A kind of multicomponent composite textured yam processing unit (plant)
Technical field
The utility model relates to a kind of yarn processing unit (plant), is specifically related to a kind of multicomponent composite textured yam processing unit (plant).
Background technology
Deformation processing is textile industry a kind of material secondary operations means commonly used, its objective is the outward appearance geometric shape that changes yarn, thereby when obtaining Texturized effect, the telescopic resilience of yarn and fluffy fullness is greatly improved.Textured filament is enriching the kind of textiles, improves fabric feeling, increase fabric elasticity, fullness and woolly aspect aspect and has brought into play important effect, and most typical product is the synthetic fiber elastic filament, as: low elastic polyester filament, polyamide fibre false-twist textured yarn etc.
In the deformation processing of synthetic fiber, generally be the thermoplasticity of utilizing synthetic fiber, more than vitrification point, synthetic fiber filament yarn is carried out the physical mechanical deformation processing, thereby obtain awave outward appearance, the most frequently used technological means is false twist texturing, and the existing good telescopic resilience of this yarn has more fluffy outward appearance again.In addition, also have modes such as adopting air-texturing to make yarn have fluffy outward appearance, but do not have high telescopic resilience, the synthetic fiber textured filament that uses is one-component substantially at present.
Silk is a kind of natural fabric filament yarn of top grade, the kind of length of cocoon filament gauze fabric is generally based on traditional top-weight fabric, be mainly used in summer clothes and underwear etc., what this series products was pursued is the conventional stylistic effects of silk fabrics, as: the molding effect of soft sliding glutinous feel, elegant servo-actuated and soft bright gloss etc., product exist poor flexibility, easy problems such as fold, wash and wear difference.Means by deformation processing are carried out the style improvement to traditional silk broadcloth product, have received researcher's concern.As disclosed a kind of knitting processing method of deformation silk of real silk of using among the Chinese invention patent CN1053460, the mulberry silk that will contain silk gum through S to or Z behind twisting 2000-3200T/M, under higher temperature and pressure condition, utilize the special-purpose refining agent refining of industrial soap or real silk, untwisting then makes cocoon fiber have potential crimp property and bulkiness.A kind of manufacture method of bulk stretch silk is disclosed among the Chinese patent CN1157867, difference is twisted with the fingers to raw silk and non-twist raw silk friendship sth. made by twisting and synthetic SILK THREADS, in softener, soak then, in the softener mixed solution of water soluble alkali salting liquid and silk gum and amphoteric surfactant, carry out chemical treatment again, after the flexibility arrangement processes, elasticity, bulkiness and the crimpiness of authentic silk fiber realized and kept to this bulk stretch silk effectively.Repeatedly twist and close the method that combines with chemical treatment and prepared a kind of curled elastic fibre as also having adopted among the patent CN92107754.This several method in fact all belongs to twisting---twist break method, and the false twist texturing processing to synthetic fiber on the principle is similar, and is more stable in order to make deformation effect, increased the chemical treatment link.The researcher also once adopted the method for expanded cocoon cooking of cryogenic vacuum and low-tension filature to keep the little curling telescopic resilience with raising length of cocoon filament gauze of silk on the silk cocoon, as having invented a kind of reel silk from cocoons system technology of silkworm bulk silk among the patent CN94112265.4, silk cocoon is by special process and special equipment processing such as cocoon cooking, filature, rereeling, post processings, kept the natural rolled state of silk preferably, strand is bulk, soft.
For performances such as the elasticity that makes silk fabrics, wrinkle resistance improve, the researcher is also doing a large amount of work aspect the development of raw silk compound silk, the main technological means that adopts has: reeling machine is transformed, with a chemical fiber filament as the core silk, make silk be coated on it on every side as patent CN85103299, CN1165880, CN1032041 forms true silk/synthetic fiber wick silk or network yarn.The Gao Linqian of Japan fortunately waits also and developed by the transformation to reeling machine: the interlacing compound silk---with the chemical fiber filament yarn is the core silk, and the swirling action by jet-stream wind is compounded in its a kind of interlacing textured filament on every side with the raw silk interlacing; The obvolvent compound silk---fiber-synthesizing filament and silk on the reeling machine and after closing, are applied false twisting by crosisure and make a kind of compound silk that obtains after their obvolvents.Simultaneously, Gao Linqian fortunately waits the superpacket core silk that also utilizes the V-gear anamorphic attachment for cinemascope to develop special-shaped real silk and synthetic fiber.
In sum, though deformation processing is a kind of technological means indispensable in the yarn secondary operations, but at present main method is still based on twisting---typing---untwisting and false twist texturing, on the classification of product, synthetic fiber mainly are based on one-component, having only high woods thousand good fortunes to wait in the real silk deformation processing combines deformation processing with Compound Machining, and have only two kinds of components (real silk/polyamide fibre FDY silk), other all only distortion or only compound, has bigger limitation, and in process, adopted chemicals, thereby inevitably can produce pollution, be not suitable for promoting the use of.
Summary of the invention
The utility model purpose provides a kind of multicomponent composite textured yam processing unit (plant), uses this device to carry out composite deformation processing to the multicomponent silk thread easily, and the composite deformation good stability, and is pollution-free.
For achieving the above object, the technical solution adopted in the utility model is: a kind of multicomponent composite textured yam processing unit (plant), comprise a frame, which is provided with panel, described frame one end is provided with thread guide mechanism, comprise that also one adds thermal deformation mechanism and curled hair mechanism, be engaged in and be provided with transmission mechanism in the frame with described thermal deformation mechanism and the curled hair mechanism of adding, described thread guide mechanism comprises moving back separates bobbin cradle, closely move back Xie Tongzijiachu on the described frame and be provided with the spring tension device, be positioned at described spring tension device upside on the described frame and be provided with thread guide; The described thermal deformation mechanism that adds comprises the driving wheel of being located at frame inner near thread guide mechanism end, described driving wheel upside cooperation is provided with silk pressing wheel, described silk pressing wheel is rotationally connected through support and the pedestal that is set up on the framework panel, described driving wheel both sides are provided with heater, and nearly driving wheel place and heater are connected with copper sheet on the described frame; Described curled hair mechanism comprises that one is arranged at the groove drum of the other end on the described framework panel, described faceplate is provided with godet roller in the groove drum bottom, cooperate upside to be provided with the curled hair tube with described groove drum, described curled hair tube is rotationally connected through support and the pedestal that is set up on the framework panel; Described transmission mechanism comprises three belt pulleys that are arranged at described body two ends and middle part respectively, and described belt pulley connects through driving belt, and the belt pulley of nearly thread guide mechanism end is connected with driving wheel through axle, and the belt pulley of nearly curled hair mechanism end is connected with groove drum through axle.
In the technique scheme, the importing of yarn is adopted to move back and is separated the bobbin posture, makes the component of raw material and specification to make up easily, both can be the one-component textured filament, also can be two kinds of components and above composite textured yam.The tension force that imports yarn can be effectively controlled in the setting of described spring tension device and thread guide structure.Copper sheet closely contacts with heater, makes yarn enter the effect that obtains preheating before adding thermal deformation mechanism.Silk pressing wheel is rotationally connected through support and the pedestal that is set up on the framework panel, makes pressure between silk pressing wheel and the driving wheel to satisfy the deformation processing requirement by adjusting load on the support.Described transmission mechanism is an existing structure, adopts the bel-drivenn form to realize the synchronous of heating deformation velocity and curled hair speed, thereby reaches the purpose that low-tension is reeled.The curled hair tube is rotationally connected through support and the pedestal that is set up on the framework panel, by the Load Regulation curled hair tube of adjusting support and the spacing between the groove drum, satisfies the needs of reeling.
Further technical scheme, described heater comprises two heating plates that are arranged at the driving wheel both sides respectively, described heating plate is provided with glass layer outward.The setting of described heating plate is positioned at the driving wheel both sides, simultaneously driving wheel is heated, and walks the needs of out-of-date heating distortion to satisfy silk thread.Glass layer can be effectively heat insulation, avoids the heating plate heat to be passed to the device miscellaneous part.
Further technical scheme is provided with polytetrafluoroethylene ring with between centers in the described driving wheel.Described polytetrafluoroethylene ring has higher chemical stability, and is high temperature resistant, thereby can the heat of driving wheel and axle is isolated, avoids the too high and stability of influence axle of Yin Wendu.
Further technical scheme is provided with a motor in the described frame, and described motor is connected with the belt pulley at middle part in the described body, cooperates with described motor to be provided with speed-regulating switch and speed governing demonstration.By a whole transmission mechanism of Motor Control, by regulating speed-regulating switch, the speed that makes the transmission mechanism drive add thermal deformation mechanism and winding mechanism keeps synchronously, reaches low-tension and reels.
Cooperate with described heater and to be provided with attemperating unit.The setting of described attemperating unit, the temperature that can effectively observe and regulate heater.
Further technical scheme is positioned at axle between described belt pulley and the driving wheel and is provided with bearing, is provided with guide wheel between the described belt pulley.
Because the technique scheme utilization, the advantage that the utility model compared with prior art has is:
1, because the utility model passes through by the thread guide mechanism seal wire, and utilization adds thermal deformation mechanism silk thread is carried out thermal processing distortion, regulates the rotation that adds thermal deformation mechanism and curled hair mechanism, thereby can carry out composite deformation processing the silk of different component by transmission mechanism;
2, the utility model heats deformation processing by the temperature, speed and the pressure that add thermal deformation mechanism are regulated to the silk thread that imports, and can satisfy the heating deformation requirements of different silk threads, and the heating deformation effect is good;
3, utilize transmission mechanism that the speed that adds thermal deformation mechanism and curled hair mechanism is regulated it is kept synchronously, reach low-tension and reel, improved the processing effect of composite textured yam;
4, the utility model does not use chemicals in process, has avoided pollution.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model embodiment one;
Accompanying drawing 2 is the internal structure schematic diagram of the utility model embodiment one.
Wherein: 1, frame; 2, panel; 3, move back and separate bobbin cradle; 4, spring tension device; 5, thread guide; 6, driving wheel; 7, silk pressing wheel; 8, support; 9, pedestal; 10, copper sheet; 11, groove drum; 12, godet roller; 13, curled hair tube; 14, belt pulley; 15, driving belt; 16, axle; 17, heating plate; 18, glass layer; 19, polytetrafluoroethylene ring; 20, motor; 21, speed-regulating switch; 22, speed governing shows; 23, attemperating unit; 24, bearing; 25, guide wheel.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described:
Embodiment one: shown in accompanying drawing 1,2, a kind of multicomponent composite textured yam processing unit (plant), comprise a frame 1, which is provided with panel 2, described frame one end is provided with thread guide mechanism, comprise that also one adds thermal deformation mechanism and curled hair mechanism, be engaged in and be provided with transmission mechanism in the frame with described thermal deformation mechanism and the curled hair mechanism of adding, described thread guide mechanism comprises moving back separates bobbin cradle 3, closely move back Xie Tongzijiachu on the described frame and be provided with spring tension device 4, be positioned at described spring tension device upside on the described frame and be provided with thread guide 5; The described thermal deformation mechanism that adds comprises the driving wheel 6 of being located at frame inner near thread guide mechanism end, described driving wheel upside cooperation is provided with silk pressing wheel 7, described silk pressing wheel is rotationally connected through support 8 and the pedestal 9 that is set up on the framework panel, described driving wheel both sides are provided with heater, and nearly driving wheel place and heater are connected with copper sheet 10 on the described frame; Described curled hair mechanism comprises that one is arranged at the groove drum 11 of the other end on the described framework panel, described faceplate is provided with godet roller 12 in the groove drum bottom, cooperate upside to be provided with curled hair tube 13 with described groove drum, described curled hair tube is rotationally connected through support and the pedestal that is set up on the framework panel; Described transmission mechanism comprises three belt pulleys 14 that are arranged at described body two ends and middle part respectively, described belt pulley connects through driving belt 15, the belt pulley of nearly thread guide mechanism end is connected with driving wheel through axle 16, and the belt pulley of nearly curled hair mechanism end is connected with groove drum through axle.
During use, to install and connect power supply, at first regulate attemperating unit 23 and speed-regulating switch 21, set deformation temperature and the speed of intending employing, utilize 17 pairs of driving wheels of heating plate and silk pressing wheel in the heater to heat, after treating that the temperature of heating plate that shows on the attemperating unit reaches preset value,, import driving wheel 6 and take turns between 7 with silk pressing with moving back the silk thread separated on the bobbin cradle 3 after through spring tension device 4 and thread guide 5.Then, silk thread through panel 2, godet roller 12 backs on the curled hair tube 13 around on the bottom yarn, regulate compound on the support 8 simultaneously driving wheel and pressure state between the silk pressing wheel suited.Open motor 20, the feasible speed synchronization that adds thermal deformation mechanism and curled hair mechanism, silk thread enters through thread guide mechanism and adds thermal deformation mechanism, adds thermal deformation, finishes the back textured filament and is being wound up into equably on the curled hair tube by certain winding angle under the effect of groove drum 11 through panel and godet roller.