CN1058284C - Light hydrocarbon aromatization catalyst and its preparing process - Google Patents
Light hydrocarbon aromatization catalyst and its preparing process Download PDFInfo
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Abstract
一种轻烃芳构化催化剂,含有Zn、混合稀土和HZSM-5组分,以催化剂重量计其组成为:Zn0.8~3.5重%、混合稀土(以氧化物计)0.2~1.5重%、载体95.0~99.0重%,载体由50~80重%的HZSM-5沸石和20~50重%的γ-氧化铝组成,混合稀土中含有镧、铈、镨、钕等元素。该催化剂以(Zn(NH3)4)2+络离子溶液为浸渍液引入Zn,并在适当的条件下进行高温水蒸汽处理,使得催化剂既具有良好的芳构化活性、选择性,又具有良好的稳定性和再生性能。A light hydrocarbon aromatization catalyst, containing Zn, mixed rare earth and HZSM-5 components, the composition is based on the weight of the catalyst: Zn 0.8-3.5% by weight, mixed rare earth (calculated as oxide) 0.2-1.5% by weight , The carrier is 95.0-99.0% by weight. The carrier is composed of 50-80% by weight of HZSM-5 zeolite and 20-50% by weight of γ-alumina. The mixed rare earth contains elements such as lanthanum, cerium, praseodymium, and neodymium. The catalyst uses (Zn(NH 3 ) 4 ) 2+ complex ion solution as the impregnation solution to introduce Zn, and conducts high-temperature steam treatment under appropriate conditions, so that the catalyst has good aromatization activity, selectivity, and Good stability and regeneration properties.
Description
本发明为一种轻烃芳构化催化剂及其制备方法,具体地说,是一种适用于C2~C12轻烃的、含锌的芳构化催化剂及其制备方法。The invention relates to a light hydrocarbon aromatization catalyst and a preparation method thereof, specifically, a zinc-containing aromatization catalyst suitable for C 2 -C 12 light hydrocarbons and a preparation method thereof.
油田、天然气田以及炼油厂生产中常常伴生大量的低碳轻烃和含低碳轻烃的混合气,将这些低碳轻烃通过催化反应转化为以苯、甲苯和二甲苯(简称BTX)为主的芳烃,同时副产大量廉价氢气,具有很好的经济效益。而在HZSM-5沸石上载锌或镓制得的芳构化催化剂,具有活性高和选择性好的优点,但是由于积炭,催化剂活性下降很快,单程寿命短,通常只有几到几十小时,难以在固定床反应器中推广使用。此外在芳构化反应的还原性气氛中锌容易发生流失,镓虽然不如锌流失得快,但镓的价格相当昂贵。国外采用移动床连续再生(如UOP和BP公司的CYCLAR工艺)技术,虽然可以实现连续的稳定操作,但由于设备投资高,规模大,难以在国内推广。为适应固定床操作的要求,提高Zn-HZSM-5芳构化催化剂的稳定性,人们主要从以下几个方面对催化剂进行了改进。A large amount of low-carbon light hydrocarbons and mixed gas containing low-carbon light hydrocarbons are often associated with the production of oil fields, natural gas fields, and refineries. These low-carbon light hydrocarbons are converted into benzene, toluene and xylene (BTX for short) through catalytic reactions. The main aromatics, while by-producing a large amount of cheap hydrogen, have very good economic benefits. The aromatization catalyst prepared by loading zinc or gallium on HZSM-5 zeolite has the advantages of high activity and good selectivity, but due to carbon deposition, the activity of the catalyst decreases rapidly, and the single-pass life is short, usually only a few to tens of hours , it is difficult to promote the use in fixed bed reactors. In addition, zinc is prone to loss in the reducing atmosphere of the aromatization reaction. Although gallium is not as fast as zinc, the price of gallium is quite expensive. Continuous regeneration of moving bed (such as UOP and BP's CYCLAR process) technology abroad can achieve continuous and stable operation, but it is difficult to promote in China due to high equipment investment and large scale. In order to meet the requirements of fixed bed operation and improve the stability of Zn-HZSM-5 aromatization catalyst, the catalyst has been improved mainly from the following aspects.
向Zn-HZSM-5催化剂中引入具有加氢活性的第二改性组分,主要是引入贵金属铂,以减少催化剂积炭。如CN1062100A公开了一种轻烃芳构化催化剂,该催化剂的活性组分为铂、锌或镓,载体为ZSM-5沸石和/或ZSM-11与SiO2和/或Al2O3混合物,在常压、500℃、空速2.0时-1的条件下进行C5~C8轻烃的芳构化反应,催化剂单程寿命可达200小时,芳烃产率50%,催化剂进行多次再生后可继续使用。The second modification component with hydrogenation activity, mainly noble metal platinum, is introduced into the Zn-HZSM-5 catalyst to reduce the carbon deposition of the catalyst. As CN1062100A discloses a light hydrocarbon aromatization catalyst, the active component of the catalyst is platinum, zinc or gallium, and the carrier is ZSM-5 zeolite and/or ZSM-11 and SiO 2 and/or Al 2 O 3 mixture, Carry out the aromatization reaction of C 5 ~C 8 light hydrocarbons under the conditions of normal pressure, 500°C, and space velocity 2.0 hr- 1 . The single-pass life of the catalyst can reach 200 hours, and the yield of aromatic hydrocarbons is 50%. After the catalyst is regenerated many times Can continue to use.
CN1070847A则公开了一种用镓、锌、铂改性的HZSM-5催化剂,该催化剂的活性组成为镓0.5~2.0%,锌0.5~2.0%,铂0.1~0.5%,其余为硅铝比为40~100的HZSM-5。活性组分与成型用粘接剂的重量比为70∶30。其制备方法是先在HZSM-5中浸镓,然后挤条成型,再用含15~20%水蒸汽的空气流在600~700℃下处理1~3小时以脱铝,最后浸锌和铂。该催化剂在常压、550℃、重量空速0.5时-1的条件下进行C5~C8轻烃芳构化反应,催化剂单程寿命达240小时,芳烃收率不低于40重%。CN1070847A then discloses a kind of HZSM-5 catalyst modified with gallium, zinc, platinum, the active composition of this catalyst is gallium 0.5~2.0%, zinc 0.5~2.0%, platinum 0.1~0.5%, all the other are silicon aluminum ratio is 40-100 HZSM-5. The weight ratio of the active component to the molding binder is 70:30. The preparation method is to impregnate gallium in HZSM-5 first, then extrude the strip, then treat it with an air stream containing 15-20% water vapor at 600-700°C for 1-3 hours to dealuminate, and finally impregnate zinc and platinum. . The catalyst carries out the aromatization reaction of C 5 -C 8 light hydrocarbons under the conditions of normal pressure, 550°C, and a weight space velocity of 0.5 hr -1 . The single-pass life of the catalyst reaches 240 hours, and the yield of aromatics is not less than 40% by weight.
贵金属改性的芳构化催化剂虽然具有较好的稳定性,但催化剂成本会大大提高,而且铂的加入会降低催化剂的芳构化选择性,易发生硫中毒。因此,人们向Zn-HZSM-5催化剂中引入非贵金属组元进行改性,如CN1063121A公开了一种用Al和/或稀土改性的芳构化催化剂,该催化剂中含0.3~15重%的选自Zn、Al和稀土中两种或三种复合的活性改进剂,5.0~94.5重%的硅铝比为10~500的氢型分子筛,包括HZSM-5、HZSM-7等,其余为选自氧化铝、氧化硅、粘土中任意一种的粘结剂。该催化剂的制备采用常规的浸渍法引入活性改性剂,其实例中仅使用单一的稀土元素硝酸盐,如La(NO3)3和/或Ce(NO3)2的溶液制备催化剂。Although the noble metal modified aromatization catalyst has good stability, the cost of the catalyst will be greatly increased, and the addition of platinum will reduce the aromatization selectivity of the catalyst, which is prone to sulfur poisoning. Therefore, people introduce non-precious metal components into the Zn-HZSM-5 catalyst for modification, as CN1063121A discloses a kind of aromatization catalyst modified with Al and/or rare earth, containing 0.3~15% by weight of Two or three composite activity modifiers selected from Zn, Al and rare earth, 5.0-94.5% by weight of hydrogen-type molecular sieves with a silicon-aluminum ratio of 10-500, including HZSM-5, HZSM-7, etc., and the rest are optional A binder from any one of alumina, silica, and clay. The preparation of the catalyst adopts the conventional impregnation method to introduce the active modifier, and in an example, only a single rare earth element nitrate, such as La(NO 3 ) 3 and/or Ce(NO 3 ) 2 solution is used to prepare the catalyst.
为解决Zn-HZSM-5催化剂的锌流失问题,CN1057476A公开了一种抗锌流失的含锌沸石催化剂的制备方法,该方法采用热力学上难还原的含锌化合物载于ZSM-5沸石上,所述锌化合物选自ZnS、ZnSO4、ZnSiO4、ZnTiO4、ZnAl2O4。制得的催化剂用于液化石油气的芳构化,反应时间为168小时,芳烃收率从42%下降到32%。In order to solve the zinc loss problem of the Zn-HZSM-5 catalyst, CN1057476A discloses a preparation method of a zinc-containing zeolite catalyst resistant to zinc loss. The zinc compound is selected from ZnS, ZnSO 4 , ZnSiO 4 , ZnTiO 4 , ZnAl 2 O 4 . The prepared catalyst is used for the aromatization of liquefied petroleum gas, the reaction time is 168 hours, and the yield of aromatics drops from 42% to 32%.
日本能源公司开发的轻石脑油芳构化过程(石油学会志Sekiyu Gakkaishi,37,(1)77~83(1994))采用水热合成法直接制备含锌的具有ZSM-5结构的细晶粒锌-硅-铝沸石催化剂(Appl.Catal.,V.93,35(1992))再经过特殊的处理,减少了锌的流失,延长了催化剂的单程使用寿命。缺点是沸石合成时需用有机模板剂四丙基氢氧化铵,成本高,而且有环境污染问题,催化剂的制备技术亦有一定的难度。The aromatization process of light naphtha developed by Japan Energy Company (Journal of Petroleum Society Sekiyu Gakkaishi, 37, (1) 77-83 (1994)) adopts hydrothermal synthesis method to directly prepare zinc-containing fine crystals with ZSM-5 structure Granular zinc-silicon-alumina zeolite catalyst (Appl. Catal., V.93, 35 (1992)) is specially treated to reduce the loss of zinc and prolong the single-pass service life of the catalyst. The disadvantage is that tetrapropylammonium hydroxide, an organic template agent, is needed in the synthesis of zeolite, which is costly and has environmental pollution problems, and the preparation technology of the catalyst is also difficult.
在现有技术中,对于HZSM-5这类高硅沸石,用普通的浸渍或离子交换方法均难以定量地或接近定量地引入所需的金属离子,因此常需要在担体成型之前用过量的锌盐溶液在加热到85~95℃下进行多次反复的离子交换,这样催化剂制备过程繁杂,收率低。若采用饱和吸附量浸渍法并在浸渍后把过量的浸渍液蒸干的方法,则不易使锌在预成型的载体颗粒内外表面分布均匀。In the prior art, for high silica zeolites such as HZSM-5, it is difficult to quantitatively or nearly quantitatively introduce the required metal ions by ordinary impregnation or ion exchange methods, so it is often necessary to use an excessive amount of zinc before the support is formed. The salt solution is heated to 85-95° C. for repeated ion exchange, so that the preparation process of the catalyst is complicated and the yield is low. If the saturated adsorption capacity impregnation method is adopted and the excess impregnation solution is evaporated to dryness after impregnation, it is not easy to make the zinc evenly distributed on the inner and outer surfaces of the preformed carrier particles.
另外,水蒸汽处理虽然常用于沸石催化剂的改性,但对于轻烃芳构化催化剂,则不是一个普遍采用的改性方法。因为轻烃芳构化是一个包括裂解、聚合、环化、脱氢等一连串反应的复杂过程,尤其对于烷烃的芳构化,反应速度的控制步骤是强酸位上的裂解反应,高温水蒸汽处理有可能破坏催化剂上的强酸性活性中心,使芳构化活性大幅度下降。因而必须选择适宜的水蒸汽处理条件,才能协调催化剂的酸性裂解和脱氢功能,从而使催化剂既具有良好的活性、选择性,又具有良好的稳定性。In addition, although steam treatment is often used to modify zeolite catalysts, it is not a commonly used modification method for light hydrocarbon aromatization catalysts. Because the aromatization of light hydrocarbons is a complex process including a series of reactions such as cracking, polymerization, cyclization, and dehydrogenation, especially for the aromatization of alkanes, the control step of the reaction rate is the cracking reaction on the strong acid site, high temperature steam treatment It is possible to destroy the strong acidic active center on the catalyst and greatly reduce the aromatization activity. Therefore, appropriate steam treatment conditions must be selected to coordinate the acidic cracking and dehydrogenation functions of the catalyst, so that the catalyst has good activity, selectivity, and good stability.
本发明的目的是在上述现有技术的基础上,提供一种不含贵金属组分的,既具有良好活性、选择性,又具有良好稳定性的芳构化催化剂及其制备方法。The object of the present invention is to provide an aromatization catalyst which does not contain noble metal components and has good activity, selectivity and good stability on the basis of the above-mentioned prior art and a preparation method thereof.
我们发现在Zn-HZSM-5芳构化催化剂中引入混合稀土组分,并且用[Zn(NH3)4]2+络离子溶液引入Zn,再对催化剂采用高温水蒸汽处理,可以获得具有良好性能的芳构化催化剂。We found that introducing mixed rare earth components into the Zn-HZSM-5 aromatization catalyst, and introducing Zn with [Zn(NH 3 ) 4 ] 2+ complex ion solution, and then treating the catalyst with high temperature steam, can obtain good performance aromatization catalyst.
本发明提供的催化剂由Zn、混合氧化稀土以及HZSM-5和γ-氧化铝组成的载体组成。催化剂中Zn含量为0.8~3.5重%、混合氧化稀土含量为0.2~1.5重%,载体含量为95.0~99.0重%,所述载体由50~80重%的HZSM-5沸石和20~50重%的γ-氧化铝组成,混合氧化稀土中含氧化镧20~40重%、氧化铈40~60重%、氧化镨10~18重%、氧化钕2~10重%。The catalyst provided by the invention is composed of Zn, mixed rare earth oxide, HZSM-5 and gamma-alumina as a carrier. The content of Zn in the catalyst is 0.8-3.5% by weight, the content of mixed rare earth oxide is 0.2-1.5% by weight, the content of carrier is 95.0-99.0% by weight, and the carrier is composed of 50-80% by weight of HZSM-5 zeolite and 20-50% by weight % gamma-alumina composition, the mixed rare earth oxide contains 20-40 wt% of lanthanum oxide, 40-60 wt% of cerium oxide, 10-18 wt% of praseodymium oxide and 2-10 wt% of neodymium oxide.
本发明提供的催化剂的制备方法包括如下步骤:The preparation method of catalyst provided by the invention comprises the steps:
(1)制备载体:将HZSM-5沸石与α-一水氧化铝粉按沸石∶Al2O3=50~80∶50~20的干基重量比混合成型,干燥后在400~600℃焙烧,制得载体。(1) Preparation of carrier: Mix HZSM-5 zeolite and α-alumina monohydrate powder according to the weight ratio of zeolite: Al 2 O 3 =50-80:50-20 on a dry basis, and bake at 400-600°C after drying , to prepare the carrier.
(2)引入锌组元:将(1)中制备的载体用[Zn(NH3)4]2+络离子溶液在室温下浸渍2~24小时,浸渍时液/固比为1.0~1.4毫升/克,[Zn(NH3)4]2+络离子溶液的用量应使其中的Zn含量占催化剂总量的0.8~3.5重%,干燥后制成引锌的催化剂。(2) Introduce zinc components: impregnate the carrier prepared in (1) with [Zn(NH 3 ) 4 ] 2+ complex ion solution at room temperature for 2 to 24 hours, and the liquid/solid ratio during immersion is 1.0 to 1.4 ml /g, the amount of [Zn(NH 3 ) 4 ] 2+ complex ion solution should be such that the Zn content therein accounts for 0.8-3.5% by weight of the total amount of the catalyst, and the zinc-introduced catalyst is prepared after drying.
(3)引入稀土组元:将(2)中制成的引锌催化剂用氯化混合稀土的水溶液于室温下浸渍2~24小时,氯化混合稀土用量按其氧化物计为催化剂重量的0.2~1.5%,浸渍时液/固比为0.6~0.9毫升/克,浸渍后固体经干燥,再在空气流中500~600℃焙烧2~6小时。(3) Introduce rare earth components: the zinc-introducing catalyst prepared in (2) is impregnated with an aqueous solution of chlorinated mixed rare earths for 2 to 24 hours at room temperature, and the amount of chlorinated mixed rare earths is calculated as 0.2% of the weight of the catalyst according to its oxide. ~1.5%, the liquid/solid ratio is 0.6~0.9 ml/g during impregnation, the solid is dried after impregnation, and then roasted at 500~600°C for 2~6 hours in air flow.
(4)水蒸汽处理:将(3)中制备的催化剂在空气流中升温至500~600℃后,改用纯水蒸汽处理1~6小时,处理时总用水量与催化剂的重量比为1~10。(4) Steam treatment: after the catalyst prepared in (3) is heated up to 500-600° C. in air flow, it is treated with pure water steam for 1-6 hours, and the weight ratio of the total water consumption to the catalyst is 1 during the treatment. ~10.
上述制备方法中步骤(1)所述的HZSM-5沸石也可用氨型ZSM-5沸石代替。氨型ZSM-5沸石可由钠型ZSM-5沸石经过铵交换后得到,铵交换可在载体制备之前或者在载体成型焙烧后进行,采用常规方法进行即可,如用1M的NH4Cl或NH4NO3溶液在85℃下交换2小时,洗涤后干燥。交换后所得NH4ZSM-5钠含量应小于0.1重%,最好是小于0.02重%。载体的成型亦采用常规的技术,可将原料混合后加入适量水和1~3重%的硝酸或醋酸捏合挤条成型,60~120℃干燥2~4小时,400~600℃焙烧4小时。The HZSM-5 zeolite described in step (1) in the above preparation method can also be replaced by ammonia type ZSM-5 zeolite. Ammonia-type ZSM-5 zeolite can be obtained from sodium-type ZSM-5 zeolite after ammonium exchange. Ammonium exchange can be carried out before the carrier is prepared or after the carrier is shaped and roasted. It can be carried out by conventional methods, such as using 1M NH 4 Cl or NH The 4NO3 solution was exchanged at 85°C for 2 hours , washed and dried. The sodium content of NH 4 ZSM-5 obtained after exchange should be less than 0.1% by weight, preferably less than 0.02% by weight. The molding of the carrier also adopts the conventional technology. After the raw materials are mixed, an appropriate amount of water and 1-3% by weight nitric acid or acetic acid are kneaded and extruded, dried at 60-120°C for 2-4 hours, and calcined at 400-600°C for 4 hours.
所述步骤(1)中所用沸石的硅铝比为30~100。The silicon-aluminum ratio of the zeolite used in the step (1) is 30-100.
所述步骤(3)中氯化混合稀土中含有镧、铈、镨、钕等元素,其含量以氧化物计为:镧20~40重%、铈40~60重%、镨10~18重%、钕2~10重%。In the step (3), the chlorinated mixed rare earth contains elements such as lanthanum, cerium, praseodymium, and neodymium, and its content is calculated as oxides: lanthanum 20-40% by weight, cerium 40-60% by weight, praseodymium 10-18% by weight %, neodymium 2 to 10% by weight.
所述制备方法中的第(2)和第(3)步骤顺序可以互换,最好是先引入锌,再引入混合稀土,这样,引锌后载体只需干燥,不必焙烧就可继续引入混合稀土。也可以先引入混合稀土,再引入锌,但引入混合稀土的载体必需经过焙烧后才能引锌,引锌后载体还需在500~600℃焙烧2~6小时,才能进行水蒸汽处理。The order of steps (2) and (3) in the preparation method can be interchanged. It is best to introduce zinc first, and then introduce mixed rare earths. In this way, after zinc introduction, the carrier only needs to be dried, and can continue to introduce mixed rare earths without roasting. rare earth. It is also possible to introduce mixed rare earths first, and then introduce zinc, but the carrier introduced with mixed rare earths must be roasted before zinc can be introduced. After zinc introduction, the carrier needs to be roasted at 500-600°C for 2-6 hours before steam treatment.
所述步骤(4)中水蒸汽处理温度最好为520~580℃,处理时间最好为1~4小时,处理时总用水量与催化剂的重量比最好为2~4。The steam treatment temperature in the step (4) is preferably 520-580°C, the treatment time is preferably 1-4 hours, and the weight ratio of the total water consumption to the catalyst is preferably 2-4 during treatment.
所述步骤(4)也可在步骤(1)制备完载体后进行,即将所制备的载体先进行水蒸汽处理,再分别引入锌和混合稀土组分。但更好的是先引入锌和混合稀土组分,后进行水蒸汽处理。The step (4) can also be carried out after the carrier is prepared in the step (1), that is, the prepared carrier is first subjected to steam treatment, and then zinc and mixed rare earth components are introduced respectively. But it is better to introduce zinc and mixed rare earth components first, followed by steam treatment.
所述步骤(4)中水蒸汽处理的条件还可根据步骤(1)中所用的HZSM-5沸石原料的硅铝比、酸性裂解活性的高低进行适当调整,以保证催化剂的酸性功能和脱氢功能处于最协调的状态。调整水蒸汽处理条件的标准是使所用原料HZSM-5经过水蒸汽处理后的α值介于50~250之间(α值的测定方法参照杨翠定等编著《石油化工分析方法(RIPP实验方法)》,科学出版社出版,P255“恒温法测定酸性催化剂的α值”)。The condition of steam treatment in the step (4) can also be adjusted appropriately according to the silicon-aluminum ratio of the HZSM-5 zeolite raw material used in the step (1), the level of acid cracking activity, to ensure the acidic function and dehydrogenation of the catalyst Functions are at their most coordinated. The standard for adjusting the steam treatment conditions is to make the α value of the used raw material HZSM-5 after steam treatment be between 50 and 250 (the measurement method of α value refers to "Petrochemical Analysis Method (RIPP Experimental Method)" edited by Yang Cuiding et al. , published by Science Press, P255 "The α value of the acidic catalyst is determined by constant temperature method").
本发明催化剂适用于C2~C12的烯烃、烷烃、环烷烃或烯烃和烷烃的混合物的芳构化,例如,炼厂中含C2~C5的瓦斯气、液化石油气、裂解汽油、轻石脑油、油田轻烃等均可以作为芳构化的原料。反应条件因原料而异,反应温度400~600℃,压力常压~1.0MPa,进料重量空速0.2~10小时-1。The catalyst of the present invention is suitable for the aromatization of C 2 -C 12 olefins, alkanes, cycloalkanes or mixtures of olefins and alkanes, for example, gas containing C 2 -C 5 in refineries, liquefied petroleum gas, pyrolysis gasoline, Light naphtha, oilfield light hydrocarbons, etc. can be used as raw materials for aromatization. The reaction conditions vary with the raw materials, the reaction temperature is 400-600°C, the pressure is normal pressure-1.0MPa, and the feed weight space velocity is 0.2-10 hours -1 .
本发明催化剂由于在含锌的HZSM-5催化剂中引入混合稀土组分,采用[Zn(NH3)4]2+络离子溶液为浸渍液引入锌组元,并在适宜的条件下对催化剂进行水蒸汽处理,使制得的芳构化催化剂在抗锌流失能力和稳定性大幅度提高的同时,仍保持良好的活性和选择性,且降低了催化剂成本。使用本发明催化剂在520~550℃,进料液时重量空速0.6~1.5小时-1的反应条件下,对混合C4进行芳构化反应,芳烃产率大于40%的单程运转时间可达300~450小时,总芳烃平均产率为47.5%,催化剂经过累计1200多小时反应及多次再生,锌含量、芳构化活性和稳定性均没有明显变化。The catalyst of the present invention introduces mixed rare earth components into the zinc-containing HZSM-5 catalyst, adopts [Zn(NH 3 ) 4 ] 2+ complex ion solution as the impregnation solution to introduce zinc components, and conducts the catalyst under suitable conditions The steam treatment enables the prepared aromatization catalyst to greatly improve the anti-zinc loss ability and stability, while still maintaining good activity and selectivity, and reduces the cost of the catalyst. Using the catalyst of the present invention under the reaction conditions of 520-550°C and the gravimetric space velocity of the feed liquid of 0.6-1.5 hours -1 , the mixed C4 is subjected to aromatization reaction, and the single-pass operation time with the aromatics yield greater than 40% can reach After 300-450 hours, the average yield of total aromatics was 47.5%. After more than 1200 hours of cumulative reaction and multiple regenerations, the zinc content, aromatization activity and stability of the catalyst did not change significantly.
下面通过实施例进一步说明本发明,但本发明并不限于此。The present invention is further illustrated by the following examples, but the present invention is not limited thereto.
实例1Instance 1
本实例为本发明催化剂的制备。This example is the preparation of the catalyst of the present invention.
(1)制备载体:取硅铝比为54的HZSM-5沸石粉(齐鲁石化公司周村催化剂厂)65克,α-一水氧化铝粉(SB粉,德国,Condea公司)35克,置于研钵中研磨混合均匀,加入1~2毫升1∶1的硝酸和30毫升水配成的溶液,捏合成团,在挤条机中挤压成直径2毫米的条形载体,110℃干燥4小时,540℃焙烧4小时。(1) Prepare the carrier: get 65 grams of HZSM-5 zeolite powder (Zhoucun Catalyst Factory, Qilu Petrochemical Company) with a silicon-aluminum ratio of 54, and 35 grams of α-alumina monohydrate powder (SB powder, Germany, Condea company), place Grind and mix evenly in a mortar, add 1-2 ml of 1:1 nitric acid and 30 ml of water to form a solution, knead into a dough, extrude into a strip carrier with a diameter of 2 mm in an extruder, and dry at 110 ° C For 4 hours, bake at 540°C for 4 hours.
(2)引入锌组元:在不断搅拌下,向5.0毫升含270毫克ZnO的Zn(NO3)2水溶液中滴入氨水(北京化工厂生产),直到白色沉淀溶解,再加水配成12毫升的Zn(NH3)4(NO3)2水溶液,取(1)中制备的载体10克,在室温下用上述Zn(NH3)4(NO3)2水溶液浸渍2小时,浸渍时液/固比为1.2毫升/克,浸渍后滤出固体,用去离子水冲洗2次,120℃干燥6小时,(2) Introduce zinc components: under constant stirring, add ammonia water (produced by Beijing Chemical Plant) dropwise into 5.0 ml of Zn(NO 3 ) 2 aqueous solution containing 270 mg of ZnO until the white precipitate dissolves, then add water to make 12 ml Zn(NH 3 ) 4 (NO 3 ) 2 aqueous solution, take 10 grams of the carrier prepared in (1), and impregnate it with the above Zn(NH 3 ) 4 (NO 3 ) 2 aqueous solution at room temperature for 2 hours. The solid ratio is 1.2 ml/g. After impregnation, the solid is filtered out, rinsed twice with deionized water, and dried at 120°C for 6 hours.
(3)引入混合稀土:取上述引锌的催化剂,用8毫升含100毫克氯化混合稀土(工业品,内蒙古包头稀土工业公司生产,其中氧化镧占31%,氧化铈51%,氧化镨14%,氧化钕4%,X射线荧光法分析)的水溶液在室温下浸渍2小时,110℃干燥16小时,540℃焙烧4小时。(3) Introduce mixed rare earths: get the above-mentioned catalyst for zinc introduction, use 8 milliliters of chlorinated mixed rare earths containing 100 mg (industrial products, produced by Inner Mongolia Baotou Rare Earth Industry Company, wherein lanthanum oxide accounts for 31%, cerium oxide 51%, praseodymium oxide 14 %, neodymium oxide 4%, X-ray fluorescence analysis) aqueous solution was immersed at room temperature for 2 hours, dried at 110°C for 16 hours, and calcined at 540°C for 4 hours.
(4)水蒸汽处理:将引入锌和混合稀土后的催化剂放入管式反应器,在空气流中升温至540℃,然后在此温度下改通纯水蒸汽处理2小时,再通入干空气降温。水蒸汽处理过程中总进水量为30克。(4) Water vapor treatment: Put the catalyst introduced with zinc and mixed rare earth into a tubular reactor, heat up to 540°C in the air flow, and then change to pure water vapor at this temperature for 2 hours, and then pass it into a dry The air cools down. The total water intake during steam treatment is 30 grams.
按上述方法制成的催化剂A中含混合氧化稀土0.34重%,Zn 2.1重%(均采用X荧光定量分析法分析)。Containing mixed rare earth oxide 0.34 weight %, Zn 2.1 weight % in the catalyst A made by the above-mentioned method (all adopt X fluorescence quantitative analysis method to analyze).
实例2Example 2
按实施例1的方法制备催化剂B,不同的是制备过程中氯化混合稀土的用量为200毫克,Zn(NO3)2的用量以ZnO计为180毫克。催化剂B中含混合氧化稀土0.68重%、Zn 1.4重%。Catalyst B was prepared according to the method of Example 1, except that the amount of mixed rare earth chloride was 200 mg, and the amount of Zn(NO 3 ) 2 was 180 mg as ZnO. Catalyst B contained 0.68% by weight of mixed rare earth oxides and 1.4% by weight of Zn.
实例3Example 3
按实施例1的方法制备催化剂C,不同的是载体制备完毕即进行水蒸汽处理,然后再引入锌和混合稀土。催化剂C中含混合氧化稀土0.33重%、Zn 2.2重%。Catalyst C was prepared according to the method of Example 1, except that after the carrier was prepared, steam treatment was performed, and then zinc and mixed rare earths were introduced. Catalyst C contains 0.33% by weight of mixed rare earth oxides and 2.2% by weight of Zn.
实例4Example 4
按实施例1的方法制备催化剂D,不同的是将步骤(2)和(3)进行交换,即先引入混合稀土,再引入锌,但引锌后载体需在540焙烧4小时,然后再进行水蒸汽处理。催化剂D中含混合氧化稀土0.34重%、Zn 2.1重%。Catalyst D was prepared according to the method of Example 1, except that steps (2) and (3) were exchanged, that is, mixed rare earths were introduced first, and then zinc was introduced, but after the introduction of zinc, the carrier needed to be roasted at 540 for 4 hours, and then carried out steam treatment. Catalyst D contains 0.34% by weight of mixed rare earth oxides and 2.1% by weight of Zn.
实例5Example 5
按实施例1的方法制备催化剂E,不同的是以硅铝比为43的HZSM-5为原料制备载体,载体浸锌和混合稀土后在560℃空气中焙烧4小时,再在560℃下用水蒸汽处理4小时,总进水量为30克。催化剂E含混合氧化稀土0.34重%、Zn 2.1重%。Catalyst E was prepared according to the method of Example 1, except that HZSM-5 with a silicon-to-aluminum ratio of 43 was used as a raw material to prepare a carrier, and the carrier was impregnated with zinc and mixed with rare earths and roasted in air at 560° C. for 4 hours, and then water was used at 560° C. Steam treatment was performed for 4 hours, and the total water intake was 30 grams. Catalyst E contains 0.34% by weight of mixed rare earth oxide and 2.1% by weight of Zn.
对比例Comparative ratio
用常规的浸渍方法制备Zn-HZSM-5芳构化催化剂。Zn-HZSM-5 aromatization catalyst was prepared by conventional impregnation method.
取实例1中制备的载体10克,用含280毫克ZnO的Zn(NO3)2水溶液8毫升,在室温下浸渍24小时,80℃烘干,120℃干燥6小时,540℃空气中焙烧4小时,制得催化剂F。F中含Zn 2.2重%。Get 10 grams of the carrier prepared in Example 1, use 8 milliliters of Zn(NO 3 ) aqueous solution containing 280 mg of ZnO, impregnate at room temperature for 24 hours, dry at 80° C., dry at 120° C. for 6 hours, and calcinate in air at 540° C. Hours, catalyst F was prepared. F contains 2.2% by weight of Zn.
以下实例说明本发明催化剂所具有的优良性能。The following examples illustrate the excellent properties of the catalysts of the present invention.
实例6Example 6
本实例说明本发明催化剂具有好的保锌能力。This example shows that the catalyst of the present invention has good zinc retention ability.
在590℃、体积空速2000时-1的氢气流中对催化剂A、C及对比催化剂F进行长达20小时的还原,比较还原前后催化剂锌含量的变化。结果见表1,由表1可知本发明催化剂具有良好的抗锌流失能力,其中先浸渍锌和混合稀土后进行水蒸汽处理的催化剂具有更好的保锌能力。Catalysts A, C and comparative catalyst F were reduced for up to 20 hours in a hydrogen flow at 590°C and a volumetric space velocity of 2000 h -1 , and the changes in the zinc content of the catalysts before and after reduction were compared. The results are shown in Table 1. From Table 1, it can be seen that the catalyst of the present invention has good zinc loss resistance, and the catalyst that is impregnated with zinc and mixed rare earth and then treated with water vapor has better zinc retention capacity.
实例7Example 7
本实例说明本发明催化剂对混合C4芳构化有优良的催化性能。This example shows that the catalyst of the present invention has excellent catalytic performance for mixed C4 aromatization.
取催化剂D 10毫升,重7克,装入固定床反应器中,进行混合C4芳构化反应,反应在连续流动等温条件下进行的,混合C4原料的组成如下:C3 0.1%、C4烷烃55.5%、C4烯烃44.2%、C5 +0.1%。反应产物经水冷却分离为气液两相,分别进行计量和组成分析。反应20小时后,在反应压力为0.15MPa、液体进料重量空速1.5小时-1,催化剂入口温度分别为530℃和550℃条件下测定的反应数据见表2。结果表明催化剂D对混合C4芳构化有优良的活性和选择性,以C6~C8芳烃为主的芳烃产率高于50%,其中BTX含量>90%,C5 +产品中的芳含高达99%以上。Take 10 milliliters of catalyst D weighing 7 grams, put it into a fixed bed reactor, and carry out the mixed C4 aromatization reaction. The reaction is carried out under continuous flow isothermal conditions. The composition of the mixed C4 raw material is as follows: C3 0.1%, C 4 alkanes 55.5%, C 4 olefins 44.2%, C 5 + 0.1%. The reaction product is separated into gas-liquid two-phase by water cooling, and the metering and composition analysis are carried out respectively. After 20 hours of reaction, the reaction data measured under the conditions of reaction pressure of 0.15 MPa, liquid feed weight space velocity of 1.5 hours -1 , and catalyst inlet temperature of 530°C and 550°C are shown in Table 2. The results show that Catalyst D has excellent activity and selectivity for mixed C 4 aromatization, and the yield of aromatics mainly C 6 -C 8 aromatics is higher than 50%, in which BTX content > 90%, and C 5 + in the product The aromatic content is as high as 99%.
实例8Example 8
本实例说明本发明催化剂对C5~C8烷烃芳构化有优良的催化性能。This example shows that the catalyst of the present invention has excellent catalytic performance for the aromatization of C 5 -C 8 alkanes.
按实例7的方法对催化剂A、B、C分别进行C5~C8烷烃混合物的芳构化反应实验,反应原料组成为:C5 5.1%,C6 58.2%,C7 31.9%,C8 + 4.8%。反应条件为床层入口温度550℃,压力0.15MPa,液体进料重量空速1.5小时-1,反应20小时后的产物收率见表3。结果表明本发明催化剂对C5~C8的烷烃具有良好的芳构化活性和选择性,芳烃产率均高于50重%,而且副产氢气量可达3重%左右。According to the method of Example 7, catalysts A, B, and C were respectively subjected to the aromatization reaction experiment of C5 - C8 alkane mixture, and the reaction raw materials were composed of: C5 5.1%, C6 58.2%, C7 31.9%, C8 + 4.8%. The reaction conditions were bed inlet temperature of 550°C, pressure of 0.15 MPa, and liquid feed weight space velocity of 1.5 hours −1 . The product yields after 20 hours of reaction are shown in Table 3. The results show that the catalyst of the present invention has good aromatization activity and selectivity for C 5 -C 8 alkanes, the yield of aromatics is higher than 50% by weight, and the amount of by-product hydrogen can reach about 3% by weight.
实例9Example 9
本实例说明本发明催化剂具有好的芳构化活性稳定性。This example shows that the catalyst of the present invention has good aromatization activity stability.
将实例4制备的催化剂D和对比催化剂F分别进行芳构化反应的催速老化实验,评价催化剂的活性稳定性。反应原料使用实例8所述的C5~C8烷烃混合物,反应压力0.15MPa、液体进料重量空速5.0小时-1,连续运转54小时的试验结果列于表4。从表4可以看到,本发明催化剂具有较好的芳构化反应稳定性。Catalyst D prepared in Example 4 and Comparative Catalyst F were subjected to accelerated aging experiments of aromatization reaction to evaluate the activity stability of the catalysts. Table 4 shows the test results of using the C 5 -C 8 alkane mixture described in Example 8 as the reaction raw material, the reaction pressure is 0.15 MPa, the liquid feed weight space velocity is 5.0 h −1 , and the continuous operation is 54 hours. It can be seen from Table 4 that the catalyst of the present invention has better stability in the aromatization reaction.
实例10Example 10
本实例说明本发明催化剂对混合C4芳构化反应具有良好的稳定性。This example illustrates that the catalyst of the present invention has good stability for mixed C4 aromatization reactions.
取催化剂E15毫升,重10克,用于混合C4芳构化反应的稳定性实验。反应原料组成同实施例7,在反应压力0.2MPa、温度530℃、液体进料重量空速0.65小时-1的反应条件下连续反应450小时,芳烃收率从开始的50重%,降至实验结束时的43重%,平均芳烃收率大于47重%,液相产品芳烃纯度高。450小时内BTX和总芳烃收率的变化情况见表5。试验结果表明本发明催化剂具有良好的芳构化活性和稳定性。Take 15 ml of catalyst E, weighing 10 g, for the stability experiment of mixed C4 aromatization reaction. The composition of the reaction raw materials is the same as in Example 7. Under the reaction conditions of reaction pressure 0.2MPa, temperature 530°C, and liquid feed weight space velocity 0.65 hours -1 , the reaction continued for 450 hours, and the yield of aromatics dropped from the initial 50% by weight to the experimental value. 43% by weight at the end, the average yield of aromatics is greater than 47% by weight, and the purity of aromatics in the liquid phase product is high. The changes of BTX and total aromatics yield in 450 hours are shown in Table 5. The test results show that the catalyst of the present invention has good aromatization activity and stability.
实例11Example 11
本实例说明本发明催化剂具有良好的再生性能。This example shows that the catalyst of the present invention has good regeneration performance.
用实例1制备的催化剂A,按实例7的方法对混合C4进行芳构化实验,反应温度540℃、压力0.2MPa、液体进料重量空速0.8小时-1,催化剂连续反应300小时后进行烧炭再生,再生后继续按上述条件进行芳构化反应,每次再生后催化剂初始反应活性和平均产率与新鲜催化剂的数据对比见表6,由表6可知,催化剂经过反复再生后仍具有较高的反应活性,总累计反应时间为1200小时,说明本发明催化剂具有良好的活性稳定性和再生性能。Using the catalyst A prepared in Example 1, carry out the aromatization experiment to the mixed C according to the method of Example 7 , the reaction temperature is 540 ° C, the pressure is 0.2 MPa, the liquid feed weight space velocity is 0.8 hours -1 , and the catalyst is continuously reacted for 300 hours. Burn charcoal for regeneration, and continue to carry out the aromatization reaction according to the above conditions after regeneration. The initial reaction activity and average yield of the catalyst after each regeneration are compared with the data of the fresh catalyst in Table 6. It can be seen from Table 6 that the catalyst still has The high reaction activity and the total cumulative reaction time of 1200 hours indicate that the catalyst of the present invention has good activity stability and regeneration performance.
表1
表2
表3
表4 Table 4
表5
表6
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| CN101538184B (en) * | 2008-03-20 | 2012-07-25 | 中国石油化工股份有限公司 | Method for aromatizing light hydrocarbons |
| CN105195211B (en) * | 2014-06-16 | 2018-06-19 | 中国石油化工股份有限公司 | A kind of methanol and C4Hydrocarbon aromatizing catalyst and aromatization method |
| CN106140267B (en) * | 2015-03-27 | 2019-02-01 | 中国石油化工股份有限公司 | Aromatizing catalyst for light hydrocarbon and the preparation method and application thereof |
| US11673845B2 (en) * | 2020-09-03 | 2023-06-13 | Saudi Arabian Oil Company | Aromatization of light hydrocarbons using metal-modified zeolite catalysts |
| CN115518679B (en) * | 2021-06-24 | 2024-03-26 | 中国石油化工股份有限公司 | Aromatization catalyst, preparation method and application thereof and butane aromatization method |
| CN117482984B (en) * | 2023-11-01 | 2025-11-25 | 山东聚和投资发展有限公司 | A catalyst for the production of polymethyl aromatics from heavy aromatics by lightening, its preparation method and application |
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| CN1070847A (en) * | 1992-10-15 | 1993-04-14 | 大庆石油学院 | Gallium, zinc, platinum modified HZSM-5 catalyst for aromatization of low carbon chain hydrocarbons |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898150B (en) * | 2009-05-25 | 2012-05-30 | 中国石油化工股份有限公司 | Aromatization catalyst and preparation method thereof |
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