CN1285880A - Method for producing hot metal - Google Patents
Method for producing hot metal Download PDFInfo
- Publication number
- CN1285880A CN1285880A CN98813116A CN98813116A CN1285880A CN 1285880 A CN1285880 A CN 1285880A CN 98813116 A CN98813116 A CN 98813116A CN 98813116 A CN98813116 A CN 98813116A CN 1285880 A CN1285880 A CN 1285880A
- Authority
- CN
- China
- Prior art keywords
- reduction
- additives
- melter
- iron
- slag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/02—General features in the manufacture of pig-iron by applying additives, e.g. fluxing agents
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/0006—Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
- C21B13/0013—Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state introduction of iron oxide into a bath of molten iron containing a carbon reductant
- C21B13/002—Reduction of iron ores by passing through a heated column of carbon
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/14—Multi-stage processes processes carried out in different vessels or furnaces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/134—Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Iron (AREA)
Abstract
The invention relates to a method for producing molten pig iron, the raw materials of which consist of iron ore, preferably in the form of lumps and/or pellets, and optionally additives, preferably limestone and/or dolomite, which are reduced to sponge iron in a reduction zone. The sponge iron is melted in a melt-down gasification zone with the addition of a solid carbon carrier and an oxygen-containing gas to obtain molten pig iron, and a reducing gas and slag are produced. The reducing gas is at least partially introduced into the reduction zone where it reacts to form top gas and is discharged. The invention also relates to a device for carrying out the method.
Description
The present invention relates to produce the method for molten iron, its raw material is made of iron ore that is preferably bulk and/or pelletizing shape and additive in case of necessity, additive is preferably Wingdale and/or rhombspar, and these starting material are reduced to sponge iron in the reduction zone, this sponge iron is melted to obtain molten iron in fusion/gasification zone under the condition of having added solid carbon carrier and oxygen-containing gas, and the reducing gas of partly being introduced the reduction zone at least is converted into stock gas therein and is discharged from, and has formed slag.The invention still further relates to the equipment of this method of enforcement.
By DE PS 35 03 493 known so a kind of methods.In this method, a direct reductive shaft furnace is provided, add carbon carrier together with iron ore, this carbon carrier at least in part in the reducing gas by the reduction of iron ore those oxidized components restore.The intention of this method is the caking that prevents iron ore particle and/or sponge iron particle on the one hand, but mainly is the thermal equilibrium of improving melting gasification furnace, so its effect aspect direct reduction shaft furnace is to have reduced and contains CO and H
2Thereby gas volume and reduced the reducing gas scale of construction.
Yet the minimizing of the reducing gas scale of construction no longer is a last word in direct reductive shaft furnace.By melting gasification furnace and directly the remarkable economic worth of the system that forms of reductive shaft furnace can (in case of necessity through after the gas scrubbing) be used as reducing gas once again and/or can add the gas of thermal utilization owing to the stock gas of from direct reductive shaft furnace, discharging.Therefore the minimizing of the reducing gas scale of construction has also weakened a kind of like this economic benefit of method.
In the reduction of some iron ore, produce such problem, that is: the void volume that is seated in the ore per ton in the feedstock bed is not sufficient to make for ore reduces the needed reducing gas scale of construction by reduction shaft furnace to be passed through.This has many reasons: high volume density, or little ore average particle size particle size, and thick particle size distribution or big particulate ratio, perhaps an ore particles or a significant particle are cracked in reduction process, or because due to the mechanical stress.Described void volume is interpreted as the empty volume in the feedstock bed here.Very little void volume cause the inadequate of sponge iron and/or the fluctuation metallization, this be because, except the very little reducing gas scale of construction, the distribution of gas in reduction shaft furnace inside also is uneven.In fact, passage can be formed on feedstock bed inside, and reducing gas preferably flows into wherein, and the inflow gas that other zone obtains no longer is fully, or does not have gas to flow at all.
In addition, uneven gas distribution also causes uneven temperature distribution in the feedstock bed, and this has a negative impact to the calcining that is included in additive, for example Wingdale and/or rhombspar in the raw material.Owing to directly do not reaching metallization and/or calcining in the reductive shaft furnace.These must be finished in fusion one vapourizing furnace at last, and this also causes the melting behaviour of fusion one vapourizing furnace to reduce and cause its production is not completely stable.
European patent EP 0623684A discloses a kind of method, three classes are collected and be gathered into to the waste material and the residue of the iron that wherein will contain coal dust and exist with metallic forms and oxide form respectively according to their composition, the first kind mainly comprises the iron of oxide form, second class mainly comprises the iron of metallic forms, and the 3rd class mainly comprises carbonaceous material.Their utilization is supplied to the fusion and gasification district by first kind material is supplied to the reduction zone with the second and the 3rd class material and realizes.
Yet particularly adopting the aggregation block contain ferric oxide in the reduction zone is not a kind of method that is suitable for that is used for increasing the voidage of feedstock bed, because these aggregation block often cause particle cracked and have a low-down mechanical stability.
The purpose of this invention is to provide a kind of method, wherein compare the reducing gas scale of construction that has increased and to pass through reduction shaft furnace with the state of the art, and owing to gas is distributed more equably, the metallization of sponge iron and additive and degree of calcination have all increased and are more even.
According to the present invention, this purpose reaches by this way, also supplies with other block additive with raw material to the reduction zone that is:, and these additives are inert basically under the reaction conditions of reduction zone.
To this, " inert " is interpreted as is unreactiveness basically, that is to say additive that this is other and reducing gas react with and has only inappreciable or basic not reaction to raw material.And " inert " will also be understood that to being fully thermal stress and anti-mechanical stress basically.Yet, a spot of gas such as CO
2And/or H
2The discharge of O is possible.Therefore, other additive can't suffer because in the impact type heating that takes place when introduce the reduction zone or owing to be positioned at the corrosion of the cracked or increase of particle that the feedstock bed rest part above the additive causes in further reaction process.
Described other additive moves past the reduction zone basically unchangeably.The void volume of ore per ton has been increased owing to having added the block additive of inert in the feedstock bed.
According to an embodiment preferred of the inventive method, the reducing gas scale of construction that increases can be passed through the reduction zone from the fusion and gasification district.The reducing gas scale of construction than being that the needed amount of reducing iron ore is big about 5 to 50%, is preferably 20 to 40% at this moment.Owing to increased void volume, the formation of feedstock bed interior passageway and the situation of caking have also reduced, and therefore make the distribution of gas more even, and the result have improved the metallization and the calcining of raw material on the whole and made it more even.
Advantageously, the other additive that is adopted is the carrier of coke and/or slag components, and coke is inert basically under reaction conditions, and the main ingredient of slag is CaO and/or MgO and/or SiO
2And/or Al
2O
3
Although in the above-mentioned state of the art, obviously require to fill in the direct reductive shaft furnace coke at least in part with the reducing gas react with, but do not need in this case, because the average particle size particle size of other additive can not change in by the process of reduction zone.A kind of like this coke of the present invention is for example become inert when the grey layering that approaches by one deck.In the situation of the slag components carrier that the present invention adopts, there is not problem equally with raw material or reducing gas react with.
According to an embodiment preferred, adopt from steel-making converter and/or blast furnace and/or electric furnace and/or from the quartz in fusion and gasification district and/or slag as other additive.
Except these materials have the good suitability the inventive method, adopt slag can also utilize the slag that in ironmaking and Steel industry, produces at least in part.Up to now, these slags generally are dropped, and preferably are to be applied in the building material industry in addition only.
Therefore, it is particularly preferred adopting from steel-making converter, the particularly slag from the steel-making converter of operating by oxygen top blown (LD) method.These slags have low especially phosphorus content and therefore can not make any phosphorus additionally introduce the fusion and gasification district adjacent with the reduction zone.
Advantageously, the average particle size particle size of other additive is 6 to 40mm, is preferably 10 to 25mm.The particle size of this scope is equivalent to the particle size of surplus stock basically and therefore can makes it increase the ventilation property of feedstock bed and make ventilation property more even.
According to another advantageous embodiment of the inventive method, the volume of other additive accounts for 5 to 30% of all material cumulative volume of supplying with the reduction zone, is preferably 5 to 20%.In this scope, the feedstock bed in the reduction zone has best ventilation property, best feed metalization and/or incinerating degree, the melting behaviour of the best in reducing property of the accessible the best in reduction zone and fusion and gasification district.
The invention still further relates to the equipment of implementing a kind of method, this method is used for producing molten iron next life by the raw material that is preferably that bulk and/or pelletizing shape iron ore and additive in case of necessity constitute, additive is preferably Wingdale and/or rhombspar, this equipment comprises: a reduction reactor that is used for iron ore, a fusion-vapourizing furnace, a service that melting gasification furnace is connected to reduction reactor, this pipeline is used for carrying the reducing gas that forms at melting gasification furnace, one or more line of pipes that reduction reactor are connected to fusion-vapourizing furnace, this line of pipes is used for carrying the reduzate that forms at reduction reactor, one starts from the stock gas discharge line of reduction reactor, a service that is used for carbon carrier is introduced melting gasification furnace, with the service that is used for oxygen-containing gas is introduced melting gasification furnace, and a spout that is used for the pig iron and slag that is arranged on the melting gasification furnace.
A kind of like this equipment is characterised in that the filling device that is used to add other block additive is arranged on reduction reactor, and these block additives are inert under the current reaction conditions in reduction reactor basically.
According to an embodiment preferred, the device that is used for controlling the stock gas volumetric flow rate of being discharged by reduction reactor is arranged on the stock gas vent pipe.These devices can be designed to for example adjustable valve.By adjusting, also regulated the volumetric flow rate of the reducing gas that enters reduction reactor that increases according to the present invention simultaneously to the stock gas volumetric flow rate.
Advantageously, a vent pipe is come out by the reducing gas service branch that fusion-vapourizing furnace is connected to reduction reactor, and discharges that part of reducing gas that does not infeed in the reduction reactor by it.Preferably, a pressure regulating device is arranged in this vent pipe, and this device defaults to a pressure that limits usually, discharges reducing gas when surpassing this pressure with box lunch from system.
Advantageously, the filling device that is used for other additive comprises a weighing device, can regulate it with respect to the desired quantification of surplus stock by this device.
Following reference one exemplary embodiment illustrates in greater detail method of the present invention:
Raw material in the shaft furnace (not having inert material):
150 tons/hour in ore
15 tons/hour in Wingdale
10 tons/hour of rhombspars
Reducing gas 157000m
3/ hour
Voidage: about 45%
The degree of metallization of sponge iron: about 80%
The degree of calcination of additive: about 80%
The characteristic process data of deriving:
Reducing gas/m
3Charging: about 2050m
3
Reducing gas/ton ore or pellet: about 1050m
3
Raw material in the shaft furnace (having inert material):
140 tons/hour in ore
5.5 tons/hour of rhombspars
28.5 tons/hour in oxygen item blow converter (LD) slag
Reducing gas 166000m
3/ hour
Voidage: about 45%
The degree of metallization of sponge iron:>90%
The degree of calcination of additive:>85%
The characteristic process data of deriving:
Reducing gas/m
3Charging: about 2050m
3
Reducing gas/ton ore or particle: about 1180m
3, specifically increased by about 12% gas
The gas volume system means standard state under each situation, that is to say 273.15K and 101325Pa.
The exemplary that following reference is shown among Fig. 1 illustrates in greater detail the present invention, and this figure illustrates the face of land to show to be used to implement an embodiment preferred of the equipment of the inventive method.
Comprise block raw material as ore 4 ferric oxide such as grade (add in case of necessity as Wingdale and/or rhombspar etc. not incinerating additive 5) and pack into via service 3 from top and be designed to the reduction reactor of shaft furnace 1, that is to say its reduction zone 2 of packing into.Shaft furnace 1 is connected in fusion-vapourizing furnace 6, wherein produces reducing gas by carbon carrier and oxygen-containing gas, and this reducing gas flows to raw material 4,5 via service 7 input shaft furnaces 1 and through latter's adverse current.
In addition, other additive 8 is introduced reduction reactor 1 by filling device 9.Filling device is equipped with weighing device, can regulate quantification or the volumetric ratio of other additive 8 with respect to raw material 4,5 by weighing device.
The raw material 4,5 that partly or entirely is reduced into sponge iron in the reduction zone 2 of shaft furnace 1 for example is admitted to melting gasification furnace 6 by worm conveyor via one or more line of pipes 17.The top of shaft furnace 1 comprises device 19 in abutting connection with the discharge line 18. stock gas discharge lines 18 that are useful on the stock gas that forms in reduction zone 2, and an adjustable valve for example is in order to the volumetric flow rate of the row of adjusting from the stock gas of shaft furnace 1.The device 19 that is arranged in the stock gas discharge line 18 is also regulated the volume of introducing the reducing gas in the shaft furnace 1 via reducing gas service 7.
Branch out discharge line 20 from reducing gas service 7, discharge the reducing gas that does not enter reduction reactor 1 by pipeline 20.Discharge line 20 can comprise a pressure regulating device 21.Pressure regulating device 21 defaults to a pressure that limits usually, when surpassing this pressure with box lunch reducing gas is arranged from system.
The volume of the reducing gas of input shaft furnace 1 is worked in coordination with the device 19 that is used for the volume adjusted flow by pressure regulating device 21 and is controlled.
The invention is not restricted to the exemplary shown in Fig. 1, and comprise known to those skilled in the art, can be used for implementing whole device of the present invention.
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT0004998A AT407054B (en) | 1998-01-15 | 1998-01-15 | METHOD FOR PRODUCING LIQUID PIG IRON |
| ATA49/98 | 1998-01-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1285880A true CN1285880A (en) | 2001-02-28 |
Family
ID=3480178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN98813116A Pending CN1285880A (en) | 1998-01-15 | 1998-12-22 | Method for producing hot metal |
Country Status (12)
| Country | Link |
|---|---|
| EP (1) | EP1047795A1 (en) |
| JP (1) | JP2002509192A (en) |
| KR (1) | KR20010034175A (en) |
| CN (1) | CN1285880A (en) |
| AT (1) | AT407054B (en) |
| AU (1) | AU2417099A (en) |
| BR (1) | BR9814005A (en) |
| CA (1) | CA2318185A1 (en) |
| PL (1) | PL341942A1 (en) |
| TW (1) | TW479073B (en) |
| WO (1) | WO1999036579A1 (en) |
| ZA (1) | ZA99166B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110512043A (en) * | 2019-09-11 | 2019-11-29 | 中南大学 | A method for co-producing iron ore pre-reduction products by calcining limestone in a gas-based shaft furnace |
| CN111218535A (en) * | 2020-03-15 | 2020-06-02 | 苏亚杰 | Method for producing direct reduced iron by heating circulating reducing gas in gas production of molten iron bath coal |
| CN116529395A (en) * | 2020-10-30 | 2023-08-01 | 首要金属科技奥地利有限责任公司 | Production of steel from iron melts |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB706318A (en) * | 1950-01-30 | 1954-03-31 | Somogyi Francis Paul | A method for the heat-treatment of materials in vertical shaft furnaces |
| DE1026080B (en) * | 1952-06-03 | 1958-03-13 | Rheinische Kalksteinwerke | Method for achieving coke savings in the shaft furnace |
| US3214263A (en) * | 1961-09-05 | 1965-10-26 | Indian Iron & Steel Company Lt | Treatment of haematite iron ore for use in the production of iron |
| US3635456A (en) * | 1970-04-29 | 1972-01-18 | Dravo Corp | Apparatus for direct reduction of iron oxide compacts |
| DE2813977A1 (en) * | 1977-07-13 | 1979-01-25 | John Edward Rehder | Smelting metal oxide compacts in shaft furnace - using non-coking carbonaceous reductant and controlled combustion conditions |
| DE2921786A1 (en) * | 1979-05-29 | 1980-12-11 | Veszpremi Vegyipari Egyetem | Iron powder made by redn. of iron oxide - which contains additives preventing reduced particles from baking together, and where additives form oxide(s) which may remain in prod. |
| DE3421878A1 (en) * | 1984-06-13 | 1985-12-19 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Process and plant for the continuous production of pig iron |
| DE3503493A1 (en) * | 1985-01-31 | 1986-08-14 | Korf Engineering GmbH, 4000 Düsseldorf | METHOD FOR THE PRODUCTION OF RAW IRON |
| SE9003494L (en) * | 1990-11-01 | 1992-05-02 | Ssab Tunnplaat Ab | TAKE CARE OF FINE CORN REMEDY PRODUCTS |
| AT403055B (en) * | 1993-05-07 | 1997-11-25 | Voest Alpine Ind Anlagen | METHOD FOR RECYCLING IRONIC WASTE OR RESIDUES |
-
1998
- 1998-01-15 AT AT0004998A patent/AT407054B/en not_active IP Right Cessation
- 1998-12-21 TW TW087121293A patent/TW479073B/en active
- 1998-12-22 EP EP98966675A patent/EP1047795A1/en not_active Withdrawn
- 1998-12-22 JP JP2000540280A patent/JP2002509192A/en not_active Withdrawn
- 1998-12-22 CN CN98813116A patent/CN1285880A/en active Pending
- 1998-12-22 PL PL98341942A patent/PL341942A1/en unknown
- 1998-12-22 WO PCT/EP1998/008453 patent/WO1999036579A1/en not_active Ceased
- 1998-12-22 AU AU24170/99A patent/AU2417099A/en not_active Abandoned
- 1998-12-22 KR KR1020007007802A patent/KR20010034175A/en not_active Withdrawn
- 1998-12-22 BR BR9814005-1A patent/BR9814005A/en active Search and Examination
- 1998-12-22 CA CA002318185A patent/CA2318185A1/en not_active Abandoned
-
1999
- 1999-01-11 ZA ZA9900166A patent/ZA99166B/en unknown
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110512043A (en) * | 2019-09-11 | 2019-11-29 | 中南大学 | A method for co-producing iron ore pre-reduction products by calcining limestone in a gas-based shaft furnace |
| CN111218535A (en) * | 2020-03-15 | 2020-06-02 | 苏亚杰 | Method for producing direct reduced iron by heating circulating reducing gas in gas production of molten iron bath coal |
| CN116529395A (en) * | 2020-10-30 | 2023-08-01 | 首要金属科技奥地利有限责任公司 | Production of steel from iron melts |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA99166B (en) | 1999-07-12 |
| JP2002509192A (en) | 2002-03-26 |
| KR20010034175A (en) | 2001-04-25 |
| CA2318185A1 (en) | 1999-07-22 |
| PL341942A1 (en) | 2001-05-07 |
| WO1999036579A1 (en) | 1999-07-22 |
| TW479073B (en) | 2002-03-11 |
| BR9814005A (en) | 2000-10-10 |
| AU2417099A (en) | 1999-08-02 |
| ATA4998A (en) | 2000-04-15 |
| EP1047795A1 (en) | 2000-11-02 |
| AT407054B (en) | 2000-12-27 |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |