

本发明的测试方法可以即时地得知软性电路板接合的效果,因此可以提高产品合格率并降低产品的制作工艺时间。The test method of the invention can know the bonding effect of the flexible circuit board in real time, thus improving the qualified rate of the product and reducing the manufacturing process time of the product.

另外,由于本发明可以即时地得知软性电路板的接合是否成功,因此当发现软性电路板接合失败时,便可以立即进行软性电路板接合的重工步骤,进而提高产品的产率。In addition, since the present invention can instantly know whether the bonding of the flexible circuit board is successful, when it is found that the bonding of the flexible circuit board fails, the rework step of the bonding of the flexible circuit board can be performed immediately, thereby improving the yield of the product.

再者,由于利用本发明的测量方法可以明确显示器画面异常是否是来自软性电路板的接合不良所造成,因此本发明可以降低产品异常时找出异常原因的时间。Furthermore, since the measurement method of the present invention can be used to determine whether the abnormality of the display screen is caused by a poor connection of the flexible circuit board, the present invention can reduce the time to find out the cause of the abnormality when the product is abnormal.

附图说明Description of drawings

图1为本发明一较佳实施例的软性电路板的上视图;Fig. 1 is the top view of the flexible printed circuit board of a preferred embodiment of the present invention;

图2为本发明一较佳实施例的测试软性电路板接合合格率示意图;Fig. 2 is a schematic diagram of the joint pass rate of the test flexible circuit board according to a preferred embodiment of the present invention;

图3为本发明另一较佳实施例的测试软性电路板接合合格率示意图。FIG. 3 is a schematic diagram of the joint pass rate of the flexible circuit board for testing according to another preferred embodiment of the present invention.

具体实施方式Detailed ways

图1所示,其绘示的是依照本发明一较佳实施例的软性电路板的上视示意图;图2所示,其绘示的是依照本发明一较佳实施例的测试软性电路板接合合格率的示意图。As shown in Figure 1, what it depicts is a schematic top view of a flexible circuit board according to a preferred embodiment of the present invention; as shown in Figure 2, what it depicts is a test flexible circuit board according to a preferred embodiment of the present invention Schematic diagram of board bonding yield.

请参照图1与图2,本发明的测试软性电路板接合合格率的方法是首先提供一软性电路板100,其中软性电路板100具有数个接点102。接着,在软性电路板100上设置数个测试垫104,其中每一测试垫104对应每一接点102配置,且测试垫104与接点102之间彼此电隔绝。Please refer to FIG. 1 and FIG. 2 , the method for testing the bonding yield of the flexible circuit board of the present invention is to firstly provide a flexible circuit board 100 , wherein the flexible circuit board 100 has several contacts 102 . Next, several test pads 104 are provided on the flexible circuit board 100 , wherein each test pad 104 is configured corresponding to each contact 102 , and the test pads 104 and the contacts 102 are electrically isolated from each other.

在一较佳实施例中,在软性电路板100上设置测试垫104的方法例如在软性电路板100上形成数个导电块104,其剖视图(A-A’的剖视图)是绘示于图2中,这些导电块104的材质例如是铜。In a preferred embodiment, the method of disposing the test pad 104 on the flexible circuit board 100 is, for example, forming several conductive blocks 104 on the flexible circuit board 100, and its cross-sectional view (A-A' cross-sectional view) is shown in In FIG. 2 , the material of these conductive blocks 104 is copper, for example.

请参照图2,在此同时,提供一装置200,装置200例如是一显示器,其中此显示器200上具有数个接脚202。之后,进行一接合制作工艺,以使软性电路板100的接点102以及测试垫104与显示器200的接脚202电连接。在一较佳实施例中,此接合制作工艺例如是在软性电路板100以及显示器200之间放置一层异方性导电胶210,之后,进行一压合步骤,以使异方性导电胶210中的导电粒子彼此接触,进而使得软性电路板100的接点102以及测试垫104与显示器200的接脚202电连接。Please refer to FIG. 2 , at the same time, a device 200 is provided. The device 200 is, for example, a display, wherein the display 200 has several pins 202 . Afterwards, a bonding process is performed to electrically connect the contacts 102 and the test pads 104 of the flexible circuit board 100 to the pins 202 of the display 200 . In a preferred embodiment, the bonding process is, for example, placing a layer of anisotropic conductive adhesive 210 between the flexible circuit board 100 and the display 200, and then performing a pressing step to make the anisotropic conductive adhesive The conductive particles in 210 are in contact with each other, so that the contacts 102 of the flexible circuit board 100 and the test pads 104 are electrically connected with the pins 202 of the display 200 .

随后,输入一测试信号至软性电路板100中,此测试信号将会通过接点102以及异方性导电胶210而传至显示器200的接脚202,然后再通过接脚202以及异方性导电胶210再传至测试垫104上。因此,倘若软性电路板的接合结果良好,便可以从测试垫104测量到正常的输出信号。换言之,本发明利用输入一测试信号至软性电路板100中,再由测试垫104测量输出信号,来判断软性电路板与显示器之间的接合合格率。倘若从测试垫104上所测量的输出信号有异常,则表示此软性电路板100与显示器200之间的接合不佳。Subsequently, a test signal is input into the flexible circuit board 100, and the test signal will pass through the contact 102 and the anisotropic conductive glue 210 to the pin 202 of the display 200, and then pass through the pin 202 and the anisotropic conductive The glue 210 is then transferred to the test pad 104 . Therefore, if the bonding result of the flexible printed circuit is good, a normal output signal can be measured from the test pad 104 . In other words, the present invention uses a test signal to be input into the flexible circuit board 100 , and then the output signal is measured by the test pad 104 to determine the joint pass rate between the flexible circuit board and the display. If the output signal measured from the test pad 104 is abnormal, it indicates that the connection between the flexible circuit board 100 and the display 200 is not good.

本发明的测试软性电路板的接合合格率的方法也可以在软性电路板100形成数开口104a,以作为测试垫,如图3所示。在利用一异方性导电胶210以使软性电路板100与显示器200接合之后,软性电路板100的接点102会与显示器200的接脚202电连接,而且软性电路板100上的开口104a会暴露出对应接脚202处的异方性导电胶210。The method for testing the bonding yield of the flexible circuit board of the present invention can also form several openings 104 a in the flexible circuit board 100 as test pads, as shown in FIG. 3 . After using an anisotropic conductive adhesive 210 to bond the flexible circuit board 100 to the display 200, the contacts 102 of the flexible circuit board 100 will be electrically connected to the pins 202 of the display 200, and the openings on the flexible circuit board 100 104 a exposes the anisotropic conductive adhesive 210 corresponding to the pin 202 .

随后,输入一测试信号至软性电路板100中,此测试信号将会通过接点102以及异方性导电胶210而传至显示器200的接脚202。倘若软性电路板的接合良好时,便可以通过开口104a而从被暴露的且对应于接脚202处的异方性导电胶210测量到一正常的输出信号。换言之,本发明利用输入一测试信号至软性电路板100中,再从被开口104a暴露且对应接脚202处的异方性导电胶210测量输出信号,来判断软性电路板与显示器之间的接合合格率。倘若所测量的输出信号有异常,则表示此软性电路板100与显示器200之间的接合不佳。Then, a test signal is input into the flexible circuit board 100 , and the test signal will be transmitted to the pin 202 of the display 200 through the contact 102 and the anisotropic conductive glue 210 . If the bonding of the flexible printed circuit is good, a normal output signal can be measured from the exposed anisotropic conductive adhesive 210 corresponding to the pin 202 through the opening 104 a. In other words, the present invention utilizes inputting a test signal into the flexible circuit board 100, and then measuring the output signal from the anisotropic conductive glue 210 exposed by the opening 104a and corresponding to the pin 202 to judge the relationship between the flexible circuit board and the display. The joint pass rate. If the measured output signal is abnormal, it means that the connection between the flexible circuit board 100 and the display 200 is not good.

因此,本发明所提出的具有测试垫104的软性电路板100包括有数个接点102以及数个测试垫104,其中每一测试垫104对应每一接点102配置,且每一测试垫104与每一接点102之间彼此电隔绝。在本发明中,软性电路板100上的测试垫104例如是数个导电块(如图2所示),这些导电块104的材质例如是铜。另外,这些测试垫104也可以是数个开口(如图3所示),这些开口104a在后续接合制作工艺之后会暴露出显示器的接脚。Therefore, the flexible circuit board 100 with test pads 104 proposed by the present invention includes several contacts 102 and several test pads 104, wherein each test pad 104 is corresponding to each contact 102, and each test pad 104 is connected to each test pad 104. The contacts 102 are electrically isolated from each other. In the present invention, the test pads 104 on the flexible circuit board 100 are, for example, several conductive blocks (as shown in FIG. 2 ), and the material of these conductive blocks 104 is, for example, copper. In addition, these test pads 104 can also be several openings (as shown in FIG. 3 ), and these openings 104 a will expose the pins of the display after the subsequent bonding process.

本发明的测试软性电路板的接合合格率的方法可以即时地得知软性电路板接合的效果,因此可以提高产品合格率并降低产品的制作工艺时程。The method for testing the joint pass rate of the flexible circuit board of the present invention can know the effect of the joint of the flexible circuit board in real time, so the product pass rate can be improved and the production process time schedule of the product can be reduced.

另外,由于本发明可以即时地得知软性电路板的接合是否成功,因此当发现软性电路板接合失败时,便可以立即进行软性电路板接合的重工步骤,进而提高产品的产率。In addition, since the present invention can instantly know whether the bonding of the flexible circuit board is successful, when it is found that the bonding of the flexible circuit board fails, the rework step of the bonding of the flexible circuit board can be performed immediately, thereby improving the yield of the product.

再者,由于利用本发明的测量方法可以明确显示器画面异常是否是来自软性电路板的接合不良所造成,因此本发明可以降低产品异常时找出异常原因的时间。Furthermore, since the measurement method of the present invention can be used to determine whether the abnormality of the display screen is caused by a poor connection of the flexible circuit board, the present invention can reduce the time to find out the cause of the abnormality when the product is abnormal.

虽然结合以上较佳实施例揭露了本发明,然而其并非用以限定本发明,任何熟悉本领域技术人员在不脱离本发明的精神和范围内,可作少许的更动与润饰,因此本发明的保护范围应以权利要求所界定的为准。Although the present invention has been disclosed in conjunction with the above preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be defined by the claims.

Claims (12)

1. test the method that flexible circuit board engages qualification rate for one kind, comprising:
One flexible circuit board is provided, and this flexible circuit board has a plurality of contacts;
A plurality of testing cushion are set, wherein corresponding each this each joint configuration of each this each testing cushion, and electric completely cutting off between this each testing cushion and this each contact on this flexible circuit board;
One device is provided, and it has a plurality of pins;
Carry out one and engage manufacture craft, so that each contact of this of this flexible circuit board and this each testing cushion are electrically connected with this each pin of this device respectively;
Import a test signal to this flexible circuit board, this test signal reaches this each pin of this device by this each contact of this flexible circuit board, and then reaches on this each testing cushion by this each pin; And
Measure an output signal from this each testing cushion, to judge the qualification rate that engages between this flexible circuit board and this device.
2. test flexible circuit board as claimed in claim 1 engages the method for qualification rate, and wherein the method that this each testing cushion is set on this flexible circuit board is for forming a plurality of conducting blocks on this flexible circuit board.
3. test flexible circuit board as claimed in claim 2 engages the method for qualification rate, and wherein the material of this each conducting block comprises copper.
4. test flexible circuit board as claimed in claim 1 engages the method for qualification rate, and wherein this joint manufacture craft comprises:
Between this flexible circuit board and this device, place an anisotropic conductive; And
Carry out a pressing step, so that each contact of this of this flexible circuit board and this each testing cushion are electrically connected with this each pin of this device.
5. test flexible circuit board as claimed in claim 1 engages the method for qualification rate, and wherein this device is a display.
6. test the method that flexible circuit board engages qualification rate for one kind, comprising:
One flexible circuit board is provided, and this flexible circuit board has a plurality of contacts;
On this flexible circuit board, form a plurality of openings with as a plurality of testing cushion, corresponding each this each joint configuration of each this each opening wherein, and do not link together between this each opening and this each contact;
One device is provided, and it has a plurality of pins;
Carry out one and engage manufacture craft, so that each contact of this of this flexible circuit board and be electrically connected with those pins of this device, wherein each opening of this of this flexible circuit board exposes this each pin of this device;
Import a test signal to this flexible circuit board, this test signal reaches this each pin of this device by this each contact of this flexible circuit board, and then reaches this each opening part by this each pin; And
Measure an output signal from this each opening part, to judge the qualification rate that engages between this flexible circuit board and this device.
7. test flexible circuit board as claimed in claim 1 engages the method for qualification rate, and wherein this joint manufacture craft also comprises:
Between this flexible circuit board and this device, place an anisotropic conductive; And
Carry out a pressing step, so that each contact of this of this flexible circuit board is electrically connected with this each pin of this device.
8. test flexible circuit board as claimed in claim 1 engages the method for qualification rate, and wherein this device is a display.
9. flexible circuit board with testing cushion comprises:
One flexible circuit board has a plurality of contacts on this flexible circuit board; And
A plurality of testing cushion are positioned on this flexible circuit board, corresponding each this each joint configuration of each this each testing cushion, and electricity is isolated each other between each this each testing cushion and this each contact.
10. the flexible circuit board with testing cushion as claimed in claim 9, wherein this each testing cushion is a plurality of conducting blocks on this flexible circuit board.
11. the flexible circuit board with testing cushion as claimed in claim 10, wherein the material of this each conducting block comprises copper.
12. the flexible circuit board with testing cushion as claimed in claim 9, wherein this each testing cushion is a plurality of openings on this flexible circuit board.
CN 03131180 2003-05-16 2003-05-16 Method for testing flexible circuit board bonding yield and flexible circuit board with test pad Expired - Fee Related CN1324321C (en)

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Publication number Priority date Publication date Assignee Title
US20060109014A1 (en) * 2004-11-23 2006-05-25 Te-Tsung Chao Test pad and probe card for wafer acceptance testing and other applications
US8102359B2 (en) * 2006-03-07 2012-01-24 Sharp Kabushiki Kaisha Liquid crystal display device
CN100556230C (en) * 2007-10-29 2009-10-28 友达光电股份有限公司 Circuit Pad Structure
CN100504516C (en) * 2007-10-30 2009-06-24 友达光电股份有限公司 Guiding device
CN101452127B (en) * 2007-11-30 2010-09-29 群康科技(深圳)有限公司 LCD device, test system thereof and test method
CN102087325B (en) * 2009-12-07 2013-01-09 富葵精密组件(深圳)有限公司 Detection method for flexible circuit board
CN102298224B (en) * 2010-06-25 2014-10-22 上海天马微电子有限公司 Crimping detection device
CN102227155A (en) * 2011-03-15 2011-10-26 苏州超联光电有限公司 Flexible printed wiring board and touch screen possessing flexible printed wiring board
CN102819126B (en) * 2012-08-06 2015-05-20 深圳市华星光电技术有限公司 Testing device and testing method
CN103675581B (en) * 2012-09-06 2017-04-19 宸鸿科技(厦门)有限公司 Electrical connection component and detection method thereof
CN103841746A (en) * 2012-11-20 2014-06-04 英业达科技有限公司 Circuit board
CN104732902B (en) * 2015-04-21 2017-08-08 京东方科技集团股份有限公司 Display base plate, display panel and display device

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