CN1261535C - Method for preparing gasoline with low content of olefin by modifying direct distillation gasoline - Google Patents
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Abstract
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技术领域technical field
本发明为一种制备低烯烃含量清洁车用汽油组分的方法,具体地说,是一种利用碳四烯烃和低辛烷值直馏汽油生产高辛烷值的、仅含极少量烯烃的清洁汽油组分的方法。The present invention is a method for preparing clean motor gasoline components with low olefin content, in particular, it is a method for producing high-octane gasoline containing only a very small amount of olefins by utilizing C4-olefins and low-octane straight-run gasoline Method for cleaning gasoline components.
背景技术Background technique
随着环境保护要求的提高,我国对车用汽油的组成提出了新标准,要求汽油中烯烃含量低于35质量%,芳烃含量不大于40质量%,苯含量不大于2.5质量%。而当前我国市场上的成品汽油主要是催化裂化汽油,其烯烃含量远高于35质量%。因此,降低成品油烯烃含量成为各炼厂的迫切需要。传统的降低成品油烯烃含量的方法有石脑油的催化重整、轻汽油异构化以及加氢裂化等。对缺少加氢和重整装置的中小型炼厂来说,采用直馏汽油改质的方法提高辛烷值,用于调和催化裂化汽油,是一种有效的降低催化汽油烯烃含量的方法。生产的改质汽油也可作为低烯烃含量成品汽油出售。With the improvement of environmental protection requirements, my country has proposed new standards for the composition of motor gasoline, requiring that the content of olefins in gasoline is less than 35 mass%, the content of aromatics is not more than 40 mass%, and the content of benzene is not more than 2.5 mass%. However, the finished gasoline currently on the market in my country is mainly FCC gasoline, and its olefin content is much higher than 35% by mass. Therefore, reducing the olefin content of refined oil has become an urgent need for refineries. Traditional methods to reduce the olefin content of refined oil include catalytic reforming of naphtha, isomerization of light gasoline, and hydrocracking. For small and medium-sized refineries lacking hydrogenation and reforming units, it is an effective method to reduce the olefin content of catalytic gasoline by adopting the method of upgrading straight-run gasoline to increase the octane number for blending catalytic cracking gasoline. The modified gasoline produced can also be sold as low olefin content finished gasoline.
CN1032697C公开了一种劣质汽油催化改质-芳构化方法,采用改性的ZSM-5分子筛为催化剂活性组分,改性剂为Zn、Al或稀土金属中的两种或三种。该法可将直馏汽油转化为高芳烃含量的汽油调和组分,采用多段式反应流程,原料进入第一反应器,在300-550℃、0.05-1.2MPa、重量空速0.2-1.0的非临氢条件下进行反应,生成物经过气液分离,C5以上的液体通过分馏后,得到汽油馏份,反应产物中小于C4的气体在第二反应器中进行芳构化反应,条件为480-650℃、0.05-1.5MPa、体积空速20-2000,芳构化产物经气液分离后,得到富含氢气的气体和芳烃混合物。该法有效地利用了劣质汽油改质过程中产生的低分子烃,使液收和汽油辛烷值提高,但芳烃化产物中含有较多的重馏份,干点高,需要切割,反应的干气产率高达7%以上。催化剂单程寿命约为两周,需要多个反应器轮流切换再生,装置投资较高。CN1032697C discloses a catalytic reforming-aromatization method for low-quality gasoline, using modified ZSM-5 molecular sieve as the catalyst active component, and the modifying agent is two or three of Zn, Al or rare earth metals. This method can convert straight-run gasoline into gasoline blending components with high aromatics content. It adopts a multi-stage reaction process, and the raw materials enter the first reactor. The reaction is carried out under the condition of hydrogen, the product is separated from gas and liquid, and the liquid above C5 is fractionated to obtain gasoline fraction, and the gas less than C4 in the reaction product is aromatized in the second reactor under the condition of 480- 650°C, 0.05-1.5MPa, volumetric space velocity 20-2000, the aromatized product is separated from gas and liquid to obtain hydrogen-rich gas and aromatic hydrocarbon mixture. This method effectively utilizes the low-molecular hydrocarbons produced during the upgrading process of inferior gasoline to increase the liquid yield and octane number of gasoline, but the aromatized product contains more heavy fractions and has a high dry point, which needs to be cut and reacted. The dry gas yield is as high as 7%. The one-way life of the catalyst is about two weeks, requiring multiple reactors to switch and regenerate in turn, and the investment in the device is relatively high.
《炼油设计》第31卷第2期23-25页、第32卷第1期26-27页和第5期7-9页先后报道了提高直馏汽油辛烷值的异构化技术,该技术采用直馏汽油改质催化剂,使直馏汽油进行异构化和芳构化反应,可将马达法辛烷值(MON)为47.6的直馏汽油改质为研究法辛烷值(RON)为90的汽油产品,其中烯烃含量约为14%,芳烃含量为15%,干气和损失约3-13%。"Refining Design" Volume 31, Issue 2, Pages 23-25, Volume 32, Issue 1, Pages 26-27, and Issue 5, Pages 7-9 successively reported the isomerization technology for increasing the octane number of straight-run gasoline. The technology uses straight-run gasoline upgrading catalysts to make straight-run gasoline undergo isomerization and aromatization reactions, and can upgrade straight-run gasoline with a motor octane number (MON) of 47.6 to a research octane number (RON) For 90% gasoline products, the olefin content is about 14%, the aromatic content is 15%, and the dry gas and loss are about 3-13%.
由于直馏汽油原料来源有限,不容易完全满足炼厂汽油降烯烃的需求。随着聚烯烃生产的发展,目前许多炼厂将液化气中的轻质烯烃用于生产聚丙烯,由此造成碳四组分特别是以丁烯-2为主的重碳四过多,这部分重碳四由于烯烃含量高、组分重,蒸汽压偏低,燃烧品质较差,作为民用液化气燃料销路不好。如何提高催化裂化产物中的重碳四组分的利用价值,是炼厂迫切需要解决的问题。如果将重碳四组分转化为清洁汽油,可以弥补直馏汽油原料的不足。Due to the limited source of straight-run gasoline raw materials, it is not easy to fully meet the needs of refineries for reducing olefins in gasoline. With the development of polyolefin production, many refineries currently use light olefins in liquefied gas for the production of polypropylene, resulting in too much carbon four components, especially heavy carbon four mainly composed of butene-2. Due to the high olefin content, heavy components, low vapor pressure and poor combustion quality of some heavy carbon tetracarbonate, they are not sold well as civil liquefied gas fuels. How to improve the utilization value of heavy carbon four components in catalytic cracking products is an urgent problem for refineries to solve. If the heavy carbon four components are converted into clean gasoline, it can make up for the shortage of straight-run gasoline raw materials.
轻烯烃的叠合反应是生产汽油的一种比较成熟的技术,但叠合反应产物是以烯烃为主的高度不稳定汽油,容易形成高聚体副产品,必须进行加氢处理。如CN1381549A以混合碳四为原料,使其通过相互串连的两个反应器,采用两段反应法将碳四烯烃齐聚转化率提高到90%以上,反应得到的气体以丁烷为主,可直接作为燃料使用,反应得到的液相产物含96%以上的异辛烯,通过加氢生成高辛烷值的异辛烷。该法采用的齐聚催化剂为固体磷酸、HZSM-5或硅铝小球,碳四烯烃齐聚的条件为160-230℃、3.0-5.0MPa、进料空速0.5-6.0小时-1。异辛烯加氢反应的催化剂为负载在氧化铝或沸石载体上的镍催化剂,加氢反应的条件为200-300℃、2.5-6.0MPa、空速1.0-5.1小时-1、氢气/异辛烯体积比为100-800。The superposition reaction of light olefins is a relatively mature technology for gasoline production, but the superposition reaction product is highly unstable gasoline dominated by olefins, which is easy to form polymer by-products and must be hydrotreated. For example, CN1381549A uses mixed C4 as a raw material to pass through two reactors connected in series, and adopts a two-stage reaction method to increase the C4-olefin oligomerization conversion rate to more than 90%, and the gas obtained by the reaction is mainly butane. It can be directly used as fuel, and the liquid-phase product obtained by the reaction contains more than 96% isooctene, and iso-octane with high octane number can be generated by hydrogenation. The oligomerization catalyst used in this method is solid phosphoric acid, HZSM-5 or silicon-aluminum pellets, and the conditions for carbon tetraolefin oligomerization are 160-230°C, 3.0-5.0MPa, and feed space velocity 0.5-6.0h -1 . The catalyst for the hydrogenation reaction of isooctene is a nickel catalyst supported on alumina or zeolite carrier. The conditions of the hydrogenation reaction are 200-300°C, 2.5-6.0MPa, space velocity 1.0-5.1h -1 , hydrogen/isooctene The volume ratio of ene is 100-800.
USP4,950,387提供了一种利用C2-C5的烯烃的改质反应改善催化裂化(FCC)汽油组分质量的方法。该方法将催化裂化产品进行分馏,得到沸点为90-170℃的高烯烃含量的汽油馏份,然后将这种馏份分成两部分,一部分与C2-C5的烯烃混合,进入流化床反应器在酸性催化剂存在下反应,生成改质汽油,然后将改质汽油与另一部分未改质的中间馏份汽油混合成为产品汽油。改质所用的催化剂含约束指数为1-12的沸石,选自ZSM-5、ZSM-11、ZSM-22、ZSM-23、ZSM-35或ZSM-48,改质反应条件为260-399℃、0.5-1.1MPa、以C4 -轻烯烃为基准计算的空速为0.5-1.0小时-1。催化剂使用时必须连续烧炭再生。USP 4,950,387 provides a method for improving the quality of catalytic cracking (FCC) gasoline components by using C 2 -C 5 olefin upgrading reaction. In this method, catalytic cracking products are fractionated to obtain a gasoline fraction with a boiling point of 90-170°C and a high olefin content, and then this fraction is divided into two parts, one part is mixed with C 2 -C 5 olefins, and enters the fluidized bed The reactor reacts in the presence of an acidic catalyst to produce upgraded gasoline, which is then blended with another part of unmodified middle distillate gasoline to become product gasoline. The catalyst used for upgrading contains zeolite with a constraint index of 1-12, selected from ZSM-5, ZSM-11, ZSM-22, ZSM-23, ZSM-35 or ZSM-48, and the modification reaction condition is 260-399°C , 0.5-1.1 MPa, and the space velocity calculated on the basis of C 4 -light olefins is 0.5-1.0 h -1 . When the catalyst is used, it must be regenerated by burning charcoal continuously.
发明内容Contents of the invention
本发明的目的是提供一种在直馏汽油中掺混碳四烯烃组分进行改质的方法,该法在提高汽油辛烷值的同时,可增加汽油收率,降低干气产率。The purpose of the present invention is to provide a method for modifying straight-run gasoline by blending carbon tetraolefin components. The method can increase the gasoline yield and reduce the dry gas yield while increasing the gasoline octane number.
本发明提供的方法,包括将直馏汽油与碳四烯烃馏份混合后,在0.2-0.6MPa、300-500℃条件下与含HZSM-5的催化剂接触反应,然后分离产物中的干气、液化气和汽油组分。The method provided by the invention comprises mixing the straight-run gasoline and the carbon tetraolefin fraction, contacting and reacting with the catalyst containing HZSM-5 at 0.2-0.6MPa and 300-500°C, and then separating the dry gas, Liquefied gas and gasoline components.
本发明采用碳四馏份与直馏汽油为原料,在固体酸催化剂作用下,使碳四馏份中的丁烯进行齐聚和芳构化反应,直馏汽油发生选择性裂解、异构化和芳构化等一系列改质反应,其中直馏汽油反应生成的氢气可直接用于丁烯齐聚物的加氢反应,使生成异构烷烃。本发明所采用的两种原料,丁烯齐聚为放热反应,直馏汽油改质为吸热反应,二者的反应热效应相互抵消,减小了总反应的热效应,因此无需采用中间加热器为反应器内的催化剂补充热量,流程简单、操作简便。The present invention uses the C4 fraction and straight-run gasoline as raw materials, and under the action of a solid acid catalyst, the butene in the C4 fraction undergoes oligomerization and aromatization reactions, and the straight-run gasoline undergoes selective cracking and isomerization A series of modification reactions such as and aromatization, in which the hydrogen generated by the reaction of straight-run gasoline can be directly used in the hydrogenation reaction of butene oligomers to generate isoparaffins. For the two raw materials used in the present invention, the oligomerization of butene is an exothermic reaction, and the modification of straight-run gasoline is an endothermic reaction, and the thermal effects of the two reactions cancel each other out, reducing the thermal effect of the overall reaction, so no intermediate heater is needed Supplement heat for the catalyst in the reactor, the process is simple and the operation is simple.
另外,本发明方法使用具有适当酸性的催化剂使原料进行反应,使得汽油收率达到60-75质量%,液化气产率达到23-37质量%,低价值副产品—干气(C1-C2烃及少量氢气)产率0.3-2.0质量%。所产汽油研究法辛烷值为86-90,烯烃含量低于5体积%,一般情况下低于2.5体积%,苯含量不大于1.5质量%,芳烃总含量小于40质量%,各项指标均符合环保要求,既可以直接作为90号汽油出厂,也可以用于调和高烯烃含量的催化裂化汽油,降低其烯烃含量。所产液化气以丙烷和丁烷为主,烯烃含量为2-10质量%,是优质液化气,符合车用液化气标准。In addition, the method of the present invention uses a catalyst with appropriate acidity to react the raw materials, so that the yield of gasoline reaches 60-75% by mass, the yield of liquefied gas reaches 23-37% by mass, and the low-value by-product—dry gas (C 1 -C 2 Hydrocarbons and a small amount of hydrogen) yield 0.3-2.0% by mass. The research method octane number of the gasoline produced is 86-90, the olefin content is less than 5% by volume, generally less than 2.5% by volume, the benzene content is not more than 1.5% by mass, and the total aromatic content is less than 40% by mass. It meets the requirements of environmental protection, and can be directly shipped as No. 90 gasoline, and can also be used to reconcile catalytic cracking gasoline with high olefin content to reduce its olefin content. The liquefied gas produced is mainly propane and butane, and the olefin content is 2-10% by mass. It is high-quality liquefied gas and meets the standard of liquefied gas for vehicles.
附图说明Description of drawings
图1为本发明方法流程示意图。Fig. 1 is a schematic flow chart of the method of the present invention.
具体实施方式Detailed ways
本发明所用反应原料为碳四烯烃馏份和直馏汽油,所述的碳四烯烃馏份中碳四烯烃含量为40-90质量%,其余为C3-C5的烷烃和丙烯。优选的碳四馏份含60-90质量%的丁烯,其余为丁烷、丙烯、丙烷和戊烷。The reaction raw materials used in the present invention are C4-olefin fractions and straight-run gasoline, and the C4-olefins content in the C4-olefin fractions is 40-90% by mass, and the rest are C3 - C5 alkanes and propylene. The preferred C4 fraction contains 60-90% by mass of butene, with the remainder being butane, propylene, propane and pentane.
所述直馏汽油为炼厂生产的低辛烷值汽油,其研究法辛烷值一般低于60,直馏汽油的沸程范围为38-170℃,其中烷烃含量为50-69质量%,环烷烃含量为30-40质量%,芳烃含量为1-10质量%。The straight-run gasoline is low-octane gasoline produced by a refinery, and its research octane number is generally lower than 60. The boiling range of the straight-run gasoline is 38-170°C, and the alkane content is 50-69% by mass. The cycloalkane content is 30-40% by mass, and the aromatic hydrocarbon content is 1-10% by mass.
反应过程中,为了有效利用反应热,应控制直馏汽油与混合碳四烯烃馏份的混合比例为2-6∶4-8,原料混合比应以碳四馏份中的丁烯含量为准,混合后应使原料中的丁烯含量达到15-55质量%。During the reaction process, in order to effectively utilize the heat of reaction, the mixing ratio of straight-run gasoline and mixed C4-olefin fractions should be controlled to be 2-6:4-8, and the mixing ratio of raw materials should be based on the butene content in C4-distillates , After mixing, the butene content in the raw materials should reach 15-55% by mass.
本发明方法中,直馏汽油与碳四馏份与催化剂接触反应的温度优选320-450℃,压力优选0.2-0.4MPa。直馏汽油与碳四馏份混合进入催化剂床层的进料质量空速为0.1-1.0小时-1。反应在非临氢条件下进行,原料无需予精制,直接使用即可。In the method of the present invention, the temperature for the contact reaction between the straight-run gasoline and the C4 fraction and the catalyst is preferably 320-450° C., and the pressure is preferably 0.2-0.4 MPa. The mass space velocity of the feed mixed with the straight-run gasoline and the C4 fraction into the catalyst bed is 0.1-1.0 h -1 . The reaction is carried out under non-hydrogen-facing conditions, and the raw materials can be used directly without further purification.
本发明所用催化剂的活性组分为HZSM-5,其硅铝摩尔比,即氧化硅与氧化铝的摩尔比为30-150,优选30-100,成型时以氧化铝为粘结剂。因此,催化剂包括40-80质量%的HZSM-5和20-60质量%的γ-氧化铝。另外,为增加催化剂的抗积碳能力,还可添加改性金属组分,此种催化剂包括0.1-5.0质量%的金属氧化物、37.5-80.0质量%的HZSM-5和19.9-57.5质量%的γ-氧化铝,所述金属氧化物选自锌、锑、混合稀土、铋、钼或镓的氧化物,优选的改性组分为氧化锑或混合稀土氧化物。The active component of the catalyst used in the present invention is HZSM-5, the molar ratio of silicon to aluminum, that is, the molar ratio of silicon oxide to aluminum oxide, is 30-150, preferably 30-100, and aluminum oxide is used as a binder during molding. Therefore, the catalyst includes 40-80% by mass of HZSM-5 and 20-60% by mass of γ-alumina. In addition, in order to increase the anti-coking ability of the catalyst, a modified metal component can also be added. This catalyst includes 0.1-5.0% by mass of metal oxide, 37.5-80.0% by mass of HZSM-5 and 19.9-57.5% by mass of γ-alumina, the metal oxide is selected from oxides of zinc, antimony, mixed rare earths, bismuth, molybdenum or gallium, and the preferred modification component is antimony oxide or mixed rare earth oxides.
所述的混合稀土氧化物中含20-40质量%的氧化镧、40-60质量%的氧化铈、10-18质量%的氧化镨和2-10质量%的氧化钕。The mixed rare earth oxide contains 20-40% by mass of lanthanum oxide, 40-60% by mass of cerium oxide, 10-18% by mass of praseodymium oxide and 2-10% by mass of neodymium oxide.
本发明催化剂可以用常规的挤条、压片、滴球或滚球的方法成型。成型时先将HZSM-5沸石粉料与氢氧化铝粉混合均匀,然后加入适量水和1-3重%的硝酸或醋酸捏合挤条成型,或者将原料制成溶胶后,在热油浴或油氨浴中滴球成型。成型后物料于60-120℃干燥2-4小时,400-600℃焙烧2-8小时即可。The catalyst of the present invention can be formed by conventional methods of extruding strips, pressing tablets, dropping balls or rolling balls. When molding, firstly mix HZSM-5 zeolite powder and aluminum hydroxide powder evenly, then add appropriate amount of water and 1-3% by weight of nitric acid or acetic acid to knead and extrude into strips, or make the raw materials into a sol, and place them in a hot oil bath or The drop ball is formed in the oil ammonia bath. After molding, the material is dried at 60-120°C for 2-4 hours, and then calcined at 400-600°C for 2-8 hours.
当催化剂含有改性金属时,可用所述金属的可溶性盐溶液浸渍或用离子交换的方法将金属元素引入催化剂中,然后再进行焙烧。浸渍可采用饱和浸渍,也可采用过饱和浸渍,浸渍时浸渍液与固体的液/固体积比为0.8-1.2∶1。所述金属的可溶性盐选自金属的氯化物或硝酸盐,其中混合稀土的可溶性盐选自氯化混合稀土。此外,改性金属也可直接以氧化物的形式在催化剂成型时加入。When the catalyst contains a modified metal, the metal element can be introduced into the catalyst by impregnating with a soluble salt solution of the metal or ion exchange, and then calcined. The impregnation can be saturated impregnation or supersaturated impregnation, and the liquid/solid volume ratio of impregnation liquid to solid is 0.8-1.2:1 during impregnation. The soluble salt of the metal is selected from metal chloride or nitrate, wherein the soluble salt of misch is selected from chlorinated misch. In addition, the modifying metal can also be directly added in the form of oxide when the catalyst is shaped.
催化剂还要进行水蒸汽处理,使其酸性裂解相对活性(α值)降为10-100,优选15-70。α值表示催化剂对正己烷裂解的相对活性。(α值的测定方法参照杨翠定等编著《石油化工分析方法(RIPP实验方法)》,科学出版社出版,P255“恒温法测定酸性催化剂的α值”)。适当控制催化剂的α值,可使催化剂既有良好的选择性裂解活性,又有良好的稳定性和再生性能。The catalyst also needs to be treated with water vapor to reduce its acidic cracking relative activity (α value) to 10-100, preferably 15-70. The α value indicates the relative activity of the catalyst for n-hexane cracking. (The determination method of α value is with reference to Yang Cuiding et al. edited "Petrochemical Analysis Method (RIPP Experimental Method)", published by Science Press, P255 "Constant Temperature Method Determination of α Value of Acidic Catalyst"). Properly controlling the α value of the catalyst can make the catalyst not only have good selective cracking activity, but also good stability and regeneration performance.
本发明用水蒸汽处理催化剂的条件为450-600℃,时间为2-12小时,处理时使纯水蒸汽通过催化剂床层即可,总用水量与催化剂的质量比为0.5-10。所述的水蒸汽处理可以在催化剂成型之前进行,也可在催化剂成型之后进行。The condition for treating the catalyst with water vapor in the present invention is 450-600 DEG C, and the time is 2-12 hours. During the treatment, pure water vapor can pass through the catalyst bed, and the mass ratio of the total water consumption to the catalyst is 0.5-10. The steam treatment can be carried out before or after the catalyst is formed.
本发明催化剂经过水蒸汽处理后,具有较好的稳定性和再生性能,在空速为0.4小时-1的反应条件下,干气产率低于3质量%、汽油RON高于85,烯烃含量低于3体积%的单程反应周期可达40天以上。After the catalyst of the present invention is treated with water vapor, it has good stability and regeneration performance. Under the reaction condition of space velocity of 0.4 h The one-way reaction period of less than 3 volume % can reach more than 40 days.
本发明方法适合于固定床半再生式的反应装置,反应产物通过简单分离,即可将干气、液化气和汽油组分分离。The method of the invention is suitable for a fixed-bed semi-regenerative reaction device, and the dry gas, liquefied gas and gasoline components can be separated through simple separation of reaction products.
下面结合图1进一步说明本发明的工艺流程。由图1可知,直馏汽油和碳四烯烃馏份分别通过计量泵1输出,混合后经过换热器4与反应器3底部出来的反应产物换热后,进入加热炉2加热至反应温度,然后从反应器3的顶部进入与催化剂接触,反应原料在催化剂的作用下进行改质反应,生成高辛烷值汽油,同时副产一部分优质液化气,反应后的产物在换热器4与原料换热后经过冷却,在闪蒸罐5中分离成气液两相,闪蒸罐顶富气经过压缩机压缩后进入吸收解吸塔6中部,干气从吸收解吸塔6塔顶经管线9排出系统,塔底物料与闪蒸罐5底部分离出的液体混合后进入稳定塔7中部,在稳定塔中将液化气和高辛烷值汽油组分分离,液化气由塔顶经管线10排出系统,汽油组分从塔底排出,一部分用泵送回吸收解吸塔顶部,作为吸收剂,其余部分由管线8排出系统作为成品汽油。The process flow of the present invention will be further described below in conjunction with FIG. 1 . It can be seen from Fig. 1 that straight-run gasoline and C4-olefin fractions are respectively output by metering pump 1, and after mixing, pass through heat exchanger 4 and exchange heat with the reaction product from the bottom of reactor 3, and then enter heating furnace 2 to be heated to the reaction temperature. Then from the top of the reactor 3, it enters into contact with the catalyst, and the reaction raw material undergoes a reforming reaction under the action of the catalyst to generate high-octane gasoline, and at the same time, a part of high-quality liquefied gas is produced by-product. After heat exchange, it is cooled and separated into gas-liquid two phases in the flash tank 5. The rich gas at the top of the flash tank enters the middle part of the absorption desorption tower 6 after being compressed by the compressor, and the dry gas is discharged from the top of the absorption desorption tower 6 through the pipeline 9. system, the bottom material is mixed with the liquid separated from the bottom of the flash tank 5 and then enters the middle of the stabilization tower 7, where the liquefied gas and high-octane gasoline components are separated, and the liquefied gas is discharged from the top of the tower through the pipeline 10 , gasoline components are discharged from the bottom of the tower, part of which is pumped back to the top of the absorption and desorption tower as an absorbent, and the rest is discharged from the system through pipeline 8 as finished gasoline.
下面通过实例详细说明本发明,但本发明并不限于此。The present invention will be described in detail below by examples, but the present invention is not limited thereto.
实例1Instance 1
以下实例制备本发明所用催化剂。The following examples prepare the catalysts used in the present invention.
(1)制备载体:取120克硅铝比为56的HZSM-5沸石粉(上海华亨化工厂生产),80克氢氧化铝粉(齐鲁催化剂厂生产),搅拌均匀后,加入4毫升浓度为40质量%的硝酸和100毫升去离子水充分捏合,挤成直径为2毫米的条,110℃干燥8小时,切成长度2-3毫米的颗粒,再于570℃焙烧4小时,制得载体。(1) Prepare the carrier: get 120 grams of HZSM-5 zeolite powder (produced by Shanghai Huaheng Chemical Factory) with a silicon-aluminum ratio of 56, 80 grams of aluminum hydroxide powder (produced by Qilu Catalyst Factory), stir well, and add 4 ml concentration It is fully kneaded with 40% by mass of nitric acid and 100 ml of deionized water, extruded into strips with a diameter of 2 mm, dried at 110°C for 8 hours, cut into particles with a length of 2-3 mm, and then calcined at 570°C for 4 hours to obtain carrier.
(2)引入改性组分:取(1)步制得的载体100克,用100毫升含1.0克混合氯化稀土的水溶液(内蒙古包头稀土工业公司生产,其中含氧化镧14.6质量%,氧化铈24.0质量%,氧化镨6.6质量%,氧化钕1.9质量%,X射线荧光法分析)在80℃浸渍2小时,过滤,除去浸余液,固体在120℃干燥8小时,550℃焙烧4小时,得混合稀土改性的催化剂。(2) Introduce modified components: take 100 grams of the carrier prepared in step (1), use 100 milliliters of an aqueous solution containing 1.0 grams of mixed rare earth chloride (produced by Inner Mongolia Baotou Rare Earth Industry Company, which contains 14.6 mass % of lanthanum oxide, oxidized 24.0% by mass of cerium, 6.6% by mass of praseodymium oxide, 1.9% by mass of neodymium oxide, analyzed by X-ray fluorescence method) at 80°C for 2 hours, filtered, and the impregnated solution was removed, the solid was dried at 120°C for 8 hours, and baked at 550°C for 4 hours , to obtain a mixed rare earth modified catalyst.
(3)水蒸汽处理:将(2)步制得的混合稀土改性后的催化剂装入管式反应器内,常压下在空气流中升温至580℃,然后在此温度下通入水蒸汽处理5小时,总进水量为400克,制得的催化剂A含混合氧化稀土0.43质量%(X射线荧光法分析,下同),HZSM-5 64.33质量%,γ-Al2O3 35.24质量%,α值为30。(3) Water vapor treatment: put the mixed rare earth modified catalyst prepared in step (2) into a tubular reactor, heat up to 580°C in air flow under normal pressure, and then feed water vapor at this temperature Treated for 5 hours, the total water intake was 400 grams, and the prepared catalyst A contained 0.43% by mass of mixed rare earth oxides (X-ray fluorescence analysis, the same below), 64.33% by mass of HZSM-5, and 35.24% by mass of γ-Al 2 O 3 , the alpha value is 30.
实例2Example 2
按实例1的方法制备催化剂B,不同的是将(1)步制得的载体先按(3)步的方法进行水蒸汽处理,然后再按(2)步的方法引入混合稀土,得到的催化剂B含氧化稀土0.43质量%,HZSM-5 64.33质量%,γ-Al2O3 35.24质量%,α值为40。Catalyst B is prepared by the method of example 1, and difference is that the carrier that (1) step is made carries out steam treatment by the method for (3) step earlier, then introduces mixed rare earth by the method for (2) step, the catalyst obtained B contains 0.43% by mass of rare earth oxide, 64.33% by mass of HZSM-5, 35.24% by mass of γ-Al 2 O 3 , and an α value of 40.
实例3Example 3
按实例1的方法制备催化剂C,不同的是(1)步用100毫升含5.0克混合氯化稀土的水溶液浸渍100克载体,(3)步水蒸汽处理时间为8小时,制得的催化剂C含混合氧化稀土2.2质量%,HZSM-5 63.19质量%,γ-Al2O3 34.61质量%,α值为56。Catalyst C is prepared by the method of example 1, and difference is (1) step impregnates 100 gram carrier with the aqueous solution that contains 5.0 gram mixed rare earth chlorides with 100 milliliters, (3) step steam treatment time is 8 hours, and prepared catalyst C Contains 2.2% by mass of mixed rare earth oxides, 63.19% by mass of HZSM-5, 34.61% by mass of γ-Al 2 O 3 , and an α value of 56.
实例4Example 4
取65克硅铝比为56的HZSM-5沸石粉,35克氢氧化铝粉,2克氧化锑粉,混合均匀后按实例1的方法挤条成型,110℃干燥2小时,580℃焙烧4小时。再按实例1(3)步的方法进行水蒸汽处理,制得催化剂D,其中含氧化锑2.2质量%,HZSM-5 63.19质量%,γ-Al2O3 34.61质量%,α值为15。Get 65 grams of HZSM-5 zeolite powder with a silicon-aluminum ratio of 56, 35 grams of aluminum hydroxide powder, and 2 grams of antimony oxide powder. After mixing evenly, press the method of Example 1 to extrude into strips, dry at 110°C for 2 hours, and roast at 580°C for 4 hours. Hour. Then steam treatment was carried out according to the method of step 1 (3) of Example 1 to prepare catalyst D, which contained 2.2% by mass of antimony oxide, 63.19% by mass of HZSM-5, 34.61% by mass of γ-Al 2 O 3 , and the value of α was 15.
实例5Example 5
取130克硅铝比为79的HZSM-5沸石粉(南开大学催化剂厂生产),70克氢氧化铝粉(德国Condea公司生产,牌号SB),按实例1(1)步的方法捏合挤条,120℃干燥2小时,570℃空气中焙烧4小时,然后在此温度下改通水蒸汽处理2小时,之后改通空气吹扫降温,水蒸汽处理总用水量为150克。制得的催化剂E含HZSM-5 70.0质量%,γ-Al2O3 30.0质量%,α值为35。Get 130 grams of HZSM-5 zeolite powder (produced by Nankai University Catalyst Factory) that the ratio of silicon to aluminum is 79, 70 grams of aluminum hydroxide powder (produced by German Condea company, brand SB), knead and extrude by the method of example 1 (1) step , dried at 120°C for 2 hours, roasted in air at 570°C for 4 hours, then changed to steam at this temperature for 2 hours, and then changed to air to purge and cool down. The total water consumption of steam treatment was 150 grams. The prepared catalyst E contained 70.0% by mass of HZSM-5, 30.0% by mass of γ-Al 2 O 3 , and an α value of 35.
实例6-9Instances 6-9
以下实例进行碳四和直馏汽油改质反应评价和工艺试验。The following examples carry out C4 and straight-run gasoline upgrading reaction evaluation and process test.
在四个相同的20毫升固定床连续流动反应器中,各装填20毫升、14克催化剂A,将不同比例的碳四和直馏汽油混合,配制碳四含量不同的混合原料,分别送入三个反应器中进行改质反应,反应产物进入水冷却器,分离为气液两相,分别计量并进行组成分析。在380℃、0.3MPa、进料质量空速0.5小时-1的非临氢条件下进行改质反应;同时在第四个反应器内以100%的直馏汽油为原料,在相同的条件下进行对比试验。反应所用碳四的组成见表1,直馏汽油组成见表2,反应结果见表3。In four identical 20 milliliters fixed-bed continuous flow reactors, each filling 20 milliliters, 14 grams of catalyst A, different proportions of C4 and straight-run gasoline are mixed to prepare mixed raw materials with different C4 contents, and feed them into three The reforming reaction is carried out in two reactors, and the reaction product enters the water cooler and is separated into two phases of gas and liquid, which are measured separately and analyzed for composition. Under the conditions of 380°C, 0.3MPa, and feed quality space velocity of 0.5h -1 , the upgrading reaction was carried out under non-hydrogen-facing conditions; at the same time, 100% straight-run gasoline was used as raw material in the fourth reactor, under the same conditions Conduct a comparative test. The composition of C4 used in the reaction is shown in Table 1, the composition of straight-run gasoline is shown in Table 2, and the reaction results are shown in Table 3.
由表3可知,单纯以直馏汽油为反应原料时,反应产品中汽油收率最低,芳烃含量也较低,辛烷值只有84.1,随着碳四混入量的提高,C5以上汽油馏份的收率也有所提高,特别是汽油中芳烃含量明显提高,汽油辛烷值可以相应提高2-6个单位,同时汽油中的烯烃含量不超过2.5质量%。因此,在直馏汽油中混入碳四进行改质,比单纯以直馏汽油为原料进行改质,可得到更高质量的低烯烃汽油产品。汽油收率的提高,说明一部分碳四转化为汽油,弥补了直馏汽油裂解造成的液收损失,可见加炼碳四对提高汽油收率、提高经济效益有明显作用。同时,反应产生的液化气组分(C3+C4)中烯烃含量均低于5质量%,为优质液化气,符合车用液化气的质量标准。It can be seen from Table 3 that when purely straight-run gasoline is used as the reaction raw material, the gasoline yield in the reaction product is the lowest, the content of aromatics is also low, and the octane number is only 84.1. The yield of the gasoline has also been improved, especially the content of aromatics in gasoline is significantly increased, and the octane number of gasoline can be increased by 2-6 units accordingly, while the content of olefins in gasoline does not exceed 2.5% by mass. Therefore, mixing C4 into straight-run gasoline for upgrading can obtain higher-quality low-olefin gasoline products than simply using straight-run gasoline as a raw material for upgrading. The increase in gasoline yield shows that part of C4 is converted into gasoline, which makes up for the loss of liquid yield caused by the cracking of straight-run gasoline. It can be seen that refining C4 has a significant effect on increasing gasoline yield and improving economic benefits. At the same time, the olefin content in the liquefied gas components (C 3 +C 4 ) produced by the reaction is all lower than 5% by mass, which is high-quality liquefied gas and meets the quality standard of liquefied gas for vehicles.
实例10-13Instances 10-13
在20毫升固定床连续流动反应器中,分别装填20毫升、14克催化剂B、C、D、E,以40%碳四和60%的直馏汽油的混合料为原料进行改质反应,在床层温度350℃、0.3MPa,进料质量空速0.4小时-1的非临氢条件下进行改质反应,各实例反应结果见表4。In 20 milliliters of fixed-bed continuous flow reactors, fill 20 milliliters, 14 grams of catalysts B, C, D, E respectively, carry out reforming reaction with the mixed material of 40% carbon four and 60% straight-run gasoline as raw material, in The reforming reaction was carried out under non-hydrogen-facing conditions with a bed temperature of 350° C., 0.3 MPa, and a feed mass space velocity of 0.4 hr −1 . The reaction results of each example are shown in Table 4.
实例14Example 14
催化剂A在碳四和直馏汽油改质反应中的寿命实验。Catalyst A's life experiment in C4 and straight-run gasoline upgrading reaction.
在40毫升固定床连续流动反应器中,装填35.7毫升、25.0克催化剂A,以40%碳四和60%的直馏汽油的混合料为原料进行改质反应的单程寿命实验,反应压力0.3MPa,进料质量空速0.4小时-1、床层温度340-420℃的非临氢条件下反应共进行了42天(1002小时),反应结果见表5。由表5可知,催化剂使用1000小时后,所得改质汽油的研究法辛烷值仍能达85以上,其中烯烃含量小于1.5体积%。In a 40 milliliter fixed-bed continuous flow reactor, fill 35.7 milliliters, 25.0 grams of catalyst A, and carry out a single-pass life experiment of upgrading reaction with a mixture of 40% C4 and 60% straight-run gasoline as a raw material, and the reaction pressure is 0.3MPa , the reaction was carried out for 42 days (1002 hours) under the non-hydrogen-facing conditions of the feed mass space velocity of 0.4 hours −1 and the bed temperature of 340-420° C. The reaction results are shown in Table 5. It can be seen from Table 5 that after the catalyst has been used for 1000 hours, the research octane number of the obtained modified gasoline can still reach more than 85, and the olefin content is less than 1.5% by volume.
表1
表2
表3
注:BTX为苯、甲苯、二甲苯Note: BTX is benzene, toluene, xylene
表4
勘5
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| CN101191080B (en) * | 2006-11-30 | 2012-02-29 | 中国石油化工股份有限公司 | A method for upgrading low-octane gasoline with continuously regenerated catalyst |
| CN101429452B (en) * | 2007-11-08 | 2012-08-08 | 中国石油天然气股份有限公司 | Method for producing high-octane gasoline |
| CN101497816B (en) * | 2008-01-31 | 2012-12-12 | 中国石油化工股份有限公司 | Non-hydrogenation aromatization upgrading method for naphtha |
| CN102226102A (en) * | 2011-05-10 | 2011-10-26 | 山东金诚石化集团有限公司 | Method for producing gasoline blended component with high octane number from refinery gas and light hydrocarbons |
| CN102807465B (en) * | 2011-05-31 | 2015-04-29 | 中国石油化工股份有限公司 | Method for producing propane and gasoline by using butane |
| CN103834434B (en) * | 2012-11-27 | 2016-06-08 | 中国石油天然气股份有限公司 | A two-stage reaction process for hydroaromatization of C4 liquefied gas and inferior gasoline |
| CN106433772A (en) * | 2016-11-15 | 2017-02-22 | 宁夏宝塔石化科技实业发展有限公司 | Method for pre-treating raw materials of etherified C4 and naphtha aromatization |
| CN106318461B (en) * | 2016-11-15 | 2018-08-28 | 宁夏宝塔石化科技实业发展有限公司 | A kind of method of carbon four and naphtha aromtization clean gasoline after ether |
| CN110947417B (en) * | 2018-09-27 | 2022-11-15 | 中国石油化工股份有限公司 | Catalyst for producing propane and gasoline from paraffin, preparation method and application |
| CN112500890B (en) * | 2020-12-09 | 2022-08-23 | 金澳科技(湖北)化工有限公司 | Naphtha upgrading system that reaction bed temperature is stable |
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