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CN1288345C - Valve assembly for recipreocating compressor - Google Patents

Valve assembly for recipreocating compressor Download PDF

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Publication number
CN1288345C
CN1288345C CNB031478107A CN03147810A CN1288345C CN 1288345 C CN1288345 C CN 1288345C CN B031478107 A CNB031478107 A CN B031478107A CN 03147810 A CN03147810 A CN 03147810A CN 1288345 C CN1288345 C CN 1288345C
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stopper
pressure
plate
valve
reed valve
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CN1536227A (en
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徐承敦
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Samsung Electronics Co Ltd
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Samsung Gwangju Electronics Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/1073Adaptations or arrangements of distribution members the members being reed valves

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Check Valves (AREA)

Abstract

本发明披露了一种往复式压缩机的阀门组件,包括具有排气孔的排气孔板,具有簧片阀的簧片阀板,及具有停止器的停止器板。当缸盖安装到气缸上时排气孔板、簧片阀板和停止器板与缸盖一起与气缸组装在一起。停止器在连接端弯曲预定倾斜角,以便停止器的自由端朝向缸盖凸起。压力单元包括按压停止器的连接端的第一压力凸起,按压停止器的自由端的第二压力凸起,及按压停止器的连接端和自由端之间的中间点的第三压力凸起。由此停止器被支撑并允许停止器施加压力到簧片阀P上,同时在缸盖和排气孔板之间的位置形成弓形。由此该阀门组件的元件简单容易地组装到单个主体中,并降低了簧片阀操作所引起的运行冲击和噪音,由此,使往复式压缩机安静运行。

Figure 03147810

The invention discloses a valve assembly of a reciprocating compressor, which comprises a discharge orifice plate with a discharge hole, a reed valve plate with a reed valve, and a stopper plate with a stopper. The exhaust orifice plate, reed valve plate and stopper plate are assembled with the cylinder head together with the cylinder head when the cylinder head is installed on the cylinder. The stopper is bent at a predetermined inclination angle at the connection end so that the free end of the stopper protrudes toward the cylinder head. The pressure unit includes a first pressure protrusion pressing the connection end of the stopper, a second pressure protrusion pressing the free end of the stopper, and a third pressure protrusion pressing an intermediate point between the connection end and the free end of the stopper. The stop is thereby supported and allowed to apply pressure to the reed valve P while arching at a location between the cylinder head and the exhaust orifice. The components of the valve assembly are thereby simply and easily assembled into a single body and the operating shock and noise caused by the operation of the reed valve is reduced, thereby enabling quiet operation of the reciprocating compressor.

Figure 03147810

Description

往复式压缩机的阀门组件Valve components for reciprocating compressors

交叉参考相关申请Cross Reference Related Applications

本申请要求韩国专利申请No.2003-21822的优先权,该申请于2003年4月8日在韩国知识产权局提交,其内容此处作为参考被完全包括进来。This application claims priority from Korean Patent Application No. 2003-21822 filed in the Korean Intellectual Property Office on April 8, 2003, the contents of which are hereby incorporated by reference in their entirety.

技术领域technical field

本发明总体涉及一种往复式压缩机(reciprocating compressor),尤其涉及一种往复式压缩机的阀门组件(valve assembly),该组件的元件简单容易地组装到单个主体中,并且该组件降低了由簧片阀(reedvalve)的运行引起的冲击和噪音,从而使往复式压缩机安静运行。The present invention relates generally to a reciprocating compressor, and more particularly to a valve assembly for a reciprocating compressor, the components of which are simply and easily assembled into a single body and which reduce the need for The impact and noise caused by the operation of the reed valve (reed valve), so that the reciprocating compressor runs quietly.

背景技术Background technique

本领域的普通技术人员熟知,往复式压缩机包括多个元件,即,定子,转子,曲轴,气缸,活塞,以及缸盖,这些元件密封地容纳在密封外壳中。定子和转子安装在密封外壳中,定子固定,而转子可转动。曲轴轴向固定地穿过转子,当压缩机打开电源时响应于定子和转子之间的电磁作用曲轴与转子一起转动。气缸中构成了腔室,气体吸入腔室中并在其中压缩,而活塞容纳在气缸中,用于响应于曲轴的转动在气缸中进行直线往复运动。缸盖覆盖气缸的顶端。在往复式压缩机的运行中,活塞响应于曲轴的转动在气缸中直线往复运动,由此将气体吸入密封外壳内的气缸中,并且压缩该气体,然后将高压的压缩气体从气缸中排出到密封外壳的外面。具有上述结构的往复式压缩机优选用于诸如冰箱或空调的制冷系统中,用于压缩低压气体制冷剂,使气体制冷剂成为高压制冷剂。As is well known to those of ordinary skill in the art, a reciprocating compressor includes a number of components, namely, a stator, rotor, crankshaft, cylinder, piston, and cylinder head, which are hermetically housed in a hermetic housing. The stator and rotor are installed in a sealed casing, the stator is fixed, and the rotor is rotatable. The crankshaft passes axially fixedly through the rotor, and the crankshaft rotates with the rotor in response to electromagnetic interaction between the stator and the rotor when the compressor is powered on. A chamber is formed in the cylinder into which gas is sucked and compressed, and a piston is accommodated in the cylinder for rectilinear reciprocating motion in the cylinder in response to rotation of a crankshaft. The cylinder head covers the top end of the cylinder. In the operation of the reciprocating compressor, the piston linearly reciprocates in the cylinder in response to the rotation of the crankshaft, thereby drawing gas into the cylinder in the sealed housing, compressing the gas, and discharging the compressed gas at high pressure from the cylinder to the Seal the outside of the enclosure. The reciprocating compressor having the above structure is preferably used in a refrigeration system such as a refrigerator or an air conditioner for compressing a low-pressure gas refrigerant to make the gas refrigerant into a high-pressure refrigerant.

在往复式压缩机中,阀门组件介于气缸和缸盖之间,用于在压缩机的运行期间控制低压气体吸入密封外壳内的气缸和高压气体从气缸排出到密封外壳的外面。In a reciprocating compressor, a valve assembly is interposed between the cylinder and cylinder head to control the intake of low pressure gas into the cylinder inside the hermetic enclosure and the discharge of high pressure gas from the cylinder to the outside of the hermetic enclosure during operation of the compressor.

传统的往复式压缩机的阀门组件包括排气阀单元,排气阀单元具有簧片阀,停止器(stopper)以及保持器。簧片阀控制气体从气缸排出到密封外壳的外面,而停止器限制簧片阀的打开比率在一定的范围内。保持器支持停止器。排气阀单元的簧片阀,停止器和保持器按顺序组装在具有吸气孔和排气孔的排气孔板上。具有排气阀单元的排气孔板使用多个螺栓在气缸和缸盖之间的位置与整体具有吸气阀的吸气阀板设置在一起。A valve assembly of a conventional reciprocating compressor includes a discharge valve unit having a reed valve, a stopper, and a retainer. The reed valve controls the discharge of gas from the cylinder to the outside of the sealed enclosure, while the stopper limits the opening ratio of the reed valve within a certain range. The retainer supports the stopper. The reed valve, stopper and retainer of the exhaust valve unit are assembled in sequence on the exhaust orifice plate with the suction hole and the exhaust hole. The discharge orifice plate with the discharge valve unit is set together with the suction valve plate integrally with the suction valve at a position between the cylinder and the cylinder head using a plurality of bolts.

当活塞在气缸中从下死点运动到上死点时,气体在气缸中被压缩。由此压缩气体的压力施加到排气孔上,从而簧片阀的自由端与停止器一起朝向缸盖弹性弯曲,由此打开排气孔。高压的压缩气体通过缸盖和打开的排气孔从气缸排出到密封外壳的外面。当活塞在气缸中从上死点运动到下死点时,簧片阀由于停止器和簧片阀的恢复力弹性关闭排气孔并且同时吸气阀板的吸气阀打开,将低压气体通过打开的吸气孔和缸盖吸入气缸中。When the piston moves from the bottom dead center to the top dead center in the cylinder, the gas is compressed in the cylinder. The pressure of the compressed gas is thereby exerted on the exhaust opening, so that the free end of the reed valve is elastically bent together with the stopper towards the cylinder head, thereby opening the exhaust opening. High-pressure compressed gas is discharged from the cylinder to the outside of the sealed casing through the cylinder head and the open vent hole. When the piston moves from the top dead center to the bottom dead center in the cylinder, the reed valve elastically closes the exhaust hole due to the restoring force of the stopper and the reed valve and at the same time the suction valve of the suction valve plate opens to let the low pressure gas through The open suction port and cylinder head suck in the cylinder.

然而,传统的往复式压缩机具有如下问题,即,在传统的阀门组件中,控制排气孔的簧片阀,将簧片阀的打开比率限制在预定的范围内的停止器,以及支持停止器的保持器单独生产,并且按顺序组装在排气孔板上。从而,必须在使用多个螺栓将排气孔板安装在气缸和缸盖之间之前,顺序将簧片阀,停止器和保持器组装在排气孔板上。当将簧片阀,停止器和保持器组装到阀门组件中时花费过多的时间。However, the conventional reciprocating compressor has problems in that, in the conventional valve assembly, a reed valve controlling the discharge hole, a stopper restricting the opening ratio of the reed valve within a predetermined range, and a supporting stop The holder of the device is produced separately and assembled on the vent plate in sequence. Thus, the reed valve, stopper, and retainer must be sequentially assembled on the orifice plate before installing the orifice plate between the cylinder and the cylinder head using multiple bolts. Excessive time is spent when assembling the reed valve, stopper and retainer into the valve assembly.

在传统的往复式压缩机的阀门组件中,簧片阀的第一端形成簧片阀安装到排气孔板上的联接端,簧片阀的第二端形成自由端,自由端由于施加到其上的排气压力从排气孔板朝向缸盖弹性弯曲。从而,活塞在气缸中直线往复运动期间簧片阀的自由端重复撞击停止器和排气孔板,由此,产生运行冲击和噪音。此外,簧片阀自由端振动,由此产生高频噪音,致使往复式压缩机不能安静运行。In the valve assembly of the traditional reciprocating compressor, the first end of the reed valve forms the joint end where the reed valve is installed on the discharge orifice plate, and the second end of the reed valve forms the free end, which is due to the The exhaust pressure on it bends elastically from the exhaust orifice towards the cylinder head. Thus, the free end of the reed valve repeatedly hits the stopper and the exhaust orifice plate during the linear reciprocating motion of the piston in the cylinder, thereby generating running shock and noise. In addition, the free end of the reed valve vibrates and the resulting high frequency noise prevents the reciprocating compressor from running quietly.

发明内容Contents of the invention

相应地,本发明的一方面是提供一种往复式压缩机的阀组件,该组件的元件简单容易地组装到单个主体中。Accordingly, an aspect of the present invention is to provide a valve assembly for a reciprocating compressor, the components of which are simply and easily assembled into a single body.

本发明的另一面提供一种往复式压缩机的阀门组件,该组件降低了由簧片阀的运行引起的冲击和噪音,从而使往复式压缩机安静运行。Another aspect of the present invention provides a valve assembly for a reciprocating compressor that reduces the shock and noise caused by the operation of the reed valve, thereby allowing the reciprocating compressor to operate quietly.

本发明地其它方面和优点在下面的描述中提出部分,部分由于描述而显而易见,或通过本发明的实践而被了解。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

本发明的上述和其它方面通过提供一种往复式压缩机的阀门组件实现,所述压缩机包括:气缸;缸盖;压力单元,所述压力单元一体形成在缸盖的下部表面上;及布置在气缸和缸盖之间的阀门组件,所述阀门组件包括:具有与气缸连通的排气孔的排气孔板;簧片阀板,簧片阀一体形成在簧片阀板中,以便打开或关闭排气孔;及停止器板,停止器一体形成在停止器板中,以便将簧片阀的打开比率(opening ratio)限制在预定的范围内,当缸盖安装到气缸上时排气孔板、簧片阀板和停止器板与缸盖一起与气缸组装在一起。所述压力单元按压停止器以便支撑停止器,并且允许停止器施加压力到簧片阀上。The above and other aspects of the present invention are achieved by providing a valve assembly of a reciprocating compressor comprising: a cylinder; a cylinder head; a pressure unit integrally formed on a lower surface of the cylinder head; and an arrangement A valve assembly between the cylinder and the cylinder head, said valve assembly comprising: an exhaust orifice plate having an exhaust hole communicating with the cylinder; a reed valve plate in which the reed valve is integrally formed for opening or close the exhaust hole; and a stopper plate in which the stopper is integrally formed so as to limit the opening ratio of the reed valve within a predetermined range to exhaust gas when the cylinder head is mounted on the cylinder The orifice plate, reed valve plate and stopper plate are assembled with the cylinder together with the cylinder head. The pressure unit presses the stopper to support the stopper and allows the stopper to apply pressure to the reed valve.

在阀门组件中,簧片阀通过切割簧片阀板的预定部分形成,簧片阀的第一端形成连接端,并且簧片阀的第二端形成自由端。In the valve assembly, a reed valve is formed by cutting a predetermined portion of a reed valve plate, a first end of the reed valve forms a connection end, and a second end of the reed valve forms a free end.

停止器通过切割停止器板的预定部分形成,停止器的第一端形成连接端,并且停止器的第二端形成自由端,停止器在其连接端弯曲预定的倾斜角,以便停止器的自由端朝向缸盖凸起。The stopper is formed by cutting a predetermined part of the stopper plate, the first end of the stopper forms a connecting end, and the second end of the stopper forms a free end, and the stopper is bent at a predetermined inclination angle at its connecting end so that the free end of the stopper end protrudes toward the cylinder head.

压力单元包括第一压力凸起,所述第一压力凸起从缸盖与停止器的连接端相对应的位置伸出,由此按压停止器的连接端;第二压力凸起,所述第二压力凸起从缸盖与停止器的自由端相对应的位置伸出,由此按压停止器的自由端;以及第三压力凸起;所述第三压力凸起从缸盖与停止器的连接端和自由端之间的停止器的中间点相对应的位置伸出,由此按压停止器的中间点。The pressure unit includes a first pressure protrusion protruding from a position corresponding to the connection end of the cylinder head and the stopper, thereby pressing the connection end of the stopper; a second pressure protrusion, the first pressure protrusion Two pressure protrusions protrude from the position corresponding to the free end of the cylinder head and the stopper, thereby pressing the free end of the stopper; and the third pressure protrusion; The position corresponding to the middle point of the stopper between the connection end and the free end protrudes, thereby pressing the middle point of the stopper.

第二压力凸起比第一压力凸起稍长,并且第三压力凸起比第一压力凸起稍短,以便第一压力凸起,第二压力凸起以及第三压力凸起支撑停止器同时在缸盖和排气孔板之间的位置使停止器形成弓形,并且第二压力凸起按压的停止器的自由端预压簧片阀的自由端。The second pressure protrusion is slightly longer than the first pressure protrusion, and the third pressure protrusion is slightly shorter than the first pressure protrusion, so that the first pressure protrusion, the second pressure protrusion and the third pressure protrusion support the stopper At the same time, the stopper is bowed at the position between the cylinder head and the exhaust orifice plate, and the free end of the stopper pressed by the second pressure protrusion prestresses the free end of the reed valve.

在阀门组件中,第三压力凸起偏心地位于第一压力凸起和第二压力凸起之间,并且排气孔形成在排气孔板与第三压力凸起相对应的位置。In the valve assembly, the third pressure protrusion is eccentrically located between the first pressure protrusion and the second pressure protrusion, and an exhaust hole is formed at a position of the exhaust orifice plate corresponding to the third pressure protrusion.

在这种情况下,第三压力凸起的位置优选偏向第二压力凸起。In this case, the position of the third pressure bump is preferably biased towards the second pressure bump.

在阀门组件,凹部形成在排气孔板的表面上围绕排气孔的位置,以便在簧片阀的一部分与围绕排气孔和凹部的排气孔板的区域接触的同时簧片阀关闭排气孔。In the valve assembly, a recess is formed on the surface of the vent plate around the location of the vent hole so that the reed valve closes the vent while part of the reed valve is in contact with the area of the vent plate surrounding the vent hole and the recess. stomata.

附图说明Description of drawings

通过结合附图详细描述优选实施例,本发明的上述和其它方面以及优点变得显而易见并且很容易理解的,其中:The above and other aspects and advantages of the present invention will become apparent and comprehensible by describing the preferred embodiments in detail with reference to the accompanying drawings, in which:

图1是根据本发明实施例的具有阀门组件的往复式压缩机的纵向剖视图;1 is a longitudinal sectional view of a reciprocating compressor with a valve assembly according to an embodiment of the present invention;

图2图1所示的阀门组件的分解透视图;Figure 2 is an exploded perspective view of the valve assembly shown in Figure 1;

图3是包括在图2所示的阀门组件中的排气孔板的俯视透视图;Figure 3 is a top perspective view of a vent orifice plate included in the valve assembly shown in Figure 2;

图4是包括在图2所示的阀门组件中的簧片阀板的俯视透视图;Figure 4 is a top perspective view of a reed valve plate included in the valve assembly shown in Figure 2;

图5是包括在图2所示的阀门组件中的停止器板的俯视透视图;Figure 5 is a top perspective view of a stopper plate included in the valve assembly shown in Figure 2;

图6是包括在图1所示的压缩机中并且与图2中的阀门组件组装在一起的缸盖的仰视透视图;6 is a bottom perspective view of a cylinder head included in the compressor shown in FIG. 1 and assembled with the valve assembly of FIG. 2;

图7是沿图2中的线A-A的剖视图,此时簧片阀关闭排气孔;及Fig. 7 is a sectional view along line A-A among Fig. 2, this moment, reed valve closes exhaust hole; And

图8是沿图2中的线A-A的剖视图,此时簧片阀打开排气孔。Fig. 8 is a sectional view along line A-A in Fig. 2, when the reed valve opens the vent hole.

具体实施方式Detailed ways

现在详细介绍本发明的优选实施例,其示例如附图所示,其中全文以相同的标号表示相同的元件。The preferred embodiments of the invention will now be described in detail, examples of which are illustrated in the accompanying drawings, wherein like numerals refer to like elements throughout.

图1是根据本发明实施例的具有阀门组件的往复式压缩机的纵向剖视图。如图所示,本发明的往复式压缩机包括多个元件,即,定子1,转子2,曲轴3,气缸4,活塞6,及缸盖7,这些元件密封地容纳在密封外壳10中。定子1和转子2安装在密封外壳10中,定子1不能动,而转子2可转动。曲轴3轴向插入转子2中,与转子2一起转动。气缸4中构成压缩腔室。活塞6容纳在气缸4中,并且通过连接杆5连接到曲轴3上。缸盖7覆盖气缸4的顶部。FIG. 1 is a longitudinal sectional view of a reciprocating compressor having a valve assembly according to an embodiment of the present invention. As shown, the reciprocating compressor of the present invention includes a plurality of elements, namely, a stator 1, a rotor 2, a crankshaft 3, a cylinder 4, a piston 6, and a cylinder head 7, which are hermetically accommodated in a hermetic casing 10. The stator 1 and the rotor 2 are installed in the sealed casing 10, the stator 1 cannot move, and the rotor 2 can rotate. The crankshaft 3 is axially inserted into the rotor 2 and rotates together with the rotor 2 . A compression chamber is formed in the cylinder 4 . Piston 6 is housed in cylinder 4 and connected to crankshaft 3 via connecting rod 5 . The cylinder head 7 covers the top of the cylinder 4 .

吸气管道8和排气管道(图中未示出)穿过密封外壳10,并且安装到缸盖7上,以便气体通过吸气管道8吸入气缸4中。气体在气缸4中压缩并且通过排气管道从气缸4排出到密封外壳10的外面。此外,根据本发明地阀门组件20布置在气缸4和缸盖7之间的位置,用于在压缩机操作期间控制气体吸入密封外壳10中和气体从密封外壳10中排出。A suction duct 8 and an exhaust duct (not shown in the figure) pass through the sealed casing 10 and are mounted on the cylinder head 7 so that gas is sucked into the cylinder 4 through the suction duct 8 . The gas is compressed in the cylinder 4 and discharged from the cylinder 4 to the outside of the sealed case 10 through an exhaust duct. Furthermore, a valve assembly 20 according to the present invention is arranged at a position between the cylinder 4 and the cylinder head 7 for controlling the suction of gas into and the discharge of gas from the hermetic casing 10 during operation of the compressor.

图2是描述根据本发明的阀门组件的结构的分解透视图。如图所示,阀门组件20包括具有与气缸4连通的排气孔31的排气孔板30,具有簧片阀41的簧片阀板40,及具有停止器51的停止器板50。在阀门组件20中,排气孔板30,簧片阀板40,以及停止器板50顺序布置在气缸4和缸盖7之间。Fig. 2 is an exploded perspective view illustrating the structure of a valve assembly according to the present invention. As shown, the valve assembly 20 includes a vent plate 30 having a vent hole 31 communicating with the cylinder 4 , a reed valve plate 40 having a reed valve 41 , and a stopper plate 50 having a stopper 51 . In the valve assembly 20 , the exhaust orifice plate 30 , the reed valve plate 40 , and the stopper plate 50 are sequentially arranged between the cylinder 4 and the cylinder head 7 .

阀门组件20还包括垫片60和吸气阀板(图中未示出)。垫片60紧密或封闭地介于缸盖7和停止器板50之间,用于防止从缸盖7和停止器板50的连接处气体泄漏。具有吸气阀的吸气阀板(图中未示出)布置在排气孔板30之下,以便吸气阀控制设置在排气孔板30上的吸气孔32。The valve assembly 20 also includes a gasket 60 and a suction valve plate (not shown). The gasket 60 is tightly or hermetically interposed between the cylinder head 7 and the stopper plate 50 for preventing gas leakage from the joint of the cylinder head 7 and the stopper plate 50 . A suction valve plate (not shown in the figure) having a suction valve is disposed under the discharge orifice plate 30 so that the suction valve controls the suction holes 32 provided on the discharge orifice plate 30 .

本发明的特征在于改进了簧片阀和停止器的结构以实现本发明的各个方面,因此吸气阀板在附图中没有示出,并且相信不需要进一步说明吸气阀板。The invention is characterized by a modified structure of the reed valve and stopper to achieve the various aspects of the invention, so the suction valve plate is not shown in the drawings and further description of the suction valve plate is not believed to be necessary.

在阀门组件20中,所有的排气孔板30,簧片阀板40,停止器板50,垫片60以及缸盖7具有角部倒角或圆角的长方形外形。排气孔板30,簧片阀板40,停止器板50,以及垫片60还在角部设有锁定孔35,45,55以及65。因此,当缸盖7使用螺栓26固定到气缸4上时,排气孔板30,簧片阀板40,停止器板50,以及垫片60彼此组装在一起。在这种情况下,螺栓26首先插入设置在缸盖7的角部的锁定孔25中,并且在拧紧固定到气缸4上之前顺序穿过垫片和三个板的锁定孔65,55以及35。In the valve assembly 20, all the exhaust orifice plate 30, the reed valve plate 40, the stopper plate 50, the gasket 60 and the cylinder head 7 have a rectangular shape with chamfered or rounded corners. The vent plate 30, the reed valve plate 40, the stopper plate 50, and the spacer 60 are also provided with locking holes 35, 45, 55 and 65 at the corners. Therefore, when the cylinder head 7 is fixed to the cylinder 4 using the bolts 26, the exhaust orifice plate 30, the reed valve plate 40, the stopper plate 50, and the spacer 60 are assembled with each other. In this case, the bolt 26 is first inserted into the locking hole 25 provided at the corner of the cylinder head 7, and passes sequentially through the gasket and the locking holes 65, 55 and 35 of the three plates before being screwed and fixed to the cylinder 4. .

为了在几个点压停止器51以便支撑停止器51同时将停止器51形成为预定的形状以便允许停止器51将预定的压力施加到簧片阀41的自由端,压力单元70设置在缸盖7的下部表面上。下面参照附图3至6详细描述簧片阀41,停止器51以及压力单元70的结构。In order to press the stopper 51 at several points so as to support the stopper 51 while forming the stopper 51 into a predetermined shape so as to allow the stopper 51 to apply a predetermined pressure to the free end of the reed valve 41, the pressure unit 70 is provided on the cylinder head 7 on the lower surface. The structure of the reed valve 41 , the stopper 51 and the pressure unit 70 will be described in detail below with reference to FIGS. 3 to 6 .

图3至5分别是图2所示的阀门组件的排气孔板,簧片阀板以及停止器板的俯视透视图。图6是与图2中的阀门组件组装在一起的缸盖的俯视透视图。3 to 5 are top perspective views of the vent plate, reed valve plate and stopper plate, respectively, of the valve assembly shown in FIG. 2 . FIG. 6 is a top perspective view of the cylinder head assembled with the valve assembly of FIG. 2 .

如图3中所示,排气孔板30是具有预定厚度的平板,在排气孔板30的圆角的角部中的每一个形成有一个锁定孔35。排气孔31和吸气孔32形成在排气孔板30中,气体通过吸气孔32吸入气缸4中并且气体从气缸4通过排气孔31排出到密封外壳10的外面之前在气缸4中被压缩。As shown in FIG. 3 , the vent plate 30 is a flat plate having a predetermined thickness, and one locking hole 35 is formed in each of rounded corners of the vent plate 30 . An exhaust hole 31 and an air suction hole 32 are formed in the exhaust orifice plate 30 through which gas is sucked into the cylinder 4 and gas is discharged from the cylinder 4 through the exhaust hole 31 to the outside of the sealed case 10 in the cylinder 4 is compressed.

在排气孔板30的表面上在围绕排气孔31的位置形成凹处33。凹处33的尺寸稍稍小于簧片阀板40的簧片阀41的尺寸。因此,当簧片阀41关闭排气孔31时,仅仅簧片阀41的部分与围绕排气孔31和凹处33的排气孔板30的区域或面积接触。当簧片阀41关闭排气孔31时排气孔板40的表面由此减小,从而可以减小簧片阀41的运行噪音。Recesses 33 are formed on the surface of the vent plate 30 at positions surrounding the vent holes 31 . The dimensions of the recess 33 are slightly smaller than the dimensions of the reed valve 41 of the reed valve plate 40 . Thus, when reed valve 41 closes vent 31 , only a portion of reed valve 41 is in contact with the area or area of vent plate 30 surrounding vent 31 and recess 33 . The surface of the vent plate 40 is thus reduced when the reed valve 41 closes the vent hole 31 , so that the operating noise of the reed valve 41 can be reduced.

如图4所示,簧片阀板40是平板,该平板显著比排气孔板30薄。在簧片阀板40的倒角的角部中的每一个形成一个锁定孔45。簧片阀41设置在簧片阀板40中与凹处33对应包括排气孔板30的排气孔31的位置,由此打开或关闭排气孔31。As shown in FIG. 4 , the reed valve plate 40 is a flat plate that is significantly thinner than the vent plate 30 . A locking hole 45 is formed in each of the chamfered corners of the reed valve plate 40 . The reed valve 41 is disposed in the reed valve plate 40 at a position corresponding to the recess 33 including the exhaust hole 31 of the exhaust hole plate 30 , thereby opening or closing the exhaust hole 31 .

簧片阀41通过沿U形线切割簧片阀板40的预定部分在簧片阀板40中一体形成。由此簧片阀41在其没有切割的第一端与簧片阀板40的剩余部分形成一体,从而簧片阀41的第一端形成连接端42。簧片阀41与簧片阀板40的剩余部分分离的簧片阀41的第二端形成自由端43。簧片阀41在自由端43弹性弯曲以便打开或关闭排气孔31。The reed valve 41 is integrally formed in the reed valve plate 40 by cutting a predetermined portion of the reed valve plate 40 along a U-shaped line. The reed valve 41 is thus integrally formed at its uncut first end with the remainder of the reed valve plate 40 , so that the first end of the reed valve 41 forms the connecting end 42 . The second end of the reed valve 41 separated from the remainder of the reed valve plate 40 forms a free end 43 . The reed valve 41 is elastically bent at the free end 43 to open or close the exhaust hole 31 .

如图5所示,停止器板50是平板,该板显著比排气孔板30薄,以与针对簧片阀板40所描述的方式相同。在停止器板50的倒角的角部中的每一个形成一个锁定孔55。具有与簧片阀41相应的尺寸的停止器51设置在停止器板50中与簧片阀41相对应的位置。停止器51将簧片阀41的打开比率(opening ratio)限制在预定的范围内,并且将预压力施加到簧片阀41的自由端43上。As shown in FIG. 5 , the stopper plate 50 is a flat plate that is significantly thinner than the vent plate 30 in the same manner as described for the reed valve plate 40 . A locking hole 55 is formed in each of the chamfered corners of the stopper plate 50 . A stopper 51 having a size corresponding to the reed valve 41 is provided at a position corresponding to the reed valve 41 in the stopper plate 50 . The stopper 51 limits the opening ratio of the reed valve 41 within a predetermined range, and applies a preload to the free end 43 of the reed valve 41 .

以与针对簧片阀41所描述的方式相同,停止器51通过沿U形线切割停止器板50的预定部分在停止器板50中一体形成。由此停止器51在其没有切割的第一端与停止器板50的剩余部分形成一体,并且停止器51的第一端形成连接端52。停止器51与停止器板50的剩余部分分离的停止器51的第二端形成自由端53。停止器51的自由端53将簧片阀41的打开比率限制在预定的范围内,并且将预压力施加到簧片阀41的自由端43上。In the same manner as described for the reed valve 41 , the stopper 51 is integrally formed in the stopper plate 50 by cutting a predetermined portion of the stopper plate 50 along a U-shaped line. The stopper 51 is thus integrated at its uncut first end with the remainder of the stopper plate 50 and the first end of the stopper 51 forms the connection end 52 . The second end of the stopper 51 separated from the remainder of the stopper plate 50 forms a free end 53 . The free end 53 of the stopper 51 limits the opening ratio of the reed valve 41 within a predetermined range, and applies a preload to the free end 43 of the reed valve 41 .

停止器51还相对于停止器板50的剩余部分在连接端52弯曲倾角“θ”,以便停止器51的自由端53朝向缸盖7倾斜凸起。因此,当停止器板50在缸盖7和排气孔板30之间的位置与簧片阀板40和垫片60一起安装在阀门组件20中时,缸盖7的压力单元70在停止器51的几个点压停止器51,从而,支撑停止器51,同时将停止器51弯曲成弓形。在这种情况下,优选将停止器51相对于停止器板50的剩余部分的倾斜角“θ”设置为90°或小于90°。The stopper 51 is also bent at an angle of inclination “θ” at the connection end 52 relative to the rest of the stopper plate 50 so that the free end 53 of the stopper 51 protrudes obliquely toward the cylinder head 7 . Therefore, when the stopper plate 50 is installed in the valve assembly 20 together with the reed valve plate 40 and the gasket 60 at the position between the cylinder head 7 and the exhaust orifice plate 30 , the pressure unit 70 of the cylinder head 7 stops at the stopper. Several points of 51 press the stopper 51, thereby supporting the stopper 51 while bending the stopper 51 into an arcuate shape. In this case, it is preferable to set the inclination angle "θ" of the stopper 51 with respect to the rest of the stopper plate 50 to 90° or less.

如图6所示,压力单元70设置在缸盖7的下部表面上,缸盖7在其圆角的角部中的每一个具有一个锁定孔25。压力单元70在几个点压凸起的停止器51以便支撑停止器51同时将停止器51形成弓形,由此允许停止器51将预压力施加到簧片阀41的自由端43上。As shown in FIG. 6, the pressure unit 70 is provided on the lower surface of the cylinder head 7 having a lock hole 25 in each of its rounded corners. The pressure unit 70 presses the raised stopper 51 at several points in order to support the stopper 51 while arching the stopper 51 , thereby allowing the stopper 51 to apply a pre-pressure to the free end 43 of the reed valve 41 .

压力单元70包括第一压力凸起71,第二压力凸起72以及第三压力凸起73。第一压力凸起71形成在缸盖7中与停止器51的连接端52相对应的位置。第二压力凸起72形成在缸盖7中与停止器51的自由端52相对应的位置。第三压力凸起73形成在缸盖7中与连接端52和自由端53之间的停止器51的中间点相对应的位置。下面将参照图7和8描述第一压力凸起71,第二压力凸起72以及第三压力凸起73在缸盖7中的布置。The pressure unit 70 includes a first pressure protrusion 71 , a second pressure protrusion 72 and a third pressure protrusion 73 . The first pressure protrusion 71 is formed in the cylinder head 7 at a position corresponding to the connection end 52 of the stopper 51 . The second pressure protrusion 72 is formed in the cylinder head 7 at a position corresponding to the free end 52 of the stopper 51 . The third pressure protrusion 73 is formed in the cylinder head 7 at a position corresponding to an intermediate point of the stopper 51 between the connection end 52 and the free end 53 . The arrangement of the first pressure protrusion 71 , the second pressure protrusion 72 and the third pressure protrusion 73 in the cylinder head 7 will be described below with reference to FIGS. 7 and 8 .

图7和8分别是沿图2中的线A-A的剖视图,此时簧片阀分别关闭和打开排气孔。Figures 7 and 8 are cross-sectional views along line A-A in Figure 2, respectively, when the reed valve closes and opens the exhaust hole, respectively.

如图7所示,第一压力凸起71和第二压力凸起72从缸盖7的下部表面7a朝向气缸4凸出,从而第一压力凸起71和第二压力凸起72的压力表面在下部表面7a上突出。在这种情况下,第二压力凸起72比第一压力凸起71稍长,同时第三压力凸起73比第一压力凸起71稍短。即,第三压力凸起73在形成在缸盖7的下部表面7a上的凹部中突出,从而第三压力凸起73的压力表面不达到下部表面7a的水平面。由此,压力单元70的第一压力凸起71,第二压力凸起72以及第三压力凸起73分别压连接端52,自由端52以及停止器51的两个端52和53之间的中间点,由此支撑停止器51,同时将停止器51形成弓形。As shown in FIG. 7, the first pressure protrusion 71 and the second pressure protrusion 72 protrude toward the cylinder 4 from the lower surface 7a of the cylinder head 7, so that the pressure surfaces of the first pressure protrusion 71 and the second pressure protrusion 72 Protrudes on the lower surface 7a. In this case, the second pressure protrusion 72 is slightly longer than the first pressure protrusion 71 , while the third pressure protrusion 73 is slightly shorter than the first pressure protrusion 71 . That is, the third pressure protrusion 73 protrudes in a recess formed on the lower surface 7a of the cylinder head 7 so that the pressure surface of the third pressure protrusion 73 does not reach the level of the lower surface 7a. Thus, the first pressure protrusion 71, the second pressure protrusion 72 and the third pressure protrusion 73 of the pressure unit 70 respectively press the connecting end 52, the free end 52 and the space between the two ends 52 and 53 of the stopper 51. The intermediate point, thereby supporting the stopper 51 while arching the stopper 51 .

换句话说,第一压力凸起71按压停止器51连接到停止器板50的剩余部分的连接端52,由此连接端52被固定或保持而不被移动。在自由端53的位置如此布置使得其通过缸盖7和排气孔板30之间的间隙朝向连接端52可移动的情况下,第二压力凸起72稍稍按压停止器51的自由端53。此外,不达到下部表面7a的水平面的第三压力凸起73稍稍按压两个端52和53之间的停止器51的中间点,从而停止器51被支撑同时形成弓形。In other words, the first pressing protrusion 71 presses the connection end 52 of the stopper 51 connected to the rest of the stopper plate 50, whereby the connection end 52 is fixed or held without being moved. The second pressure protrusion 72 slightly presses the free end 53 of the stopper 51 with the free end 53 positioned so that it is movable towards the connection end 52 through the gap between the cylinder head 7 and the exhaust orifice plate 30 . Furthermore, the third pressure protrusion 73 , which does not reach the level of the lower surface 7a, slightly presses the middle point of the stopper 51 between the two ends 52 and 53 so that the stopper 51 is supported while forming an arc.

由于停止器51在三个点被压力单元70的第一压力凸起71,第二压力凸起72以及第三压力凸起73支撑,同时停止器51如上所述弯曲成弓形,因此,在簧片阀41的自由端43朝向连接端42可移动的情况下,放置在停止器51和排气孔板30之间的簧片阀41的自由端43被停止器51的自由端53沿朝向排气孔板30的方向预压。Since the stopper 51 is supported at three points by the first pressure protrusion 71, the second pressure protrusion 72, and the third pressure protrusion 73 of the pressure unit 70, while the stopper 51 is bent into an arc as described above, therefore, in the spring When the free end 43 of the reed valve 41 is movable toward the connection end 42, the free end 43 of the reed valve 41 placed between the stopper 51 and the exhaust orifice plate 30 is moved by the free end 53 of the stopper 51 along the direction toward the discharge orifice. The direction of the air hole plate 30 is preloaded.

此外,第一压力凸起71和第三压力凸起73彼此相间隔距离L1,该距离L1比第二压力凸起72和第三压力凸起73之间的距离L2稍长。即,第三压力凸起73的位置比接近第一压力凸起71稍接近第二压力凸起72。换句话说,第三压力凸起73位于第一压力凸起71和第二压力凸起72之间的位置,第三压力凸起73稍稍偏向第二压力凸起72。由于第一压力凸起71,第二压力凸起72以及第三压力凸起73的特定布置,簧片阀41关闭或打开处于比接近簧片阀41的连接端42稍接近自由端43的位置的排气孔板30的排气孔31。在这种情况下,排气孔31形成在排气孔板30与第三压力凸起73相对应的位置。由此,与簧片阀关闭或打开处于簧片阀的中心位置的排气孔的传统的阀门组件相比,本发明在簧片阀41的操作期间簧片阀41实现较小的变形。由此可以降低本发明的簧片阀41的运行所引起的操作冲击和噪音。此外,上述簧片阀41更平稳地打开或关闭排气孔31。In addition, the first pressure protrusion 71 and the third pressure protrusion 73 are separated from each other by a distance L1 which is slightly longer than the distance L2 between the second pressure protrusion 72 and the third pressure protrusion 73 . That is, the position of the third pressure protrusion 73 is slightly closer to the second pressure protrusion 72 than to the first pressure protrusion 71 . In other words, the third pressure protrusion 73 is located between the first pressure protrusion 71 and the second pressure protrusion 72 , and the third pressure protrusion 73 is slightly biased towards the second pressure protrusion 72 . Due to the specific arrangement of the first pressure protrusion 71 , the second pressure protrusion 72 and the third pressure protrusion 73 , the reed valve 41 is closed or opened in a position slightly closer to the free end 43 than to the connection end 42 of the reed valve 41 The exhaust hole 31 of the exhaust hole plate 30. In this case, the exhaust hole 31 is formed at a position of the exhaust hole plate 30 corresponding to the third pressure protrusion 73 . Thus, the present invention achieves less deformation of the reed valve 41 during operation of the reed valve 41 as compared to conventional valve assemblies in which the reed valve closes or opens the vent hole at the center of the reed valve. Operational shock and noise caused by the operation of the reed valve 41 of the present invention can thereby be reduced. In addition, the above-mentioned reed valve 41 opens or closes the exhaust hole 31 more smoothly.

根据本发明的具有上述结构的用于往复式压缩机的阀门组件20的操作如下。即,在活塞6在气缸4中运动到下死点的压缩机操作期间,如图7所示,停止器51的自由端53沿朝向排气孔板30的方向预压簧片阀41。处于上述状态的簧片阀41由此关闭排气孔31。The operation of the valve assembly 20 for a reciprocating compressor according to the present invention having the above structure is as follows. That is, during compressor operation in which the piston 6 moves to the bottom dead center in the cylinder 4 , the free end 53 of the stopper 51 precompresses the reed valve 41 in a direction toward the discharge orifice plate 30 as shown in FIG. The reed valve 41 in the above state thus closes the exhaust hole 31 .

然而,当活塞6在气缸4中从下死点运动到上死点时,气缸4中压缩的气体的压力增加,变得高于由停止器51施加到簧片阀41上的预压力。从而,与排气孔31相对应的簧片阀41的部分如图8所示朝向缸盖7运动,并且同时簧片阀41的自由端43朝向连接端42运动。由此打开排气孔31。However, when the piston 6 moves from the bottom dead center to the top dead center in the cylinder 4 , the pressure of the gas compressed in the cylinder 4 increases to become higher than the pre-pressure applied to the reed valve 41 by the stopper 51 . Thus, the portion of the reed valve 41 corresponding to the exhaust hole 31 moves toward the cylinder head 7 as shown in FIG. 8 , and at the same time the free end 43 of the reed valve 41 moves toward the connection end 42 . This opens the vent hole 31 .

在打开排气孔31的操作期间,将预压力施加到簧片阀41的自由端43上的停止器51的自由端53通过缸盖7的第三压力凸起73和排气孔板30之间的间隙朝向停止器51的连接端52稍稍移动。During the operation of opening the exhaust hole 31, the free end 53 of the stopper 51, which applies a pre-pressure to the free end 43 of the reed valve 41, passes between the third pressure protrusion 73 of the cylinder head 7 and the exhaust orifice plate 30. The gap between them moves slightly towards the connecting end 52 of the stopper 51.

当活塞6在气缸4中再次从上死点运动到下死点时,停止器51和簧片阀41恢复其初始形状。由此簧片阀41再次关闭排气孔31,如图7所示。When the piston 6 moves again from the top dead center to the bottom dead center in the cylinder 4, the stopper 51 and the reed valve 41 return to their original shape. As a result, the reed valve 41 closes the vent hole 31 again, as shown in FIG. 7 .

从上述说明明显可以看出,本发明提供了一种往复式压缩机的阀门组件,该组件的元件简单容易地组装到单个主体中。即,根据本发明的阀门组件的簧片阀和停止器分别与簧片阀板和停止器板一体形成,簧片阀板和停止器板通过使用多个螺栓简单容易地与缸盖一起与气缸组装。由此,簧片阀和停止器简单容易地组装到阀门组件中,从而,可以在生产往复式压缩机时节约时间并且降低成本。As apparent from the foregoing description, the present invention provides a valve assembly for a reciprocating compressor, the components of which are simply and easily assembled into a single body. That is, the reed valve and the stopper of the valve assembly according to the present invention are respectively integrally formed with the reed valve plate and the stopper plate, which are simply and easily connected with the cylinder head together with the cylinder head by using a plurality of bolts. Assemble. Thus, the reed valve and the stopper are simply and easily assembled into the valve assembly, thereby saving time and reducing costs when producing the reciprocating compressor.

在根据本发明的用于往复式压缩机的阀门组件中,设置在缸盖的下部表面上的压力单元在几个点压停止器,从而,支撑停止器并且将停止器平滑地弯曲成弓形,并且停止器施加预压到簧片阀的自由端上。此外,在簧片阀的一部分在簧片阀的自由端和连接端之间的中间部分与排气孔接触的同时,簧片阀打开或关闭排气孔。从而,阀门组件显著降低了当打开或关闭排气孔时簧片阀操作所引起的运行冲击和噪音。此外,簧片阀的自由端不振动,由此降低了高频噪音并且使往复式压缩机安静运行,并且提高了往复式压缩机的操作性能。In the valve assembly for a reciprocating compressor according to the present invention, the pressure unit provided on the lower surface of the cylinder head presses the stopper at several points, thereby, supporting the stopper and bending the stopper smoothly into an arcuate shape, And the stopper applies a preload to the free end of the reed valve. In addition, the reed valve opens or closes the vent hole while a part of the reed valve contacts the vent hole at an intermediate portion between the free end and the connection end of the reed valve. Thus, the valve assembly significantly reduces operating shock and noise caused by the operation of the reed valve when opening or closing the vent hole. In addition, the free end of the reed valve does not vibrate, thereby reducing high-frequency noise and making the reciprocating compressor operate quietly and improving the operating performance of the reciprocating compressor.

尽管示出和描述了本发明的优选实施例,但在不偏离本发明的原理和精神,权利要求和其等同原则所限定的范围的情况下,可以对此实施例做出修改,这对本领域的普通技术人员来说是显而易见的。Although the preferred embodiment of the present invention has been shown and described, modifications can be made to this embodiment without departing from the principles and spirit of the present invention, the scope defined by the claims and their equivalents, which is of great importance to those skilled in the art. obvious to those of ordinary skill.

Claims (8)

1. the valve member of a reciprocal compressor, described compressor comprises:
Cylinder;
Cylinder cap;
Pressure unit, described pressure unit are integrally formed on the lower surface of cylinder cap; And
Be arranged in the valve member between cylinder and the cylinder cap, described valve member comprises:
Vent panel with the exhaust port that is communicated with cylinder;
Reed valve plate, leaf valve are integrally formed in the reed valve plate, so that open or close exhaust port; And
Stopper plate, stopper are integrally formed in the stopper plate, so that the ratio of opening of leaf valve is limited in predetermined scope, vent panel, reed valve plate and stopper plate are fitted together with cylinder cap and cylinder block when cylinder cap is installed on the cylinder,
It is characterized in that:
Described pressure unit is pushed stopper so that support stopper, and allows stopper to apply pressure on the leaf valve.
2. valve member according to claim 1, wherein leaf valve forms by the predetermined part of cutting reed valve plate, and first end of leaf valve forms connecting end, and second end of leaf valve forms free end.
3. valve member according to claim 2, wherein stopper forms by the predetermined part of cutting stopper plate, first end of stopper forms connecting end, and second end of stopper forms free end, stopper is at the crooked predetermined tilt angle of its connecting end, so that the free end of stopper is towards the cylinder cap projection.
4. valve member according to claim 3, wherein pressure unit comprises:
The first pressure projection, the described first pressure projection is stretched out from the corresponding position of the connecting end of cylinder cap and stopper, pushes the connecting end of stopper thus;
The second pressure projection, the described second pressure projection is stretched out from the corresponding position of the free end of cylinder cap and stopper, pushes the free end of stopper thus; And
The 3rd pressure projection; Described the 3rd pressure projection is stretched out from the connecting end of cylinder cap and stopper and the corresponding position of intermediate point of the stopper between the free end, pushes the intermediate point of stopper thus.
5. valve member according to claim 4, wherein the second pressure convexity, the first pressure projection is long slightly, and the 3rd pressure convexity first pressure projection is short slightly, so that the first pressure projection, second pressure projection and the 3rd pressure projection support stopper that stopper is formed are arc the position between cylinder cap and vent panel simultaneously, and the free end of the free end Pre-Pressed Spring Leaf valve of the stopper pushed of the second pressure projection.
6. valve member according to claim 5, wherein the 3rd pressure projection is prejudicially between first pressure projection and the second pressure projection, and exhaust port is formed on vent panel and the protruding corresponding position of the 3rd pressure.
7. valve member according to claim 6, wherein the second pressure projection is partial in the position of the 3rd pressure projection.
8. valve member according to claim 6, wherein the position around exhaust port is formed with recess on the surface of vent panel, so that close exhaust port in the part of leaf valve with the regional contacted while leaf valve of the vent panel that centers on exhaust port and recess.
CNB031478107A 2003-04-08 2003-06-25 Valve assembly for recipreocating compressor Expired - Fee Related CN1288345C (en)

Applications Claiming Priority (2)

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KR10-2003-0021822A KR100516325B1 (en) 2003-04-08 2003-04-08 Valve Assembly of Reciprocating Type Compressor
KR200321822 2003-04-08

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CN1288345C true CN1288345C (en) 2006-12-06

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CN1536227A (en) 2004-10-13
BR0301782A (en) 2005-03-22
US6929456B2 (en) 2005-08-16
ITBO20030426A1 (en) 2004-10-09
KR100516325B1 (en) 2005-09-23
US20040202563A1 (en) 2004-10-14
JP2004308640A (en) 2004-11-04
BR0301782B1 (en) 2012-03-20

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