CN111959056A - Anchor-embedded heat-insulation and decoration integrated plate and preparation method thereof - Google Patents
Anchor-embedded heat-insulation and decoration integrated plate and preparation method thereof Download PDFInfo
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- CN111959056A CN111959056A CN202010733829.8A CN202010733829A CN111959056A CN 111959056 A CN111959056 A CN 111959056A CN 202010733829 A CN202010733829 A CN 202010733829A CN 111959056 A CN111959056 A CN 111959056A
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- board
- extruded polystyrene
- anchor
- polystyrene board
- calcium silicate
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- 238000002360 preparation method Methods 0.000 title claims abstract description 9
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- 229920002223 polystyrene Polymers 0.000 claims abstract description 62
- 229910052751 metal Inorganic materials 0.000 claims abstract description 39
- 239000002184 metal Substances 0.000 claims abstract description 39
- 239000000378 calcium silicate Substances 0.000 claims abstract description 35
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 35
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000004321 preservation Methods 0.000 claims abstract description 27
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- 229910010272 inorganic material Inorganic materials 0.000 description 1
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses an anchor-embedded heat-insulation and decoration integrated plate and a preparation method thereof, wherein the anchor-embedded heat-insulation and decoration integrated plate is formed by sticking a fiber-reinforced calcium silicate plate and an extruded polystyrene board through an adhesive, a metal fastener is positioned between the fiber-reinforced calcium silicate plate and the extruded polystyrene board, the lower side of the metal fastener is embedded into the extruded polystyrene board, the upper surface of the fiber-reinforced calcium silicate plate is coated with exterior wall paint, and the adhesive is prepared from cement, epoxy resin, polyamide and acetone according to the mass ratio of 15:8-12:4-6: 0.5-2; the periphery of extrusion molding polyphenyl board is provided with and is used for the overlap joint limit that matches with adjacent heat preservation decoration integration board overlap joint, and the one end tip of metal fastener extends to the overlap joint edge to be provided with the anchor hole on its part that extends to the overlap joint limit. The heat-insulation and decoration integrated board can realize factory customization, and overcomes the defects that the conventional external heat-insulation system for the external wall has low assembly degree, the field wet operation pollutes the environment, the compatibility of a heat-insulation material and a decoration material is poor, the cold and hot bridge problem of the integrated board is solved, and the construction quality is difficult to ensure.
Description
Technical Field
The invention relates to an anchor embedded type heat-insulation and decoration integrated plate and a preparation method thereof, and belongs to the field of heat-insulation and decoration plates.
Background
Currently, the economic society of China gradually develops towards low-carbon economy and green environmental protection. According to the data of the national statistical bureau, the proportion of the energy consumption of the building to the total energy consumption of China is increased year by year, the energy consumption of the building is increased from 7.5 hundred million tons of standard coal in 2014 to 13.0 hundred million tons of standard coal in 2018, and the energy consumption of the building is increased from 17.7% in 2014 to 27.9% in 2018. Therefore, building energy conservation and heat preservation become one of the important fields of energy conservation and emission reduction.
In the 21 st century, the external wall external heat preservation technology of China is rapidly developed by learning and introducing the foreign advanced technology under the promotion of national technical policies and energy-saving standards. At present, organic materials such as polystyrene, polyurethane, foamed rubber and the like and inorganic materials such as perlite, vitrified micro bubbles, rock wool and the like are mainly used as materials for building external wall heat insulation in China. However, the existing external thermal insulation technology for external walls has a great difference with the requirements of thermal insulation and energy conservation of walls in China, and is mainly expressed in that: (1) the existing external wall external insulation system still mainly operates on site, has low standardization, factory production and assembly degrees, has a large amount of wet operation, pollutes the environment, is difficult to ensure the construction quality, and has the phenomena of cracking, hollowing and even falling off of the insulation layer; (2) the existing external wall external heat insulation technology and the decoration technology are integrated, scientific connection is lacked, and particularly, a plurality of problems exist in the aspects of material compatibility, interlayer affinity, performance complementarity, construction coordination and the like, and the development direction of building industry modernization is not met; (3) when the existing heat preservation and decoration integrated plate is installed, due to the requirement of an installation process, a gap is reserved between heat preservation plates, and anchor bolts are introduced into the system, so that the gap becomes a cold bridge and a hot bridge after the heat preservation system is put into normal use, the heat preservation and insulation performance of the heat preservation system is greatly reduced, and the cost is increased or energy waste is caused.
Therefore, research and development of a heat-insulating and decorating integrated plate product for the building outer wall are urgently needed, and the product has good heat-insulating and decorating properties, realizes industrial production and is convenient to install on site.
Disclosure of Invention
In view of the above technical problems, a first object of the present invention is to provide an anchor-embedded heat-insulating and decorating integrated board, and a second object of the present invention is to provide a method for manufacturing the heat-insulating and decorating integrated board, which has good heat-insulating and decorating properties, realizes industrial production, and is free from falling off and convenient to install in a layered field.
In order to achieve the purpose, the technical scheme of the invention is as follows: the utility model provides an anchor inlays type heat preservation and decorates integration board which characterized in that: the adhesive is formed by sticking a fiber-reinforced calcium silicate plate and an extruded polystyrene board through an adhesive, wherein the fiber-reinforced calcium silicate plate is positioned on the upper side of the extruded polystyrene board, a metal fastener is positioned between the fiber-reinforced calcium silicate plate and the extruded polystyrene board, the lower side of the metal fastener is embedded into the extruded polystyrene board, the upper surface of the fiber-reinforced calcium silicate plate is coated with an exterior wall coating, and the adhesive is prepared from cement, epoxy resin, polyamide and acetone according to the mass ratio of 15:8-12:4-6: 0.5-2; the periphery of extrusion molding polyphenyl board is provided with and is used for the overlap joint limit that matches with adjacent heat preservation decoration integration board overlap joint, the one end tip of metal fastener extends to the overlap joint edge to be provided with the anchor bolt hole on its part that extends to the overlap joint limit, pass through anchor bolt hole anchor joint after adjacent heat preservation decoration integration board overlap joint.
The adhesive selected by the invention is firmly adhered, and the extruded polystyrene board and the fiber reinforced calcium silicate board are not peeled off or layered after being adhered. The metal fastener is embedded into the upper side of the extruded polystyrene board, and the adjacent extruded polystyrene boards are anchored through the anchor bolt holes in the metal fastener, so that the strength of the heat-insulation and decoration integrated board is enhanced, the construction quality is good, and the phenomena of falling and layering are not easy to occur. The adjacent heat preservation and decoration integrated plates are overlapped through the overlapping edges, and the problem of a cold and hot bridge at the gap is solved.
In the scheme, the method comprises the following steps: the outer wall coating is fluororesin coating.
In the scheme, the method comprises the following steps: the cement is P.O42.5R cement.
In the scheme, the method comprises the following steps: the fiber reinforced calcium silicate board is an A-type non-cotton calcium silicate board, and the extruded polystyrene board has the apparent density of 32kg/m3Class B of combustion Performance1And (4) stages. Light weight and fire resistance.
In the scheme, the method comprises the following steps: the metal fastener comprises a metal fastener strip body, and the lower side of the fastener strip body is formed with a latch capable of being embedded into the extruded polystyrene board. The mounting strength is improved.
In the scheme, the method comprises the following steps: overlap edge including lean on the lower overlap edge that extruded polystyrene board downside set up and lean on the last overlap edge that extruded polystyrene board upside set up, the lower surface on lower overlap edge flushes with the lower surface of extruded polystyrene board, and upper surface overlap joint is on last overlap edge, the upper surface and the extruded polystyrene board upper surface on last overlap edge flush, and lower surface overlap joint is on overlap edge down, the wherein two adjacent edges of extruded polystyrene board set up overlap edge, overlap edge under both sides set up in addition. The problem of cold and hot bridges at the gaps is solved.
In the scheme, the method comprises the following steps: all be provided with metal fastener along extruded polystyrene board's length and width direction, lay on overlap edge down after the tip of metal fastener bends downwards.
In the scheme, the method comprises the following steps: at least two metal fasteners are distributed along the length of the extruded polystyrene board, and at least one metal fastener is distributed along the width direction of the extruded polystyrene board. The connection reliability of adjacent heat preservation and decoration integrated plates is ensured.
In the scheme, the method comprises the following steps: and the metal fastener is provided with a lightening hole. The weight is reduced.
The second object of the present invention is achieved by: the preparation method of the anchor-embedded heat-preservation and decoration integrated plate is characterized by comprising the following steps of:
1) uniformly spraying an outer wall coating on the upper surface of the fiber reinforced calcium silicate board;
2) manufacturing an extruded polystyrene board, and pressing the metal fastener with the clamping tooth surface into the extruded polystyrene board;
3) preparing an adhesive, and using the adhesive along with the preparation, wherein the operation time is not more than 30 min;
4) placing the bottom surface of the extruded polystyrene board on a flat and firm bench die, uniformly coating the adhesive on the upper surface, and then adhering the extruded polystyrene board and the fiber-reinforced calcium silicate board;
5) and covering the upper surface of the fiber-reinforced calcium silicate board with a soft material, wherein the soft material cannot pollute and damage the exterior wall coating on the top surface of the fiber-reinforced calcium silicate board, then uniformly placing a balance weight on the soft material, maintaining, and then removing the balance weight and the soft material to obtain the anchor-embedded heat-insulation and decoration integrated board.
Has the advantages that: the heat-insulation and decoration integrated board can realize factory customization, and overcomes the defects that the conventional external heat-insulation system for the external wall has low assembly degree, the field wet operation pollutes the environment, the compatibility of a heat-insulation material and a decoration material is poor, the cold and hot bridge problem of the integrated board is solved, and the construction quality is difficult to ensure.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a schematic structural view of a metal fastener.
Detailed Description
The invention will be further illustrated by the following examples in conjunction with the accompanying drawings:
example 1 an adhesive was prepared from p.o42.5r cement, epoxy resin, polyamide, and acetone in a mass ratio of 15:12:6: 2.
Example 2 the adhesive was prepared from p.o42.5r cement, epoxy resin, polyamide, and acetone in a mass ratio of 15:8:4: 0.5.
Example 3 the adhesive was prepared from p.o42.5r cement, epoxy resin, polyamide, and acetone in a mass ratio of 15:10:5: 1.
Example 1, as shown in fig. 1-3, the anchor-embedded heat-insulating and decorative integrated board is composed of a fiber-reinforced calcium silicate board 1, an extruded polystyrene board 2, and a metal fastener 3.
The fiber reinforced calcium silicate board 1 and the extruded polystyrene board 2 are formed by sticking adhesive. Wherein the fiber reinforcement calcium silicate board 1 is located the upside of extruded polystyrene board 2, and metal fastener 3 is located between fiber reinforcement calcium silicate board 1 and the extruded polystyrene board 2, and the downside of metal fastener 3 imbeds in the extruded polystyrene board 2.
The fiber-reinforced calcium silicate board 1 is an A-type non-cotton calcium silicate board, the upper surface of the A-type non-cotton calcium silicate board is coated with an outer wall coating, and the outer wall coating is a fluororesin coating.
The adhesive is the adhesive of any of examples 1-3.
The periphery of extruded polystyrene board 2 is provided with the overlap edge that is used for decorating the overlap joint of integration board and matches with adjacent heat preservation, and the overlap edge is including the lower overlap edge 201 that leans on the 2 downside of extruded polystyrene board to set up and lean on the last overlap edge 202 that 2 upsides of extruded polystyrene board set up, and the lower surface of lower overlap edge 201 flushes with the lower surface of extruded polystyrene board 2, and upper surface overlap joint flushes on last overlap edge 202, and the upper surface of going up overlap edge 202 flushes with 2 upper surfaces of extruded polystyrene board, and lower surface overlap joint is on overlap edge 201 down. Two adjacent sides of the extruded polystyrene board 2 are provided with upper overlapping sides 202, and the other two sides are provided with lower overlapping sides 201.
The metal fastener 3 comprises a metal fastener strip body, and the lower side of the fastener strip body is formed with clamping teeth 302 which can be embedded into the extruded polystyrene board and are distributed in a sawtooth shape. The latch 302 is embedded in the extruded polystyrene board 2. The metal fastener 3 is provided with a lightening hole 303.
One end of the metal fastener 3 extends to the overlapping edge, an anchor hole 301 is formed in the part of the metal fastener extending to the overlapping edge, and the adjacent heat preservation and decoration integrated plates are anchored through the anchor hole 301 after being overlapped. Specifically, metal fasteners 3 are arranged along the length and the width directions of the extruded polystyrene board, and the end parts of the metal fasteners 3 are bent downwards and then laid on the lower lap joint edge 201.
The preparation method comprises the following steps:
1) and uniformly spraying the exterior wall coating on the upper surface of the fiber-reinforced calcium silicate board.
2) And manufacturing the extruded polystyrene board, and pressing the metal fastener with the clamping tooth surface into the extruded polystyrene board.
3) Preparing the adhesive, and using the adhesive at any time, wherein the operation time is not more than 30 min.
4) And placing the bottom surface of the extruded polystyrene board on a flat and firm bench die, uniformly coating the adhesive on the upper surface, and then adhering the extruded polystyrene board and the fiber-reinforced calcium silicate board.
5) And covering the upper surface of the fiber-reinforced calcium silicate board with a soft material, wherein the soft material cannot pollute and damage the exterior wall coating on the top surface of the fiber-reinforced calcium silicate board, then uniformly placing a balance weight on the soft material, maintaining for 24 hours, and then removing the balance weight and the soft material to obtain the anchor-embedded heat-insulation and decoration integrated board.
The present invention is not limited to the above-described embodiments, and those skilled in the art will understand that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides an anchor inlays type heat preservation and decorates integration board which characterized in that: the adhesive is formed by sticking a fiber-reinforced calcium silicate plate and an extruded polystyrene board through an adhesive, wherein the fiber-reinforced calcium silicate plate is positioned on the upper side of the extruded polystyrene board, a metal fastener is positioned between the fiber-reinforced calcium silicate plate and the extruded polystyrene board, the lower side of the metal fastener is embedded into the extruded polystyrene board, the upper surface of the fiber-reinforced calcium silicate plate is coated with an exterior wall coating, and the adhesive is prepared from cement, epoxy resin, polyamide and acetone according to the mass ratio of 15:8-12:4-6: 0.5-2; the periphery of extrusion molding polyphenyl board is provided with and is used for the overlap joint limit that matches with adjacent heat preservation decoration integration board overlap joint, the one end tip of metal fastener extends to the overlap joint edge to it is provided with the anchor bolt hole in the part that extends to on the overlap joint limit, passes through anchor bolt hole anchor joint after adjacent heat preservation decoration integration board overlap joint.
2. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 1, wherein: the outer wall coating is fluororesin coating.
3. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 1, wherein: the cement is P.O42.5R cement.
4. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 1, wherein: the fiber reinforced calcium silicate board is an A-type non-cotton calcium silicate board, and the extruded polystyrene board has the apparent density of 32kg/m3Class B of combustion Performance1And (4) stages.
5. The anchor-embedded heat-insulation and decoration integrated plate as claimed in any one of claims 1 to 4, wherein: the metal fastener comprises a metal fastener strip body, and the lower side of the fastener strip body is formed with a latch capable of being embedded into the extruded polystyrene board.
6. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 5, wherein: overlap edge including lean on the lower overlap edge that extruded polystyrene board downside set up and lean on the last overlap edge that extruded polystyrene board upside set up, the lower surface on lower overlap edge flushes with the lower surface of extruded polystyrene board, and upper surface overlap joint is on last overlap edge, the upper surface and the extruded polystyrene board upper surface on last overlap edge flush, and lower surface overlap joint is on overlap edge down, the wherein two adjacent edges of extruded polystyrene board set up overlap edge, overlap edge under both sides set up in addition.
7. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 6, wherein: all be provided with metal fastener along extruded polystyrene board's length and width direction, lay on overlap edge down after the tip of metal fastener bends downwards.
8. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 7, wherein: at least two metal fasteners are distributed along the length of the extruded polystyrene board, and at least one metal fastener is distributed along the width direction of the extruded polystyrene board.
9. The anchor-embedded heat-preservation and decoration integrated plate as claimed in claim 5, wherein: and the metal fastener is provided with a lightening hole.
10. The preparation method of the anchor embedded type heat preservation and decoration integrated plate as claimed in any one of claims 1 to 9 is characterized by comprising the following steps:
1) uniformly spraying an outer wall coating on the upper surface of the fiber reinforced calcium silicate board;
2) manufacturing an extruded polystyrene board, and pressing the metal fastener with the clamping tooth surface into the extruded polystyrene board;
3) preparing an adhesive, and using the adhesive along with the preparation, wherein the operation time is not more than 30 min;
4) placing the bottom surface of the extruded polystyrene board on a flat and firm bench die, uniformly coating the adhesive on the upper surface, and then adhering the extruded polystyrene board and the fiber-reinforced calcium silicate board;
5) and covering the upper surface of the fiber-reinforced calcium silicate board with a soft material, wherein the soft material cannot pollute and damage the exterior wall coating on the top surface of the fiber-reinforced calcium silicate board, then uniformly placing a balance weight on the soft material, maintaining, and then removing the balance weight and the soft material to obtain the anchor-embedded heat-insulation and decoration integrated board.
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| CN202010733829.8A CN111959056A (en) | 2020-07-27 | 2020-07-27 | Anchor-embedded heat-insulation and decoration integrated plate and preparation method thereof |
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| CN201056807Y (en) * | 2007-06-22 | 2008-05-07 | 上海宝元化学建材有限公司 | Composite thermal-insulation decorative board |
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| CN201056807Y (en) * | 2007-06-22 | 2008-05-07 | 上海宝元化学建材有限公司 | Composite thermal-insulation decorative board |
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