CN1239745A - Integrated texturing and weaving process and equipment - Google Patents
Integrated texturing and weaving process and equipment Download PDFInfo
- Publication number
- CN1239745A CN1239745A CN 98113257 CN98113257A CN1239745A CN 1239745 A CN1239745 A CN 1239745A CN 98113257 CN98113257 CN 98113257 CN 98113257 A CN98113257 A CN 98113257A CN 1239745 A CN1239745 A CN 1239745A
- Authority
- CN
- China
- Prior art keywords
- yarn
- weaving
- machine
- weave
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009941 weaving Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 23
- 230000008569 process Effects 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 14
- 230000015654 memory Effects 0.000 claims description 12
- 241001589086 Bellapiscis medius Species 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 239000012774 insulation material Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000009940 knitting Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000047 product Substances 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 4
- 239000013067 intermediate product Substances 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 238000010924 continuous production Methods 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 3
- 241000676840 Elater Species 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Landscapes
- Woven Fabrics (AREA)
Abstract
The present invention includes texturing and weaving process connected by yarn storage and texturing and weaving equipment including stretch yarn producing unit, yarn storage and loom combined together. The speed of producing stretch yarn matches with that of the loom and the layout of texturing machines matches with the yarn number of the loom, and these results in simple production process, easy manufacture of the equipment, improve product quality and reduced storage of intermediate products. The present invention may be used to replace available separated texturing and weaving process and equipment.
Description
The present invention relates to a kind of fiber preliminary treatment and woven method and apparatus, particularly a kind of fiber adds bullet and weaves the process unit of socks.
Weave at present the device of fabric such as socks by the chemical fibre elastic filament, by separately independently fiber add bullet equipment and fabric manufacture equipment processing respectively, belong to the batch production device, be not to fuse to carry out continuous production operation between the two, just the pre-oriented yarn of earlier spinning process being produced is wound on one by one on the yarn tube, deliver on the elasticizer stretch, twist, typing, backtwisting, make elastic filament, be wound on one by one on the bobbin, be transported to the machine of weaving again, for example: on the hosiery machine.The hosiery machine of being furnished with several bobbins becomes socks with the silk weaving of each bobbin simultaneously.Elasticizer in the common this device is owing to have relatively high expectations to equipment performance to the high speed development, and owing to add bullet and weaving process carries out respectively, middle transition needs the complicated device that elastic filament is wound into yarn bobbin of a cover, setting temperature and the amount of twist of elastic filament on each bobbin when generating often is not quite similar, environment temperature also can fluctuate, and the difference on the performance quality that causes can cause fabric product band to occur, defectives such as color spot.
The objective of the invention is to avoid weak point of the prior art, add bullet and weave continuous incorporate production technology and provide a kind of, and can make the uniform and stable weaving combined unit of fabric product quality.
Purpose of the present invention can reach by following measure:
" add bullet---weave " of the present invention integral process and device comprise elastic filament production technology and device, yarn storage technology and the device and the weaving process of relaying and weave machine.Adopt the yarn memory of a pulley type, elastic filament production technology and weaving process are connected into a total system, form continuous production technology.Each unit and parts also are combined into a cover weaving combined unit by continuous production procedure.Continuous process of the present invention has comprised the pre-oriented yarn from chemical fibre, through a series of process such as drawing-off, twisting, setting, backtwistings, become elastic filament, operation can be carried out continuously before and after adding between bullet and the weaving process through a yarn silk storing apparatus, making, and this storing apparatus is a roller, the elastic filament that enters is wound on the roller periphery, and in the middle of the roller output elastic filament, enter the machine of weaving through tension regulator to weave, thereby become the technical process of a serialization.In integrated apparatus of the present invention, elasticizer as the elastic filament production equipment, have some positions, comprise equipment and parts such as drawing rollers group, heating tube, coldplate, twister, oiling device, and supporting corresponding extension silk operates machine and tension adjustment machinery, and the said equipment and parts are combined into a joint production by the flow process coupling.The figure place of this elasticizer and the number of threads of footwear machine are complementary, and the silk speed of production equates with the yarn consumption average speed of weaving machine.The drawing rollers of being made up of first roller and second roller make up, heating tube, coldplate and twister etc. carry out drawing-off to the pre-oriented yarn as raw material, twisting, setting, backtwisting, through oiling device elastic filament is oiled, be winding to again in some yarn memories, this storing apparatus is the elastic filament production equipment and weaves trunking between the machine, again to elastic filament from producing to the imbalance between supply and demand adjusting cushioning effect of processing, elastic filament enters storing apparatus continuously, draw from storing apparatus again, weave the required silk thread of machine through the tension regulator supply, the fluctuation that exists inevitably on the elastic filament turnover speed of service is regulated, made a whole set of combined unit successfully to move continuously.The above-mentioned machine of weaving can be a hosiery machine.
Technology of the present invention and device have following advantage:
1, simplify production technology, it is little to consume energy.In the existing production technology, yarn is after twisting, typing, backtwisting become elastic filament.Use the complicated coiler device of a cover, elastic filament is wound on one by one on the paper web, deliver to the machine of weaving again and get on to weave, these paper webs can not reclaim becomes running stores, and quantity is quite big.The utility model device then can not use these paper webs, saves the complicated coiler device of a cover, only needs several " yarn memories " simple in structure of configuration and this memory energy consumption minimum.
2, reduce the equipment making difficulty.Present stretch yarn machine develops to high speed, make equipment higher to the mechanical parts performance demands, and speed of production and weaving speed that the utility model device only requires to add elater are complementary, like this to add the elater speed of service not high, can relax the elasticizer performance requirement, thereby reduce the equipment making difficulty.
3, product quality improves.In the prior art, the yarn of each bobbin is difficult to ensure the quality of products and the stable performance homogeneous, be subjected to external environment because add bullet equipment, the influence of fluctuations of public work supply, and make its performance inconsistency, the quality heterogeneity, to the raw materials quality instability that makes the machine of weaving, and in the utility model device, can guarantee that same the employed elastic filament of fabric produce simultaneously under same production status, like this, can guarantee the product quality of fabric to greatest extent.
4, reduce the memory space of intermediate products.
Description of drawings: Fig. 1 is a process chart of the present invention.Fig. 2 is the layout of equipment of integrated apparatus of the present invention, and is appointed as Figure of abstract.Fig. 3 is structure (signal) figure of yarn memory, and Fig. 4 is the drawing in side sectional elevation of heating tube.Each item is represented respectively in the accompanying drawing:
The 1st, POY (pre-oriented yarn), 2 is first rollers, the 3rd, heating tube, the 31st, heating bar, the 32nd, copper pipe, the 33rd, insulation material, the 34th, heating tube shell, the 4th, coldplate, the 5th, twister, 6 is second rollers, the 7th, finish oil disc, the 8th, yarn memory, the 81st, fixed bar, the 82nd, pin, the 83rd, roller, the 84th, wire vent traveller pitman, the 85th, go into a traveller pitman, the 86th, go into a traveller, the 87th, the wire vent traveller, the 9th, tension regulator, the 10th, weave machine.
Embodiment: as shown in drawings, each equipment is become as shown in Figure 2 associating integrated apparatus with component configuration by continuous processing flow process shown in Figure 1.Wherein, heating tube is with about 1 meter long straight pipe type heating bar (300W), be uniformly coated with 4 hollow copper pipes in its periphery, and be close to the outer surface of heating bar, be coated with insulation material in the periphery of heating bar and copper pipe again, just make 4 heaters, can hold 4 rhizoids and pass the center of 4 copper pipes respectively and be heated typing.Twister comprises 4 friction disc types or rotator type twister, and twist and backtwisting elastic filament at corresponding respectively each position, forms first roller of roller group and the difference on the second roller rotating speed, makes yarn obtain drawing-off.Obtain elastic filament after above-mentioned drawing-off, twisting, typing, backtwisting, 4 elastic filament enter 4 yarn memories of corresponding configuration respectively afterwards.They are circular rollers of constant speed rotation, and yarn stably constant speed is wrapped in the periphery of roller, and exports yarn by the needs of weaving machine in the middle of roller, and output speed is complementary with the consumption silk speed of weaving machine.And at the yarn memory and weave and be provided with tension regulator between the machine.Such technological process of production and corresponding equipment disposition couple together with making texturing craft and weaving process serialization, and these equipment constitute, and of the present invention-body makeup is put.
Claims (5)
1, the method for a kind of " add bullet---weave " serialization, comprise filametntary texturing craft and weaving process, it is characterized in that filament is after processing obtains elastic filament through series such as drawing-off, twisting, typing, backtwistings, through the yarn memory, enter the machine of weaving then and weave, become the technical process of a serialization.
2, a kind of " add bullet---weave " integrated apparatus comprises elastic filament production equipment, yarn storing apparatus and weaving and knitting preparation, it is characterized in that this device is by drawing rollers group (2 and 6), heating tube (3), twister (5), oiling device (6), and yarn memory (8) and weave machine (10) and be formed by combining, the said equipment and parts are combined into combined unit by the flow process coupling.
3, integrated apparatus according to claim 2 is characterized in that heating tube (3) is by a heating bar (31), and is coated on outer bright (34) of 4 hollow copper pipes (32) of its periphery and insulation material (33) and heating tube and forms.
4, integrated apparatus according to claim 2, it is characterized in that weaving machine (10) is hosiery machine.
5, integrated apparatus according to claim 2, tool be characterised in that, at yarn memory (8) and weave and be provided with tension regulator (9) between the machine (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98113257 CN1239745A (en) | 1998-06-22 | 1998-06-22 | Integrated texturing and weaving process and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98113257 CN1239745A (en) | 1998-06-22 | 1998-06-22 | Integrated texturing and weaving process and equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1239745A true CN1239745A (en) | 1999-12-29 |
Family
ID=5223010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 98113257 Pending CN1239745A (en) | 1998-06-22 | 1998-06-22 | Integrated texturing and weaving process and equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1239745A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101818395A (en) * | 2010-04-30 | 2010-09-01 | 江苏宏源纺机股份有限公司 | Tension silk machine |
| CN102656304A (en) * | 2009-12-17 | 2012-09-05 | 奥菲奇内·马卡费里股份公司 | Plastic open mesh net manufacturing device and machine |
| CN106012370A (en) * | 2016-07-28 | 2016-10-12 | 吴江金叶织造有限公司 | Warp oiling mechanism |
| CN114009871A (en) * | 2021-09-28 | 2022-02-08 | 昆山天信服装有限公司 | Manufacturing process and manufacturing equipment for antibacterial and antistatic cashmere coat |
-
1998
- 1998-06-22 CN CN 98113257 patent/CN1239745A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102656304A (en) * | 2009-12-17 | 2012-09-05 | 奥菲奇内·马卡费里股份公司 | Plastic open mesh net manufacturing device and machine |
| CN102656304B (en) * | 2009-12-17 | 2014-11-26 | 奥菲奇内·马卡费里股份公司 | Plastic open mesh net manufacturing device and machine |
| AU2009356801B2 (en) * | 2009-12-17 | 2016-04-21 | Officine Maccaferri S.P.A. | Plastic open mesh net manufacturing device and machine |
| CN101818395A (en) * | 2010-04-30 | 2010-09-01 | 江苏宏源纺机股份有限公司 | Tension silk machine |
| CN106012370A (en) * | 2016-07-28 | 2016-10-12 | 吴江金叶织造有限公司 | Warp oiling mechanism |
| CN114009871A (en) * | 2021-09-28 | 2022-02-08 | 昆山天信服装有限公司 | Manufacturing process and manufacturing equipment for antibacterial and antistatic cashmere coat |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101265627B (en) | Terylene half speed blended spinning-type ammonia-substituted fiber blended spinning method and its apparatus | |
| CN101328636B (en) | Polyester staple fiber postprocessing process of flexible production process | |
| CN103437018B (en) | A kind of production technology of super emulation silk type brocade ammonia air-coating silk | |
| US12123112B2 (en) | Method for manufacturing a multi-ply separable filament yarns and multi-ply separable textured yarn | |
| CN1063807C (en) | Method for producing yarns with low shrinkage | |
| CN103215670A (en) | One-step-method spinning method of dacron combined filament yarn | |
| CN102677238A (en) | Production process of environment-friendly heather grey effect composite textured filament for knitting | |
| CN101451288B (en) | Anti-crumpling terylene woollen blanket and weaving method thereof | |
| CN204939711U (en) | False twist texturing machine | |
| CN107190391B (en) | Mechanism, method and application of filament bundle variable tension natural convergence coupling wrapping gradient spinning | |
| CN102586905A (en) | Hot-stretched Corterra pre-oriented filament yarn spinning and winding manufacturing process | |
| CN105332073B (en) | A kind of three component fully drawn yarn spinning systems | |
| US12060661B2 (en) | Recycled separable multi-filament parallel yarns and woven fabric thereof | |
| CN109162000A (en) | A kind of manufacturing method of the low draw ratio brocade ammonia air-coating silk of fine-denier | |
| CN116623335A (en) | Preparation method of regenerated chinlon floating white air-coated yarn | |
| CN1239745A (en) | Integrated texturing and weaving process and equipment | |
| CN105525374B (en) | A kind of bi-component fully drawn yarn spinning system | |
| CN104726986B (en) | A kind of high Silk-Like specialty yarn of regenerated cellulose staple fiber and fabric and its production method | |
| CN114959979B (en) | Device for manufacturing fancy network composite yarn and manufacturing method thereof | |
| CN201301378Y (en) | Multi-component composite deformation textured yarn machining device | |
| WO2021048816A1 (en) | Recycled separable multi-filament parallel yarns and woven fabric thereof | |
| CN110129932A (en) | A kind of method that recycled polyester material is promoted and applied in carpet industry | |
| CN114622320B (en) | Drawing hot roller assembly, polyamide 66 fine denier yarn drawing system and production process | |
| JPH0333813B2 (en) | ||
| CN110541216B (en) | Segment color plied yarn spinning machine, segment color plied yarn, fabric and production method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |