A kind of catalytic decomposition of cyclohexane hydroperoxide reaction system
Technical field
The present invention relates to a kind of catalytic decomposition of cyclohexane hydroperoxide reaction system.
Background technology
The cyclohexyl hydroperoxide decomposition reaction is that cyclohexane oxidation prepares one of important step in hexalin and the whole technological process of pimelinketone.Its decomposition reaction can be expressed as follows with chemical equation:
Existing commercial run is to use a large amount of sodium hydroxide lyes that contains cobalt ion to decompose cyclohexyl hydroperoxide.There is the cost height in this method, generates to contain the organism alkaline waste water in a large number and contaminate environment, and shortcoming such as etching apparatus and yield be low.Environment for use close friend's solid catalyst replaces traditional liquid caustic soda and decomposes cyclohexyl hydroperoxide, is one of target of laying siege to of scientific and technological circle and business circles in recent years.
Germany BASF (BASF) company has used molecular sieve carried transition metal (as cobalt, copper and iron), precious metal (as ruthenium) catalyst decomposes cyclohexyl hydroperoxide in patent WO 200024698.Decomposition reaction is carried out in the cyclohexane medium system.
Dupont (Du Pond) company has proposed to use the Au/Al that modifies through organosilicon in patent WO 200216296
2O
3Decompose cyclohexyl hydroperoxide.Decomposition reaction is carried out in the cyclohexane medium system.
France Luo Diya (Rhodia) company working load type ruthenium catalyst in patent WO 03/037839 decomposes cyclohexyl hydroperoxide.Employed carrier comprises gac, aluminum oxide, zirconium white and magnesium oxide etc.Employed solvent system comprises hexanaphthene, pentamethylene, benzene and toluene etc.
One of shortcoming of using above-mentioned organic solvent reaction system is the easy inactivation of catalyzer.
One of working load shaped metal catalyzer decomposes cyclohexyl hydroperoxide in alkane or aromatic hydrocarbon medium problem is, because in the presence of superoxide, side reactions such as polymerization can take place in pimelinketone and other unsaturated organic impurity, make poisoning of catalyst and can't life-time service.
Comprehensive existing document also not have about making water, the ethanol isopolarity solvent report as the catalytic decomposition of cyclohexane hydroperoxide reaction system.Do not see relevant catalyzer repeated use effect report yet.
Summary of the invention
Main purpose of the present invention is to utilize the reaction system of polar solvent and hexanaphthene coexistence, uses solid catalyst to decompose cyclohexyl hydroperoxide, has avoided catalyst deactivation, urges the purpose that the ring agent can life-time service thereby reach to make.
For achieving the above object, technical scheme of the present invention is to contain the cyclohexane solution of cyclohexyl hydroperoxide, under the liquid-phase condition of water or the existence of Fatty Alcohol(C12-C14 and C12-C18) isopolarity solvent, make cyclohexyl hydroperoxide catalytic decomposition wherein, obtain the reaction system of hexalin and pimelinketone.Employed catalyzer comprises the load type metal catalyst that is loaded with precious metals such as ruthenium, contains the typical catalyst that the MCM-41 type molecular sieve of transition metal such as chromium and Hydrogen beta-molecular sieve etc. have the peroxide breakdown ability in the skeleton.
Of the present invention main form, prolong organo-peroxide decomposition catalyst work-ing life by changing reaction medium.Make under the condition of water, another benefit of this reaction system is to be convenient to separating and recovery such as byproduct organic acid of catalyzer and product.
According to the present invention, reaction substrate is the cyclohexyl hydroperoxide cyclohexane solution.This solution is generally obtained by cyclohexane oxidation (or oxidation liquid is through distillation).In this solution contained cyclohexyl hydroperoxide amount by weight percentage, generally between 0.5-50%.Simultaneously can contain other compositions such as a certain amount of hexalin, pimelinketone and organic acid in the reaction solution.
According to the present invention, employed cyclohexyl hydroperoxide cyclohexane solution can through further purifying treatment or without any processing directly as cartalytic decomposition effect liquid.
According to the present invention, employed polar solvent can be for as organic solvent or water such as methyl alcohol, ethanol.The addition of solvent can be the 0.1-100% of cyclohexyl hydroperoxide cyclohexane solution weight.If be organic alcohol solvent, consider cost and be convenient to and reclaim that consumption should be few as far as possible under the prerequisite that guarantees catalyst activity, be preferably the 0.1-5% of superoxide organic liquor.If be water, then for the ease of separating catalyst and help byproduct such as organic acid reclaims, its usage quantity is preferably the 10-50% of superoxide organic liquor.Reaction system is a two-phase when static when making water, and wherein solid catalyst is present in aqueous phase, and inclining organic phase, stays the water that contains solid catalyst and reuses.If when being solvent, reuse with filter method Separation and Recovery solid catalyst with organic alcohol.
According to the present invention, employed catalyzer can be for by the MCM-41 and the beta molecular sieve that contain transition metal in the loaded catalyst of existing known references method preparation or the technical grade supported solid catalyst backbone.
According to the present invention, the metal active constituent of loaded catalyst comprises transition metal such as cobalt, iron etc.; And precious metal such as ruthenium, gold etc.The supported catalyst agent carrier comprises general carrier such as aluminum oxide, silicon oxide, zirconium white, gac and molecular sieve.The method for preparing catalyst of loading type can be the common pickling process or the precipitator method.Metal active constituent content is counted 0.1-10% with total catalyst weight.Be preferably between the 1-5%.
According to the present invention, employed molecular sieve type catalyst comprises the general commercial molecular sieves such as MCM-41 type molecular sieve that contain components such as cobalt, chromium in Hydrogen beta-molecular sieve and the skeleton, and the content of components such as cobalt, chromium is counted 0.1-2% with total catalyst weight.
According to the present invention, the add-on of catalyzer is counted 0.5-5% by the reactant solution gross weight.
According to the present invention, to cross to decompose in the airtight metallic reactors that is reflected at the band stirring and carry out, stirring velocity can be 50-1500 rev/min, is preferably common industrial stirring velocity 50-300 rev/min.
According to the present invention, cross decomposition reaction and can between 60-170 ℃, carry out, but be preferably between 80-130 ℃, cooling after constant temperature 10-60 minute.Reaction pressure can be 0.1-0.6MPa according to temperature of reaction.
Embodiment
Following example will specify specific implementation method of the present invention.
Embodiment one:
Each 0.1 gram that adds contains the cyclohexane solution that the cyclohexyl hydroperoxide amount is 94.4mmol/Kg by 5%Ru/C catalyzer and 10 grams that document WO 03/037839 method prepares in 50 milliliters of stainless steel cauldrons that a charged magnetic stirs, again to wherein adding a certain amount of water.Reactor is earlier with behind the nitrogen replacement, seals while stirring heat temperature raising to 85 ℃ again, continues isothermal reaction and lower the temperature after 20 minutes, the taking-up resultant of reaction.With cyclohexyl hydroperoxide content before and after the iodo-Sulfothiorine oxidation reduction process volumetry analytical reaction, with hexalin and pimelinketone amount in reaction solution and the Generation Liquid before and after the vapour phase chromatogram marker method analytical reaction.
Cyclohexyl hydroperoxide (CNNP) transformation efficiency calculates as follows:
Cyclohexyl hydroperoxide transformation efficiency=(CNNP concentration (mmol/Kg) in the initial feed)-(CNNP concentration (mmol/Kg) in the product)/(CNNP concentration (mmol/Kg) in the initial feed)
Catalyzer repeated use process is: after reaction finishes, with the organic liquid phase in the reaction system incline or leach after stay the water that contains solid catalyst, add the reaction solution that contains cyclohexyl hydroperoxide again, be warming up to assigned temperature under and react.Comparison example wherein is for except that adding the water, the result who obtains under all identical reaction conditions of all the other operation stepss.Test-results is shown in Table 1, and wherein last hurdle is a comparative test result in the table 1.
Table 1 uses the 5%Ru/C catalyzer that CNNP decomposition contrast under the anhydrous existence condition is arranged again
| Test number | First set reaction amount of water (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 10 | 0 | 94.4 | 0.00 | 100 |
| 2 | 3 | 2.50 | 97.4 |
| 3 | 20 | 6.70 | 92.9 |
| 4 | 30 | 0 | 94.4 | 0.00 | 100 |
| 5 | 3 | 0.00 | 100 |
| 6 | 50 | 5.30 | 94.4 |
| 7 | 50 | 0 | 94.4 | 0.00 | 100 |
| 8 | 3 | 0.00 | 100 |
| 9 | 110 | 1.30 | 98.6 |
| 10 | 0 | 0 | 94.4 | 0.00 | 100 |
| 11 | 3 | 26.70 | 71.7 |
| 12 | 4 | 47.80 | 49.3 |
Embodiment two:
Use 0.1 gram silica alumina ratio (SiO
2/ Al
2O
3) be that 25 industrial Hydrogen β Si-Al molecular sieve replaces the 5%Ru/C catalyzer, the reaction times is that 30 minutes other conditions are all with embodiment one.Reaction result sees Table 2.
Table 2 has β type Si-Al molecular sieve catalysis CNNP decomposition contrast under the anhydrous existence condition
| Test number | First set reaction amount of water (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 10 | 0 | 94.4 | 0.00 | 100 |
| 2 | 3 | 2.10 | 97.8 |
| 3 | 60 | 5.80 | 93.8 |
| 4 | 30 | 0 | 94.4 | 0.00 | 100 |
| 5 | 3 | 1.40 | 98.5 |
| 6 | 35 | 3.50 | 96.3 |
| 7 | 50 | 0 | 94.4 | 1.30 | 98.6 |
| 8 | | 3 | | 9.30 | 90.1 |
| 9 | 50 | 12.70 | 86.5 |
| 10 | 0 | 0 | 94.4 | 0 | 100 |
| 11 | 3 | 42.70 | 54.7 |
| 12 | 4 | 50.70 | 46.3 |
Embodiment three:
Use the MCM-41 type molecular sieve catalyst that contains Cr1.5% in the skeleton, the reaction times is 30 minutes, and temperature of reaction is 125 ℃, and other condition is all with embodiment one.Reaction result sees Table 3.
Table 3 has the MCM-41 type molecular sieve catalytic CNNP of Cr1.5% under the anhydrous existence condition to decompose contrast
| Test number | First set reaction amount of water (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 50 | 0 | 123.5 | 0.00 | 100 |
| 2 | 60 | 2.00 | 98.3 |
| 3 | 0 | 0 | 123.5 | 0.00 | 100 |
| 4 | 3 | 76.00 | 38.5 |
| 5 | 4 | 83.20 | 32.6 |
Embodiment four:
Use 0.1 gram silica alumina ratio (SiO
2/ Al
2O
3) be that 25 industrial Hydrogen β Si-Al molecular sieve replaces the 5%Ru/C catalyzer, add solvent and change ethanol into by water, leach reaction solution after the reaction, stay solid catalyst charging reaction again.Other condition is all with embodiment one.Reaction result sees Table 4.
Table 4 has β type Si-Al molecular sieve catalysis CNNP decomposition contrast under the ethanol existence condition
| Test number | First set reaction adds amount of alcohol (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 2 | 0 | 94.4 | 6.7 | 92.9 |
| 2 | 3 | 9.5 | 89.9 |
| 3 | 30 | 10.2 | 89.2 |
| 4 | 8 | 0 | 94.4 | 1.5 | 98.4 |
| 5 | 3 | 8.0 | 91.5 |
| 6 | 35 | 9.3 | 90.1 |
| 7 | 40 | 0 | 94.4 | 17.8 | 81.1 |
| 8 | 3 | 18.7 | 80.2 |
| 9 | 45 | 15.6 | 83.5 |
| 10 | 0 | 0 | 94.4 | 0 | 100 |
| 11 | 3 | 42.7 | 54.7 |
| 12 | 4 | 50.7 | 46.2 |
Embodiment five:
Use 0.1 gram silica alumina ratio (SiO
2/ Al
2O
3) be that 25 industrial Hydrogen β Si-Al molecular sieve replaces the 5%Ru/C catalyzer, the reaction times is 20 minutes, and temperature of reaction is 125 ℃, and other condition is all with embodiment one.Reaction result sees Table 5.
Table 5 has that β Si-Al molecular sieve catalysis CNNP decomposes contrast under anhydrous existence and the 125 ℃ of conditions
| Test number | First set reaction amount of water (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 50 | 0 | 94.4 | 1.3 | 98.6 |
| 2 | 3 | 9.3 | 90.1 |
| 3 | 60 | 16.7 | 82.3 |
| 4 | 0 | 0 | 94.4 | 0 | 100 |
| 5 | 3 | 52.7 | 44.2 |
| 6 | 4 | 60.7 | 36.7 |
Embodiment six:
Use 0.5 gram silica alumina ratio (SiO
2/ Al
2O
3) be that 25 industrial Hydrogen β Si-Al molecular sieve replaces the 5%Ru/C catalyzer, other condition is all with embodiment one.Reaction result sees Table 6.
Table 6 has increases β Si-Al molecular sieve consumption catalysis CNNP decomposition contrast under the anhydrous existence condition
| Test number | First set reaction amount of water (Wt%) | The catalyst recirculation number of times | CNNP content (mmol/Kg) before the reaction | Reaction back CNNP content (mmol/Kg) | CNNP transformation efficiency (%) |
| 1 | 50 | 0 | 94.4 | 0.0 | 100 |
| 2 | 3 | 0.8 | 99.1 |
| 3 | 20 | 4.1 | 95.6 |
| 4 | 0 | 0 | 94.4 | 0 | 100 |
| 5 | 3 | 42.70 | 54.7 |
| 6 | 4 | 50.70 | 46.3 |