CN1258544C - Nano macromolecule microball of carboxy function type cross-linked nucleocapsid structure and preparation process thereof - Google Patents
Nano macromolecule microball of carboxy function type cross-linked nucleocapsid structure and preparation process thereof Download PDFInfo
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Abstract
羧基功能型交联核壳结构纳米高分子微球的制备方法,属于高分子材料技术领域。本发明以多种有机烯烃单体及带有羧基官能团的烯烃单体为原料,通过以水为介质的无皂乳液或无皂悬浮聚合制备;产物呈核壳结构,且核内部和壳内部均呈交联,核与壳之间通过化学键连接,羧基官能团接枝于微球表面,其粒径小于100nm。本发明通过改变核与壳的组成和结构,得到多种不同理化特性的纳米高分子微球,在结构设计选择上具有很高的自由度。本发明采用的无皂聚合手段使得产物易于纯化,适用于各种对纯度要求很高的领域,且大幅降低了生产成本。同时,具有高反应活性和可电离性的羧基官能团的引入使其在纳米技术领域中具有非常广泛的应用前景。
The invention discloses a method for preparing carboxyl functional cross-linked core-shell structure nano polymer microspheres, which belongs to the technical field of polymer materials. The invention uses a variety of organic olefin monomers and olefin monomers with carboxyl functional groups as raw materials, and prepares them through soap-free emulsion or soap-free suspension polymerization with water as the medium; the product has a core-shell structure, and the inside of the core and the inside of the shell are both It is cross-linked, the core and the shell are connected by chemical bonds, and the carboxyl functional group is grafted on the surface of the microsphere, and its particle size is less than 100nm. The invention obtains various nano-polymer microspheres with different physical and chemical properties by changing the composition and structure of the core and the shell, and has a high degree of freedom in the choice of structure design. The soap-free polymerization method adopted in the invention makes the product easy to purify, is applicable to various fields requiring high purity, and greatly reduces the production cost. At the same time, the introduction of carboxyl functional groups with high reactivity and ionization makes it have a very broad application prospect in the field of nanotechnology.
Description
技术领域technical field
本发明涉及一种羧基功能型交联核壳结构纳米高分子微球的制备方法,属于高分子材料The invention relates to a method for preparing carboxyl-functional cross-linked core-shell nano-polymer microspheres, belonging to polymer materials
技术领域。technology field.
背景技术Background technique
近年来制备具有核壳结构的纳米高分子微球受到了越来越多的研究者的关注。这种核壳高分子微球不仅具有纳米尺度,同时可以根据需要改变核与壳的组成,得到具有不同理化特性的产物,具有很高的设计自由度。常规的乳液聚合或者悬浮聚合是合成这类纳米微球的重要手段。In recent years, the preparation of nano-polymer microspheres with core-shell structure has attracted more and more attention of researchers. This core-shell polymer microsphere not only has a nanoscale, but also can change the composition of the core and shell according to the needs, and obtain products with different physical and chemical properties, which has a high degree of freedom in design. Conventional emulsion polymerization or suspension polymerization is an important means to synthesize such nanospheres.
本发明人曾经成功地制备了交联核壳结构纳米高分子微球,并将其进行了表面羧基功能化,解决了前人关于核壳高分子微球不具备纳米尺度的问题,解决了前人合成的核壳高分子微球一般核或壳均为线型高分子,微球在溶剂中溶胀比很低,抗溶剂性能以及吸油性能也较差的问题,并且通过将具有很高反应活性和可电离的羧基官能团接枝在交联核壳纳米高分子微球表面,使其在反应共混以及很多相关领域中的应用价值得到了质的提高。但是,这种羧基功能型纳米高分子微球的合成采用的是常规的乳液聚合或者悬浮聚合,乳化剂或分散剂的使用为产品的分离净化和提纯带来了较大困难,使之在对产品纯度要求较高的领域中的应用受到了较大限制。同时,增大了提纯的难度意味着提高了生产成本,并且乳化剂或分散剂的使用本身即使得生产成本大大增加。The present inventors have successfully prepared cross-linked core-shell nano-polymer microspheres, and functionalized them with carboxyl groups on the surface, which solved the previous problem that the core-shell polymer microspheres do not have a nanometer scale, and solved the previous problems. The core-shell polymer microspheres synthesized by humans are generally linear polymers in the core or shell, the swelling ratio of the microspheres in the solvent is very low, the solvent resistance and oil absorption performance are also poor, and they will have high reactivity And ionizable carboxyl functional groups are grafted on the surface of cross-linked core-shell nano-polymer microspheres, so that its application value in reactive blending and many related fields has been qualitatively improved. However, the synthesis of this carboxyl-functional nano-polymer microspheres adopts conventional emulsion polymerization or suspension polymerization, and the use of emulsifiers or dispersants brings great difficulties to the separation, purification and purification of the product, making it difficult for Applications in fields with high product purity requirements are greatly restricted. At the same time, increasing the difficulty of purification means increasing the production cost, and the use of emulsifier or dispersant itself will greatly increase the production cost.
发明内容Contents of the invention
本发明的目的是采用无皂聚合的方法合成一种羧基功能型交联核壳纳米高分子微球,该方法拟选用多种烯烃单体通过无皂聚合反应手段,使之首先形成具有核壳结构的纳米高分子微球,然后在微球的壳层表面引入可与多种高分子基体发生反应且具有电离特性的羧基官能团。本发明所述的无皂聚合方法不额外使用乳化剂,而是选取可参加聚合反应的带有羧基官能团的单体充当乳化剂,最终该单体通过反应成为了复合粒子的一部分,省去了洗涤乳化剂的步骤。这样既可以解决以往生产工艺中由于乳化剂的使用带来的成本提高、产品分离净化提纯困难较大等问题,使产品可以胜任对纯度要求很高的应用领域;又可以通过在微球表面引入反应活性很高、可电离的羧基官能团,使之可以广泛地应用于高分子材料改性剂、水处理剂、催化剂、传感剂和蛋白质载体、微胶囊包埋等领域,大大提高了其应用价值。本发明采用的无皂聚合方法制备羧基功能型纳米高分子微球,不仅能保持其粒子纳米量级的尺寸,并且在粒子结构、粒子尺寸、粒子表面物理化学性状等方面具有非常高的设计自由度,因此是一种极具价值的复合纳米粒子的制备方法。The purpose of the present invention is to adopt the method of soap-free polymerization to synthesize a kind of carboxyl functional cross-linked core-shell nano-polymer microspheres. The method intends to select a variety of olefin monomers through soap-free polymerization reaction means, so that it first forms a core-shell Structured nano-polymer microspheres, and then introduce carboxyl functional groups that can react with various polymer substrates and have ionization properties on the shell surface of the microspheres. The soap-free polymerization method described in the present invention does not use an additional emulsifier, but selects a monomer with a carboxyl functional group that can participate in the polymerization reaction as an emulsifier, and finally the monomer becomes a part of the composite particle through the reaction, eliminating the need for an emulsifier. Steps for washing emulsifiers. This can not only solve the cost increase caused by the use of emulsifiers in the previous production process, but also the difficulty of product separation and purification, so that the product can be used in applications that require high purity; The highly reactive and ionizable carboxyl functional groups make it widely used in polymer material modifiers, water treatment agents, catalysts, sensing agents, protein carriers, microcapsule embedding and other fields, greatly improving its application. value. The soap-free polymerization method used in the present invention prepares carboxyl functional nano-polymer microspheres, which not only can maintain the size of the nano-sized particles, but also has very high design freedom in terms of particle structure, particle size, particle surface physical and chemical properties, etc. Therefore, it is a very valuable method for the preparation of composite nanoparticles.
本发明的目的是通过如下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种羧基功能型交联核壳结构纳米高分子微球的无皂乳液聚合方法,其特征在于,该方法以下列物质为原料:A soap-free emulsion polymerization method of carboxyl functional crosslinked core-shell nano-polymer microspheres, characterized in that the method uses the following materials as raw materials:
单烯烃单体:以核层单烯烃单体与壳层单烯烃单体的总质量计为100份(其他各组分以此为基准进行定量);其中核层单烯烃单体质量在30-70份之间,壳层单烯烃单体相应在70-30份之间;Monoolefin monomer: 100 parts based on the total mass of core layer monoolefin monomer and shell layer monoolefin monomer (other components are quantified based on this); wherein the core layer monoolefin monomer quality is between 30- Between 70 parts, the shell monoolefin monomer is between 70-30 parts;
多烯烃单体:核层多烯烃单体与壳层多烯烃单体总质量在2-50份之间,所述的核层多烯烃单体和壳层多烯烃单体二者均大于或等于1份;Multi-olefin monomer: the total mass of the core layer polyene monomer and the shell layer polyene monomer is between 2-50 parts, and both the core layer polyene monomer and the shell layer polyene monomer are greater than or equal to 1 copy;
带有羧基或羧酸盐基官能团的烯烃单体:2~40份;Olefin monomers with carboxyl or carboxylate functional groups: 2 to 40 parts;
水溶性引发剂:0.2~3份;Water-soluble initiator: 0.2 to 3 parts;
其具体工艺步骤如下:Its specific process steps are as follows:
(a)将质量为含羧基官能团的烯烃单体50~150%的水溶性碱加入含有羧基官能团的烯烃单体中;如果采用的是含有羧酸盐基的烯烃单体,则不需要加入碱;(a) Add the water-soluble alkali whose mass is 50-150% of the olefin monomer containing carboxyl functional group to the olefin monomer containing carboxyl functional group; if the olefin monomer containing carboxylate group is used, no alkali is needed ;
(b)按上述原料配比将30-70%的核层单烯烃单体与30-70%的核层多烯烃单体混和均匀,待用;(b) Mix 30-70% of the core layer monoolefin monomer with 30-70% of the core layer polyolefin monomer according to the above raw material ratio, and set aside;
(c)向含有去离子水并升温至40℃~50℃的反应器中加入由步骤(a)得到的全部物质的20~80%,然后加入步骤(b)得到的混合物形成均匀的乳状液;(c) Add 20 to 80% of the total material obtained in step (a) to a reactor containing deionized water and heated to 40°C to 50°C, and then add the mixture obtained in step (b) to form a uniform emulsion ;
(d)在同一反应器中加入全部水溶性引发剂的20~50%,并升温至60℃~95℃的温度范围内反应0.5~6小时;(d) 20-50% of all water-soluble initiators are added in the same reactor, and the temperature is raised to 60°C-95°C for 0.5-6 hours;
(e)加入全部水溶性引发剂的20~30%,然后将剩余的核层单烯烃单体与剩余的核层多烯烃单体混和均匀加入上述体系中,在上述温度范围内反应0.5~6小时;(e) Add 20% to 30% of all water-soluble initiators, then mix the remaining monoolefin monomers of the core layer with the remaining polyolefin monomers of the core layer and add them into the above system evenly, and react within the above temperature range for 0.5 ~ 6 Hour;
(f)加入剩余水溶性引发剂,再按照所述原料的配比选用与核层单烯烃单体不同的单烯烃单体作为壳层单烯烃单体与壳层多烯烃单体混和均匀加入步骤(e)反应后的体系中,然后在60℃~95℃的温度范围内反应0.5~4小时;(f) Add the remaining water-soluble initiator, and then select a monoolefin monomer different from the core layer monoolefin monomer according to the proportion of the raw materials as the shell monoolefin monomer and the shell polyolefin monomer to mix and evenly add the step (e) in the system after the reaction, then react at a temperature range of 60°C to 95°C for 0.5 to 4 hours;
(g)加入剩余的由步骤(a)得到的物质,在上述温度范围内反应0.5~4小时;(g) adding remaining material obtained by step (a), and reacting within the above-mentioned temperature range for 0.5 to 4 hours;
(h)冷却出料后,加入质量为含有羧基官能团的烯烃单体质量50~150%的水溶性酸,并经破乳、洗涤和干燥步骤处理后,即可得到本发明提出的羧基功能型交联核壳结构纳米高分子微球。(h) After cooling and discharging, add a water-soluble acid with a mass of 50% to 150% of the mass of olefin monomers containing carboxyl functional groups, and after demulsification, washing and drying steps, the carboxyl functional type proposed by the present invention can be obtained. Cross-linked core-shell structure nano-polymer microspheres.
本发明所述的单烯烃单体是指分子中仅含一个碳碳双键的α-烯烃、苯乙烯、氯乙烯、丙烯腈、丙烯酸酯、甲基丙烯酸酯中的一种或几种;所述的多烯烃单体是指分子中含有两个或两个以上碳碳双键的物质,选自顺丁二烯、异丁二烯、异戊二烯、二乙烯基苯、三甲基丙烯酸三羟甲基丙烷酯中的一种或几种。The monoolefin monomer described in the present invention refers to one or more of α-olefins, styrene, vinyl chloride, acrylonitrile, acrylate, and methacrylate containing only one carbon-carbon double bond in the molecule; The polyene monomer mentioned above refers to a substance containing two or more carbon-carbon double bonds in the molecule, selected from butadiene, isobutadiene, isoprene, divinylbenzene, trimethacrylic acid One or more of trimethylolpropane esters.
本发明所述的含羧基或羧酸盐基官能团烯烃单体,是指在分子结构中同时含有以化学结构简式(a)所表示的碳碳不饱和双键和以式(b)表示的羧基官能团的烯烃类物质;或者在分子结构中同时含有以化学结构简式(a)所表示的碳碳不饱和双键和以式(c)表示的羧酸盐基官能团的烯烃类物质。The carboxyl group or carboxylate group functional group olefin monomer in the present invention refers to the carbon-carbon unsaturated double bond represented by the chemical structure simplified formula (a) and the carbon-carbon unsaturated double bond represented by the formula (b) in the molecular structure. An olefinic substance with a carboxyl functional group; or an olefinic substance with a carbon-carbon unsaturated double bond represented by the simplified chemical structure formula (a) and a carboxylate functional group represented by the formula (c) in the molecular structure.
-COOH ——(b)-COOH - (b)
-COOM ——(c) M=Li或Na或K或NH4 -COO M ——(c) M = Li or Na or K or NH 4
本发明所述的水溶性引发剂是指在40~95℃条件下,具有30~35kcal/mol离解能并能产生自由基导致烯烃单体聚合的过硫酸盐类和过氧化氢类水溶性物质。例如采用过硫酸钾、过硫酸铵、偶氮二异丁腈或偶氮二异庚腈,或者是过氧化氢、过氧化二苯甲酰分别与亚铁盐、亚硫酸盐、硫代硫酸盐所组成的氧化还原体系。The water-soluble initiator described in the present invention refers to persulfate and hydrogen peroxide water-soluble substances that have a dissociation energy of 30-35 kcal/mol and can generate free radicals to cause the polymerization of olefin monomers under the condition of 40-95°C . For example, potassium persulfate, ammonium persulfate, azobisisobutyronitrile or azobisisoheptanonitrile, or hydrogen peroxide, dibenzoyl peroxide and ferrous salt, sulfite, thiosulfate respectively Composed redox system.
本发明提供的另一种羧基功能型交联核壳结构纳米高分子微球的无皂悬浮聚合方法,具特征在于,该方法以下列物质为原料:Another soap-free suspension polymerization method of carboxyl-functional cross-linked core-shell nano-polymer microspheres provided by the present invention is characterized in that the method uses the following substances as raw materials:
单烯烃单体:以核层单烯烃单体与壳层单烯烃单体的总质量计为100份(其他各组分以此为基准进行定量);其中核层单烯烃单体质量在30-70份之间,壳层单烯烃单体相应在70-30份之间;Monoolefin monomer: 100 parts based on the total mass of core layer monoolefin monomer and shell layer monoolefin monomer (other components are quantified based on this); wherein the core layer monoolefin monomer quality is between 30- Between 70 parts, the shell monoolefin monomer is between 70-30 parts;
多烯烃单体:核层多烯烃单体与壳层多烯烃单体总质量在2-50份之间,所述的核层多烯烃单体和壳层多烯烃单体二者均大于或等于1份;Multi-olefin monomer: the total mass of the core layer polyene monomer and the shell layer polyene monomer is between 2-50 parts, and both the core layer polyene monomer and the shell layer polyene monomer are greater than or equal to 1 copy;
带有羧基或羧酸盐基官能团的烯烃单体:2~40份;Olefin monomers with carboxyl or carboxylate functional groups: 2 to 40 parts;
油溶性引发剂:0.2~3份;Oil-soluble initiator: 0.2 to 3 parts;
其工艺步骤如下:Its process steps are as follows:
(a)将质量为含羧基官能团的烯烃单体50~150%的水溶性碱加入含有羧基官能团的烯烃单体中;如果采用的是含有羧酸盐基的烯烃单体,则不需要加入碱;(a) Add the water-soluble alkali whose mass is 50-150% of the olefin monomer containing carboxyl functional group to the olefin monomer containing carboxyl functional group; if the olefin monomer containing carboxylate group is used, no alkali is needed ;
(b)按上述原料配比将30-70%的核层单烯烃单体、30-70%的核层多烯烃单体与全部油溶性引发剂的20~50%混和均匀,待用;(b) mix uniformly 30-70% of the core layer monoolefin monomer, 30-70% of the core layer polyolefin monomer and 20% to 50% of all oil-soluble initiators according to the above raw material ratio, and set aside;
(c)向含有去离子水并升温至40℃~50℃的反应器中加入由步骤(a)得到的全部物质的20~80%,然后加入步骤(b)得到的混合物形成均匀的乳状液;(c) Add 20 to 80% of the total material obtained in step (a) to a reactor containing deionized water and heated to 40°C to 50°C, and then add the mixture obtained in step (b) to form a uniform emulsion ;
(d)将步骤(c)得到的体系升温至60℃~95℃的温度范围内反应0.5~6小时;(d) heating the system obtained in step (c) to a temperature range of 60° C. to 95° C. and reacting for 0.5 to 6 hours;
(e)将剩余的核层单烯烃单体、剩余的核层多烯烃单体与全部油溶性引发剂的20~30%混和均匀加入上述体系中,在上述温度范围内反应0.5~6小时;(e) Mixing the remaining monoolefin monomer of the nuclear layer, the remaining multiolefin monomer of the nuclear layer and all oil-soluble initiators into the above-mentioned system, and reacting within the above-mentioned temperature range for 0.5 to 6 hours;
(f)再按照所述原料的配比选用与核层单烯烃单体不同的单烯烃单体作为壳层单烯烃单体与壳层多烯烃单体以及剩余的油溶性引发剂混和均匀加入步骤(e)反应后的体系中,然后在60℃~95℃的温度范围内反应0.5~4小时;(f) select the monoolefin monomer different from the core layer monoolefin monomer as the shell monoolefin monomer and the shell polyolefin monomer and the remaining oil-soluble initiator according to the proportioning ratio of the raw materials to mix and evenly add the step (e) in the system after the reaction, then react at a temperature range of 60°C to 95°C for 0.5 to 4 hours;
(g)加入剩余的由步骤(a)得到的物质,在上述温度范围内反应0.5~4小时;(g) adding remaining material obtained by step (a), and reacting within the above-mentioned temperature range for 0.5 to 4 hours;
(h)冷却出料后,加入质量为含有羧基官能团的烯烃单体质量50~150%的水溶性酸,并经破乳、洗涤和干燥步骤处理后,即可得到本发明提出的羧基功能型交联核壳结构纳米高分子微球。(h) After cooling and discharging, add a water-soluble acid with a mass of 50% to 150% of the mass of olefin monomers containing carboxyl functional groups, and after demulsification, washing and drying steps, the carboxyl functional type proposed by the present invention can be obtained. Cross-linked core-shell structure nano-polymer microspheres.
本发明所述的油溶性引发剂是指在40~95℃条件下,具有30~35kcal/mol离解能并能产生自由基导致烯烃单体聚合的偶氮类和过氧化物类油溶性物质。可采用偶氮二异丁腈、过氧化二苯甲酰或者过氧化二苯甲酰分别与亚铁盐、亚硫酸盐、硫代硫酸盐所组成的氧化还原体系。The oil-soluble initiator in the present invention refers to azo and peroxide oil-soluble substances that have a dissociation energy of 30-35 kcal/mol and can generate free radicals to lead to the polymerization of olefin monomers under the condition of 40-95°C. A redox system composed of azobisisobutyronitrile, dibenzoyl peroxide or dibenzoyl peroxide and ferrous salt, sulfite and thiosulfate respectively can be used.
本发明提出的羧基功能型交联核壳结构纳米高分子微球的制备方法,不额外使用乳化剂,显著降低了生产成本,同时起到乳化作用的带有羧基官能团的烯烃单体反应后成为粒子的一部分,省去了洗涤乳化剂的步骤,易于产品的分离净化提纯,提高了生产效率,并使产品可以广泛应用于对纯度要求很高的领域。本发明所述的羧基功能型交联核壳结构纳米高分子微球,核层与壳层之间以化学键连接,具有很强的界面作用,其反应总收率和凝胶率一般都在90%以上。核与壳内部均呈交联形态,不仅解决了制备具有纳米尺度核壳乳胶粒子的问题,而且还解决了以往核壳乳胶粒子核与壳多为线型聚合物因而抗溶剂性能和吸油性能均较低的问题,最终在实际应用中表现出各种良好的性质。同时,本发明通过在交联核壳纳米高分子微球表面引入反应活性高、可电离的羧基官能团,使之在反应共混、净水剂、催化剂、蛋白质载体等领域中具有广阔的应用前景。此外,本发明可以根据需要设计核和壳的组成与结构、尺度,从而得到各种具有不同理化特性和应用意义的软核硬壳或者硬核软壳型的纳米高分子微球,并且长时间放置核壳结构不会发生反转,在形态与结构的设计上具有很高的自由度。该羧基功能型联核壳结构纳米高分子微球的制备操作简单,易实现工业化生产,制成的产品可长期稳定保存,也可干燥成粉末状态,易于贮存和使用。这些特点将使本发明的羧基功能型交联核壳纳米高分子微球在今后的纳米材料科学和技术发展中具有广泛的用途。The preparation method of the carboxyl functional cross-linked core-shell nano-polymer microspheres proposed by the present invention does not use an additional emulsifier, which significantly reduces the production cost, and at the same time, the olefin monomer with a carboxyl functional group that acts as an emulsifier reacts to become A part of the particle saves the step of washing the emulsifier, facilitates the separation and purification of the product, improves the production efficiency, and makes the product widely used in fields that require high purity. The carboxyl functional cross-linked core-shell nano-polymer microspheres of the present invention are connected by chemical bonds between the core layer and the shell layer, and have a strong interfacial effect. The total reaction yield and gel rate are generally 90 %above. Both the core and the shell are in a cross-linked state, which not only solves the problem of preparing nanoscale core-shell latex particles, but also solves the problem that the core and shell of core-shell latex particles are mostly linear polymers, so the solvent resistance and oil absorption performance are poor. Lower problems eventually exhibit various favorable properties in practical applications. At the same time, the present invention introduces highly reactive and ionizable carboxyl functional groups on the surface of cross-linked core-shell nano-polymer microspheres, so that it has broad application prospects in the fields of reaction blending, water purifiers, catalysts, protein carriers, etc. . In addition, the present invention can design the composition, structure and scale of the core and shell according to the needs, so as to obtain various soft-core hard-shell or hard-core soft-shell nano-polymer microspheres with different physical and chemical properties and application significance, and can be used for a long time Placing the core-shell structure will not reverse, and there is a high degree of freedom in the design of the shape and structure. The preparation and operation of the carboxyl functional joint core-shell nano-polymer microsphere is simple, and industrial production is easy to realize. The manufactured product can be stored stably for a long time, and can also be dried into a powder state, which is easy to store and use. These characteristics will make the carboxyl functional crosslinked core-shell nano-polymer microspheres of the present invention have a wide range of applications in the future development of nanomaterial science and technology.
附图说明Description of drawings
图1为羧基功能型交联核壳纳米PBA/PMMA/POA高分子微球的电子显微镜照片。Figure 1 is an electron microscope photo of carboxyl-functional cross-linked core-shell nano-PBA/PMMA/POA polymer microspheres.
图2为羧基功能型交联核壳纳米PBA/PMMA/POA高分子微球的粒径分布曲线图。Fig. 2 is a particle size distribution curve of carboxyl-functional cross-linked core-shell nano-PBA/PMMA/POA polymer microspheres.
具体实施方式Detailed ways
下面的实施例将进一步说明本发明。The following examples further illustrate the invention.
实施例1:向含有370份去离子水并升温至40~50℃的反应器中加入由40份油酸(OA)、20份氢氧化钠和100份去离子水配成的混合溶液的20%,然后加入由70份丙烯酸丁酯(BA)作为核层单烯烃单体与7份三甲基丙烯酸三羟甲基丙烷酯(TM)作为核层多烯烃单体的均匀混合物的30%。升温至60℃,加入由0.2份过硫酸铵和50ml去离子水配成的溶液的50%,然后在80℃下反应1.5小时。加入全部引发剂溶液的30%,将剩余的BA与TM的混合物加入上述体系中,继续反应1.5小时。加入剩余的引发剂溶液,向体系中加入由30份甲基丙烯酸甲酯(MMA)(作为壳层单烯烃单体)和3份三甲基丙烯酸三羟甲基丙烷酯(TM)(作为壳层多烯烃单体)的混合物,滴加完后反应1小时。将剩余的油酸、氢氧化钠的混合溶液缓慢滴加到上述体系中,并于上述温度范围内反应1小时。将一部分乳液冷却出料后加入20份1mol/l的盐酸,并经破乳、干燥处理后,得到白色粉末状产品,另一部分乳液置于试管中,发现贮存6个月后不出现沉淀现象。图1是合成的PBA/PMMA/POA羧基功能型交联核壳高分子微球的电子显微镜照片,从照片可以看到所预期的清晰的核壳结构,反应总收率97.1%,凝胶率93.6%;图2为该微球的粒径分布曲线,可以看到其粒径分布在40~50nm范围内。Example 1: Add 20 parts of a mixed solution made of 40 parts of oleic acid (OA), 20 parts of sodium hydroxide and 100 parts of deionized water into a reactor containing 370 parts of deionized water and heated up to 40-50 ° C. %, and then add 30% of a homogeneous mixture of 70 parts of butyl acrylate (BA) as the core layer monoolefin monomer and 7 parts of trimethylolpropane trimethacrylate (TM) as the core layer multiolefin monomer. Heat up to 60°C, add 50% of the solution made of 0.2 parts of ammonium persulfate and 50ml of deionized water, and then react at 80°C for 1.5 hours. Add 30% of the total initiator solution, add the remaining mixture of BA and TM to the above system, and continue the reaction for 1.5 hours. Add the remaining initiator solution, and add 30 parts of methyl methacrylate (MMA) (as shell monoolefin monomer) and 3 parts of trimethylolpropane trimethacrylate (TM) to the system (as shell Layer multi-olefin monomer) mixture, reacted for 1 hour after the dropwise addition. Slowly drop the remaining mixed solution of oleic acid and sodium hydroxide into the above system, and react within the above temperature range for 1 hour. After a part of the emulsion was cooled and discharged, 20 parts of 1mol/l hydrochloric acid were added, and after demulsification and drying treatment, a white powder product was obtained. The other part of the emulsion was placed in a test tube, and it was found that no precipitation occurred after storage for 6 months. Figure 1 is an electron micrograph of the synthesized PBA/PMMA/POA carboxyl functional cross-linked core-shell polymer microspheres, from which the expected clear core-shell structure can be seen, the total reaction yield is 97.1%, and the gel rate 93.6%; Figure 2 is the particle size distribution curve of the microspheres, it can be seen that the particle size distribution is within the range of 40-50nm.
实施例2:向含有370份去离子水并升温至40~50℃的反应器中加入10份丙烯酸钠的80%,然后加入由30份苯乙烯(St)作为核层单烯烃单体与3份二乙烯基苯(DVB)作为核层多烯烃单体的均匀混合物的70%。升温至60℃,加入由3份过硫酸铵和50ml去离子水配成的溶液的20%,然后在60℃下反应6小时。加入全部引发剂溶液的20%,将剩余的St与DVB的混合物加入上述体系中,继续反应6小时。加入剩余的引发剂溶液,向体系中加入由7份丙烯酸甲酯(BMA)(作为壳层单烯烃单体)和3份二乙烯基苯(DVB)(作为壳层多烯烃单体)的混合物,然后反应4小时。将剩余的丙烯酸钠加入上述体系中,并于上述温度范围内反应4小时。冷却出料后加入15份1mol/l的硫酸,并破乳、干燥。反应总收率97.1%,凝胶率93.6%,粒径分布在40~50nm范围内。Embodiment 2: Add 80% of 10 parts of sodium acrylate to the reactor containing 370 parts of deionized water and be warmed up to 40~50 ℃, then add 30 parts of styrene (St) as the core layer monoolefin monomer and 3 Parts of divinylbenzene (DVB) as 70% of the homogeneous mixture of core layer polyene monomers. Heat up to 60°C, add 20% of the solution made of 3 parts of ammonium persulfate and 50ml of deionized water, and then react at 60°C for 6 hours. Add 20% of the total initiator solution, add the remaining mixture of St and DVB to the above system, and continue to react for 6 hours. Add the remaining initiator solution and add a mixture of 7 parts of methyl acrylate (BMA) (as the shell monoolefin monomer) and 3 parts of divinylbenzene (DVB) (as the shell polyene monomer) to the system , and then reacted for 4 hours. Add the remaining sodium acrylate to the above system, and react within the above temperature range for 4 hours. After cooling and discharging, add 15 parts of 1mol/l sulfuric acid, break the emulsion and dry. The total reaction yield is 97.1%, the gel rate is 93.6%, and the particle size distribution is in the range of 40-50nm.
实施例3:将实施例1中的甲基丙烯酸甲酯改为等量的丙烯酸乙酯,并将引发剂改为2份过氧化氢与1份亚硫酸钠的氧化还原引发体系,第二次加入引发剂的量为全部引发剂溶液的30%,其余配方和步骤与实施例1相同。所得产物的产率、凝胶率分别为89.2%、3478%和88.1%,粒径分布为40~50nm。Embodiment 3: change the methyl methacrylate in embodiment 1 into equivalent ethyl acrylate, and change the initiator into the redox initiation system of 2 parts of hydrogen peroxide and 1 part of sodium sulfite, and add the initiator for the second time The amount of agent is 30% of whole initiator solution, and all the other formulas and steps are identical with embodiment 1. The yield and gel rate of the obtained product are 89.2%, 3478% and 88.1% respectively, and the particle size distribution is 40-50nm.
实施例4:将实施例2中的30份苯乙烯改为相同重量的甲基丙烯酸甲酯,并将所有的二乙烯基苯改为同等重量的异戊二烯,引发剂为等量的过硫酸钾,其余配方和步骤与实施例1相同。所得产物的产率、接枝率和接枝效率分别为86.4%、3639%和92.2%,粒径分布为50~60nm。Embodiment 4: change 30 parts of styrene in embodiment 2 into methyl methacrylate of the same weight, and change all divinylbenzene into isoprene of the same weight, and the initiator is an equivalent amount of over Potassium sulfate, all the other formulas and steps are identical with embodiment 1. The yield, grafting rate and grafting efficiency of the obtained product are 86.4%, 3639% and 92.2% respectively, and the particle size distribution is 50-60nm.
实施例5:将实施例2中的丙烯酸钠改为2份1-十二烯酸钠,反应在95℃下进行,各步反应时间均为0.5小时,其余配方和步骤与实施例2相同。所得产物的产率和凝胶率分别为91.3%、89.5%,粒径分布为40~50nm。Example 5: The sodium acrylate in Example 2 was changed to 2 parts of sodium 1-dodecenate, the reaction was carried out at 95° C., and the reaction time of each step was 0.5 hour. The rest of the formula and steps were the same as in Example 2. The yield and gel rate of the obtained product are 91.3% and 89.5% respectively, and the particle size distribution is 40-50nm.
实施例6:向含有370份去离子水并升温至40~50℃的反应器中加入由40份丙烯酸(MAA)、20份氢氧化钾和100份去离子水配成的混合溶液的20%,然后加入由70份低聚丁二烯(LPB)作为核层单烯烃单体与7份三甲基丙烯酸三羟甲基丙烷酯(TM)作为核层多烯烃单体以及0.1份偶氮二异丁腈配成的均匀混合物的30%。然后在80℃下反应1.5小时。加入由0.06份偶氮二异丁腈和剩余的LPB与TM的混合物,继续反应1.5小时。加入由0.04份氮二异丁腈和30份甲基丙烯酸甲酯(MMA)(作为壳层单烯烃单体)以及3份三甲基丙烯酸三羟甲基丙烷酯(TM)(作为壳层多烯烃单体)的混合物,然后反应1小时。将剩余的油酸、氢氧化钾的混合溶液缓慢滴加到上述体系中,滴加完后于上述温度范围内反应1小时。冷却出料后加入60份1mol/l的盐酸,并经破乳、干燥处理后,得到白色粉末状产品。反应总收率97.1%,凝胶率93.6%,其粒径分布在40~50nm范围内。Example 6: Add 20% of the mixed solution made of 40 parts of acrylic acid (MAA), 20 parts of potassium hydroxide and 100 parts of deionized water into a reactor containing 370 parts of deionized water and warming up to 40-50 °C , and then add 70 parts of oligobutadiene (LPB) as the core layer monoolefin monomer and 7 parts of trimethylolpropane trimethacrylate (TM) as the core layer polyene monomer and 0.1 part of azobis 30% of a homogeneous mixture of isobutyronitrile. Then, it was reacted at 80°C for 1.5 hours. A mixture of 0.06 parts of azobisisobutyronitrile and the remaining LPB and TM was added, and the reaction was continued for 1.5 hours. A mixture of 0.04 parts of azidoisobutyronitrile and 30 parts of methyl methacrylate (MMA) (as the shell monoolefin monomer) and 3 parts of trimethylolpropane trimethacrylate (TM) (as the shell poly olefin monomer) and then reacted for 1 hour. The remaining mixed solution of oleic acid and potassium hydroxide was slowly added dropwise to the above system, and reacted within the above temperature range for 1 hour after the dropwise addition. After cooling and discharging, add 60 parts of 1mol/l hydrochloric acid, and after demulsification and drying treatment, a white powdery product is obtained. The total reaction yield is 97.1%, the gel rate is 93.6%, and the particle size distribution is within the range of 40-50nm.
实施例7:向含有370份去离子水并升温至40~50℃的反应器中加入1.6份1-十二烯酸钠,然后加入由70份苯乙烯(St)作为核层单烯烃单体与7份三甲基丙烯酸三羟甲基丙烷酯(TM)作为核层多烯烃单体以及0.04份过氧化二苯甲酰配成的均匀混合物的30%。然后在60℃下反应6小时。加入由0.06份过氧化二苯甲酰和剩余的St与TM的混合物,继续反应6小时。加入由0.1份过氧化二苯甲酰和30份丙烯酸乙酯(MBA)(作为壳层单烯烃单体)以及3份二乙烯基苯(DVB)(作为壳层多烯烃单体)的混合物,然后反应4小时。将0.4份1-十二烯酸钠加到上述体系中,然后于上述温度范围内反应4小时。冷却出料后加入1份1mol/l的硫酸,并经破乳、干燥处理后,得到白色粉末状产品。反应总收率97.1%,凝胶率93.6%,其粒径分布在60~70nm范围内。Example 7: Add 1.6 parts of sodium dodecenoate to a reactor containing 370 parts of deionized water and heat up to 40-50°C, and then add 70 parts of styrene (St) as the core monoolefin monomer 30% of a homogeneous mixture formulated with 7 parts of trimethylolpropane trimethacrylate (TM) as the core layer polyene monomer and 0.04 parts of dibenzoyl peroxide. Then, it was reacted at 60°C for 6 hours. Add 0.06 parts of dibenzoyl peroxide and the remaining mixture of St and TM, and continue the reaction for 6 hours. A mixture of 0.1 parts of dibenzoyl peroxide and 30 parts of ethyl acrylate (MBA) (as the shell monoolefin monomer) and 3 parts of divinylbenzene (DVB) (as the shell polyolefin monomer) was added, Then react for 4 hours. 0.4 part of sodium 1-dodecenate was added to the above system, and then reacted within the above temperature range for 4 hours. After cooling and discharging, add 1 part of 1mol/l sulfuric acid, and after demulsification and drying treatment, a white powdery product is obtained. The total reaction yield is 97.1%, the gel rate is 93.6%, and the particle size distribution is within the range of 60-70nm.
实施例8:将实施例6中各步加入的引发剂用量分别改为1.5份、0.9份、0.6份,反应在95℃下进行,各步反应时间均为0.5小时,其余配方和步骤与实施例6相同。反应产率为88.7%,凝胶率为93.5%,粒径分布60~70nm。Embodiment 8: Change the amount of initiator added in each step in Example 6 to 1.5 parts, 0.9 parts, and 0.6 parts respectively, and the reaction is carried out at 95° C., and the reaction time of each step is 0.5 hours. Example 6 is the same. The reaction yield is 88.7%, the gel rate is 93.5%, and the particle size distribution is 60-70nm.
实施例9:将实施例7中各步的引发剂改为同等用量的过氧化二苯甲酰和亚硫酸钠(二者质量比为2∶1)组成的氧化还原引发体系,并采用低聚丁二烯作为核层多烯烃单体,各步反应时间均为1小时。其余配方和步骤与实施例7相同。反应产率为95.2%,凝胶率为92.8%,粒径分布50~60nm。Embodiment 9: Change the initiator of each step among the embodiment 7 into the redox initiation system that the dibenzoyl peroxide of equal consumption and sodium sulfite (the two mass ratios are 2: 1) form, and adopt oligomeric butanedi Alkene is used as the core layer polyene monomer, and the reaction time of each step is 1 hour. All the other formulas and steps are identical with embodiment 7. The reaction yield is 95.2%, the gel rate is 92.8%, and the particle size distribution is 50-60nm.
比较例1:制备方法同实施例1,但将油酸与氢氧化钠的混合溶液一次性全部加入体系,体系轻微破乳,有沉淀。所得产物的产率和凝胶率分别为72.3%和46.8%,粒径分布为30~110nm(分布很宽)。Comparative Example 1: The preparation method is the same as in Example 1, but the mixed solution of oleic acid and sodium hydroxide is added to the system all at once, and the system is slightly demulsified with precipitation. The yield and gel rate of the obtained product were 72.3% and 46.8% respectively, and the particle size distribution was 30-110 nm (very wide distribution).
比较例2:制备方法同实施例6,但丙烯酸酸中未加入氢氧化钾,体系在反应过程中分层并发生严重破乳和沉淀。Comparative Example 2: The preparation method is the same as in Example 6, but no potassium hydroxide is added to the acrylic acid, and the system is separated during the reaction process, and severe demulsification and precipitation occur.
在以上各实施例中,实施例1、2、3、4、5属于无皂乳液聚合的方法,实施例6、7、8、9属于无皂悬浮聚合的方法。In above each embodiment, embodiment 1,2,3,4,5 belongs to the method for soap-free emulsion polymerization, and embodiment 6,7,8,9 belongs to the method for soap-free suspension polymerization.
本发明可用其他的不违背本发明的精神或主要特征的具体形式来概述。因此,无论从哪一点来看,本发明的上述实施方案都只能认为是对本发明的说明而不能限制本发明,权利要求书指出了本发明的范围,因此,在本发明的权利要求书范围内的任何改变都应认为是包括在权利要求书的范围内。The present invention may be embodied in other specific forms without departing from the spirit or main characteristics of the invention. Therefore, no matter from which point of view, the above-mentioned embodiments of the present invention can only be regarded as descriptions of the present invention and cannot limit the present invention, and the claims have pointed out the scope of the present invention, therefore, within the scope of the claims of the present invention Any changes within should be considered to be included in the scope of the claims.
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| CN100441600C (en) * | 2005-02-05 | 2008-12-10 | 广州宏昌胶粘带厂 | Core-shell inorganic-organic composite pressure-sensitive adhesive emulsion containing inorganic nanoparticles and its preparation method and application |
| CN102234343B (en) * | 2010-04-20 | 2015-08-19 | 南开大学 | Monodispersed surface functionalized polymer microballoon resin and preparation method thereof |
| CN104624132B (en) * | 2013-11-07 | 2017-02-08 | 中国科学院化学研究所 | Epoxy resin self-repairing microcapsule and preparation method thereof |
| CN106198967A (en) * | 2015-04-29 | 2016-12-07 | 中国科学院宁波材料技术与工程研究所 | Seafood products detection kit, its preparation method and application |
| CN105646789B (en) * | 2016-03-15 | 2018-02-16 | 大连理工大学 | A kind of preparation method of nanoscale fluorescent polymer rare earth coordination thing microballoon |
| CN110180475A (en) * | 2019-04-03 | 2019-08-30 | 沈阳化工大学 | A kind of preparation method of core-shell particles |
| CN110237785A (en) * | 2019-06-11 | 2019-09-17 | 扬州工业职业技术学院 | A kind of catalyst microcapsule and preparation method thereof |
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2004
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