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CN111852165A - A kind of manufacturing and processing method of electric power high and low voltage cross arm - Google Patents

A kind of manufacturing and processing method of electric power high and low voltage cross arm Download PDF

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CN111852165A
CN111852165A CN202010725322.8A CN202010725322A CN111852165A CN 111852165 A CN111852165 A CN 111852165A CN 202010725322 A CN202010725322 A CN 202010725322A CN 111852165 A CN111852165 A CN 111852165A
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plate
bending
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electric push
push rod
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CN111852165B (en
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林瑞
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Jiangsu Jianxiong Electric Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/24Cross arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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Abstract

本发明涉及一种电力高低压横担制作加工方法,其使用了一种电力高低压横担制作加工装置,该电力高低压横担制作加工装置包括裁断机构和折弯机构,所述的裁断机构的下端安装在已有工作地面上,裁断机构的右侧前后对称设置有折弯机构,折弯机构与裁断机构之间的夹角为45°,折弯机构的下端安装在有工作地面上,本发明采用多工位连续结构的设计理念进行电力高低压横担制作加工,设置的裁断机构、换位组和折弯机构之间的配合可实现自动连续双工位的板材加工成型,进而提高整体的工作效率,同时针对裁断和折弯步骤分别设置具有压制作用的结构以提高横担成型质量。

Figure 202010725322

The invention relates to a method for manufacturing and processing an electric high and low voltage cross arm, which uses an electric high and low voltage cross arm manufacturing and processing device. The electric high and low voltage transverse arm manufacturing and processing device includes a cutting mechanism and a bending mechanism. The cutting mechanism The lower end of the cutting mechanism is installed on the existing working ground, the right side of the cutting mechanism is symmetrically arranged with a bending mechanism, the angle between the bending mechanism and the cutting mechanism is 45°, and the lower end of the bending mechanism is installed on the working ground. The invention adopts the design concept of the multi-station continuous structure to manufacture and process the electric high-voltage and low-voltage cross arms, and the cooperation between the set cutting mechanism, the transposition group and the bending mechanism can realize the automatic continuous double-station plate processing and forming, thereby improving the The overall work efficiency is improved. At the same time, a structure with a pressing function is provided for the cutting and bending steps to improve the forming quality of the cross arm.

Figure 202010725322

Description

一种电力高低压横担制作加工方法A kind of manufacturing and processing method of electric power high and low voltage cross arm

技术领域technical field

本发明涉及横担加工技术领域,特别涉及一种电力高低压横担制作加工方法。The invention relates to the technical field of cross arm processing, in particular to a manufacturing and processing method for electric high and low voltage cross arms.

背景技术Background technique

横担是电线杆顶部横向固定的角铁,上面有瓷瓶,用来支撑架空电线,其是杆塔中重要的组成部分,横担主要用于安装绝缘子及金具,以支承导线、避雷线,并使之按规定保持一定的安全距离,横担的加工步骤包括选材、裁断、折弯、冲压、表面精加工、组装等基本工序,横担的长度是根据架空线根数和线间距离来确定,常用的横担有角铁横担和木横担两种,部分地区使用低压瓷横担,铁横担由角铁制成,其具有坚固耐用、使用寿命长等优点,陶瓷横担则具有不易击穿、不易老化、绝缘能力高、安全可靠等优良特性,其主要用于高压电路,但在横担制作加工过程中会出现以下问题:The cross arm is an angle iron fixed horizontally on the top of the utility pole, with a porcelain bottle on it, which is used to support the overhead wires, which is an important part of the tower. In order to maintain a certain safety distance according to the regulations, the processing steps of the cross arm include basic processes such as material selection, cutting, bending, stamping, surface finishing, assembly, etc. The length of the cross arm is determined according to the number of overhead wires and the distance between the wires. Commonly used cross-arms include angle iron cross-arms and wooden cross-arms. In some areas, low-voltage porcelain cross-arms are used. Iron cross-arms are made of angle iron, which has the advantages of durability and long service life. Ceramic cross-arms are not easy to use. It has excellent characteristics such as breakdown, not easy to age, high insulation ability, safety and reliability, etc. It is mainly used in high-voltage circuits, but the following problems will occur during the production and processing of cross arms:

1、传统采用的单工位且间断加工成型加工的整体工作效率较低,同时在板材裁断与折弯过程中,板材因夹固和压制程度较低而存在的偏动现象易造成裁断和折弯点出现误差等不良现象,进而导致裁断与折弯的成型质量的下降幅度较大;1. The traditional single-station and intermittent processing has low overall work efficiency. At the same time, during the cutting and bending process of the plate, the deflection phenomenon of the plate due to the low degree of clamping and pressing is easy to cause cutting and folding. Errors and other undesirable phenomena occur at the bending point, which in turn lead to a large decline in the quality of cutting and bending;

2、板材裁断前采用人工划线确定裁断尺寸的方式较为繁琐,而直接对板材进行裁断过程中,同批次裁断板材的尺寸存在较大的误差,以致整体横担加工成型的质量有所下降,同时对于裁断不同尺寸规格板材的要求的满足率较低。2. It is cumbersome to use manual scribing to determine the cutting size before cutting the sheet. In the process of directly cutting the sheet, there is a large error in the size of the same batch of cutting sheets, so that the quality of the overall cross arm processing and forming has declined. At the same time, the satisfaction rate of the requirements for cutting different size and specification sheets is low.

发明内容SUMMARY OF THE INVENTION

(一)技术方案(1) Technical scheme

为了实现上述目的,本发明采用以下技术方案,一种电力高低压横担制作加工方法,其使用了一种电力高低压横担制作加工装置,该电力高低压横担制作加工装置包括裁断机构和折弯机构,采用上述电力高低压横担制作加工装置进行电力高低压横担制作加工时具体制作加工方法如下:In order to achieve the above purpose, the present invention adopts the following technical solutions, a method for manufacturing and processing an electric high and low voltage cross-arm, which uses a manufacturing and processing device for an electric high and low-voltage cross-arm, which comprises a cutting mechanism and a The bending mechanism adopts the above-mentioned electric power high and low voltage cross-arm manufacturing and processing device to carry out the production and processing of the power high and low voltage cross-arm. The specific production and processing methods are as follows:

S1、板材夹固:通过人工方式将板材放置于作业台上,并通过两电动滑块之间的配合对板材实施夹固处理;S1. Plate clamping: manually place the plate on the workbench, and clamp the plate through the cooperation between the two electric sliders;

S2、板材裁断:通过二号电动滑块夹带板材向右运动相应距离,其次通过一号电动推杆通过连接柱带动压板向下运动,压板带动切刀同步运动而对板材进裁断处理;S2. Plate cutting: The plate is moved to the right by the No. 2 electric slider, and then the plate is driven to move downward by the No. 1 electric push rod through the connecting column, and the platen drives the cutter to move synchronously to cut the plate;

S3、折弯前就位:通过一号电动带动不完全齿轮转动,通过完全齿轮和轮齿之间的配合使回型板带动底板做前后往复运动,转动板绕轴杆在底板的带动下做往复转动运动直至位于工作台左端正上方,然后通过二号电动推杆向上推动转动板使其呈倾斜状态,裁断板材沿倾斜转动板滑至工作台上;S3. Position before bending: The incomplete gear is driven by the No. 1 electric motor to rotate. Through the cooperation between the complete gear and the gear teeth, the return plate drives the bottom plate to reciprocate back and forth, and the rotating plate is driven by the bottom plate around the shaft. Reciprocate and rotate until it is directly above the left end of the workbench, and then push the rotating plate upward through the No. 2 electric push rod to make it in an inclined state, and the cutting plate slides onto the workbench along the inclined rotating plate;

S4、板材折弯:通过三号电动推杆向下推动压板以对裁断板材的非折弯端进行压制和固定,然后通过四号电动滑块带动折弯模块向下运动,折弯模块与折弯通槽之间配合以对裁断板材一端进行折弯成型。S4, sheet bending: push down the pressing plate by the No. 3 electric push rod to press and fix the non-bending end of the cut sheet, and then drive the bending module to move down through the No. 4 electric slider, and the bending module and the bending module The bending through grooves are matched to bend and form one end of the cut sheet.

所述的裁断机构的下端安装在已有工作地面上,裁断机构的右侧前后对称设置有折弯机构,折弯机构与裁断机构之间的夹角为45°,折弯机构的下端安装在有工作地面上。The lower end of the cutting mechanism is installed on the existing working ground, the right side of the cutting mechanism is symmetrically arranged with a bending mechanism, the angle between the bending mechanism and the cutting mechanism is 45°, and the lower end of the bending mechanism is installed on the There is work on the ground.

所述的裁断机构包括作业台、电动滑块、立板、压杆、切刀、连接柱、一号电动推杆和换位组,作业台的下端安装在已有工作地面,作业台的上端通过滑动配合方式前后对称安装有电动滑块,作业台的上端面右前端安装有立板,立板位于电动滑块的右侧,立板的上端通过销轴安装有压杆,压杆的下端面中部安装有切刀,压杆的后端安装有连接柱,连接柱的下端面右端安装有一号电动推杆,一号电动推杆的下端与作业台的上端相连,作业台的右端面中部设置有换位组,通过人工方式将板材放置于作业台上,通过工作台上端面前端的电动滑块向后运动并与另一个电动滑块之间配合对板材实施正夹固,然后通过二号电动滑块夹带板材向右运动相应距离,其次通过一号电动推杆通过连接柱带动压板向下运动,压板带动切刀同步运动而对板材进裁断处理,裁断板材通过换位组运输至折弯机构工作范围内,然后通过折弯机构对裁断板材进行折弯处理,换位组运送裁断板材的同时,通过电动滑块带动剩余板材继续向右运动,并通过切刀对其进行再裁断处理,再裁断处理完成的同时,换位组完成前一个裁断板材的运输并完成复位。The cutting mechanism includes a work table, an electric slider, a vertical plate, a pressure rod, a cutter, a connecting column, a No. 1 electric push rod and a transposition group. The lower end of the work table is installed on the existing work ground, and the upper end of the work table is installed. The electric sliding block is installed symmetrically in the front and rear through the sliding fit method. The upper end face of the workbench is installed with a vertical plate at the right front end. The vertical plate is located on the right side of the electric sliding block. A cutter is installed in the middle of the end face, a connecting column is installed at the rear end of the pressure rod, and a No. 1 electric push rod is installed on the right end of the lower end face of the connecting column. There is a transposition group, the plate is placed on the workbench manually, and the electric slider at the front end of the upper end face of the workbench moves backward and cooperates with another electric slider to clamp the plate, and then pass the second electric slider. The electric slider entrains the plate to move a corresponding distance to the right. Secondly, the No. 1 electric push rod drives the pressure plate to move downward through the connecting column. The pressure plate drives the cutter to move synchronously to cut the plate. The cut plate is transported to the bending through the transposition group. Within the working range of the mechanism, the cut sheet is then bent by the bending mechanism. While the transposition group transports the cut sheet, the electric slider drives the remaining sheet to continue to move to the right, and the cutter is used to cut it again. When the re-cutting process is completed, the transposition group completes the transportation of the previous cut sheet and completes the reset.

所述的换位组包括转动板、轴杆、连接块、底板、二号电动推杆、回型板、轮齿、不完全齿轮、竖板和一号电机,转动板的左端通过滑动配合方式与作业台的右端中部相连,转动板的下端面左端中部安装有轴杆,轴杆通过滑动配合方式与作业台的右端相连,转动板的下端面右端中部前后对称设置有连接块,连接块的下端与底板的上端面相连,连接块之间通过滑动配合方式安装有销轴,销轴的上端与转动板的下端面相连,底板的上端面左端中部安装有二号电动推杆,二号电动推杆的上端与转动板的下端面相连,底板的正下方设置有回型板,回型板的左右内侧壁对称安装有轮齿,轮齿从前往后等距离排布,回型板的中部设置有不完全齿轮,不完全齿轮与轮齿之间通过滑动配合方式相连,不完全齿轮安装在一号电机的输出轴端,一号电机的下端安装在已有工作地面,回型板的上下两端面对称安装有竖板,竖板左右对称排布,回型板上端竖板的上端与底板的下端相连,回型板下端竖板的下端通过滑动配合方式与一号电机的上端相连,通过一号电动带动不完全齿轮转动,在完全齿轮和轮齿之间的配合下,回型板做前后往复间歇运动,回型板通过竖板带动底板同步运动,二号电动推杆底板同步运动,底板通过连接块带动转动板同步运动,转动板绕轴杆做往复转动运动,直至转动板位于工作台的左端的正上方,然后通过二号电动推杆向上推动转动板使其呈倾斜状态,裁断板材沿倾斜转动板滑至工作台上。The transposition group includes a rotating plate, a shaft rod, a connecting block, a bottom plate, a No. 2 electric push rod, a return plate, a gear tooth, an incomplete gear, a vertical plate and a No. 1 motor. The left end of the rotating plate is fitted by sliding. Connected to the middle of the right end of the workbench, a shaft is installed in the middle of the left end of the lower end face of the rotating plate, and the shaft is connected to the right end of the workbench by sliding fit, and the middle of the right end of the lower end of the rotating plate is symmetrically provided with a connection block front and rear. The lower end is connected with the upper end face of the base plate, the connecting blocks are installed with a pin shaft by sliding fit, the upper end of the pin shaft is connected with the lower end face of the rotating plate, and the middle of the left end of the upper end face of the base plate is installed with No. 2 electric push rod, No. 2 electric push rod The upper end of the push rod is connected with the lower end surface of the rotating plate, a return plate is arranged directly under the bottom plate, and gear teeth are symmetrically installed on the left and right inner walls of the return plate. An incomplete gear is provided. The incomplete gear and the gear teeth are connected by sliding fit. The incomplete gear is installed on the output shaft end of the No. 1 motor. The lower end of the No. 1 motor is installed on the existing working ground. The vertical plates are installed symmetrically at both ends, and the vertical plates are arranged symmetrically on the left and right sides. The No. 1 electric drive drives the incomplete gear to rotate. Under the cooperation between the complete gear and the gear teeth, the return plate does a back-and-forth reciprocating intermittent motion. The return plate drives the bottom plate to move synchronously through the vertical plate, and the No. 2 electric push rod bottom plate moves synchronously. The bottom plate drives the rotating plate to move synchronously through the connecting block, and the rotating plate reciprocates around the shaft until the rotating plate is directly above the left end of the worktable, and then pushes the rotating plate upward through the No. 2 electric push rod to make it in an inclined state, cutting The sheet slides onto the table along the tilting turntable.

所述的折弯机构包括工作台、限位板、倒置台、三号电动推杆、四号电动推杆、压板和折弯模块,工作台的下端安装在已有工作地面上,工作台的上端面位于转动板的下端面的下方,工作台的上端面完后对称安装有限位板,工作台的上端安装有倒置台,限位板位于倒置台上端的下方,倒置台的上端的下端面的外侧端从左往右等距离安装有三号电动推杆,倒置台上端的下端面的内侧端从左往右等距离安装有四号电动推杆,四号电动推杆与三号电动推杆正相对,三号电动推杆的下端与压板的上端面相连,四号电动推杆的下端与折弯模块的上端面相连,工作台的上端面内侧端开设有折弯通槽,裁断板材通过换位组运输至工作台的上端面,然后通过三号电动推杆向下推动压板以对裁断板材的非折弯端进行压制和固定,其次通过四号电动滑块带动折弯模块向下运动,折弯模块与折弯通槽之间配合以对裁断板材一端进行折弯成型。The bending mechanism includes a worktable, a limit plate, an inverted table, a No. 3 electric push rod, a No. 4 electric push rod, a pressure plate and a bending module. The lower end of the work table is installed on the existing work ground, and the The upper end surface is located below the lower end surface of the rotating plate. After the upper end surface of the workbench is finished, a limit plate is symmetrically installed. The upper end of the workbench is installed with an inverted table, and the limit plate is located below the upper end of the inverted table. The lower end surface of the upper end of the inverted table The outer end is installed with No. 3 electric push rod equidistantly from left to right, and the inner end of the lower end face of the upper end of the inverted table is installed with No. 4 electric push rod equidistantly from left to right. No. 4 electric push rod and No. 3 electric push rod Directly opposite, the lower end of the No. 3 electric push rod is connected to the upper end face of the pressure plate, the lower end of the No. 4 electric push rod is connected to the upper end face of the bending module, and the inner end of the upper end face of the worktable is provided with a bending through groove, and the cutting plate passes through. The transposition group is transported to the upper end face of the worktable, and then the pressing plate is pushed down by the No. 3 electric push rod to press and fix the non-bending end of the cut sheet, and then the bending module is driven downward by the No. 4 electric slider. , The bending module cooperates with the bending through groove to bend and form one end of the cut sheet.

作为本发明的一种优选技术方案,所述的电动滑块的右侧设置有丝杠,丝杠的中部通过轴承与作业台的上端相连,丝杠的上端之间通过螺纹配合方式安装有平板,平板的下端面从前往后等距离安装有弹簧伸缩杆,弹簧伸缩杆的下端安装有压块,丝杠的下端之间通过皮带相连,皮带后端的丝杠的下端与二号电机的输出轴端相连,二号电机的下端安装在已有工作地面上,通过电动滑块带动板材向右运动相应距离后,通过一号电机借助皮带带动所有丝杠同步转动,平板在与丝杠的配合下向下运动,弹簧伸缩杆带动压块随平板同步运动,直至压块压紧于板材,平板、丝杠、一号电机、弹簧伸缩杆和压块之间的配合工作可对板材起到弹性强压制的作用,以避免板材在裁断期间发生偏动现象,进而提高板材裁断面的质量和裁断精度。As a preferred technical solution of the present invention, the right side of the electric slider is provided with a lead screw, the middle part of the lead screw is connected with the upper end of the workbench through a bearing, and a flat plate is installed between the upper ends of the lead screw by means of screw fit , the lower end face of the flat plate is installed with spring telescopic rods equidistant from the front to the rear, the lower end of the spring telescopic rod is installed with a pressure block, the lower ends of the lead screws are connected by a belt, and the lower end of the lead screw at the rear end of the belt is connected with the output shaft of the No. 2 motor. The lower end of the No. 2 motor is installed on the existing working ground. After the electric slider drives the plate to move a corresponding distance to the right, the No. 1 motor drives all the lead screws to rotate synchronously with the help of the belt. The plate is in cooperation with the lead screw. Moving downward, the spring telescopic rod drives the pressure block to move synchronously with the plate until the pressure block is pressed against the plate. The cooperation between the plate, the lead screw, the No. 1 motor, the spring telescopic rod and the pressure block can enhance the elasticity of the plate. The function of pressing is to avoid the deflection of the plate during cutting, thereby improving the quality and cutting accuracy of the cutting surface of the plate.

作为本发明的一种优选技术方案,所述的工作台上端的折弯通槽内侧的端面的上端开设有安装凹槽,安装凹槽的左右内侧壁之间安装有圆杆,圆杆上通过滑动配合方式安装有转抵板,转抵板与安装凹槽之间为滑动配合方式,圆杆的左右两端通过滑动配合方式对称安装有扭簧,扭簧的一端与安装凹槽的内侧壁相连,扭簧的一端与转抵板的表面相连,裁断板材沿倾斜转动板滑至工作台上端并呈水平状态的过程中,转抵板、圆杆和扭簧之间的配合可对裁断板材起到限位作用,以避免板材向内侧倾斜而发生从折弯通槽中脱离工作台的现象,进而保证板材裁断-折弯整体过程的顺畅度,当通过四号点推杆向下推动折弯模块对裁断板材一端进折弯处理时,裁断板材此昂裁同步压动转抵板,转抵板绕圆杆向下转动直至完全位于安装凹槽内,当板材折弯端与转抵板相离时,转抵板在扭簧的作用下快速进行复位转动。As a preferred technical solution of the present invention, the upper end of the end face inside the bending through groove at the upper end of the worktable is provided with an installation groove, and a round rod is installed between the left and right inner walls of the installation groove, and the round rod passes through The pivoting plate is installed in the sliding fit method. The pivoting plate and the installation groove are in a sliding fit. The left and right ends of the round rod are symmetrically installed with torsion springs through the sliding fit. One end of the torsion spring is connected to the inner side wall of the installation groove. Connected, one end of the torsion spring is connected to the surface of the turning plate, and the cutting plate slides along the inclined rotating plate to the upper end of the worktable and is in a horizontal state, the cooperation between the turning plate, the round rod and the torsion spring can adjust the cutting plate. It plays a limiting role to avoid the phenomenon that the plate is inclined to the inside and leaves the worktable from the bending slot, thereby ensuring the smoothness of the overall process of plate cutting and bending. When the bending module bends one end of the cutting board, the cutting board presses the turning plate synchronously, and the turning plate rotates down around the round rod until it is completely located in the installation groove. When they are separated from each other, under the action of the torsion spring, the reversing plate quickly resets and rotates.

作为本发明的一种优选技术方案,所述的作业台上端面后端的电动滑块的后端安装有指针,指针的后端通过滑动配合方式与刻度板的前端相连,刻度板的下端安装在作业台的上端面,且一号电动推杆位于刻度板的前侧,通过电动滑块夹带板材向右运动过程中,指针随其所连电动滑块同步运动,通过借助指针与刻度板可对板材的运动距离进行精准控制,即板材的裁断尺寸可根据加工要求进行精确控制,同时使得同一批次板材的裁断尺寸保持均一状态。As a preferred technical solution of the present invention, a pointer is installed at the rear end of the electric slider at the rear end of the upper end face of the working table, and the rear end of the pointer is connected with the front end of the scale plate by sliding fit, and the lower end of the scale plate is installed on the The upper end face of the workbench, and the No. 1 electric push rod is located on the front side of the scale plate. During the rightward movement of the plate entrained by the electric slider, the pointer moves synchronously with the electric slider connected to it. The moving distance of the sheet is precisely controlled, that is, the cutting size of the sheet can be precisely controlled according to the processing requirements, and at the same time, the cutting size of the same batch of sheets can be kept uniform.

作为本发明的一种优选技术方案,所述的压块的下端和压板的下端均安装有吸盘,吸盘为弹性材质,弹性材质的吸盘既可增大压块、压板对板材的压制程度,同时又可避免板材压制部位因刚性直接接触压制而发生内凹等变形现象。As a preferred technical solution of the present invention, a suction cup is installed on the lower end of the pressing block and the lower end of the pressing plate, and the suction cup is made of elastic material. It can also avoid the deformation such as concave in the pressing part of the plate due to rigid direct contact pressing.

作为本发明的一种优选技术方案,所述的转动板的上端面中部开设有矩形凹槽,矩形凹槽的前后内侧壁之间通过滑动配合方式从左往右等距离安装有转杆,转杆与裁断板材之间产生的滚动摩擦可减小裁断板材向下滑动所受阻力,进而提高裁断板材运动的顺畅度和速度以提高工作效率。As a preferred technical solution of the present invention, a rectangular groove is formed in the middle of the upper end surface of the rotating plate, and a rotating rod is installed equidistantly from left to right between the front and rear inner walls of the rectangular groove by sliding fit. The rolling friction generated between the rod and the cutting board can reduce the resistance of the cutting board sliding downward, thereby improving the smoothness and speed of the cutting board movement to improve work efficiency.

作为本发明的一种优选技术方案,所述的限位板的内侧端面开设有内置凹槽,内置凹槽的上下内侧壁之间从左往右等距离安装有销轴,销轴上通过滑动配合方式安装有滚动轴,滚动轴与裁断板材之间的滚动摩擦减可提高裁断板材运动顺畅度,以对裁断板材于工作台上的水平放置过程起到助推作用,进而降低裁断板材出现卡滞现象的几率。As a preferred technical solution of the present invention, a built-in groove is formed on the inner end face of the limit plate, and a pin shaft is installed equidistantly from left to right between the upper and lower inner walls of the built-in groove, and the pin shaft slides on the shaft. The rolling shaft is installed in the matching method, and the rolling friction reduction between the rolling shaft and the cutting board can improve the smoothness of the cutting board movement, so as to promote the horizontal placement of the cutting board on the worktable, thereby reducing the occurrence of jamming of the cutting board. probability of hysteresis.

(二)有益效果(2) Beneficial effects

1、本发明所述的一种电力高低压横担制作加工方法,本发明采用多工位连续结构的设计理念进行电力高低压横担制作加工,设置的裁断机构、换位组和折弯机构之间的配合可实现自动连续双工位的板材加工成型,进而提高整体的工作效率,同时针对裁断和折弯步骤分别设置具有压制作用的结构以提高横担成型质量;1. A kind of electric power high and low voltage cross arm manufacturing and processing method according to the present invention, the present invention adopts the design concept of multi-station continuous structure to carry out power high and low voltage cross arm production and processing, and the provided cutting mechanism, transposition group and bending mechanism The cooperation between them can realize the automatic continuous double-station plate processing and forming, thereby improving the overall work efficiency. At the same time, a structure with a pressing function is set for the cutting and bending steps to improve the forming quality of the cross arm;

2、本发明所述的平板、丝杠、一号电机、弹簧伸缩杆和压块之间的配合工作可对板材起到弹性强压制的作用,以避免板材在裁断期间发生偏动现象,进而提高板材裁断面的质量和裁断精度,且压板下端的吸盘既可在增大压块对板材的压制程度的同时又可避免板材压制部位因刚性直接接触压制而发生内凹等变形现象;2. The cooperation between the flat plate, the lead screw, the No. 1 motor, the spring telescopic rod and the pressing block of the present invention can exert a strong elastic pressing effect on the plate, so as to avoid the deflection phenomenon of the plate during cutting, and then Improve the quality and cutting accuracy of the cutting surface of the plate, and the suction cup at the lower end of the pressing plate can not only increase the pressing degree of the pressing block on the plate, but also avoid the deformation of the pressing part of the plate due to direct contact and pressing due to rigidity.

3、本发明所述的转杆和滚动轴均可使板材的运动阻力因滚动摩擦的存在而得到减小,以降低裁断板材出现卡滞现象的几率,进而提高裁断板材运动的顺畅度和速度以提高工作效率,同时为板材的水平放置起到助推作用;3. Both the rotating rod and the rolling shaft of the present invention can reduce the movement resistance of the sheet due to the existence of rolling friction, so as to reduce the probability of the cutting sheet stuck, thereby improving the smoothness and speed of the cutting sheet movement In order to improve work efficiency, and at the same time play a boosting role for the horizontal placement of the board;

4、本发明所述的转抵板、圆杆和扭簧之间的配合可对裁断板材起到限位作用,以避免板材向内侧倾斜而发生从折弯通槽中脱离工作台的现象,进而保证板材裁断-折弯整体过程的顺畅度;4. The cooperation between the turning plate, the round rod and the torsion spring according to the present invention can limit the position of the cutting plate, so as to avoid the phenomenon that the plate is inclined to the inside and detaches from the working table from the bending through groove. In order to ensure the smoothness of the overall process of sheet cutting and bending;

5、本发明所述的指针与刻度板在与电动滑块的配合下可对板材的运动距离进行精准控制,即板材的裁断尺寸可根据加工要求进行精确控制,同时使得同一批次板材的裁断尺寸保持均一状态。5. The pointer and the scale plate of the present invention can precisely control the moving distance of the plate in cooperation with the electric slider, that is, the cutting size of the plate can be precisely controlled according to the processing requirements, and at the same time, the cutting of the same batch of plates can be achieved. The size remains uniform.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.

图1是本发明的工艺流程图;Fig. 1 is the process flow diagram of the present invention;

图2是本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;

图3是本发明的第一剖视图;Fig. 3 is the first sectional view of the present invention;

图4是本发明的第二剖视图;Fig. 4 is the second sectional view of the present invention;

图5是本发明的第三剖视图;Fig. 5 is the third sectional view of the present invention;

图6是本发明图2的X向局部放大图;Fig. 6 is the partial enlarged view of X direction of Fig. 2 of the present invention;

图7是本发明图2的Y向局部放大图;Fig. 7 is the partial enlarged view of Y direction of Fig. 2 of the present invention;

图8是本发明图2的Z向局部放大图;Fig. 8 is the Z-direction partial enlarged view of Fig. 2 of the present invention;

图9是本发明图3的M向局部放大图;Fig. 9 is the M direction partial enlarged view of Fig. 3 of the present invention;

图10是本发明图4的N向局部放大图;Fig. 10 is the N-direction partial enlarged view of Fig. 4 of the present invention;

图11是本发明图5的R向局部放大图;Fig. 11 is the partial enlarged view of the R direction of Fig. 5 of the present invention;

图12是本发明图5的Q向局部放大图。FIG. 12 is an enlarged view of the Q-direction part of FIG. 5 of the present invention.

具体实施方式Detailed ways

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求先定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention may be implemented in many different ways as predetermined and covered by the claims.

如图1至图12所示,一种电力高低压横担制作加工方法,其使用了一种电力高低压横担制作加工装置,该电力高低压横担制作加工装置包括裁断机构1和折弯机构2,采用上述电力高低压横担制作加工装置进行电力高低压横担制作加工时具体制作加工方法如下:As shown in FIGS. 1 to 12 , a method for manufacturing and processing an electric high and low voltage cross-arm uses a device for manufacturing and processing an electric high- and low-voltage cross-arm, which includes a cutting mechanism 1 and a bending mechanism. Mechanism 2, when adopting the above-mentioned electric power high and low voltage cross arm production and processing device to carry out the production and processing of the electric power high and low voltage cross arm, the specific production and processing method is as follows:

S1、板材夹固:通过人工方式将板材放置于作业台10上,并通过两电动滑块11之间的配合对板材实施夹固处理;S1. Plate clamping: manually place the plate on the workbench 10, and clamp the plate through the cooperation between the two electric sliders 11;

S2、板材裁断:通过二号电动滑块11夹带板材向右运动相应距离,其次通过一号电动推杆16通过连接柱15带动压板25向下运动,压板25带动切刀14同步运动而对板材进裁断处理;S2. Plate cutting: the second electric slider 11 entrains the plate to move a corresponding distance to the right, and then the first electric push rod 16 drives the pressure plate 25 to move downward through the connecting column 15, and the pressure plate 25 drives the cutter 14 to move synchronously to the plate. into the cutting process;

S3、折弯前就位:通过一号电动带动不完全齿轮177转动,通过完全齿轮和轮齿176之间的配合使回型板175带动底板173做前后往复运动,转动板170绕轴杆171在底板173的带动下做往复转动运动直至位于工作台20左端正上方,然后通过二号电动推杆174向上推动转动板170使其呈倾斜状态,裁断板材沿倾斜转动板170滑至工作台20上;S3. Position before bending: the incomplete gear 177 is driven to rotate by the No. 1 electric motor, and the return plate 175 drives the bottom plate 173 to reciprocate back and forth through the cooperation between the complete gear and the gear teeth 176, and the rotating plate 170 revolves around the shaft 171. Driven by the bottom plate 173, it performs a reciprocating rotation until it is located directly above the left end of the workbench 20, and then pushes the rotating plate 170 upward through the No. 2 electric push rod 174 to make it in an inclined state, and the cutting plate slides along the inclined rotating plate 170 to the workbench 20. superior;

S4、板材折弯:通过三号电动推杆23向下推动压板25以对裁断板材的非折弯端进行压制和固定,然后通过四号电动滑块11带动折弯模块26向下运动,折弯模块26与折弯通槽之间配合以对裁断板材一端进行折弯成型。S4, sheet bending: push the pressing plate 25 downward through the No. 3 electric push rod 23 to press and fix the non-bending end of the cut sheet, and then drive the bending module 26 to move downward through the No. 4 electric slider 11 to bend The bending module 26 cooperates with the bending through groove to bend one end of the cut sheet.

所述的裁断机构1的下端安装在已有工作地面上,裁断机构1的右侧前后对称设置有折弯机构2,折弯机构2与裁断机构1之间的夹角为45°,折弯机构2的下端安装在有工作地面上。The lower end of the cutting mechanism 1 is installed on the existing working ground, and a bending mechanism 2 is symmetrically arranged on the right side of the cutting mechanism 1. The angle between the bending mechanism 2 and the cutting mechanism 1 is 45°. The lower end of the mechanism 2 is installed on the working ground.

所述的裁断机构1包括作业台10、电动滑块11、立板12、压杆13、切刀14、连接柱15、一号电动推杆16和换位组17,作业台10的下端安装在已有工作地面,作业台10的上端通过滑动配合方式前后对称安装有电动滑块11,作业台10的上端面右前端安装有立板12,立板12位于电动滑块11的右侧,立板12的上端通过销轴安装有压杆13,压杆13的下端面中部安装有切刀14,压杆13的后端安装有连接柱15,连接柱15的下端面右端安装有一号电动推杆16,一号电动推杆16的下端与作业台10的上端相连,作业台10的右端面中部设置有换位组17,通过人工方式将板材放置于作业台10上,通过工作台20上端面前端的电动滑块11向后运动并与另一个电动滑块11之间配合对板材实施正夹固,然后通过二号电动滑块11夹带板材向右运动相应距离,其次通过一号电动推杆16通过连接柱15带动压板25向下运动,压板25带动切刀14同步运动而对板材进裁断处理,裁断板材通过换位组17运输至折弯机构2工作范围内,然后通过折弯机构2对裁断板材进行折弯处理,换位组17运送裁断板材的同时,通过电动滑块11带动剩余板材继续向右运动,并通过切刀14对其进行再裁断处理,再裁断处理完成的同时,换位组17完成前一个裁断板材的运输并完成复位,裁断机构1、换位组17和折弯机构2之间的配合可实现自动连续双工位的板材加工成型,进而提高整体的工作效率。The cutting mechanism 1 includes a work table 10, an electric slider 11, a vertical plate 12, a pressure rod 13, a cutter 14, a connecting column 15, a No. 1 electric push rod 16 and a transposition group 17, and the lower end of the work table 10 is installed. On the existing working ground, the upper end of the work table 10 is symmetrically installed with an electric slider 11 in front and rear by sliding fit, and a vertical plate 12 is installed on the right front end of the upper end surface of the work table 10, and the vertical plate 12 is located on the right side of the electric slider 11. A pressure rod 13 is installed on the upper end of the vertical plate 12 through a pin, a cutter 14 is installed in the middle of the lower end face of the pressure rod 13, a connecting column 15 is installed at the rear end of the pressure rod 13, and a No. The lower end of the push rod 16, the No. 1 electric push rod 16 is connected to the upper end of the workbench 10, and the middle part of the right end face of the workbench 10 is provided with a transposition group 17. The electric sliding block 11 at the front end of the upper end face moves backward and cooperates with another electric sliding block 11 to clamp the plate positively, and then the second electric sliding block 11 entrains the plate to move the corresponding distance to the right, followed by the first electric pushing The rod 16 drives the pressure plate 25 to move downward through the connecting column 15, and the pressure plate 25 drives the cutter 14 to move synchronously to cut the plate. 2. Bend the cut sheet. While the transposition group 17 transports the cut sheet, the electric slider 11 drives the remaining sheet to continue to move to the right, and the cutter 14 is used to re-cut it. When the re-cutting process is completed, , the transposition group 17 completes the transportation of the previous cutting plate and completes the reset. The cooperation between the cutting mechanism 1, the transposition group 17 and the bending mechanism 2 can realize automatic continuous double-station plate processing and forming, thereby improving the overall work. efficiency.

所述的作业台10上端面后端的电动滑块11的后端安装有指针100,指针100的后端通过滑动配合方式与刻度板101的前端相连,刻度板101的下端安装在作业台10的上端面,且一号电动推杆16位于刻度板101的前侧,通过电动滑块11夹带板材向右运动过程中,指针100随其所连电动滑块11同步运动,通过借助指针100与刻度板101可对板材的运动距离进行精准控制,即板材的裁断尺寸可根据加工要求进行精确控制,同时使得同一批次板材的裁断尺寸保持均一状态。A pointer 100 is installed at the rear end of the electric slider 11 at the rear end of the upper end face of the working table 10 . The upper end face, and the No. 1 electric push rod 16 is located on the front side of the scale plate 101. During the rightward movement of the plate entrained by the electric slider 11, the pointer 100 moves synchronously with the electric slider 11 connected to it. The board 101 can precisely control the moving distance of the board, that is, the cutting size of the board can be precisely controlled according to the processing requirements, and at the same time, the cutting size of the same batch of boards can be kept in a uniform state.

所述的电动滑块11的右侧设置有丝杠110,丝杠110的中部通过轴承与作业台10的上端相连,丝杠110的上端之间通过螺纹配合方式安装有平板111,平板111的下端面从前往后等距离安装有弹簧伸缩杆112,弹簧伸缩杆112的下端安装有压块113,丝杠110的下端之间通过皮带114相连,皮带114后端的丝杠110的下端与二号电机115的输出轴端相连,二号电机115的下端安装在已有工作地面上,通过电动滑块11带动板材向右运动相应距离后,通过一号电机179借助皮带114带动所有丝杠110同步转动,平板111在与丝杠110的配合下向下运动,弹簧伸缩杆112带动压块113随平板111同步运动,直至压块113压紧于板材,平板111、丝杠110、一号电机179、弹簧伸缩杆112和压块113之间的配合工作可对板材起到弹性强压制的作用,以避免板材在裁断期间发生偏动现象,进而提高板材裁断面的质量和裁断精度。The right side of the electric slider 11 is provided with a lead screw 110. The middle of the lead screw 110 is connected to the upper end of the workbench 10 through a bearing. A spring telescopic rod 112 is installed equidistantly from the front to the rear on the lower end surface, a pressure block 113 is installed at the lower end of the spring telescopic rod 112, the lower end of the lead screw 110 is connected by a belt 114, and the lower end of the lead screw 110 at the rear end of the belt 114 is connected to the second The output shaft end of the motor 115 is connected, and the lower end of the second motor 115 is installed on the existing working ground. After the electric slider 11 drives the plate to move a corresponding distance to the right, the first motor 179 drives all the lead screws 110 to synchronize with the belt 114. Rotating, the flat plate 111 moves downward under the cooperation with the lead screw 110, the spring telescopic rod 112 drives the pressing block 113 to move synchronously with the flat plate 111 until the pressing block 113 is pressed against the plate, the flat plate 111, the lead screw 110, the No. 1 motor 179 . The cooperation between the spring telescopic rod 112 and the pressing block 113 can exert a strong elastic pressing effect on the plate, so as to avoid the deflection phenomenon of the plate during cutting, thereby improving the quality and cutting accuracy of the plate cutting surface.

所述的换位组17包括转动板170、轴杆171、连接块172、底板173、二号电动推杆174、回型板175、轮齿176、不完全齿轮177、竖板178和一号电机179,转动板170的左端通过滑动配合方式与作业台10的右端中部相连,转动板170的下端面左端中部安装有轴杆171,轴杆171通过滑动配合方式与作业台10的右端相连,转动板170的下端面右端中部前后对称设置有连接块172,连接块172的下端与底板173的上端面相连,连接块172之间通过滑动配合方式安装有销轴,销轴的上端与转动板170的下端面相连,底板173的上端面左端中部安装有二号电动推杆174,二号电动推杆174的上端与转动板170的下端面相连,底板173的正下方设置有回型板175,回型板175的左右内侧壁对称安装有轮齿176,轮齿176从前往后等距离排布,回型板175的中部设置有不完全齿轮177,不完全齿轮177与轮齿176之间通过滑动配合方式相连,不完全齿轮177安装在一号电机179的输出轴端,一号电机179的下端安装在已有工作地面,回型板175的上下两端面对称安装有竖板178,竖板178左右对称排布,回型板175上端竖板178的上端与底板173的下端相连,回型板175下端竖板178的下端通过滑动配合方式与一号电机179的上端相连,通过一号电动带动不完全齿轮177转动,在完全齿轮和轮齿176之间的配合下,回型板175做前后往复间歇运动,回型板175通过竖板178带动底板173同步运动,二号电动推杆174底板173同步运动,底板173通过连接块172带动转动板170同步运动,转动板170绕轴杆171做往复转动运动,直至转动板170位于工作台20的左端的正上方,然后通过二号电动推杆174向上推动转动板170使其呈倾斜状态,裁断板材沿倾斜转动板170滑至工作台20上。The transposition group 17 includes a rotating plate 170, a shaft rod 171, a connecting block 172, a bottom plate 173, a No. 2 electric push rod 174, a return plate 175, a gear tooth 176, an incomplete gear 177, a vertical plate 178 and a No. The motor 179, the left end of the rotating plate 170 is connected to the middle of the right end of the workbench 10 by sliding fit, the lower end face of the rotating plate 170 is installed in the middle of the left end with a shaft 171, and the shaft 171 is connected to the right end of the workbench 10 by sliding fit, A connecting block 172 is symmetrically arranged in the middle of the right end of the lower end surface of the rotating plate 170 in front and rear. The lower end of the connecting block 172 is connected with the upper end surface of the bottom plate 173. A pin shaft is installed between the connecting blocks 172 by sliding fit, and the upper end of the pin shaft is connected to the rotating plate. The lower end face of 170 is connected, the upper end face of the bottom plate 173 is installed with a second electric push rod 174 in the middle of the left end, the upper end of the second electric push rod 174 is connected with the lower end face of the rotating plate 170, and a return plate 175 is provided directly below the bottom plate 173 , the left and right inner side walls of the return plate 175 are symmetrically installed with gear teeth 176, the gear teeth 176 are arranged equidistantly from front to back, the middle of the return plate 175 is provided with an incomplete gear 177, between the incomplete gear 177 and the gear teeth 176 Connected by sliding fit, the incomplete gear 177 is installed on the output shaft end of the No. 1 motor 179, the lower end of the No. 1 motor 179 is installed on the existing working ground, and the upper and lower ends of the return plate 175 are symmetrically installed with vertical plates 178. The plates 178 are arranged symmetrically on the left and right, the upper end of the vertical plate 178 at the upper end of the return plate 175 is connected with the lower end of the bottom plate 173, the lower end of the vertical plate 178 at the lower end of the return plate 175 is connected with the upper end of the No. The incomplete gear 177 is electrically driven to rotate. Under the cooperation between the complete gear and the gear teeth 176, the return plate 175 reciprocates intermittently. The return plate 175 drives the bottom plate 173 to move synchronously through the vertical plate 178. The second electric push rod 174 The bottom plate 173 moves synchronously, the bottom plate 173 drives the rotating plate 170 to move synchronously through the connecting block 172, and the rotating plate 170 reciprocates around the shaft 171 until the rotating plate 170 is located just above the left end of the workbench 20, and then the second electric The push rod 174 pushes the rotating plate 170 upward to make it in an inclined state, and the cutting plate slides onto the worktable 20 along the inclined rotating plate 170 .

所述的压块113的下端和压板25的下端均安装有吸盘,吸盘为弹性材质,弹性材质的吸盘既可增大压块113、压板25对板材的压制程度,同时又可避免板材压制部位因刚性直接接触压制而发生内凹等变形现象。Both the lower end of the pressing block 113 and the lower end of the pressing plate 25 are equipped with suction cups, and the suction cups are made of elastic material. The suction cup of elastic material can not only increase the pressing degree of the pressing block 113 and the pressing plate 25 on the plate, but also avoid the pressing part of the plate. Deformation such as concave occurs due to rigid direct contact pressing.

所述的转动板170的上端面中部开设有矩形凹槽,矩形凹槽的前后内侧壁之间通过滑动配合方式从左往右等距离安装有转杆17a,转杆17a与裁断板材之间产生的滚动摩擦可减小裁断板材向下滑动所受阻力,进而提高裁断板材运动的顺畅度和速度以提高工作效率。The upper end surface of the rotating plate 170 is provided with a rectangular groove in the middle, and a rotating rod 17a is installed equidistantly from left to right between the front and rear inner walls of the rectangular groove by sliding fit. The rolling friction can reduce the resistance of the cutting board sliding downward, thereby improving the smoothness and speed of the cutting board movement to improve work efficiency.

所述的折弯机构2包括工作台20、限位板21、倒置台22、三号电动推杆23、四号电动推杆24、压板25和折弯模块26,工作台20的下端安装在已有工作地面上,工作台20的上端面位于转动板170的下端面的下方,工作台20的上端面完后对称安装有限位板21,工作台20的上端安装有倒置台22,限位板21位于倒置台22上端的下方,倒置台22的上端的下端面的外侧端从左往右等距离安装有三号电动推杆23,倒置台22上端的下端面的内侧端从左往右等距离安装有四号电动推杆24,四号电动推杆24与三号电动推杆23正相对,三号电动推杆23的下端与压板25的上端面相连,四号电动推杆24的下端与折弯模块26的上端面相连,工作台20的上端面内侧端开设有折弯通槽,裁断板材通过换位组17运输至工作台20的上端面,然后通过三号电动推杆23向下推动压板25以对裁断板材的非折弯端进行压制和固定,其次通过四号电动滑块11带动折弯模块26向下运动,折弯模块26与折弯通槽之间配合以对裁断板材一端进行折弯成型,裁断板材最终成型结构为倒L型结构,限位板21可对裁断板材的正放置起到导向和限位的作用,进而提高裁断板材的折弯成型质量。The bending mechanism 2 includes a worktable 20, a limit plate 21, an inversion table 22, a No. 3 electric push rod 23, a No. 4 electric push rod 24, a pressure plate 25 and a bending module 26. The lower end of the work table 20 is installed on the On the existing work surface, the upper end surface of the workbench 20 is located below the lower end surface of the rotating plate 170. After the upper end surface of the workbench 20 is finished, a limit plate 21 is symmetrically installed. The plate 21 is located below the upper end of the inversion table 22, the outer end of the lower end surface of the upper end of the inversion table 22 is equidistantly installed with a third electric push rod 23 from left to right, and the inner end of the lower end surface of the upper end of the inversion table 22 is installed from left to right, etc. The No. 4 electric push rod 24 is installed at a distance. The No. 4 electric push rod 24 is directly opposite to the No. 3 electric push rod 23. The lower end of the No. 3 electric push rod 23 is connected to the upper end surface of the pressure plate 25. It is connected with the upper end surface of the bending module 26, and the inner end of the upper end surface of the worktable 20 is provided with a bending through groove. Push down the pressing plate 25 to press and fix the non-bending end of the cut sheet, and then drive the bending module 26 to move downward through the No. 4 electric slider 11, and the bending module 26 cooperates with the bending through groove to adjust the cutting One end of the sheet is bent and formed, and the final formed structure of the cut sheet is an inverted L-shaped structure. The limiting plate 21 can guide and limit the positive placement of the cut sheet, thereby improving the bending quality of the cut sheet.

所述的工作台20上端的折弯通槽内侧的端面的上端开设有安装凹槽,安装凹槽的左右内侧壁之间安装有圆杆201,圆杆201上通过滑动配合方式安装有转抵板202,转抵板202与安装凹槽之间为滑动配合方式,圆杆201的左右两端通过滑动配合方式对称安装有扭簧203,扭簧203的一端与安装凹槽的内侧壁相连,扭簧203的一端与转抵板202的表面相连,裁断板材沿倾斜转动板170滑至工作台20上端并呈水平状态的过程中,转抵板202、圆杆201和扭簧203之间的配合可对裁断板材起到限位作用,以避免板材向内侧倾斜而发生从折弯通槽中脱离工作台20的现象,进而保证板材裁断-折弯整体过程的顺畅度,当通过四号点推杆向下推动折弯模块26对裁断板材一端进折弯处理时,裁断板材此昂裁同步压动转抵板202,转抵板202绕圆杆201向下转动直至完全位于安装凹槽内,当板材折弯端与转抵板202相离时,转抵板202在扭簧203的作用下快速进行复位转动。The upper end of the end face on the inner side of the bending through groove on the upper end of the worktable 20 is provided with an installation groove, and a round rod 201 is installed between the left and right inner walls of the installation groove. The plate 202 is in a sliding fit manner between the pivoting plate 202 and the installation groove. The left and right ends of the round rod 201 are symmetrically installed with a torsion spring 203 through a sliding fit method, and one end of the torsion spring 203 is connected to the inner side wall of the installation groove. One end of the torsion spring 203 is connected to the surface of the turning plate 202. During the process that the cutting plate slides along the inclined rotating plate 170 to the upper end of the table 20 and is in a horizontal state, the force between the turning plate 202, the round rod 201 and the torsion spring 203 is The cooperation can limit the cutting of the plate, so as to avoid the phenomenon that the plate is inclined to the inside and detached from the table 20 from the bending channel, thereby ensuring the smoothness of the overall process of plate cutting and bending. When the push rod pushes down the bending module 26 to bend one end of the cut sheet, the cut sheet presses the turning plate 202 synchronously, and the turning plate 202 rotates down around the round rod 201 until it is completely located in the installation groove , when the bent end of the plate is separated from the pivoting plate 202 , the pivoting plate 202 is rapidly reset and rotated under the action of the torsion spring 203 .

所述的限位板21的内侧端面开设有内置凹槽,内置凹槽的上下内侧壁之间从左往右等距离安装有销轴,销轴上通过滑动配合方式安装有滚动轴210,滚动轴210与裁断板材之间的滚动摩擦减可提高裁断板材运动顺畅度,以对裁断板材于工作台20上的水平放置过程起到助推作用,进而降低裁断板材出现卡滞现象的几率。The inner end face of the limit plate 21 is provided with a built-in groove, and a pin shaft is installed equidistantly from left to right between the upper and lower inner walls of the built-in groove. The reduction of rolling friction between the shaft 210 and the cutting plate can improve the smoothness of the movement of the cutting plate, so as to promote the horizontal placement of the cutting plate on the table 20, thereby reducing the probability of the cutting plate being stuck.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1.一种电力高低压横担制作加工方法,其使用了一种电力高低压横担制作加工装置,该电力高低压横担制作加工装置包括裁断机构(1)和折弯机构(2),其特征在于:该电力高低压横担制作加工方法具体包括以下步骤:1. A power high and low voltage cross arm manufacturing and processing method, which uses a power high and low voltage cross arm manufacturing and processing device, and the power high and low voltage cross arm manufacturing and processing device comprises a cutting mechanism (1) and a bending mechanism (2), It is characterized in that: the manufacturing and processing method of the electric power high and low voltage cross arm specifically comprises the following steps: S1、板材夹固:通过人工方式将板材放置于作业台(10)上,并通过两电动滑块(11)之间的配合对板材实施夹固处理;S1. Plate clamping: manually place the plate on the workbench (10), and clamp the plate through the cooperation between the two electric sliders (11); S2、板材裁断:通过二号电动滑块(11)夹带板材向右运动相应距离,其次通过一号电动推杆(16)通过连接柱(15)带动压板(25)向下运动,压板(25)带动切刀(14)同步运动而对板材进裁断处理;S2. Plate cutting: The plate is moved to the right by the No. 2 electric slider (11), and then the pressure plate (25) is driven downward by the No. 1 electric push rod (16) through the connecting column (15), and the pressure plate (25). ) drives the cutter (14) to move synchronously to cut the plate; S3、折弯前就位:通过一号电动带动不完全齿轮(177)转动,通过完全齿轮和轮齿(176)之间的配合使回型板(175)带动底板(173)做前后往复运动,转动板(170)绕轴杆(171)在底板(173)的带动下做往复转动运动直至位于工作台(20)左端正上方,然后通过二号电动推杆(174)向上推动转动板(170)使其呈倾斜状态,裁断板材沿倾斜转动板(170)滑至工作台(20)上;S3. Position before bending: The incomplete gear (177) is driven to rotate by the No. 1 electric motor, and the return plate (175) drives the bottom plate (173) to reciprocate back and forth through the cooperation between the complete gear and the gear teeth (176). , the rotating plate (170) reciprocates around the shaft (171) under the drive of the bottom plate (173) until it is located just above the left end of the table (20), and then pushes the rotating plate (174) upward through the No. 2 electric push rod (174). 170) make it in an inclined state, and the cutting plate slides onto the workbench (20) along the inclined rotating plate (170); S4、板材折弯:通过三号电动推杆(23)向下推动压板(25)以对裁断板材的非折弯端进行压制和固定,然后通过四号电动滑块(11)带动折弯模块(26)向下运动,折弯模块(26)与折弯通槽之间配合以对裁断板材一端进行折弯成型;S4. Sheet bending: push the pressing plate (25) downward through the No. 3 electric push rod (23) to press and fix the non-bending end of the cut sheet, and then drive the bending module through the No. 4 electric slider (11). (26) moving downward, the bending module (26) cooperates with the bending through groove to bend one end of the cut sheet; 所述的裁断机构(1)的下端安装在已有工作地面上,裁断机构(1)的右侧前后对称设置有折弯机构(2),折弯机构(2)与裁断机构(1)之间的夹角为45°,折弯机构(2)的下端安装在有工作地面上;The lower end of the cutting mechanism (1) is installed on the existing working ground, and a bending mechanism (2) is symmetrically arranged on the right side of the cutting mechanism (1), and the bending mechanism (2) and the cutting mechanism (1). The included angle between them is 45°, and the lower end of the bending mechanism (2) is installed on the working ground; 所述的裁断机构(1)包括作业台(10)、电动滑块(11)、立板(12)、压杆(13)、切刀(14)、连接柱(15)、一号电动推杆(16)和换位组(17),作业台(10)的下端安装在已有工作地面,作业台(10)的上端通过滑动配合方式前后对称安装有电动滑块(11),作业台(10)的上端面右前端安装有立板(12),立板(12)位于电动滑块(11)的右侧,立板(12)的上端通过销轴安装有压杆(13),压杆(13)的下端面中部安装有切刀(14),压杆(13)的后端安装有连接柱(15),连接柱(15)的下端面右端安装有一号电动推杆(16),一号电动推杆(16)的下端与作业台(10)的上端相连,作业台(10)的右端面中部设置有换位组(17)。The cutting mechanism (1) includes a workbench (10), an electric sliding block (11), a vertical plate (12), a pressing rod (13), a cutter (14), a connecting column (15), and a No. 1 electric pusher The rod (16) and the transposition group (17), the lower end of the workbench (10) is installed on the existing work ground, and the upper end of the workbench (10) is symmetrically installed with an electric slider (11) back and forth by sliding fit. A vertical plate (12) is installed on the right front end of the upper end face of (10), the vertical plate (12) is located on the right side of the electric slider (11), and the upper end of the vertical plate (12) is installed with a pressure rod (13) through a pin shaft, A cutter (14) is installed in the middle of the lower end face of the pressing rod (13), a connecting column (15) is installed at the rear end of the pressing rod (13), and a No. 1 electric push rod (16) is installed on the right end of the lower end face of the connecting column (15). ), the lower end of the No. 1 electric push rod (16) is connected with the upper end of the workbench (10), and a transposition group (17) is provided in the middle of the right end face of the workbench (10). 所述的换位组(17)包括转动板(170)、轴杆(171)、连接块(172)、底板(173)、二号电动推杆(174)、回型板(175)、轮齿(176)、不完全齿轮(177)、竖板(178)和一号电机(179),转动板(170)的左端通过滑动配合方式与作业台(10)的右端中部相连,转动板(170)的下端面左端中部安装有轴杆(171),轴杆(171)通过滑动配合方式与作业台(10)的右端相连,转动板(170)的下端面右端中部前后对称设置有连接块(172),连接块(172)的下端与底板(173)的上端面相连,连接块(172)之间通过滑动配合方式安装有销轴,销轴的上端与转动板(170)的下端面相连,底板(173)的上端面左端中部安装有二号电动推杆(174),二号电动推杆(174)的上端与转动板(170)的下端面相连,底板(173)的正下方设置有回型板(175),回型板(175)的左右内侧壁对称安装有轮齿(176),轮齿(176)从前往后等距离排布,回型板(175)的中部设置有不完全齿轮(177),不完全齿轮(177)与轮齿(176)之间通过滑动配合方式相连,不完全齿轮(177)安装在一号电机(179)的输出轴端,一号电机(179)的下端安装在已有工作地面,回型板(175)的上下两端面对称安装有竖板(178),竖板(178)左右对称排布,回型板(175)上端竖板(178)的上端与底板(173)的下端相连,回型板(175)下端竖板(178)的下端通过滑动配合方式与一号电机(179)的上端相连。The transposition group (17) includes a rotating plate (170), a shaft rod (171), a connecting block (172), a bottom plate (173), a No. 2 electric push rod (174), a return plate (175), a wheel The tooth (176), the incomplete gear (177), the vertical plate (178) and the No. 1 motor (179), the left end of the rotating plate (170) is connected to the middle of the right end of the workbench (10) by sliding fit, and the rotating plate ( A shaft rod (171) is installed in the middle of the left end of the lower end face of 170), and the shaft rod (171) is connected with the right end of the workbench (10) by sliding fit, and a connecting block is symmetrically arranged in the middle of the right end of the lower end face of the rotating plate (170). (172), the lower end of the connecting block (172) is connected with the upper end surface of the bottom plate (173), the connecting block (172) is installed with a pin shaft by sliding fit, and the upper end of the pin shaft is connected to the lower end surface of the rotating plate (170). Connected, the middle of the upper end face of the bottom plate (173) is installed with a No. 2 electric push rod (174), and the upper end of the No. 2 electric push rod (174) is connected with the lower end surface of the rotating plate (170), just below the bottom plate (173) A return type plate (175) is provided, and gear teeth (176) are symmetrically installed on the left and right inner side walls of the return type plate (175). There is an incomplete gear (177), the incomplete gear (177) and the gear teeth (176) are connected by sliding fit, and the incomplete gear (177) is installed on the output shaft end of the No. 1 motor (179), the No. 1 motor The lower end of (179) is installed on the existing work ground, the upper and lower ends of the return plate (175) are symmetrically installed with vertical plates (178), the vertical plates (178) are symmetrically arranged on the left and right, and the upper end of the return plate (175) is vertical plate The upper end of (178) is connected with the lower end of the bottom plate (173), and the lower end of the vertical plate (178) at the lower end of the return plate (175) is connected with the upper end of the No. 1 motor (179) by sliding fit. 所述的折弯机构(2)包括工作台(20)、限位板(21)、倒置台(22)、三号电动推杆(23)、四号电动推杆(24)、压板(25)和折弯模块(26),工作台(20)的下端安装在已有工作地面上,工作台(20)的上端面位于转动板(170)的下端面的下方,工作台(20)的上端面完后对称安装有限位板(21),工作台(20)的上端安装有倒置台(22),限位板(21)位于倒置台(22)上端的下方,倒置台(22)的上端的下端面的外侧端从左往右等距离安装有三号电动推杆(23),倒置台(22)上端的下端面的内侧端从左往右等距离安装有四号电动推杆(24),四号电动推杆(24)与三号电动推杆(23)正相对,三号电动推杆(23)的下端与压板(25)的上端面相连,四号电动推杆(24)的下端与折弯模块(26)的上端面相连,工作台(20)的上端面内侧端开设有折弯通槽。The bending mechanism (2) includes a worktable (20), a limit plate (21), an inversion table (22), a No. 3 electric push rod (23), a No. 4 electric push rod (24), a pressure plate (25) ) and the bending module (26), the lower end of the workbench (20) is installed on the existing work surface, the upper end surface of the workbench (20) is located below the lower end surface of the rotating plate (170), and the lower end of the workbench (20) After the upper end surface is finished, a limit plate (21) is symmetrically installed, an inversion table (22) is installed on the upper end of the worktable (20), and the limit plate (21) is located below the upper end of the inversion table (22). No. 3 electric push rods (23) are installed equidistantly from left to right on the outer end of the lower end face of the upper end, and No. 4 electric push rods (24) are installed equidistantly from left to right on the inner end of the lower end face of the upper end of the inverted table (22). ), the No. 4 electric push rod (24) is directly opposite to the No. 3 electric push rod (23), the lower end of the No. 3 electric push rod (23) is connected to the upper end surface of the pressure plate (25), and the No. 4 electric push rod (24) The lower end is connected with the upper end face of the bending module (26), and the inner end of the upper end face of the workbench (20) is provided with a bending through groove. 2.根据权利要求1所述的一种电力高低压横担制作加工方法,其特征在于:所述的电动滑块(11)的右侧设置有丝杠(110),丝杠(110)的中部通过轴承与作业台(10)的上端相连,丝杠(110)的上端之间通过螺纹配合方式安装有平板(111),平板(111)的下端面从前往后等距离安装有弹簧伸缩杆(112),弹簧伸缩杆(112)的下端安装有压块(113),丝杠(110)的下端之间通过皮带(114)相连,皮带(114)后端的丝杠(110)的下端与二号电机(115)的输出轴端相连,二号电机(115)的下端安装在已有工作地面上。2. The method for manufacturing and processing an electric high and low voltage cross arm according to claim 1, wherein a lead screw (110) is provided on the right side of the electric slider (11), and the lead screw (110) The middle part is connected with the upper end of the working table (10) through a bearing, a flat plate (111) is installed between the upper ends of the lead screw (110) by means of threaded fitting, and a spring telescopic rod is installed on the lower end surface of the flat plate (111) equidistantly from front to back. (112), a pressure block (113) is installed at the lower end of the spring telescopic rod (112), the lower ends of the lead screw (110) are connected by a belt (114), and the lower end of the lead screw (110) at the rear end of the belt (114) is connected to The output shaft ends of the No. 2 motor (115) are connected, and the lower end of the No. 2 motor (115) is installed on the existing working ground. 3.根据权利要求1所述的一种电力高低压横担制作加工方法,其特征在于:所述的工作台(20)上端的折弯通槽内侧的端面的上端开设有安装凹槽,安装凹槽的左右内侧壁之间安装有圆杆(201),圆杆(201)上通过滑动配合方式安装有转抵板(202),转抵板(202)与安装凹槽之间为滑动配合方式,圆杆(201)的左右两端通过滑动配合方式对称安装有扭簧(203),扭簧(203)的一端与安装凹槽的内侧壁相连,扭簧(203)的一端与转抵板(202)的表面相连。3. The method for manufacturing a high-low voltage cross arm according to claim 1, characterized in that: the upper end of the end face inside the bending through groove at the upper end of the worktable (20) is provided with a mounting groove, and the mounting groove is installed on the upper end. A round rod (201) is installed between the left and right inner side walls of the groove, and a turn-back plate (202) is installed on the round rod (201) by a sliding fit, and the turn-back plate (202) and the installation groove are in sliding fit The left and right ends of the round rod (201) are symmetrically installed with torsion springs (203) by sliding fit. The surfaces of the plates (202) are connected. 4.根据权利要求1所述的一种电力高低压横担制作加工方法,其特征在于:所述的作业台(10)上端面后端的电动滑块(11)的后端安装有指针(100),指针(100)的后端通过滑动配合方式与刻度板(101)的前端相连,刻度板(101)的下端安装在作业台(10)的上端面,且一号电动推杆(16)位于刻度板(101)的前侧。4. A method for manufacturing and processing an electric high and low voltage cross arm according to claim 1, characterized in that: a pointer (100) is installed at the rear end of the electric slider (11) at the rear end of the upper end face of the work table (10). ), the rear end of the pointer (100) is connected with the front end of the scale plate (101) by sliding fit, the lower end of the scale plate (101) is installed on the upper end face of the workbench (10), and the No. 1 electric push rod (16) Located on the front side of the scale plate (101). 5.根据权利要求2所述的一种电力高低压横担制作加工方法,其特征在于:所述的压块(113)的下端和压板(25)的下端均安装有吸盘,吸盘为弹性材质。5. The method for manufacturing a high and low voltage cross arm according to claim 2, wherein the lower end of the pressing block (113) and the lower end of the pressing plate (25) are provided with suction cups, and the suction cups are made of elastic material . 6.根据权利要求1所述的一种电力高低压横担制作加工方法,其特征在于:所述的转动板(170)的上端面中部开设有矩形凹槽,矩形凹槽的前后内侧壁之间通过滑动配合方式从左往右等距离安装有转杆(17a)。6. The method for manufacturing a high-low voltage cross arm according to claim 1, characterized in that: a rectangular groove is provided in the middle of the upper end face of the rotating plate (170), and the front and rear inner walls of the rectangular groove A rotating rod (17a) is installed equidistantly from left to right by sliding fit. 7.根据权利要求1所述的一种电力高低压横担制作加工方法,其特征在于:所述的限位板(21)的内侧端面开设有内置凹槽,内置凹槽的上下内侧壁之间从左往右等距离安装有销轴,销轴上通过滑动配合方式安装有滚动轴(210)。7. The method for manufacturing a high-low voltage cross arm according to claim 1, characterized in that: the inner end face of the limit plate (21) is provided with a built-in groove, and the upper and lower inner walls of the built-in groove are between the upper and lower inner walls. A pin shaft is installed equidistantly from left to right, and a rolling shaft (210) is installed on the pin shaft by sliding fit.
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