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CN1258540C - Macromolecule/A12O3 nano complex particle preparation method - Google Patents

Macromolecule/A12O3 nano complex particle preparation method Download PDF

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CN1258540C
CN1258540C CN 200410034111 CN200410034111A CN1258540C CN 1258540 C CN1258540 C CN 1258540C CN 200410034111 CN200410034111 CN 200410034111 CN 200410034111 A CN200410034111 A CN 200410034111A CN 1258540 C CN1258540 C CN 1258540C
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CN1569907A (en
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于建
曾重
郭朝霞
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Tsinghua University
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Abstract

The present invention relates to a method for preparing high molecular/Al2O3 nanometer composite particles, which belongs to the technical field of macromolecular material. The present invention discloses a method for preparing high molecular/Al2O3 nanometer composite particles through microemulsion polymerization and a preparing method through microsuspension polymerization. The two methods comprise: alkene monomers, Al2O3 particles, coupling agents, emulsifying agents and initiating agents are used as raw materials, and the raw materials are treated to obtain spherical high molecular/Al2O3 nanometer composite particles which use needle-shaped inorganic nanometer Al2O3 particles as cores, organic olefin polymers as shells and chemical bonds for connecting the cores and the shells and have particle sizes smaller than 100 nm. The methods of the present invention are suitable for spherical or near spherical inorganic nanometer particles with high content of surface hydroxy groups as well as non spherical inorganic nanometer particles with low content of surface hydroxy groups. The methods solve the problem that the original needle-shaped particles or non spherical particles with low content of surface hydroxy groups are different to coat and simultaneously solve the problem that the coating layers of the original coating type nanometer particles are easy to fall off.

Description

高分子/Al2O3纳米复合粒子的制备方法 Preparation method of polymer/Al2O3 nanocomposite particles

技术领域technical field

本发明涉及的高分子/Al2O3纳米复合粒子的制备方法,属于高分子材料技术领域。The preparation method of polymer/Al 2 O 3 nano composite particles involved in the invention belongs to the technical field of polymer materials.

背景技术Background technique

近年来,关于纳米粒子的制备与应用受到了越来越多的研究者的关注,高分子材料、化工、生物、医学、微电子等领域中也引入了越来越多的纳米复合材料技术。在高分子材料领域中,常用于填充材料基体的无机纳米粉体包括SiO2、Al2O3、ZnO、TiO2等。但是将这些无机粉体填充高分子基体中时,由于粉体本身为无机物,被填充相为有机高分子,因此二者间的相容性很差,这导致了无机粉体粒子在基体中的分散性很差,因而填充效果也十分有限。而高分子/无机粉体纳米复合材料的制备技术使得产物兼具无机纳米粒子和有机高分子的特性,且极大地提高了粒子与基体之间的相容性,因而其开发和制备日益成为高分子新材料研究中的一个热点方向。In recent years, more and more researchers have paid attention to the preparation and application of nanoparticles, and more and more nanocomposite technologies have been introduced in the fields of polymer materials, chemical engineering, biology, medicine, and microelectronics. In the field of polymer materials, inorganic nano-powders commonly used to fill the matrix of materials include SiO 2 , Al 2 O 3 , ZnO, TiO 2 and so on. However, when these inorganic powders are filled in the polymer matrix, since the powder itself is inorganic and the filled phase is an organic polymer, the compatibility between the two is very poor, which leads to the formation of inorganic powder particles in the matrix. The dispersibility is very poor, so the filling effect is also very limited. The preparation technology of polymer/inorganic powder nanocomposites makes the product have the characteristics of both inorganic nanoparticles and organic polymers, and greatly improves the compatibility between the particles and the matrix, so its development and preparation are increasingly becoming high-tech. A hot direction in the research of new molecular materials.

本发明人曾经成功地将纳米SiO2粒子进行了表面高分子层的接枝和包覆(专利申请号02155458.7),这种复合粒子即具备上述的高分子/无机粉体纳米复合材料的特性,使其与基体具有良好的界面相容性从而可使基体性质得到质的提高。此外,中国专利(公开号CN1369511A)中采用不同的方法亦得到了SiO2/高分子或核以SiO2为主体的高分子/无机粉体纳米杂化体。然而,以上各方法共同的局限性在于要求无机粒子呈球形或类球形,而对于很多诸如针状等非球形粒子不适用,因为后者相对于球形粒子具有更高的表面能因而更加不稳定。同时,以上各方法亦不适用于对除SiO2外其他无机粉体的表面接枝与包覆,因为相较于其他无机纳米粒子,SiO2表面具有更多的羟基,一方面使得其在制备过程中较为稳定,制备难度较低,另一方面,大量的羟基使得SiO2很容易通过适当的方法与高分子层发生化学反应从而在界面上形成化学键。尽管在中国专利CN 1369511 A中提到,其高分子/无机粒子杂化体中粒子的核可以由SiO2表面包覆其他无机物得到(比如包覆氧化铝),但是考察其配方和工艺过程可知,包覆于SiO2表面的氧化铝为分子级而并非纳米级,这与对纳米级氧化铝的包覆截然不同;并且这些非SiO2的无机物含量非常少,因而其技术实质仍然是对SiO2进行高分子包覆。由上可知,目前关于非SiO2的无机纳米粒子、或者针状等非球形粒子的包覆难题仍然有待解决。The inventor has successfully carried out the grafting and coating of the surface macromolecule layer on the nano- SiO2 particle (patent application number 02155458.7), and this composite particle has the characteristics of the above-mentioned macromolecule/inorganic powder nanocomposite material, It has good interfacial compatibility with the matrix so that the properties of the matrix can be qualitatively improved. In addition, in the Chinese patent (publication number CN1369511A), SiO 2 /macromolecule or polymer/inorganic powder nano-hybrid body with SiO 2 as the main body was obtained by using different methods. However, the common limitation of the above methods is that the inorganic particles are required to be spherical or quasi-spherical, which is not suitable for many non-spherical particles such as needles, because the latter have higher surface energy than spherical particles and thus are more unstable. At the same time, the above methods are not applicable to the surface grafting and coating of other inorganic powders except SiO2 , because compared with other inorganic nanoparticles, the surface of SiO2 has more hydroxyl groups, which makes it more effective in the preparation of The process is relatively stable, and the preparation difficulty is relatively low. On the other hand, a large number of hydroxyl groups make it easy for SiO 2 to chemically react with the polymer layer through an appropriate method to form a chemical bond on the interface. Although it is mentioned in the Chinese patent CN 1369511 A that the core of the particles in its polymer/inorganic particle hybrid can be obtained by coating other inorganic substances on the surface of SiO (such as coating aluminum oxide), the formulation and process of the It can be seen that the alumina coated on the surface of SiO2 is at the molecular level rather than at the nanometer level, which is completely different from the coating of nanoscale alumina; and the content of these non- SiO2 inorganic substances is very small, so its technical essence is still Polymer coating is performed on SiO2 . It can be seen from the above that the coating problems of inorganic nanoparticles other than SiO 2 or non-spherical particles such as needles still need to be solved.

本发明拟选用带有能和无机粒子表面、或能和导入在无机粒子表面上的官能团反应的聚合物或单体,通过官能团反应或通过聚合反应等手段,使之形成聚合物包覆层并接枝在无机纳米粒子表面上,最终形成以无机粒子为核、以高分子层为壳的纳米复合粒子。本发明可保证聚合物层和无机粒子表面之间形成较强的化学键连接;同时本发明可适用于非球形无机纳米粒子,可解决以往针状等非球形粒子难以包覆的问题,此外还可解决Al2O3的分散性问题,将为纳米Al2O3在高分子材料的填充改性中的应用创造必要的前提条件。The present invention intends to use polymers or monomers that can react with the surface of the inorganic particles, or can react with the functional groups introduced on the surface of the inorganic particles, to form a polymer coating layer through functional group reactions or polymerization reactions. Grafted on the surface of inorganic nanoparticles, finally forming nanocomposite particles with the inorganic particles as the core and the polymer layer as the shell. The present invention can ensure the formation of strong chemical bonds between the polymer layer and the surface of the inorganic particles; meanwhile, the present invention is applicable to non-spherical inorganic nanoparticles, which can solve the problem that non-spherical particles such as needles are difficult to coat in the past, and can also Solving the dispersion problem of Al 2 O 3 will create the necessary prerequisites for the application of nano-Al 2 O 3 in the filling modification of polymer materials.

发明内容Contents of the invention

本发明的目的是提供一种高分子/Al2O3纳米复合粒子的制备方法,该方法通过对工艺条件的改变解决了以往针状等非球形粒子难以包覆的问题,同时解决了Al2O3的分散性问题,并通过在Al2O3无机粒子表面接枝聚合物包覆层的手段解决了以往包覆型纳米粒子在使用中存在的包覆层易于脱落的问题,极大地提高了其应用价值,在纳米技术发展中具有深远的应用前景。The purpose of the present invention is to provide a method for preparing polymer/Al 2 O 3 nanocomposite particles. This method solves the problem that non-spherical particles such as needles are difficult to coat in the past by changing the process conditions, and at the same time solves the problem of Al 2 O 3 dispersibility problem, and by grafting a polymer coating layer on the surface of Al 2 O 3 inorganic particles, the problem that the coating layer of coated nanoparticles in the past is easy to fall off during use is solved, which greatly improves Its application value is confirmed, and it has far-reaching application prospects in the development of nanotechnology.

本发明的目的是通过如下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

本发明公开了一种高分子/Al2O3纳米复合粒子的微乳液聚合制备方法,其特征在于:该方法以如下物质为原料:The invention discloses a microemulsion polymerization preparation method of macromolecule/Al 2 O 3 nanocomposite particles, which is characterized in that: the method uses the following materials as raw materials:

烯烃单体:以重量计100份,Olefin monomer: 100 parts by weight,

Al2O3粒子:0.1~30份,Al 2 O 3 particles: 0.1 to 30 parts,

偶联剂:占Al2O3粒子的1~30wt%,Coupling agent: accounts for 1-30wt% of Al 2 O 3 particles,

乳化剂:15~65份,Emulsifier: 15-65 parts,

水溶性引发剂:0.1~3份,Water-soluble initiator: 0.1 to 3 parts,

具体工艺步骤如下:The specific process steps are as follows:

1)将Al2O3粒子用所述偶联剂处理后,按上述比例加入到所述烯烃单体中,使之混合并分散均匀;1) After the Al 2 O 3 particles are treated with the coupling agent, they are added to the olefin monomer according to the above ratio, so that they are mixed and dispersed uniformly;

2)将步骤1)得到的混合物加入到含有去离子水和乳化剂并预先升温至40℃~50℃的反应器中,再向该反应器中加入全部水溶性引发剂的20-70%,并使之升温至60℃~70℃的温度范围内反应2~8小时;2) The mixture obtained in step 1) is added to a reactor containing deionized water and an emulsifier and heated to 40°C to 50°C in advance, and then 20-70% of all water-soluble initiators are added to the reactor, And make it warm up to the temperature range of 60 ℃ ~ 70 ℃ to react for 2 ~ 8 hours;

3)加入剩余水溶性引发剂,80℃~90℃下继续反应0.5~1小时;3) Add the remaining water-soluble initiator, and continue the reaction at 80°C to 90°C for 0.5 to 1 hour;

4)冷却出料后,经破乳、洗涤和干燥步骤处理得到具有以针状无机纳米Al2O3粒子为核、以有机烯烃聚合物为壳、核壳间以化学键连接的粒径小于100nm的球形高分子/Al2O3纳米复合粒子。4) After cooling and discharging, after demulsification, washing and drying steps, a needle-shaped inorganic nano- Al2O3 particle is used as the core, an organic olefin polymer is used as the shell, and the core-shell is connected by a chemical bond. The particle size is less than 100nm spherical polymer/Al 2 O 3 nanocomposite particles.

本发明所述的烯烃单体是指在分子结构中含有碳碳不饱和双键的单烯烃或多烯烃类物质。The olefin monomers mentioned in the present invention refer to monoolefin or polyolefin substances containing carbon-carbon unsaturated double bonds in the molecular structure.

本发明所述的单烯烃采用α-烯烃,包括苯乙烯、氯乙烯、丙烯腈、丙烯酸酯、甲基丙烯酸酯中的一种或几种;所述的多烯烃类物质采用二烯烃或多烯烃,包括顺丁二烯、异戊二烯、三羟甲基丙烷三甲基丙烯酸酯中的一种或几种。The monoolefins described in the present invention adopt alpha-olefins, including one or more of styrene, vinyl chloride, acrylonitrile, acrylate, and methacrylate; the multiolefin substances adopt diolefins or multiolefins , including one or more of butadiene, isoprene, and trimethylolpropane trimethacrylate.

本发明所述偶联剂是指分子结构中应至少含有一个碳碳不饱和双键且可与Al2O3粒子表面形成化学键接的物质,包括硅烷型、铝酸酯型、硼酸酯型、钛酸酯型、硼铝酸酯型、硼钛酸酯型或钛铝酸酯型中的一种或几种。The coupling agent in the present invention refers to a substance that should contain at least one carbon-carbon unsaturated double bond in the molecular structure and can form a chemical bond with the surface of Al2O3 particles, including silane type, aluminate type, borate type , titanate type, boroaluminate type, borotitanate type or titanate type or one or more of them.

本发明所述乳化剂采用下列物质中的一种或几种:The emulsifier of the present invention adopts one or more of the following materials:

a.阳离子型:包括三C1~18烷基甲基氯化铵、三C1~18烷基甲基溴化铵、三C1~18烷基苄基氯化铵、三C1~18烷基苄基溴化铵、或三C1~18烷基甲基苄基氯化铵、三C1~18烷基乙基苄基氯化铵、三C1~18烷基甲基苄基溴化铵、三C1~18烷基乙基苄基溴化铵;a. Cationic type: including tri-C 1-18 alkyl methyl ammonium chloride, tri-C 1-18 alkyl methyl ammonium bromide, tri-C 1-18 alkyl benzyl ammonium chloride, tri-C 1-18 Alkyl benzyl ammonium bromide, or tri-C 1-18 alkyl methyl benzyl ammonium chloride, tri-C 1-18 alkyl ethyl benzyl ammonium chloride, tri-C 1-18 alkyl methyl benzyl ammonium Ammonium bromide, three C 1~18 alkyl ethyl benzyl ammonium bromide;

b.阴离子型:包括C12~18烷基硫酸钠、C12~18烷基硫酸钾、C12~18烷基磺酸钠、C12~18烷基磺酸钾、C12~18烷基苯磺酸钠、C12~18烷基苯磺酸钾;b. Anionic type: including C12~18 alkyl sodium sulfate, C12~18 alkyl potassium sulfate, C12~18 alkyl sulfonate sodium, C12~18 alkyl sulfonate potassium, C12~18 alkylbenzene sulfonate sodium, Potassium C12-18 alkylbenzene sulfonate;

c.非离子型:包括C3~10烷基苯酚聚氧乙烯(4~50)醚、C2~18脂肪醇聚氧乙烯(4~50)醚、聚氧乙烯(4~50)山梨醇单C11~18脂肪酸酯、聚氧乙烯(4~50)山梨醇三C11~18脂肪酸酯。c. Non-ionic type: including C3~10 alkylphenol polyoxyethylene (4~50) ether, C2~18 fatty alcohol polyoxyethylene (4~50) ether, polyoxyethylene (4~50) sorbitol single C11 ~18 fatty acid esters, polyoxyethylene (4~50) sorbitol three C11~18 fatty acid esters.

本发明所述的水溶性引发剂是指可以在40~95℃条件下,具有30~35kcal/mol离解能并能产生自由基导致烯烃单体聚合的水溶性物质,包括水溶性的过硫酸盐类、过氧化氢类物质或由过氧化氢分别与亚铁盐、亚硫酸盐、硫代硫酸盐组成的氧化还原体系。The water-soluble initiator described in the present invention refers to a water-soluble substance that can have a dissociation energy of 30-35 kcal/mol and can generate free radicals to cause the polymerization of olefin monomers under the condition of 40-95 ° C, including water-soluble persulfates Hydrogen peroxide, hydrogen peroxide, or a redox system composed of hydrogen peroxide, ferrous salt, sulfite, and thiosulfate.

本发明还公开了一种高分子/Al2O3复合型纳米粒子的微悬浮聚合制备方法,其特征在于:该方法采用如下物质为原料:The present invention also discloses a microsuspension polymerization preparation method of macromolecule/Al 2 O 3 composite nanoparticles, which is characterized in that: the method uses the following materials as raw materials:

烯烃单体:以重量计100份,Olefin monomer: 100 parts by weight,

Al2O3粒子:0.1~30份,Al 2 O 3 particles: 0.1 to 30 parts,

偶联剂:占Al2O3粒子的1~30wt%,Coupling agent: accounts for 1-30wt% of Al 2 O 3 particles,

乳化剂:15~65份,Emulsifier: 15-65 parts,

油溶性引发剂:0.1~3份,Oil-soluble initiator: 0.1 to 3 parts,

具体工艺步骤如下:The specific process steps are as follows:

1)将Al2O3粒子用上述偶联剂处理后,将其和全部油溶性引发剂的20-70%混合均匀,加入到上述烯烃单体中,使之混合并分散均匀;1) After the Al 2 O 3 particles are treated with the above-mentioned coupling agent, mix it with 20-70% of all oil-soluble initiators, add it to the above-mentioned olefin monomer, make it mix and disperse evenly;

2)将步骤1)得到的混合物加入到含有去离子水和乳化剂并预先升温至40℃~50℃的反应器中,并使之升温至60℃~70℃的温度范围内反应2~8小时;2) Add the mixture obtained in step 1) into a reactor containing deionized water and an emulsifier that is pre-heated to 40°C to 50°C, and heat it up to a temperature range of 60°C to 70°C for 2 to 8 minutes. Hour;

3)加入剩余油溶性引发剂,80℃~90℃下继续反应0.5~1小时;3) Add the remaining oil-soluble initiator, and continue the reaction at 80°C to 90°C for 0.5 to 1 hour;

4)冷却出料后,并经破乳、洗涤和干燥步骤处理得到具有以针状无机纳米Al2O3粒子为核、以有机烯烃聚合物为壳、核壳间以化学键连接的粒径小于100nm的球形高分子/Al2O3纳米复合粒子。4) After cooling and discharging, and through demulsification, washing and drying steps to obtain a needle-shaped inorganic nano-Al 2 O 3 particle as the core, an organic olefin polymer as the shell, and a particle size smaller than that connected by a chemical bond between the core and the shell. 100nm spherical polymer/Al 2 O 3 nanocomposite particles.

本发明所述的油溶性引发剂是指在40~95℃条件下,具有30~35kcal/mol离解能并能产生自由基导致烯烃单体聚合的油溶性物质,包括油溶性的偶氮二异丁腈、过氧化二苯甲酰,或者为由过氧化二苯甲酰分别与亚铁盐、亚硫酸盐、硫代硫酸盐所组成的氧化还原体系。The oil-soluble initiator in the present invention refers to an oil-soluble substance that has a dissociation energy of 30-35 kcal/mol and can generate free radicals to cause the polymerization of olefin monomers under the condition of 40-95°C, including oil-soluble azobisiso Butyronitrile, dibenzoyl peroxide, or a redox system composed of dibenzoyl peroxide, ferrous salt, sulfite, and thiosulfate respectively.

本发明在现有技术背景下,采用全新的工艺较好地解决了该领域中存在的一系列诸如针状等非球形粒子难以包覆、表面羟基含量低的粒子难以包覆等难题。以往之所以存在上述难题,原因主要有二:一是非球形的粒子相对于球形粒子具有更高的表面能,极不稳定,因而容易在制备过程中脱离体系产生沉淀从而导致包覆失败;二是当粒子表面羟基含量很少时,其在制备体系中的稳定性亦相应降低,并不利于与高分子发生反应,同样容易导致从体系中脱离。而在过去的各种聚合制备方法中,聚合反应放热将对体系的稳定性产生严重破坏,尤其当该粒子本身稳定性即较差时这种现象表现更为明显。因而本发明采用了微乳液或者微悬浮体系,首先从热力学上提高了体系的稳定性;其次,经过大量研究发现,聚合前期放热现象明显,且此时粒子处于成型期,体系稳定性容易遭到破坏。因此本发明将聚合过程分为两步,第一步中通过控制前期引发剂的添加量和反应温度,使这一时期的聚合速率维持在很低的范围内,避免了以往一步法中由于反应速率高、放热效应明显导致的粒子脱离体系产生沉淀的问题;待粒子成核增长稳定后再提高到常用的反应温度以加速制备过程的进行,最终制备出了高分子/Al2O3纳米复合粒子,该粒子中纳米级Al2O3呈针状,包覆后产物呈粒径小于100纳米的球形,处于纳米尺度范畴,因而具有纳米粒子所具有的诸多特殊性能,在纳米技术发展中具有深远的应用前景。本发明所述的高分子/Al2O3纳米复合粒子的制备方法,其反应总收率一般均在90%以上,接枝率可以在数十至数万百分率之间按单体和Al2O3的比例调整,接枝效率一般均在90%以上。此外,该高分子/Al2O3纳米复合粒子的制备操作简单,易实现工业化生产,制成的产品可稳定地保持在乳液状态,也可干燥成粉末状态,易于贮存和使用。这些特点将使本发明的高分子/Al2O3纳米复合粒子,在今后的纳米材料科学和技术发展中具有广泛的用途。Under the background of the existing technology, the present invention adopts a brand-new process to better solve a series of difficult problems existing in this field such as needle-shaped non-spherical particles and particles with low surface hydroxyl content are difficult to coat. There are two main reasons for the above-mentioned problems in the past: one is that non-spherical particles have higher surface energy than spherical particles, and are extremely unstable, so they are easy to separate from the system during the preparation process and cause precipitation, which leads to coating failure; When the particle surface hydroxyl content is very small, its stability in the preparation system is correspondingly reduced, which is not conducive to the reaction with polymers, and it is also easy to cause separation from the system. However, in the various polymerization preparation methods in the past, the exothermic heat of the polymerization reaction will seriously damage the stability of the system, especially when the stability of the particle itself is relatively poor, and this phenomenon is more obvious. Therefore, the present invention adopts a microemulsion or a microsuspension system, which first improves the stability of the system thermodynamically; secondly, through a large number of studies, it is found that the exothermic phenomenon in the early stage of polymerization is obvious, and at this time, the particles are in the molding stage, and the stability of the system is easily affected. to destruction. Therefore, the present invention divides the polymerization process into two steps. In the first step, by controlling the addition amount and reaction temperature of the initiator in the early stage, the polymerization rate in this period is maintained in a very low range, avoiding the reaction caused by the reaction in the previous one-step method. The high rate and obvious exothermic effect caused the problem of particles leaving the system and causing precipitation; after the nucleation and growth of the particles were stable, the reaction temperature was raised to the usual reaction temperature to speed up the preparation process, and finally the polymer/Al 2 O 3 nanocomposite was prepared. Particles, the nano-scale Al 2 O 3 in the particle is needle-shaped, and the product after coating is spherical with a particle size of less than 100 nanometers, which is in the nanoscale category, so it has many special properties of nanoparticles, and has great significance in the development of nanotechnology. Far-reaching application prospects. The preparation method of macromolecule/ Al2O3 nanocomposite particle of the present invention , its total reaction yield is all more than 90% generally, grafting rate can be between tens to tens of thousands of percentages according to monomer and The proportion of Al 2 O 3 is adjusted, and the grafting efficiency is generally above 90%. In addition, the preparation of the polymer/Al 2 O 3 nanometer composite particles is simple and easy to realize industrial production, and the prepared product can be stably maintained in an emulsion state or dried into a powder state, which is easy to store and use. These characteristics will make the polymer/Al 2 O 3 nanocomposite particles of the present invention widely used in the future development of nanomaterial science and technology.

附图说明Description of drawings

图1为PS/Al2O3纳米复合粒子(a)和原始Al2O3(b)的红外谱图。Figure 1 is the infrared spectra of PS/Al 2 O 3 nanocomposite particles (a) and original Al 2 O 3 (b).

图2a为原始Al2O3的电子显微镜照片。Figure 2a is an electron micrograph of pristine Al2O3 .

图2b为PS/Al2O3纳米复合粒子的电子显微镜照片。Figure 2b is an electron micrograph of PS/Al 2 O 3 nanocomposite particles.

图3为PS/Al2O3纳米复合粒子的粒径分布曲线。Fig. 3 is the particle size distribution curve of PS/Al 2 O 3 nanocomposite particles.

下面结合实施例来进一步说明本发明。The present invention will be further described below in conjunction with the examples.

实施例1:将平均粒度为30±5nm、长径比为5、比表面积为180m2/g的短棒状纳米Al2O3用10wt% KH-570型硅烷偶联剂经干法处理后,称取4份添加至100份苯乙烯单体中,搅拌及超声波分散均匀。在装有机械搅拌、回流冷凝管、氮气保护及温度计的四口瓶中加入370份去离子水,50份十二烷基磺酸钠(SDS)和6份壬基苯酚聚氧乙烯醚(10),升温至40℃并使之搅拌溶解后,于50℃下加入单体和Al2O3的混合物。而后,加入由0.5份过硫酸铵(APS)和75份去离子水配成的引发剂水溶液的20%,升温至60℃反应3小时后,加入剩余引发剂溶液,升温至80℃继续反应1小时后冷却出料。出料后的部分乳液经破乳、洗涤、干燥后得白色粉末状产品,另一部分乳液置于试管中,发现贮存12个月后不出现沉淀现象。经计算反应总收率98.1%,将干燥的复合型纳米粒子用二甲苯抽提12小时后,测得其接枝率为2328%,接枝效率为93.1%。其红外光谱见图1(Al2O3纳米粒子和经抽提后的PS/Al2O3纳米复合粒子的红外谱图),在谱图(b)上表现出明显的PS和Al2O3的特征峰,说明PS通过化学键接枝在Al2O3表面上。从图2(a:Al2O3纳米粒子;b:PS/Al2O3纳米复合粒子)和图3(PS/Al2O3纳米复合粒子的粒径分布测试结果)可以看出,其粒径分布在40~50nm范围内,且粒子呈球形核壳结构。Example 1: After the short rod-shaped nano -Al2O3 with an average particle size of 30±5nm, an aspect ratio of 5, and a specific surface area of 180m2 / g is dry-treated with 10wt% KH-570 silane coupling agent, Weigh 4 parts and add to 100 parts of styrene monomer, stir and ultrasonically disperse evenly. Add 370 parts of deionized water, 50 parts of sodium dodecylsulfonate (SDS) and 6 parts of nonylphenol polyoxyethylene ether (10 parts) in a four-necked bottle equipped with mechanical stirring, reflux condenser, nitrogen protection and thermometer. ), heated to 40°C and stirred to dissolve, then added the mixture of monomer and Al 2 O 3 at 50°C. Then, add 20% of the initiator aqueous solution made up of 0.5 parts of ammonium persulfate (APS) and 75 parts of deionized water, heat up to 60°C and react for 3 hours, add the remaining initiator solution, heat up to 80°C to continue the reaction for 1 Cool and discharge after 1 hour. Part of the emulsion after discharge was demulsified, washed, and dried to obtain a white powder product, and the other part of the emulsion was placed in a test tube, and it was found that no precipitation occurred after 12 months of storage. The total reaction yield was calculated to be 98.1%, and after the dried composite nanoparticles were extracted with xylene for 12 hours, the grafting rate was measured to be 2328%, and the grafting efficiency was 93.1%. Its infrared spectrum is shown in Figure 1 (infrared spectrum of Al 2 O 3 nanoparticles and PS/Al 2 O 3 nanocomposite particles after extraction), and the spectrum (b) shows obvious PS and Al 2 O 3 , indicating that PS is grafted on the surface of Al 2 O 3 through chemical bonds. It can be seen from Fig. 2 (a: Al 2 O 3 nanoparticles; b: PS/Al 2 O 3 nanocomposite particles) and Fig. 3 (test results of particle size distribution of PS/Al 2 O 3 nanocomposite particles). The particle size distribution is in the range of 40-50nm, and the particles have a spherical core-shell structure.

实施例2:将实施例1中的乳化剂SDS改为十六烷基三甲基溴化铵,且用量增加为65份,其余配方与实例1相同。所得产物的产率、接枝率和接枝效率分别为92.5%、2290%和90.6%,粒径分布为40~50nm。Embodiment 2: The emulsifier SDS among the embodiment 1 is changed into hexadecyltrimethylammonium bromide, and the consumption is increased to 65 parts, and all the other formulas are the same as the example 1. The yield, grafting rate and grafting efficiency of the obtained product are 92.5%, 2290% and 90.6% respectively, and the particle size distribution is 40-50nm.

实施例3:将乳化剂SDS改为辛基苯酚聚氧乙烯醚(20),用量减少为15份,其余配方和步骤与实施例1相同。所得产物的产率、接枝率和接枝效率分别为87.3%、2262%和91.5%,粒径分布为70~80nm。Embodiment 3: The emulsifier SDS is changed into octylphenol polyoxyethylene ether (20), and the consumption is reduced to 15 parts, and the remaining formulas and steps are the same as in Example 1. The yield, grafting rate and grafting efficiency of the obtained product are 87.3%, 2262% and 91.5% respectively, and the particle size distribution is 70-80nm.

实施例4:在实施例1基础上,当升温至60℃后加入引发剂的70%,其余配方步骤均不变。所得产物的产率、接枝率和接枝效率分别为85.2%、2270%和87.9%,粒径分布为50~60nm。Embodiment 4: On the basis of Embodiment 1, 70% of the initiator was added after the temperature was raised to 60° C., and all the other formulation steps were unchanged. The yield, grafting rate and grafting efficiency of the obtained product are 85.2%, 2270% and 87.9% respectively, and the particle size distribution is 50-60nm.

实施例5:将Al2O3的添加量由4份减少到0.1份,KH-570用量为Al2O3的1wt%,反应开始后升温至70℃下进行2小时,加入剩余引发剂后升温至90℃下反应0.5小时,其余配方和步骤与实施例1相同。所得产物的产率、接枝率和接枝效率分别为99.4%、89700%和89.7%,粒径分布为30~40nm。Example 5: Reduce the amount of Al2O3 added from 4 parts to 0.1 part, the amount of KH-570 is 1wt% of Al2O3 , after the reaction starts, the temperature is raised to 70 ° C for 2 hours, after adding the remaining initiator Raise the temperature to 90° C. and react for 0.5 hour, and the rest of the formula and steps are the same as in Example 1. The yield, grafting rate and grafting efficiency of the obtained product are 99.4%, 89700% and 89.7% respectively, and the particle size distribution is 30-40nm.

实施例6:将Al2O3的添加量增加到30份,APS用量减为0.1份,KH-570用量为Al2O3的30wt%,然后反应8小时再升温至80℃,其余配方和步骤与实例1相同。所得产物的产率、接枝率和接枝效率分别为90.2%、2297%和90.9%,粒径分布为50~60nm。Example 6: Increase the amount of Al2O3 added to 30 parts, reduce the amount of APS to 0.1 part, and the amount of KH-570 is 30wt% of Al2O3 , then react for 8 hours and then heat up to 80 ° C, the rest of the formula and The steps are the same as Example 1. The yield, grafting rate and grafting efficiency of the obtained product are 90.2%, 2297% and 90.9% respectively, and the particle size distribution is 50-60nm.

实施例7:将APS用量增加为3份,60℃下反应8小时再升温并加入剩余引发剂,其余配方和步骤与实施例1相同。所得产物的产率、接枝率和接枝效率分别为85.8%、2247%和90.5%,粒径分布为70~80nm。Example 7: Increase the amount of APS to 3 parts, react at 60° C. for 8 hours and then increase the temperature and add the remaining initiator. The rest of the formula and steps are the same as in Example 1. The yield, grafting rate and grafting efficiency of the obtained product are 85.8%, 2247% and 90.5% respectively, and the particle size distribution is 70-80nm.

实施例8:将十二烷基磺酸钠改为同量的十二烷基苯磺酸钠,同时将苯乙烯改为等量的甲基丙烯酸甲酯和丙烯酸乙酯(各半)的混合物,其他配方和步骤与实施例1相同。所得产物的产率、接枝率和接枝效率分别为92.2%、2516%和91.5%,粒径分布为40~50nm。Embodiment 8: Sodium dodecyl sulfonate is changed into the same amount of sodium dodecylbenzene sulfonate, and styrene is changed into the mixture of equal amounts of methyl methacrylate and ethyl acrylate (half and half) simultaneously , other formulas and steps are the same as in Example 1. The yield, grafting rate and grafting efficiency of the obtained product are 92.2%, 2516% and 91.5% respectively, and the particle size distribution is 40-50nm.

实施例9:将平均粒度为30±5nm、长径比为5、比表面积为180m2/g的短棒状纳米Al2O3用10wt% KH-570型硅烷偶联剂经干法处理后,称取4份添加至100份苯乙烯单体中,搅拌及超声波分散均匀。向上述混合物中加入0.1份偶氮二异丁腈并混合均匀。在装有机械搅拌、回流冷凝管、氮气保护及温度计的四口瓶中加入370份去离子水,60份十二烷基磺酸钠(SDS)和5份壬基苯酚聚氧乙烯醚(10),升温至40℃并使之搅拌溶解后,于50℃下加入上述配好的单体、Al2O3和部分油溶性引发剂的混合物。升温至60℃反应3小时后,向体系中加入剩余偶氮二异丁腈,升温至80℃继续反应1小时后冷却出料。反应总收率93.6%,接枝率为2494%,接枝效率为91.7%,粒径分布为40~50nm。Example 9: After the short rod-shaped nano Al 2 O 3 with an average particle size of 30±5nm, an aspect ratio of 5, and a specific surface area of 180m 2 /g was dry-treated with 10wt% KH-570 silane coupling agent, Weigh 4 parts and add to 100 parts of styrene monomer, stir and ultrasonically disperse evenly. Add 0.1 part of azobisisobutyronitrile to the above mixture and mix well. Add 370 parts of deionized water, 60 parts of sodium dodecylsulfonate (SDS) and 5 parts of nonylphenol polyoxyethylene ether (10 parts) in a four-necked bottle equipped with mechanical stirring, reflux condenser, nitrogen protection and thermometer. ), heated up to 40°C and stirred to dissolve, then added the mixture of monomer, Al 2 O 3 and partially oil-soluble initiator at 50°C. After raising the temperature to 60°C and reacting for 3 hours, add the remaining azobisisobutyronitrile into the system, raise the temperature to 80°C and continue the reaction for 1 hour, then cool and discharge. The total reaction yield is 93.6%, the grafting rate is 2494%, the grafting efficiency is 91.7%, and the particle size distribution is 40-50nm.

实施例10:偶联剂改为等量的油酸基铝酸酯型偶联剂,引发剂改为3份过氧化二苯甲酰,其余配方步骤与实施9相同。所得产物的产率、接枝率和接枝效率分别为90.8%、2461%和93.8%,粒径分布为40~50nm。Example 10: The coupling agent was changed to an equivalent amount of oleic acid aluminate coupling agent, the initiator was changed to 3 parts of dibenzoyl peroxide, and the rest of the formulation steps were the same as in Embodiment 9. The yield, grafting rate and grafting efficiency of the obtained product are 90.8%, 2461% and 93.8% respectively, and the particle size distribution is 40-50nm.

实施例11:将偶联剂改为等量的硼铝酸型偶联剂,引发剂改为由2份过氧化二苯甲酰和1份亚硫酸钠组成的氧化还原引发体系,其余配方和步骤与实施例9相同。所得产物的产率、接枝率和接枝效率分别为91.2%、2239%和91.6%,粒径分布为40~50nm。Example 11: Change the coupling agent to an equivalent amount of boroaluminate coupling agent, change the initiator to a redox initiation system consisting of 2 parts of dibenzoyl peroxide and 1 part of sodium sulfite, and the remaining formulas and steps are the same as Example 9 is the same. The yield, grafting rate and grafting efficiency of the obtained product are 91.2%, 2239% and 91.6% respectively, and the particle size distribution is 40-50nm.

在以上各实例中,实例1、2、3、4、5、6、7、8属于微乳液聚合的方法,实例9、10、11属于微悬浮聚合的方法。In the above examples, examples 1, 2, 3, 4, 5, 6, 7, and 8 belong to the method of microemulsion polymerization, and examples 9, 10, and 11 belong to the method of microsuspension polymerization.

比较例1:制备方法同实例1,但Al2O3未用偶联剂处理,发现体系在反应过程中发生沉淀。这表明Al2O3粒子仅在偶联剂存在的条件下才能较好地分散在烯烃单体中使反应顺利进行。Comparative Example 1: The preparation method is the same as that of Example 1, but Al 2 O 3 is not treated with a coupling agent, and it is found that the system precipitates during the reaction. This shows that Al 2 O 3 particles can be well dispersed in olefin monomers only in the presence of coupling agent to make the reaction go smoothly.

比较例2:制备方法同实例1,但所加入十二烷基磺酸钠的量改为10份,体系在反应过程中发生破乳和沉淀。由此可知,在本发明所述微乳液聚合方法中,乳化剂的用量必须足够大,且在本发明给定的范围内,才可使体系较为稳定。Comparative Example 2: The preparation method is the same as that of Example 1, but the amount of sodium dodecylsulfonate added is changed to 10 parts, and the system undergoes demulsification and precipitation during the reaction process. It can be seen that, in the microemulsion polymerization method of the present invention, the amount of emulsifier must be large enough, and within the given range of the present invention, the system can be relatively stable.

比较例3:制备方法同实例9,但所加入十二烷基磺酸钠的量改为10份,体系在反应过程中发生破乳和沉淀。,由此可知,本发明所述微悬浮聚合方法中,乳化剂(或称分散剂)的用量必须足够大,且在本发明给定的范围内,才可使体系较为稳定。Comparative Example 3: The preparation method is the same as that of Example 9, but the amount of sodium dodecylsulfonate added is changed to 10 parts, and the system undergoes demulsification and precipitation during the reaction process. , it can be seen that in the microsuspension polymerization method of the present invention, the amount of emulsifier (or dispersant) must be large enough, and within the given range of the present invention, the system can be relatively stable.

比较例4:制备方法同实例1,但所加入十二烷基磺酸钠的量改为70份,最终产物的产率、接枝率和接枝效率分别为:85.5%、671%和27.5%,接枝效率大幅度下降。粒径分布为30~60nm,显著变宽。这表明乳化剂的用量不宜过大,必须严格遵循本发明给定的用量范围才可得到理想的结果。Comparative example 4: preparation method is the same as example 1, but the amount of sodium dodecylsulfonate added is changed into 70 parts, and the productive rate, grafting rate and grafting efficiency of final product are respectively: 85.5%, 671% and 27.5% %, the grafting efficiency dropped significantly. The particle size distribution is 30 to 60 nm, which is significantly broadened. This shows that the consumption of emulsifying agent should not be too large, must strictly follow the given dosage range of the present invention to obtain ideal results.

比较例5:制备配方同实例1,但第一次加入引发剂后体系温度即升到80℃,反应开始后体系中出现大量沉淀。这表明现有技术中的一步法过程由于开始反应速度过快放热明显,导致体系稳定性被破坏,不适合本发明所述体系的制备,因此必须采用本发明所述的两步法才能使反应稳定进行。Comparative Example 5: The preparation formula is the same as that of Example 1, but the temperature of the system rises to 80° C. after the initiator is added for the first time, and a large amount of precipitation appears in the system after the reaction starts. This shows that the one-step process in the prior art is not suitable for the preparation of the system of the present invention because the initial reaction speed is too fast and exothermic is obvious, which causes the system stability to be destroyed. Therefore, the two-step method of the present invention must be used to make the system stable. The reaction proceeded stably.

比较例6:制备配方同实例1,但在60℃下将所有引发剂一次性加入,反应开始后体系中出现大量硬块状沉淀,反应不能进行下去。这表明在现有的乳液聚合过程中,一次性加入引发剂的方法由于不能有效控制反应速度从而不能得到稳定的体系,而采用本发明所述的将引发剂分批加入的步骤,才可获得所述粒子。Comparative Example 6: The preparation formula was the same as that of Example 1, but all the initiators were added at one time at 60°C. After the reaction started, a large amount of hard lumpy precipitates appeared in the system, and the reaction could not proceed. This shows that in the existing emulsion polymerization process, the method of adding the initiator at one time cannot obtain a stable system due to the inability to effectively control the reaction speed, and the step of adding the initiator in batches according to the present invention can be used to obtain the particles.

比较例7:制备配方同实例9,但开始时将所有油溶性引发剂直接与单体混合,则反应开始后很快出现破乳和沉淀现象。这表明在现有悬浮聚合过程中,一次性加入引发剂的方法由于不能有效控制反应速度从而不能得到稳定的体系,而采用本发明所述的将引发剂分批加入的步骤,才可获得所述粒子。Comparative Example 7: The preparation formula is the same as that of Example 9, but all the oil-soluble initiators are directly mixed with the monomers at the beginning, and then the phenomenon of demulsification and precipitation occurs soon after the reaction starts. This shows that in the existing suspension polymerization process, the method of adding the initiator at one time cannot obtain a stable system due to the inability to effectively control the reaction speed, and the step of adding the initiator in batches according to the present invention can only be obtained. said particles.

尽管本发明是在各优选实施例中被描述,但是本领域的熟练技术人员容易理解本发明不局限于上述描述,它可被以多种其它方式进行变化或改进,而不脱离本发明权利要求中阐明的精神和范围。Although the present invention has been described in various preferred embodiments, those skilled in the art can easily understand that the present invention is not limited to the above description, and it can be changed or improved in various other ways without departing from the claims of the present invention. The spirit and scope set forth in.

Claims (8)

1. polymer/Al 2O 3The micro-emulsion polymerization preparation method of nano-complex particle is characterized in that: this method is a raw material with following material:
Olefinic monomer: 100 parts by weight,
Al 2O 3Particle: 0.1~30 part,
Coupling agent: account for Al 2O 31~30wt% of particle,
Emulsifying agent: 15~65 parts,
Water soluble starter: 0.1~3 part,
Concrete processing step is as follows:
1) with Al 2O 3Particle with described coupling agent treatment after, join according to the above ratio in the described olefinic monomer, make it to mix and be uniformly dispersed;
2) mixture that step 1) is obtained joins and contains deionized water and emulsifying agent and be warming up in advance in 40 ℃~50 ℃ the reactor, in this reactor, add the 20-70% of whole water soluble starters again, and make it to be warming up to 60 ℃~70 ℃ temperature range internal reaction 2~8 hours;
3) add the residue water soluble starter, 80 ℃~90 ℃ are continued reaction 0.5~1 hour down;
4) behind the cooling discharging, obtain having with needle inorganic nano Al through breakdown of emulsion, washing and drying step processing 2O 3Particle is the particle diameter that connects with chemical bond between shell, the nucleocapsid spherical polymer/Al less than 100nm for nuclear, with the olefinic organic hydrocarbon polymer 2O 3Nano-complex particle.
2. according to the described preparation method of claim 1, it is characterized in that: described olefinic monomer is meant monoolefine or the Polyene Hydrocarbons material that contains carbon carbon unsaturated double-bond in molecular structure.
3. according to the described preparation method of claim 2, it is characterized in that: described monoolefine adopts alpha-olefin, comprises in vinylbenzene, vinylchlorid, vinyl cyanide, acrylate, the methacrylic ester one or more; Described Polyene Hydrocarbons material adopts diolefine or polyene hydrocarbon, comprises in suitable divinyl, isoprene, the trimethylolpropane trimethacrylate one or more.
4. according to the described preparation method of claim 1, it is characterized in that: described coupling agent be meant should contain at least in the molecular structure carbon carbon unsaturated double-bond and can with Al 2O 3Particle surface forms the material of chemical bonding, comprises in silane type, aluminic acid ester type, borate-type, titanic acid ester type, boron aluminic acid ester type, boron titanic acid ester type or the titanium aluminic acid ester type one or more.
5. according to the described preparation method of claim 1, it is characterized in that: described emulsifying agent adopts one or more in the following material:
A. cationic: as to comprise three C 1~18Alkyl methyl ammonium chloride, three C 1~18Alkyl methyl brometo de amonio, three C 1~18Alkyl benzyl ammonium chloride, three C 1~18Alkyl benzyl brometo de amonio or three C 1~18Alkyl methyl benzyl ammonium chloride, three C 1~18Alkyl ethylbenzylammonium chloride, three C 1~18Alkyl methyl benzyl brometo de amonio, three C 1~18Alkyl Ethylbenzyl brometo de amonio;
B. anionic: comprise C12~18 sodium alkyl sulfates, C12~18 alkylsurfuric acid potassium, C12~18 alkyl sodium sulfonates, C12~18 alkylsulphonic acid potassium, C12~18 sodium alkyl benzene sulfonates, C12~18 alkyl benzene sulphonate (ABS) potassium;
C. non-ionic type: comprise C3~10 alkyl phenol polyoxyethylenes (4~50) ether, C2~18 aliphatic alcohol polyethenoxies (4~50) ether, polyoxyethylene (4~50) sorbyl alcohol list C11~18 fatty acid esters, polyoxyethylene (4~50) sorbyl alcohol three C11~18 fatty acid esters.
6. according to the described preparation method of claim 1, it is characterized in that: described water soluble starter is meant can be under 40~95 ℃ of conditions, have 30~35kcal/mol ionic dissociation energy and can produce free radical and cause olefinic monomer polymeric water-soluble substances, comprise water miscible persulfuric acid salt, hydroperoxide kind material or the redox system of forming with ferrous salt, sulphite, thiosulphate respectively by hydrogen peroxide.
7. polymer/Al 2O 3The microsuspension preparation method of composite nano particle is characterized in that: it is raw material that this method adopts following material:
Olefinic monomer: 100 parts by weight,
Al 2O 3Particle: 0.1~30 part,
Coupling agent: account for Al 2O 31~30wt% of particle,
Emulsifying agent: 15~65 parts,
Oil-soluble initiator: 0.1~3 part,
Concrete processing step is as follows:
1) with Al 2O 3Particle with above-mentioned coupling agent treatment after, with itself and all 20-70% of oil-soluble initiators mix, join in the above-mentioned olefinic monomer, make it to mix and be uniformly dispersed;
2) mixture that step 1) is obtained joins and contains deionized water and emulsifying agent and be warming up in advance in 40 ℃~50 ℃ the reactor, and makes it to be warming up to 60 ℃~70 ℃ temperature range internal reaction 2~8 hours;
O.5~1 hour 3) add the residue oil-soluble initiator, 80 ℃~90 ℃ are continued reaction down;
4) behind the cooling discharging, and handle through breakdown of emulsion, washing and drying step and to obtain having with needle inorganic nano Al 2O 3Particle is the particle diameter that connects with chemical bond between shell, the nucleocapsid spherical polymer/Al less than 100nm for nuclear, with the olefinic organic hydrocarbon polymer 2O 3Nano-complex particle.
8. microsuspension preparation method according to claim 7, it is characterized in that: described oil-soluble initiator is meant under 40~95 ℃ of conditions, have 30~35kcal/mol ionic dissociation energy and can produce free radical and cause olefinic monomer polymeric oil-soluble substance, comprise oil-soluble Diisopropyl azodicarboxylate, dibenzoyl peroxide, perhaps redox system for forming with ferrous salt, sulphite, thiosulphate respectively by dibenzoyl peroxide.
CN 200410034111 2004-04-23 2004-04-23 Macromolecule/A12O3 nano complex particle preparation method Expired - Fee Related CN1258540C (en)

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