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CN1341276A - Method and apparatus for cleaning semiconductor wafer - Google Patents

Method and apparatus for cleaning semiconductor wafer Download PDF

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Publication number
CN1341276A
CN1341276A CN00804321A CN00804321A CN1341276A CN 1341276 A CN1341276 A CN 1341276A CN 00804321 A CN00804321 A CN 00804321A CN 00804321 A CN00804321 A CN 00804321A CN 1341276 A CN1341276 A CN 1341276A
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semiconductor wafer
chemical
cleaning
wafer
sealed chamber
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M·G·维林
L·张
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Koninklijke Philips NV
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Koninklijke Philips Electronics NV
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    • H10P52/00
    • H10P72/0412
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B08B1/34Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning Or Drying Semiconductors (AREA)

Abstract

A method for improving chemical cleaning efficiency by utilizing a gaseous chemical cleaning fluid in combination with a post chemical mechanical planarization cleaning process. Another advantage is that the amount of chemical solution used is also reduced accordingly. In accordance with an embodiment of the present invention, the vapor generator introduces vapors of a chemical solution (e.g., hydrofluoric acid) into the sealed brush station during various cleaning steps and for various time periods. These vapors interact with impurities or defects on the wafer surface. Since these defects provide preferential sites or denser vapors for chemical reactions, these vapors preferentially react with defects or impurities, thus increasing the efficiency of the chemical cleaning. Since the cleaning process is performed in a sealed scrubbing station, it is possible to save a certain amount of the chemicals used. In another embodiment, deionized water may be introduced along with the chemical vapors if it is desired to keep the wafer surface wet. The use of gaseous chemicals provides advantages from the flow control point of view, since control of the chemical reactions on the wafer surface can be easily achieved.

Description

清洗半导体晶片的方法和装置Method and apparatus for cleaning semiconductor wafers

发明领域field of invention

本发明涉及在半导体的制造过程中清洗半导体晶片的方法和装置。更确切的说,本发明涉及一种用蒸气清洗的后CMP(化学机械平面化)的晶片清洗方法和装置。The present invention relates to methods and apparatus for cleaning semiconductor wafers during semiconductor manufacturing. More specifically, the present invention relates to a post-CMP (Chemical Mechanical Planarization) wafer cleaning method and apparatus using vapor cleaning.

发明背景Background of the invention

大多数现今的数字集成电路的功能和用途可归因于集成度的提高。越来越多的元器件(如电阻、二极管,三极管等等)不断的被集成在基础芯片、即、集成电路中。典型的集成电路以非常高纯度的硅为原材料。这种材料生长成实心圆柱形单晶硅。这种晶体(象一条面包一样)被分割成直径为10-30cm,厚度为250μm的晶片。Much of the functionality and utility of today's digital integrated circuits can be attributed to increased levels of integration. More and more components (such as resistors, diodes, transistors, etc.) are continuously integrated in the basic chip, ie, the integrated circuit. Typical integrated circuits are based on very high-purity silicon. This material is grown as a solid cylindrical single crystal of silicon. This crystal (like a loaf of bread) is divided into wafers with a diameter of 10-30 cm and a thickness of 250 μm.

集成电路元件的细节的几何形状通常通过一种被称为光刻法的方法以照相方式确定。有了这种技术就可以精确地复制出非常精细的表面几何图形。这种光刻方法用于确定元件的区域并且在另一层顶上的一层形成元件。复杂的集成电路经常有许多不同的组合层(buit-up layer)、每层都有元件、每层都有不同的互连、每层都堆叠在前一层的顶上。由于集成电路的元件是制造在硅晶片的基础面上的,因此这些复杂的集成电路每层的表面就象我们熟悉的有许多“山”和“山谷”的陆地山脉一样凹凸不平。The geometry of the details of integrated circuit components is usually determined photographically by a process known as photolithography. With this technique, very fine surface geometries can be reproduced precisely. This photolithographic method is used to define areas of components and form components one layer on top of another. Complex integrated circuits often have many different built-up layers, each layer has components, each layer has different interconnects, and each layer is stacked on top of the previous layer. Since the components of integrated circuits are manufactured on the base surface of silicon wafers, the surface of each layer of these complex integrated circuits is as uneven as the familiar land mountains with many "mountains" and "valleys".

在光刻过程中,用紫外线将各种不同元件的掩模图像或图案聚焦于感光层。这些图象通过光刻工具、用光学方法聚焦并打印在感光层上。如果要制成更小的元件,就要把更精细的图象聚焦于感光层表面,例如,必须提高光学分辨率。由于光学分辨率提高,掩模图象的焦深相应变窄。这是因为光刻工具中所用的大数值孔径透镜使焦深的范围变窄。焦深的变窄经常成为获得高分辨率和用光刻工具所能获得的最小的元件的制约因素。复杂集成电路的不平整表面,“山”和“谷”,使焦深变窄的影响增大了。这样,就需要一个精确地平坦的表面以便限定亚微米几何结构的掩膜图像聚焦于感光层。这种精确地平坦的表面(例如完全平面化)容许非常小的焦深,相应地允许限定和随后制造非常小的元件。During photolithography, ultraviolet light is used to focus a mask image or pattern of various elements onto a photosensitive layer. These images are passed through a photolithography tool, focused optically and printed on the photosensitive layer. If smaller components are to be made, a finer image must be focused on the surface of the photosensitive layer, for example, the optical resolution must be increased. As the optical resolution increases, the depth of focus of the mask image is correspondingly narrowed. This is because the large numerical aperture lenses used in lithography tools narrow the range of depth of focus. The narrowing of the depth of focus is often the limiting factor in achieving high resolution and the smallest features achievable with lithographic tools. The uneven surface of complex integrated circuits, the "hills" and "valleys", amplifies the effect of narrowing the depth of focus. Thus, a precisely planar surface is required in order to focus the mask image defining the submicron geometry on the photosensitive layer. Such a precisely flat surface (eg fully planarized) allows a very small depth of focus, which in turn allows the definition and subsequent fabrication of very small components.

化学--机械平面化(CMP)是获得晶片的全平面化的最好方法。它利用晶片和移动式抛光盘之间的机械接触、在抛光膏的化学作用的帮助下去除绝缘材料或金属的保护层。由于表面高出的部分(凸起)比低洼部分(凹陷)更易被磨掉,因此抛光可以消除高度差。化学机械平面化法CMP是唯一有能力在毫米级平面化距离上将外形抛光、在抛光后产生远远小于1°的最大角度的技术。Chemical-mechanical planarization (CMP) is the best way to achieve full planarization of wafers. It utilizes the mechanical contact between the wafer and the moving polishing disc, with the help of the chemical action of the polishing paste to remove the protective layer of insulating material or metal. Polishing eliminates height differences because the raised parts of the surface (protrusions) are more easily ground off than the lower parts (depressions). Chemical-mechanical planarization (CMP) is the only technology capable of polishing topography over millimeter-scale planarization distances, producing maximum angles far less than 1° after polishing.

图1示出一个典型的现有技术的CMP机100的俯视图;图2示出CMP机100的侧视剖面图。将需要抛光的晶片放入CMP机。CMP机100用臂101抓取晶片,并将它们放到旋转的抛光盘102上。抛光盘102由弹性材料制成,其典型的常用结构是俱有许多预先制成用来辅助抛光处理的沟槽103。抛光盘102在位于抛光盘102下面的工作台104、即、转台上以预定的速度旋转。晶片105由载体环112和载体106保持在抛光盘102和臂101的适当位置上。晶片105的下表面(例如,“正”面)靠在抛光盘102上。晶片105的上表面靠在臂101的载体106的下表面。当抛光盘旋转时,臂101使晶片105以预定的速度旋转。臂101以预定大小的、方向向下的力将晶片105压到抛光盘102上。CMP机100还包括伸展长度为抛光盘102半径的膏剂分配臂107,后者在抛光盘102上分配膏剂流。FIG. 1 shows a top view of a typical prior art CMP machine 100; Put the wafer to be polished into the CMP machine. The CMP machine 100 picks up wafers with an arm 101 and places them on a rotating polishing plate 102 . The polishing disk 102 is made of elastic material, and its typical common structure has many pre-made grooves 103 for assisting the polishing process. The polishing disc 102 is rotated at a predetermined speed on a table 104 located below the polishing disc 102 , that is, a turntable. Wafer 105 is held in place on polishing plate 102 and arm 101 by carrier ring 112 and carrier 106 . The lower surface (eg, the “front” side) of the wafer 105 rests on the polishing pad 102 . The upper surface of the wafer 105 rests against the lower surface of the carrier 106 of the arm 101 . As the polishing disc rotates, the arm 101 rotates the wafer 105 at a predetermined speed. Arm 101 presses wafer 105 onto polishing pad 102 with a predetermined amount of downwardly directed force. The CMP machine 100 also includes a paste dispensing arm 107 extending a length the radius of the polishing disk 102 that distributes the flow of paste over the polishing disk 102 .

所述膏剂是去离子水和用来以化学方式辅助对晶片进行平滑处理和可预测的平面化的抛光剂的混合物。抛光盘102和晶片105的旋转、连同所述膏剂的抛光作用相结合,以额定的速率对晶片105进行平面化、即、抛光。这个速率称为去除速率。恒定的和可预测的去除速率对于晶片制造过程的一致性和晶片的性能有非常大的影响。有适当的去除速率,就能生产出没有表面凹凸的精确地平面化的晶片。如果去除速率太慢,在一定的时间内平面化晶片的产量就会减少,降低了生产能力。如果去除速率太快,在整个晶片表面上CMP平面化处理将不一致,生产过程的质量难以保证。The paste is a mixture of deionized water and a polishing agent to chemically assist in smoothing and predictable planarization of the wafer. The rotation of the polishing disc 102 and the wafer 105, in combination with the polishing action of the paste, planarizes, ie polishes, the wafer 105 at a nominal rate. This rate is called the removal rate. A constant and predictable removal rate has a significant impact on the consistency of the wafer fabrication process and the performance of the wafer. With an appropriate removal rate, precisely planarized wafers without surface asperities can be produced. If the removal rate is too slow, the yield of planarized wafers within a certain period of time will be reduced, reducing throughput. If the removal rate is too fast, the CMP planarization process will be inconsistent across the wafer surface and the quality of the production process will be difficult to assure.

为了保持稳定的去除速率,CMP机100有一个调节装置120。调节装置120包括调节臂108,它的伸展范围为抛光盘102的半径。末端执行器109连接在调节臂108上。末端执行器109包括研磨调节盘110,它用来使抛光盘102的表面粗糙。研磨调节盘110在旋转调节臂108作用下旋转,并向抛光盘102的中心平移,然后又从抛光盘102的中心向外平移、使得调节盘110覆盖了抛光盘102的半径,因此在抛光盘转动时几乎完全覆盖了抛光盘102的表面。在调节装置120的作用下,抛光盘的粗糙表面上又增加了大量的微小的凹坑和圆槽,从而借助于增加膏剂向晶体表面的转移以及由于加以更为有效的方向向下的抛光压力、产生更快的去除速率。若没有研磨调节盘,抛光盘102的表面在抛光过程中被磨平,去除速率显著降低。调节装置120使抛光盘102的表面再次变得粗糙,有利于输送膏剂和提高去除速率。In order to maintain a constant removal rate, the CMP machine 100 has a regulating device 120 . The adjustment device 120 includes an adjustment arm 108 that extends the radius of the polishing disc 102 . An end effector 109 is connected to the adjustment arm 108 . The end effector 109 includes a lapping conditioner disc 110 which is used to roughen the surface of the polishing disc 102 . The grinding adjusting disc 110 rotates under the effect of the rotating adjusting arm 108, and translates to the center of the polishing disc 102, and then translates outward from the center of the polishing disc 102, so that the adjusting disc 110 covers the radius of the polishing disc 102, so that The surface of the polishing disc 102 is almost completely covered during rotation. Under the action of the adjusting device 120, a large number of tiny pits and circular grooves are added on the rough surface of the polishing disc, thereby increasing the transfer of the paste to the crystal surface and due to the more effective downward polishing pressure , resulting in a faster removal rate. If there is no grinding adjustment disc, the surface of the polishing disc 102 will be ground flat during the polishing process, and the removal rate will be significantly reduced. Conditioning device 120 roughens the surface of polishing disc 102 again, which facilitates slurry delivery and increases removal rate.

抛光盘102粗糙表面的作用、膏剂的化学软化作用以及膏剂的研磨作用相结合、对晶片表面进行抛光,以便在毫米级平面化距离范围内使晶片外形几乎完全平滑。一旦CMP过程结束,晶片105由臂101从抛光盘102上取出,准备进入集成电路制造过程的下一道工序。但是,在下一道工序开始之前,必须清洗掉在CMP过程中残留在晶片105表面的杂质(如:抛光盘102上的微粒、膏剂/研磨盘微量残留物、金属离子等)。The combination of the rough surface action of the polishing pad 102, the chemical softening action of the paste, and the abrasive action of the paste polishes the wafer surface to nearly completely smooth the wafer topography over millimeter planarization distances. Once the CMP process is complete, the wafer 105 is removed from the polishing pad 102 by the arm 101, ready for the next step in the integrated circuit fabrication process. However, before the next process starts, impurities remaining on the surface of the wafer 105 during the CMP process (such as particles on the polishing disc 102, trace residues of paste/grinding disc, metal ions, etc.) must be cleaned.

当CMP过程结束后,必须清洗晶片105的表面以除去微粒、金属离子和其它杂质。本专业的的技术人员知道,在晶片105进入下一道制作工序前一定要先将在CMP过程中残留在晶片上的杂质清除。例如:杂质微粒的存在可能破坏下一步的光刻工艺,可导致诸如断线、短路等情况出现。现在应用最广泛的后CMP清洗技术包括用去离子水或湿润化学药品刷洗晶片表面。After the CMP process is complete, the surface of the wafer 105 must be cleaned to remove particles, metal ions and other impurities. Those skilled in the art know that before the wafer 105 enters the next manufacturing process, the impurities remaining on the wafer during the CMP process must be removed. For example: the presence of impurity particles may damage the next step of the photolithography process, which can lead to situations such as disconnection and short circuit. The most widely used post-CMP cleaning technique today involves scrubbing the wafer surface with deionized water or wet chemicals.

实际中,刷洗用到包含化学药品的溶液和用聚合物材料制成的刷子。图3示出用在半导体晶片310上的硬毛刷300。如图所示,硬毛刷300按箭头301方向旋转。硬毛刷300旋转时,晶片310在硬毛刷300下有磨擦地旋转(如自旋),使得硬毛刷300与晶片310的整个表面以磨擦的方式接触。In practice, scrubbing uses a solution containing chemicals and a brush made of polymeric material. FIG. 3 shows a bristle brush 300 used on a semiconductor wafer 310 . As shown, the bristle brush 300 rotates in the direction of arrow 301 . As the bristle brush 300 rotates, the wafer 310 frictionally rotates (eg, spins) under the bristle brush 300 such that the bristle brush 300 makes frictional contact with the entire surface of the wafer 310 .

硬毛刷300的优点在于:当硬毛刷300有磨擦地扫过晶片310的表面时,它高效地去除一切直接与它接触的杂质。硬毛刷300可以是一个充满特殊定制的清洗液的多孔刷。如图3所示,清洗液由入口320流入刷洗台305。清洗液是根据组成晶片310表面的材料(如有氧化物覆盖的金属线、氧化物通孔插销中的钨、铜等)特制而成的。包含在清洗液中的这些化学药品与晶片表面的杂质发生化学反应。这种清洗液与杂质反应,生成一种反应产物。借助硬毛刷300的擦拭力和清洗液的流动,从晶片表面洗掉这种反应产物。An advantage of the bristle brush 300 is that as the bristle brush 300 abrasively sweeps across the surface of the wafer 310, it efficiently removes all impurities that come into direct contact with it. The bristle brush 300 may be a porous brush filled with a specially tailored cleaning fluid. As shown in FIG. 3 , the cleaning liquid flows into the scrubbing station 305 from the inlet 320 . The cleaning solution is specially prepared according to the materials that make up the surface of the wafer 310 (such as metal lines covered with oxide, tungsten in oxide via plugs, copper, etc.). These chemicals contained in the cleaning solution chemically react with impurities on the wafer surface. This cleaning solution reacts with the impurities to form a reaction product. This reaction product is washed off the wafer surface by the wiping force of the bristle brush 300 and the flow of the cleaning solution.

用来去除反应产物和杂物的清洗液不能重复使用或再循环使用,因为它们含有杂质和反应产物。因此,传统的后CMP清洗方法需要大量的清洗液。化学清洗液含有有毒物质,即使经过适当的处理也可能对环境造成污染。大量的化学溶液的使用也增加了集成电路器件的生产成本。而且,清除残留在晶片表面上的杂物需要相当大的压力加在硬毛刷上。这就增加了损坏晶片表面的危险性。因此,我们需要一种对化学溶液用量小并且不会增加损伤晶体表面危险的后CMP清洗方法。Cleaning solutions used to remove reaction products and debris cannot be reused or recycled because they contain impurities and reaction products. Therefore, conventional post-CMP cleaning methods require a large amount of cleaning fluid. Chemical cleaning fluids contain toxic substances and may contaminate the environment even with proper disposal. The use of large quantities of chemical solutions also increases the production cost of integrated circuit devices. Also, removing debris remaining on the wafer surface requires considerable pressure on the bristle brush. This increases the risk of damage to the wafer surface. Therefore, we need a post-CMP cleaning method that requires less chemical solution and does not increase the risk of damaging the crystal surface.

另外,集成电路器件已进入亚微米时代。确保晶片表面无杂质越来越重要。虽然现有硬毛刷方法可以有效的去除表面杂质,但它可能去除不了嵌入在晶体表面的杂质。而且,现有硬毛刷技术不能有效去除附着在晶片背面的杂质。因此,也需要一种能在完成CMP处理后从晶片表面更有效去除CMP杂质和副产品的方法和系统。In addition, integrated circuit devices have entered the submicron era. It is increasingly important to ensure that the wafer surface is free of impurities. Although the existing bristle brush method can effectively remove surface impurities, it may not remove impurities embedded in the crystal surface. Moreover, the existing hard brush technology cannot effectively remove the impurities attached to the back of the wafer. Accordingly, there is also a need for a method and system that more effectively removes CMP impurities and by-products from the wafer surface following completion of the CMP process.

发明的概述Overview of the invention

本发明提供了一种利用气态化学清洗液的、与后CMP结合的、从而加强了这些化学药品的清洗效率的方法。化学溶液的用量也会减少。根据本发明的实施例,蒸气发生器在各种不同的清洗步骤、在长短不同的时间段内把化学清洗液的蒸气(如氢氟酸)送入密封的刷洗台。所述蒸气与晶体表面的杂质或缺陷发生反应。由于半导体晶片的缺陷为化学反应和蒸气的凝聚提供优先的场地,因此蒸气优先地与这些缺陷和杂质发生化学反应。因此,清洗效率得到提高。由于清洗过程在密封的刷洗台中进行,所以有可能节省一定数量的正在使用的化学药品。The present invention provides a method utilizing gaseous chemical cleaning fluids in combination with post-CMP to enhance the cleaning efficiency of these chemicals. The amount of chemical solutions is also reduced. According to an embodiment of the present invention, the steam generator sends the steam of the chemical cleaning liquid (such as hydrofluoric acid) into the sealed scrubbing station during various cleaning steps and different time periods. The vapor reacts with impurities or defects on the crystal surface. Since the defects of the semiconductor wafer provide preferential sites for chemical reaction and condensation of the vapor, the vapor preferentially chemically reacts with these defects and impurities. Therefore, cleaning efficiency is improved. Since the cleaning process takes place in a sealed scrub station, it is possible to save a certain amount of chemicals in use.

本发明一个实施例的下一步就是将一块经化学机械平面化后的有氧化物表面的半导体晶片放置到一个密封的刷洗台中。接着将氢氟酸(HF)蒸气送入密封的刷洗台。氢氟酸HF蒸气将晶片表面包含有嵌入的杂质的氧化物薄层(<50埃)刻蚀掉。这种蒸气也与晶片背面接触,在不必直接在晶片背面分配化学药品的情况下去除晶片背面的杂质。经过一定的时限之后,断开蒸气发生器。一定数量的溶液或去离子水经由硬毛刷输送到晶片表面以去除杂质或它们与蒸气的反应产物。溶液的流动还将有助于防止硬毛刷加载。在一个实施例中,可以根据具体的处理要求来改变通入蒸气和断开蒸气的时间。The next step in one embodiment of the present invention is to place a chemical mechanical planarized semiconductor wafer with an oxide surface into a sealed scrub station. Hydrofluoric acid (HF) vapor is then sent into a sealed scrub station. Hydrofluoric acid HF vapor etches away the thin oxide layer (<50 Angstroms) containing embedded impurities on the wafer surface. This vapor also contacts the backside of the wafer, removing impurities from the backside of the wafer without having to dispense chemicals directly on the backside of the wafer. After a certain time limit, the steam generator is switched off. A quantity of solution or deionized water is delivered to the wafer surface via a bristle brush to remove impurities or their reaction products with the vapor. The flow of the solution will also help prevent loading of the bristle brush. In one embodiment, the timing of turning on and off the steam can be varied according to specific treatment requirements.

在替代的实施例中,如果要求保持晶片表面湿润,可以把化学清洗液的蒸气和去离子水一起输送。使用气态的化学药品在流量控制方面也有其优点,这是因为在后CMP清洗过程中能够容易地精确控制晶片表面的化学反应。In an alternate embodiment, if desired to keep the wafer surface wet, vapors of the chemical cleaning solution may be delivered along with the deionized water. Using gaseous chemicals also has advantages in terms of flow control, since the chemical reactions on the wafer surface can be easily and precisely controlled during post-CMP cleaning.

附图简要说明Brief description of the drawings

包含在本说明书中并且构成其一部分的附图说明本发明的实施例,并且与所述描述一起介绍本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description explain the principles of the invention.

现有技术图1示出传统的CMP机的俯视图。Prior Art Figure 1 shows a top view of a conventional CMP machine.

现有技术图2示出图1所示的传统的CMP机的侧视图。Prior Art FIG. 2 shows a side view of the conventional CMP machine shown in FIG. 1 .

现有技术图3示出传统的刷洗台的侧视图。PRIOR ART Figure 3 shows a side view of a conventional scrubbing station.

图4示出按照本发明的后CMP清洗方法的正在清洗的晶片。Figure 4 shows a wafer being cleaned according to the post-CMP cleaning method of the present invention.

图5是说明根据本发明的实施例的后CMP清洗方法的各个步骤的流程图。FIG. 5 is a flowchart illustrating various steps of a post-CMP cleaning method according to an embodiment of the present invention.

最佳实例介绍Introduction to Best Practices

下面将详细涉及作为本发明最佳实施例的用于后CMP晶片清洗的方法和系统,附图中图解说明其各个实例。虽然用最佳实例来介绍本发明,但这并不表示本发明局限于这些最佳实施例。相反,本发明包括包含在由后附的权利要求书定义的本发明的精神和范围内的所有变更、修改和等同物。此外,在以下对本发明的详细描述中,为了提供对本发明的透彻理解,陈述了大量具体细节。但是,对于本专业的普通技术人员来说,显然,可以在没有这些具体细节的情况下实施本发明。另外,没有详细描述众所周知的方法、过程、部件和电路,因为它们会不必要地使本发明的各个方面模糊不清。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The method and system for post-CMP wafer cleaning as preferred embodiments of the present invention will now be described in detail, examples of which are illustrated in the accompanying drawings. Although the present invention has been described using preferred embodiments, it does not mean that the present invention is limited to these preferred embodiments. On the contrary, the invention includes all changes, modifications and equivalents included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the invention, numerous specific details are set forth in order to provide a thorough understanding of the invention. It will be apparent, however, to one of ordinary skill in the art that the present invention may be practiced without these specific details. Additionally, well-known methods, procedures, components, and circuits have not been described in detail since they would unnecessarily obscure aspects of the present invention.

本发明提供一种用于在完成CMP处理后从晶片表面有效地去除CMP杂质和副产品的基于刻蚀和刷洗的组合的半导体晶片清洗方法和系统。本发明用于不会增加晶片表面损伤危险的有效的后CMP清洗中。使用化学药品蒸气去除晶片表面的薄层、从而去除难以去除的杂质,大大减少了所需要的刷洗量。从而可以减少所需用的化学溶液的量和CMP处理本身的成本。The present invention provides a semiconductor wafer cleaning method and system based on a combination of etching and scrubbing for effectively removing CMP impurities and by-products from the wafer surface after completion of the CMP process. The invention is used in efficient post-CMP cleaning without increasing the risk of damage to the wafer surface. Chemical vapors are used to remove thin layers of the wafer surface, thereby removing hard-to-remove impurities, greatly reducing the amount of scrubbing required. Thereby, the amount of chemical solutions required and the cost of the CMP treatment itself can be reduced.

化学-机械平面化(CMP)是用制造设备获得完全平面化的半导体晶体的最佳方法。CMP过程包括利用晶片和充满抛光剂的移动式抛光盘之间的磨擦接触以及所述膏剂本身的化学反应去除一层或多层材料(如绝缘材料、铝、钨或铜层等)。由于晶体表面高出部分(凸起)比低洼部分(凹陷)更快被磨平,所以CMP过程中的抛光可以消除晶体表面高度差。CMP技术是有能力在毫米级平面化距离范围使外形平滑、在抛光后产生远远小于1°的最大倾斜角的最好的方法。Chemical-mechanical planarization (CMP) is the best way to obtain fully planarized semiconductor crystals with fabrication equipment. The CMP process involves the removal of one or more layers of material (such as insulating material, aluminum, tungsten or copper layers, etc.) using abrasive contact between the wafer and a moving polishing pad filled with a polishing compound and the chemical reaction of the paste itself. Polishing during the CMP process eliminates the difference in height of the crystal surface because the raised portions (protrusions) of the crystal surface are ground down faster than the lower portions (depressions) of the crystal surface. CMP technology is the best method capable of smoothing the profile over a range of millimeter planarization distances, producing a maximum tilt angle of much less than 1° after polishing.

抛光半导体晶片时与CMP机抛光盘表面的磨擦接触、膏剂的化学软化作用以及膏剂的研磨作用会产生大量的杂质和抛光生成物。这些杂质/抛光生成物(例如:抛光盘102的微粒、微量的膏剂/研磨残留物、金属离子等)在CMP过程中分布在整个晶片表面。一些杂质甚至可能嵌入晶片表面。CMP过程结束后,晶片从CMP机中取出准备进入芯片制造过程的下一道工序。但是在下一道工序之前,必须将晶片上在CMP过程中残留的杂质/生成物清洗掉。在晶片进入下一道工序前清洗掉CMP过程的残留物是非常重要的。例如,杂质微粒的存在可能破坏下一步的光刻处理,导致例如断线、短路等情况出现。A large amount of impurities and polishing products are generated by the frictional contact with the surface of the polishing disc of the CMP machine, the chemical softening action of the paste, and the abrasive action of the paste when polishing the semiconductor wafer. These impurities/polishing products (eg, particles of the polishing disc 102, traces of paste/grinding residue, metal ions, etc.) are distributed over the entire wafer surface during the CMP process. Some impurities may even become embedded in the wafer surface. After the CMP process is over, the wafer is taken out of the CMP machine and ready to enter the next process of the chip manufacturing process. But before the next process, the remaining impurities/products in the CMP process on the wafer must be cleaned off. It is very important to clean the residues of the CMP process before the wafer goes to the next process. For example, the existence of impurity particles may damage the next photolithography process, resulting in situations such as disconnection and short circuit.

当硬毛刷在晶片310表面移动时,图3示出传统的刷洗方法可以有效的去除那些硬毛刷直接接触到的杂质。这是传统刷洗方法的优点。然而这些传统刷洗方法有一个缺点,即由于用过的清洗液中含有杂质和化学反应产物而不能再次利用或回收。而且,去除陷入晶片表面中的杂质需要对硬毛刷施加相当大的压力。这就可能增加损伤晶片表面的危险。When the bristle brush moves on the surface of the wafer 310, FIG. 3 shows that the traditional scrubbing method can effectively remove those impurities that the bristle brush directly contacts. This is the advantage of traditional scrubbing methods. However, these conventional scrubbing methods have a disadvantage in that the spent cleaning solution cannot be reused or recovered due to impurities and chemical reaction products contained in it. Also, removal of impurities trapped in the wafer surface requires considerable pressure on the bristle brush. This may increase the risk of damage to the wafer surface.

本发明提供一种用于后CMP刷洗的系统和改进的后CMP清洗方法:用气态清洗液刷洗的后CMP方法。图4示出根据本发明的实施例的用于清洗化学机械平面化后的半导体晶片405的刷洗台400。如图所示,晶片405被放置在刷洗台400的密封腔440中,其中有硬毛刷430和清洗液入口410。当硬毛刷430旋转时,晶片405也在硬毛刷430下有磨擦地自旋、以便所述刷洗操作去除晶片405的前表面450a上的杂质。清洗液由液体入口410流入,清洗液可以根据构成晶片405表面的材料的不同(例如有氧化膜覆盖的金属线、氧化物通道插销中的钨、铜等)来专门配制。The present invention provides a system for post-CMP scrubbing and an improved post-CMP scrubbing method: post-CMP scrubbing with a gaseous cleaning fluid. FIG. 4 illustrates a scrub station 400 for cleaning a semiconductor wafer 405 after chemical mechanical planarization, according to an embodiment of the present invention. As shown, a wafer 405 is placed in a sealed chamber 440 of a scrubbing station 400, where a bristle brush 430 and a cleaning fluid inlet 410 are located. As the bristle brush 430 rotates, the wafer 405 also spins abrasively under the bristle brush 430 so that the scrubbing operation removes impurities on the front surface 450 a of the wafer 405 . The cleaning liquid flows in from the liquid inlet 410, and the cleaning liquid can be specially prepared according to the different materials constituting the surface of the wafer 405 (such as metal lines covered with oxide film, tungsten and copper in oxide channel pins, etc.).

显然,如图4所示,刷洗台400包括安装在密封腔440中的蒸气入口420,通过这个入口,气化的清洗液可以在刷洗过程的不同阶段引入、并持续不同的时段。本实施例中气态清洗液也是根据构成晶片405表面的材料不同而专门配制的。使用气态清洗液(如气态氢氟酸)的优点是:气态的清洗液的刻蚀作用能去除晶片405前表面450a和后表面450b上的非常薄的一层沉积层以及附着在上面的杂质形成容易去除的或气态的反应生成物。Obviously, as shown in FIG. 4 , the scrubbing station 400 includes a steam inlet 420 installed in the sealed cavity 440 , through which vaporized cleaning fluid can be introduced at different stages of the scrubbing process and for different periods of time. In this embodiment, the gaseous cleaning liquid is also specially prepared according to the different materials constituting the surface of the wafer 405 . The advantage of using a gaseous cleaning solution (such as gaseous hydrofluoric acid) is: the etching action of the gaseous cleaning solution can remove a very thin layer of deposition on the front surface 450a and the rear surface 450b of the wafer 405 and the impurities attached to it to form Easily removable or gaseous reaction products.

根据本实施例,气态清洗液与在晶片表面450a和450b上发现的杂质或缺陷相互作用。由于这些缺陷为化学反应提供了优先的场地或更大密度的蒸气,因此气态清洗液优先地与这些缺陷或杂质相互作用。化学清洗效率因此得到提高。当与硬毛刷430的刷洗作用相结合时,气态清洗液的使用可明显减少所需的刷洗量。刷洗量的减少相应地减少了损伤晶片405的前表面450a的危险。此外清洗液的用量也会减少。这样,后CMP清洗时间和清洗成本将会明显降低。需要指出的是,本实施例中气态清洗液和清洗液的化学成分可能不同。According to this embodiment, the gaseous cleaning fluid interacts with impurities or defects found on wafer surfaces 450a and 450b. The gaseous cleaning fluid preferentially interacts with these defects or impurities because these defects provide preferential sites for chemical reactions or a greater density of vapor. The chemical cleaning efficiency is thus increased. When combined with the scrubbing action of the bristle brush 430, the use of a gaseous cleaning fluid can significantly reduce the amount of scrubbing required. The reduced amount of scrubbing correspondingly reduces the risk of damaging the front surface 450a of the wafer 405 . In addition, the amount of cleaning fluid used will be reduced. In this way, post-CMP cleaning time and cleaning costs will be significantly reduced. It should be pointed out that the chemical composition of the gas cleaning liquid and the cleaning liquid in this embodiment may be different.

本发明的另一个优点在于气态清洗液可以很容易地与晶片405的下表面450b接触,从而不用直接将化学药品加到下表面450b就可轻易的去除掉其表面上的杂质。由于使用气体可以很容易地精确控制晶片表面450a和450b上的化学反应,所以使用气态的清洗液也具备流量控制方面的优点。Another advantage of the present invention is that the gaseous cleaning solution can easily contact the lower surface 450b of the wafer 405, so that the impurities on the surface can be easily removed without directly adding chemicals to the lower surface 450b. The use of a gaseous cleaning fluid also has advantages in terms of flow control, since the precise control of the chemical reactions on the wafer surfaces 450a and 450b can be easily controlled using gases.

图5是根据本发明实施例的后CMP清洗过程的流程图。为说明起见,过程500表示的各步骤包括使用刷洗台(如图4所示的刷洗台400)的后氧化物CMP清洗系统的工作过程。然而它并不表示本发明仅适用于后氧化物CMP清洗过程。相反,本专业的技术的人员显然都知道:可以为不同的后CMP清洗过程或不同表面清洗应用场合类似地引入不同的化合物蒸气。5 is a flowchart of a post-CMP cleaning process according to an embodiment of the present invention. For purposes of illustration, the steps represented by process 500 include the operation of a post-oxide CMP cleaning system using a scrub station, such as scrub station 400 shown in FIG. 4 . However, it does not mean that the present invention is only applicable to post-oxide CMP cleaning processes. Rather, it is evident to those skilled in the art that different compound vapors can be similarly introduced for different post-CMP cleaning processes or for different surface cleaning applications.

过程500从接纳经过CMP机处理后的准备进入清洗的晶片的步骤510开始。正如上面所述,化学机械平面化法包括使用膏剂和与抛光盘的磨擦接触。CMP过程产生大量的杂质,必须将它们从晶片表面清除。Process 500 begins with step 510 of receiving a wafer that has been processed by a CMP machine and is ready for cleaning. As mentioned above, chemical mechanical planarization involves the use of a paste and abrasive contact with a polishing disk. The CMP process generates large amounts of impurities that must be removed from the wafer surface.

在步骤515中,晶片被放置在根据本发明的后CMP晶片清洗系统中刷洗台(如:刷洗台400)的密封室中。这个刷洗台最好包括硬毛刷(如:硬毛刷300)、供清洗液流入的清洗液入口(如:入口410)和供气态清洗液流入的蒸气入口(如:入口420)。In step 515, the wafer is placed in a sealed chamber of a scrubbing station (eg, scrubbing station 400) in a post-CMP wafer cleaning system according to the present invention. The scrubbing station preferably includes a bristle brush (eg, bristle brush 300), a cleaning fluid inlet (eg, inlet 410) for the cleaning fluid to flow in, and a steam inlet (eg, inlet 420) for the gaseous cleaning fluid to flow into.

在步骤520中,根据本实施例,含有氢氟酸(HF)的气态清洗液被引入刷洗台的密封室里。在本实施例中,引入的蒸气的量和晶片与蒸气接触的时间由蒸气发生器控制。本实施例选用含有HF的气态清洗液的原因是气态HF可以刻蚀掉晶片表面的氧化膜(厚度不大于50埃)。嵌入在晶片表面的杂质也可以随着氧化膜一起被刻蚀掉。HF蒸气也可以与晶片背面接触并在化学药品不必直接接触的情况下去除该表面的杂质。在其它实施例中,可以根据晶片表面的构成选用其它清洗液的化合物蒸气。In step 520, according to the present embodiment, a gaseous cleaning fluid containing hydrofluoric acid (HF) is introduced into the sealed chamber of the scrub station. In this embodiment, the amount of vapor introduced and the time the wafer is in contact with the vapor are controlled by the vapor generator. The reason why the gaseous cleaning solution containing HF is selected in this embodiment is that the gaseous HF can etch away the oxide film (with a thickness not greater than 50 angstroms) on the surface of the wafer. Impurities embedded in the wafer surface can also be etched away along with the oxide film. HF vapor can also come into contact with the backside of the wafer and remove impurities from that surface without the chemicals having to come into direct contact. In other embodiments, other compound vapors of the cleaning solution can be selected according to the composition of the wafer surface.

在另一个实施例中,如果要求保持晶片表面湿润,化学药品蒸气也能与去离子水一起输入。In another embodiment, chemical vapors can also be fed along with deionized water if desired to keep the wafer surface wet.

在步骤525中,含有氢氟酸的清洗液被撒布在晶片表面上。在一个实施例中,清洗液可以通过硬毛刷送到晶片表面。溶液的流动有助于防止硬毛刷加载。在其它实施例中,清洗液可以包括含有专为晶片表面的化学构成配制的各种不同化学药品或去离子水的专门的清洗液。而且,所述清洗液和所述气态清洗液(在步骤520中引入的)可以有不同的化学成分。In step 525, a cleaning solution containing hydrofluoric acid is sprinkled on the wafer surface. In one embodiment, the cleaning fluid may be delivered to the wafer surface by a bristle brush. The flow of the solution helps prevent loading of the bristle brush. In other embodiments, the cleaning solution may include a specialized cleaning solution containing various chemicals or deionized water specially formulated for the chemical makeup of the wafer surface. Also, the cleaning fluid and the gaseous cleaning fluid (introduced in step 520) may have different chemical compositions.

在步骤530中,晶片的表面被安装在密封腔内的硬毛刷刷洗。正如上述那样,硬毛刷利用擦拭作用来去除晶片表面的杂质。In step 530, the surface of the wafer is scrubbed with a bristle brush mounted within the sealed chamber. As mentioned above, the scrubbing brush removes impurities from the surface of the wafer by wiping.

继续参考图5中的步骤535,在硬毛刷和清洗液的流动的联合作用下,杂质从晶片表面去除。如前面所述,由于晶片的表面被气态氢氟酸刻蚀掉薄薄的一层以去除所有嵌入在晶片表面的杂质,因此只需较少的刷洗操作和较低的清洗液流量就可以有效地清洗晶片。与现有技术的清洗方法相比,所述刷洗台具有非常有效的清洗作用,并且允许较低的压力加在硬毛刷上。Continuing with step 535 in FIG. 5, impurities are removed from the wafer surface under the combined action of the bristle brushes and the flow of cleaning fluid. As mentioned earlier, since the surface of the wafer is etched away in a thin layer by gaseous hydrofluoric acid to remove all impurities embedded in the surface of the wafer, fewer scrubbing operations and lower cleaning fluid flow rates are required to be effective clean the wafer. The scrub station has a very effective cleaning action and allows lower pressure on the bristle brushes compared to prior art cleaning methods.

在步骤540中,晶片的表面被用去离子水冲洗。这种冲洗可以在清洗过程结束后将所有的残留在晶片上的清洗液去除。In step 540, the surface of the wafer is rinsed with deionized water. This rinsing can remove all the cleaning fluid remaining on the wafer after the cleaning process.

在步骤545中,晶片被旋转甩干。一旦清洗液在步骤507中被冲洗掉,经过旋转甩干可得到没有任何杂质的完全干净的晶片。In step 545, the wafer is spun dry. Once the cleaning solution is rinsed off in step 507, a completely clean wafer without any impurities can be obtained through spinning and drying.

在步骤550中,从清洗设备中取出完全干净的晶片,从后化学机械平面化清洗设备送到进行集成电路制作过程的下一道工序。In step 550, the completely clean wafer is removed from the cleaning equipment and sent from the post chemical mechanical planarization cleaning equipment to the next step in the integrated circuit fabrication process.

这样,本发明提供用于在完成化学机械平面化过程后从晶片表面有效地去除CMP杂质和反应产物的方法和系统。本发明用于没有损伤晶片表面的危险的有效的后CMP清洗。本发明在不造成损伤的情况下有效的清洗掉后CMP晶片表面的杂质和副产品。Thus, the present invention provides methods and systems for efficiently removing CMP impurities and reaction products from the wafer surface after completion of the chemical mechanical planarization process. The present invention provides for efficient post-CMP cleaning without the risk of damaging the wafer surface. The invention effectively cleans away the impurities and by-products on the surface of the post-CMP wafer without causing damage.

以上对本发明的特殊实施例的描述的目的是举例说明和描述。它们不会把本发明限制在某一范围,明显可能存在许多基于本发明的修改和变动。所选用来介绍的实施例是为了更好地解释本发明的原理和在实际中的应用,从而可以让本专业的技术人员更好地应用本发明和针对不同的使用要求进行一些改动。本发明所涉及的范围由后附的权利要求书及其等同物确定。The foregoing descriptions of specific embodiments of the present invention have been presented for purposes of illustration and description. They do not limit the invention to a certain scope, and many modifications and variations based on the invention are obviously possible. The embodiment selected for introduction is to better explain the principle of the present invention and its application in practice, so that those skilled in the art can better apply the present invention and make some changes for different usage requirements. The scope of the present invention is determined by the appended claims and their equivalents.

Claims (20)

1.一种清洗半导体晶片的方法,它包括以下步骤:1. A method for cleaning a semiconductor wafer, comprising the following steps: a)将所述半导体晶片放入密封室内;a) putting the semiconductor wafer into a sealed chamber; b)将气态清洗液送入所述密封室内,所述气态清洗液适合于在所述密封室内与所述半导体晶片的表面相互作用并且适合于与附着在所述表面的杂质微粒发生化学反应;b) feeding gaseous cleaning liquid into the sealed chamber, the gaseous cleaning liquid is suitable for interacting with the surface of the semiconductor wafer in the sealed chamber and suitable for chemical reaction with the impurity particles attached to the surface; c)将化学清洗溶液引入所述密封室内;以及c) introducing a chemical cleaning solution into the sealed chamber; and d)用一个适合于与所述半导体晶片的所述表面接触的硬毛刷将所述半导体晶片上的杂质微粒刷掉。d) brushing off foreign particles on said semiconductor wafer with a bristle brush adapted to come into contact with said surface of said semiconductor wafer. 2.权利要求1的方法,其特征在于还包括在所述刷洗步骤之后将所述半导体晶片自旋甩干的步骤。2. The method of claim 1, further comprising the step of spin drying said semiconductor wafer after said scrubbing step. 3.权利要求1的方法,其特征在于:所述半导体晶片是化学和机械平面化后的半导体晶片。3. The method of claim 1, wherein said semiconductor wafer is a chemically and mechanically planarized semiconductor wafer. 4.权利要求3的方法,其特征在于:所述化学和机械平面化后的半导体晶片包括氧化层。4. The method of claim 3, wherein the chemically and mechanically planarized semiconductor wafer includes an oxide layer. 5.权利要求4的方法,其特征在于:所述气态清洗液包括气态氢氟酸。5. The method of claim 4, wherein said gaseous cleaning fluid comprises gaseous hydrofluoric acid. 6.权利要求5的方法,其特征在于:所述气态清洗液适合于从所述半导体晶片去除氧化物薄层。6. The method of claim 5, wherein said gaseous cleaning fluid is adapted to remove thin oxide layers from said semiconductor wafer. 7.权利要求6的方法,其特征在于:所述氧化物薄层的厚度小于50埃。7. The method of claim 6, wherein said thin oxide layer has a thickness of less than 50 Angstroms. 8.权利要求1的方法,其特征在于还包括与所述b步骤同时将去离子水引到所述半导体晶片上的步骤。8. The method of claim 1, further comprising the step of introducing deionized water onto said semiconductor wafer simultaneously with said step b. 9.权利要求1的方法,其特征在于:所述杂质微粒包括化学机械平面化的副产品。9. The method of claim 1, wherein said foreign particles comprise by-products of chemical mechanical planarization. 10.一种清洗半导体晶片的装置,它包括:10. A device for cleaning semiconductor wafers, comprising: a)用来放置所述半导体晶片的密封室;a) a sealed chamber for placing said semiconductor wafer; b)用来将气态清洗液引入所述密封室的装置,所述气态清洗液适合于在所述密封室内与所述半导体晶片的表面相互作用并且适合于与附着在所述表面的杂质微粒发生化学反应;b) means for introducing a gaseous cleaning liquid into said sealed chamber, said gaseous cleaning liquid being adapted to interact with the surface of said semiconductor wafer in said sealed chamber and suitable to interact with foreign particles adhering to said surface chemical reaction; c)用来将所述化学清洗溶液引入所述密封室的装置;以及c) means for introducing said chemical cleaning solution into said sealed chamber; and d)用来从所述半导体晶片上刷洗掉杂质微粒的装置。d) A device for scrubbing foreign particles from said semiconductor wafer. 11.权利要求10的装置,其特征在于:所述半导体晶片是化学机械平面化后的半导体晶片。11. The apparatus of claim 10, wherein said semiconductor wafer is a chemical mechanical planarized semiconductor wafer. 12.权利要求11的装置,其特征在于:所述化学机械平面化后的半导体晶片包括氧化层。12. The apparatus of claim 11, wherein the chemically mechanically planarized semiconductor wafer includes an oxide layer. 13.权利要求12的装置,其特征在于:所述气态清洗液包括气态氢氟酸。13. The apparatus of claim 12, wherein said gaseous cleaning fluid comprises gaseous hydrofluoric acid. 14.权利要求13的装置,其特征在于:所述气体清洗液适合于从所述半导体晶片去除氧化物薄层。14. The apparatus of claim 13, wherein said gaseous cleaning fluid is adapted to remove thin oxide layers from said semiconductor wafer. 15.权利要求14的装置,其特征在于:所述氧化物薄层的厚度小于50埃。15. The device of claim 14, wherein said thin oxide layer has a thickness of less than 50 Angstroms. 16.权利要求10的装置,其特征在于还包括用于与引入所述气态清洗液同时将去离子水引入所述密封室的装置。16. The apparatus of claim 10, further comprising means for introducing deionized water into said sealed chamber simultaneously with the introduction of said gaseous cleaning fluid. 17.权利要求10的装置,其特征在于:所述杂质微粒包括化学机械平面化的副产品。17. The device of claim 10, wherein said foreign particles comprise by-products of chemical mechanical planarization. 18.权利要求10的装置,其特征在于:用于将气态清洗液引入所述密封室的所述装置是适合于将气态清洗液引入所述密封室的第一入口。18. The apparatus of claim 10, wherein said means for introducing gaseous cleaning fluid into said sealed chamber is a first inlet adapted to introduce gaseous cleaning fluid into said sealed chamber. 19.权利要求10的装置,其特征在于:用于将化学清洗溶液引入所述密封室的所述装置是适合于将化学清洗溶液引入所述密封室的第二入口。19. The apparatus of claim 10, wherein said means for introducing chemical cleaning solution into said sealed chamber is a second inlet adapted to introduce chemical cleaning solution into said sealed chamber. 20.权利要求10的装置,其特征在于:用来从所述半导体晶片上刷洗掉杂质微粒的所述装置是适合于与所述半导体晶片接触以便从所述半导体晶片上刷洗掉杂质微粒的刷子。20. The apparatus of claim 10, wherein said means for brushing off foreign particles from said semiconductor wafer is adapted to contact said semiconductor wafer so as to brush off foreign particles from said semiconductor wafer brushes.
CN00804321A 1999-10-28 2000-09-13 Method and apparatus for cleaning semiconductor wafer Pending CN1341276A (en)

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