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CN1392004A - Hollow tube forming device - Google Patents

Hollow tube forming device Download PDF

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Publication number
CN1392004A
CN1392004A CN 01129438 CN01129438A CN1392004A CN 1392004 A CN1392004 A CN 1392004A CN 01129438 CN01129438 CN 01129438 CN 01129438 A CN01129438 A CN 01129438A CN 1392004 A CN1392004 A CN 1392004A
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internal mold
transmission mechanism
welding
hollow tube
material belt
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Pending
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CN 01129438
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Chinese (zh)
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锺清旗
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Individual
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Priority to CN 01129438 priority Critical patent/CN1392004A/en
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Abstract

中空管体成型装置,其包括传动机构、熔接机构及进料机构,传动机构是在传动机输出端组接圆柱状内模,内模外径为欲制成管体内径,熔接机构上设熔接枪,进料机构上承置金属料带,金属料带出料后经整平固定架而衔接至传动机构内模上,启动传动机使内模转动,将金属料带卷绕呈圆管状,并使金属料带边端相互邻接,以熔接枪对金属料带邻接处施以熔接作业,得一中空管体,该管体具有较佳强度且不易变形,管体输送水液可增加液体流速。

The hollow tube forming device comprises a transmission mechanism, a welding mechanism and a feeding mechanism. The transmission mechanism is a cylindrical inner mold assembled at the output end of the transmission machine. The outer diameter of the inner mold is the inner diameter of the tube to be made. The welding mechanism is provided with a welding gun. The feeding mechanism supports a metal strip. After the metal strip is discharged, it is connected to the inner mold of the transmission mechanism through a leveling fixed frame. The transmission machine is started to rotate the inner mold, and the metal strip is wound into a circular tube shape, and the edges of the metal strip are adjacent to each other. The welding gun is used to perform welding operations on the adjacent parts of the metal strip to obtain a hollow tube body. The tube body has better strength and is not easy to deform. The tube body can increase the liquid flow rate when conveying water.

Description

中空管体成型装置Hollow tube forming device

本发明涉及管件成型设备,尤其涉及一种中空管体成型装置。The invention relates to pipe fitting forming equipment, in particular to a hollow pipe forming device.

参阅图1、2所示,一般以熔接(或焊接)制成的中空管体10(即:有缝管),其主要是将金属板材11经辊压机的卷辊挤压过程,使平面的金属板材11形成圆管状,再在辊压成圆形的金属板材11相邻的两端施以熔接作业,使其熔固成完整的中空管体10。但是,上述方式制成的中空管体10,其熔接的焊道12是呈一直线,再以整体中空管体10而言,该焊道12为应力较弱处,故该中空管体10极易由该熔接处发生变形,尤其当制成较长的中空管体10时,此变形情况更容易发生。再者,当中空管体10作为液体输送管时,该管体可供液体在管内流动,但其流动的速度无法提高。Referring to Figures 1 and 2, the hollow pipe body 10 (i.e., a pipe with seams) generally made by welding (or welding) is mainly made by extruding the metal plate 11 through the roll of the rolling machine, so that The flat metal sheet 11 is formed into a circular tube, and then the two adjacent ends of the rolled metal sheet 11 are welded to form a complete hollow tube 10 . However, the hollow pipe body 10 made in the above-mentioned manner has a welded bead 12 in a straight line, and in terms of the overall hollow pipe body 10, the weld bead 12 is a place with weak stress, so the hollow pipe The body 10 is easily deformed by the weld, especially when a longer hollow tube body 10 is made, the deformation is more likely to occur. Furthermore, when the hollow tube body 10 is used as a liquid delivery tube, the tube body can allow liquid to flow in the tube, but the flow speed cannot be increased.

本发明的目的在于,为改善上述习用以熔接方式成型的中空管体所产生的种种问题及缺点,而首创一种以螺旋方式熔接金属板材,使其形成中空状的管体,令管体具有较佳强度及不易变形,且当管体输送水液时可增加液体流速的中空管体成型装置。The purpose of the present invention is to improve the various problems and shortcomings of the above-mentioned conventional hollow pipes formed by welding, and to create a method of spirally welding metal plates to form a hollow pipe, so that the pipe The hollow tube forming device has better strength and is not easily deformed, and can increase the flow rate of the liquid when the tube transports water.

本发明的目的是由以下技术方案实现的。The purpose of the present invention is achieved by the following technical solutions.

本发明中空管体成型装置,包括有传动机构、熔接机构及进料机构,所述传动机构,其是在一传动机的输出端组接一圆柱状内模,该内模的外径为欲制成管体的内径;所述熔接机构,其为一般熔接机,其上设有一熔接枪;所述进料机构,其上承置有金属料带,使金属料带出料后经一整平固定架而衔接至传动机构的内模上,使整平固定架对金属料带具有一拉引整平作用,该金属料带衔接至内模时系与内模之间具有一角度;可将进料机构的金属料带以适当角度衔接至传动机构的内模上,启动传动机使内模转动,而将金属料带卷绕呈圆管状,并使金属料带的边端相互邻接,并以熔接机构的熔接枪对金属料带的邻接处施以熔接作业,借此可构成一中空管体。The hollow pipe forming device of the present invention includes a transmission mechanism, a welding mechanism and a feeding mechanism. The transmission mechanism is to assemble a cylindrical inner mold at the output end of a transmission machine, and the outer diameter of the inner mold is The inner diameter of the pipe body to be made; the welding mechanism, which is a general welding machine, is provided with a welding gun; the feeding mechanism, on which a metal strip is placed, makes the metal strip pass through a The leveling fixing frame is connected to the inner mold of the transmission mechanism, so that the leveling fixing frame has a pulling and leveling effect on the metal material belt, and when the metal material belt is connected to the inner mold, there is an angle between the inner mold and the inner mold; The metal strip of the feeding mechanism can be connected to the inner mold of the transmission mechanism at an appropriate angle, and the transmission mechanism is started to rotate the inner mold, and the metal strip is wound into a circular tube shape, and the edges of the metal strip are adjacent to each other , and use the welding gun of the welding mechanism to perform welding work on the adjacent part of the metal strip, thereby forming a hollow pipe body.

本发明的上述目的还可以通过以下技术措施来进一步实现。The above object of the present invention can also be further achieved through the following technical measures.

本发明所述传动机构的内模上设有螺旋状凹沟;所述进料机构的料带为延展性较佳的金属,料带的一侧缘向下弯折一折边;当料带出料后衔接至传动机构的内模上,令折边对应于内模的凹沟,使料带卷绕熔接制成中空管体时,其焊道下方延伸一螺旋状折边;所述传动机构的内模前端设有一适当斜度的导角,以利熔接后的管体脱离内模。The internal mold of the transmission mechanism of the present invention is provided with a spiral concave groove; the material belt of the feeding mechanism is a metal with better ductility, and one side edge of the material belt is bent downward for a hem; when the material belt After the material is discharged, it is connected to the inner mold of the transmission mechanism, so that the folded edge corresponds to the groove of the inner mold, and when the material strip is wound and welded to form a hollow pipe body, a spiral folded edge is extended under the weld bead; The front end of the inner mold of the transmission mechanism is provided with a guide angle with an appropriate slope, so that the welded pipe body can be separated from the inner mold.

本发明的具体结构由以下实施例及其附图详细给出。The specific structure of the present invention is given in detail by the following examples and accompanying drawings.

图1为习用中空管体辊压成型的示意图。Fig. 1 is a schematic diagram of conventional roll forming of a hollow tubular body.

图2为习用中空管体的立体构造示意图。Fig. 2 is a schematic diagram of a three-dimensional structure of a conventional hollow tube.

图3为本发明的中空管体成型示意图。Fig. 3 is a schematic diagram of forming a hollow tube body of the present invention.

图4为本发明中空管体的立体构造示意图。Fig. 4 is a schematic diagram of the three-dimensional structure of the hollow tube body of the present invention.

图5为本发明的另一实施例示意图。Fig. 5 is a schematic diagram of another embodiment of the present invention.

图6为图5所示的I-I剖视图。Fig. 6 is an I-I sectional view shown in Fig. 5 .

图7为本发明的另一中空管体的立体构造示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of another hollow tube body of the present invention.

参阅图3所示,本发明主要包括有传动机构20、熔接机构30及进料机构40;其中:Referring to Fig. 3, the present invention mainly includes a transmission mechanism 20, a welding mechanism 30 and a feeding mechanism 40; wherein:

传动机构20(图3所示),其是在一传动机21的输出端22组接一圆柱状内模23,该内模23的外径为欲制成管体的内径,该内模23可为不同规格,并可替换组接在传动机21的输出端22,内模23的前端设有一适当斜度的导角24。Transmission mechanism 20 (shown in Figure 3), it is to assemble a cylindrical inner mold 23 at the output end 22 of a transmission machine 21, and the outer diameter of this inner mold 23 is the inner diameter that desires to make the pipe body, and this inner mold 23 It can be of different specifications, and can be replaced and assembled on the output end 22 of the transmission machine 21. The front end of the inner mold 23 is provided with a guide angle 24 with a suitable slope.

熔接机构30(图3所示),其为一般习用的熔接机,其上设有一熔接枪31。The welding mechanism 30 (shown in FIG. 3 ), which is a commonly used welding machine, is provided with a welding gun 31 .

进料机构40(参阅图3所示),其上承置有金属料带41,并使金属料带41出料后经一整平固定架42而衔接至传动机构20的内模23上,使整平固定架42对金属料带41具有拉引整平作用,该金属料带41衔接至内模23时,其是与内模23之间具有一角度,该角度以45度为较佳。Feeding mechanism 40 (shown in Fig. 3 ) bears metal strip 41 on it, and after metal strip 41 is discharged, it is connected to the inner mold 23 of transmission mechanism 20 through a leveling fixture 42, The leveling fixture 42 has a pulling and leveling effect on the metal strip 41. When the metal strip 41 is connected to the inner mold 23, it has an angle with the inner mold 23, and the angle is preferably 45 degrees. .

借由上述构件(参阅图4所示),可将进料机构40的金属料带41经整平固定架42而衔接至传动机构20的内模23上,然后启动传动机21使内模23转动,而将金属料带41卷绕呈圆管状,使金属料带41的边端相互邻接,并以熔接机构30的熔接枪31对金属料带41的邻接处施以熔接作业,而可将卷绕呈圆管状的金属料带41熔固成一中空管体50。该中空管体50的焊道51即呈螺旋状,中空管体50熔接成型后可再借由出料拉引机构配合传动机21的转动速度而将其拉离内模23(该出料拉引机构非本发明述求重点,故在此不再赘述),然后可再对中空管体50进行裁切等加工程序,并进而取得所需的管体。By means of the above-mentioned components (see Fig. 4), the metal strip 41 of the feeding mechanism 40 can be connected to the inner mold 23 of the transmission mechanism 20 through the leveling fixture 42, and then the transmission machine 21 is started to make the inner mold 23 Rotate, and the metal strip 41 is wound into a circular tube shape, so that the side ends of the metal strip 41 are adjacent to each other, and the welding operation is performed on the adjacent part of the metal strip 41 with the welding gun 31 of the welding mechanism 30, and the The coiled metal strip 41 is melted into a hollow tube body 50 . The weld bead 51 of the hollow pipe body 50 is in a spiral shape. After the hollow pipe body 50 is welded and formed, it can be pulled away from the inner mold 23 by the discharge pulling mechanism to cooperate with the rotation speed of the transmission machine 21 (the discharge pull mechanism 50 can be pulled away from the inner mold 23 (the discharge pull mechanism) The material pulling mechanism is not the focus of the present invention, so it will not be described in detail here), and then the hollow tube body 50 can be cut and other processing procedures, and then the required tube body can be obtained.

再(请参阅图5、图6所示),上述传动机构20的内模23上可设有适当深度的螺旋状凹沟25,而进料机构40的金属料带41可为延展性较佳的金属,其一侧缘可向下弯折一折边43,该折边43可借辊压或冲压的胎具成型。Again (please refer to Fig. 5, shown in Fig. 6), on the inner mold 23 of above-mentioned transmission mechanism 20, can be provided with the spiral groove 25 of appropriate depth, and the metal strip 41 of feeding mechanism 40 can be better in ductility Metal, one side edge of which can be bent downwards to form a folded edge 43, which can be formed by rolling or stamping.

请参阅图7所示,当具有折边43的金属料带41经整平固定架42而衔接至传动机构20的内模23时,令折边43对应于传动机构20的内模23的凹沟25,启动传动机21使内模23转动,而将金属料带41卷绕成型中空管体60,该中空管体60的焊道61呈螺旋状,且折边43则延焊道61而向内螺旋延伸,进而对中空管体60形成补强的肋片作用。其除了可使中空管体60的应力平均、增加中空管体60的强度而降低其变形量之外,该折边43是在中空管体60内形成螺旋状的凸肋,当中空管体60作为液体输送管时,管内的折边43即形成一螺旋状的水道,使液体在管内输送时以螺旋方式流动,因而可增加管内液体的流速。该金属料带41虽概呈L形的片体,而受内模23转动成型时会产生抗力,然而由于金属料带41为延展性较佳的金属,且经熔接作业所产生的高温可改变金属分子使其可顺利被卷绕成型而不致变形。本实施例中的金属料带41采用钛金属料带。Please refer to shown in Figure 7, when the metal strip 41 with the hem 43 is connected to the inner mold 23 of the transmission mechanism 20 through the leveling fixture 42, the hem 43 is made to correspond to the concave of the inner mold 23 of the transmission mechanism 20. ditch 25, start the drive 21 to rotate the inner mold 23, and wind the metal material strip 41 to form a hollow pipe body 60. The welding bead 61 of the hollow pipe body 60 is in a spiral shape, and the flange 43 extends along the welding bead 61 to spirally extend inwards, thereby forming a reinforcing fin effect on the hollow tube body 60 . In addition to making the stress of the hollow tube body 60 average, increasing the strength of the hollow tube body 60 and reducing its deformation, the hem 43 forms a helical rib in the hollow tube body 60, and the hollow When the pipe body 60 is used as a liquid delivery pipe, the folded edge 43 in the pipe forms a helical water channel, so that the liquid flows in a spiral manner when being conveyed in the pipe, thereby increasing the flow rate of the liquid in the pipe. Although the metal strip 41 is roughly L-shaped, it will produce resistance when it is rotated by the inner mold 23. However, since the metal strip 41 is a metal with good ductility, and the high temperature produced by the welding operation can change The metal molecules make it easy to be rolled and formed without deformation. The metal strip 41 in this embodiment is a titanium metal strip.

从以上所述及附图所示的各实施例中可知,本发明以螺旋方式来熔接金属板材,使其形成中空状的管体,令管体具有更佳强度而不易变形,且当管体输送水液时可增加液体流速,本发明与一般习用的同类装置及其制品相比,确具有显著的产业利用性,且其运用的发明手段确为本发明人所研究而成,具有新颖性、突出的创造性与实用性,符合发明专利要件,故依法提出申请。It can be seen from the various embodiments described above and shown in the accompanying drawings that the present invention welds metal sheets in a spiral manner to form a hollow pipe body, so that the pipe body has better strength and is not easily deformed, and when the pipe body The liquid flow rate can be increased when transporting water and liquid. Compared with the commonly used similar devices and their products, the present invention has remarkable industrial applicability, and the inventive means it uses are indeed researched by the present inventor, which has novelty , outstanding creativity and practicability, and meet the requirements of invention patents, so the application is filed according to law.

Claims (3)

1, a kind of hollow tube shaped device is characterized in that, includes transmission mechanism, welding mechanism and feeding mechanism; Described transmission mechanism, it is the output winding one cylindric internal mold in a driver, the external diameter of this internal mold is an internal diameter of desiring to make body; Described welding mechanism, it is general heat sealing machine, which is provided with a jointing gun; Described feeding mechanism, bearing has metal material belt on it, makes the metal material belt discharging after a leveling fixed mount and being attached on the internal mold of transmission mechanism has an angle between system and the internal mold when this metal material belt is attached to internal mold; Can be attached to the metal material belt of feeding mechanism on the internal mold of transmission mechanism with suitable angle, starting driver rotates internal mold, and it is cylindrical that metal material belt is reeled, and the limit end of metal material belt is adjoined each other, and the adjoiner of metal material belt imposing weld job with the jointing gun of welding mechanism, group constitutes a hollow tube whereby.
2, hollow tube shaped device according to claim 1 is characterized in that, the internal mold of described transmission mechanism is provided with the helical form chase; The strip of described feeding mechanism is the preferable metal of ductility, and a lateral margin of strip is bending one flanging downwards; When being attached on the internal mold of transmission mechanism after the strip discharging, make the chase of flanging corresponding to internal mold, when making the welding of strip coiling make hollow tube, a helical form flanging is extended in its welding bead below.
3, hollow tube shaped device according to claim 1, the internal mold front end of described transmission mechanism is provided with the lead angle of a suitable gradient.
CN 01129438 2001-06-20 2001-06-20 Hollow tube forming device Pending CN1392004A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01129438 CN1392004A (en) 2001-06-20 2001-06-20 Hollow tube forming device

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Application Number Priority Date Filing Date Title
CN 01129438 CN1392004A (en) 2001-06-20 2001-06-20 Hollow tube forming device

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CN1392004A true CN1392004A (en) 2003-01-22

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CN 01129438 Pending CN1392004A (en) 2001-06-20 2001-06-20 Hollow tube forming device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570917A (en) * 2018-11-13 2019-04-05 李文杨 A kind of production technology of riffled tube
CN110253912A (en) * 2019-06-27 2019-09-20 盐城工学院 A spiral fan forming machine
CN113601175A (en) * 2021-09-14 2021-11-05 中国科学院空间应用工程与技术中心 Space structure member on-orbit forming device
CN114147435A (en) * 2021-12-31 2022-03-08 李文杨 A kind of internal spiral processing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570917A (en) * 2018-11-13 2019-04-05 李文杨 A kind of production technology of riffled tube
CN110253912A (en) * 2019-06-27 2019-09-20 盐城工学院 A spiral fan forming machine
CN113601175A (en) * 2021-09-14 2021-11-05 中国科学院空间应用工程与技术中心 Space structure member on-orbit forming device
CN114147435A (en) * 2021-12-31 2022-03-08 李文杨 A kind of internal spiral processing technology

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