CN111846102A - A mid-mounted motor and electric assist bicycle - Google Patents
A mid-mounted motor and electric assist bicycle Download PDFInfo
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- CN111846102A CN111846102A CN202010831267.0A CN202010831267A CN111846102A CN 111846102 A CN111846102 A CN 111846102A CN 202010831267 A CN202010831267 A CN 202010831267A CN 111846102 A CN111846102 A CN 111846102A
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- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
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- 230000000149 penetrating effect Effects 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 238000001514 detection method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M11/00—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
- B62M11/04—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
- B62M11/14—Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M7/00—Motorcycles characterised by position of motor or engine
- B62M7/02—Motorcycles characterised by position of motor or engine with engine between front and rear wheels
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Abstract
本发明公开了一种中置电机及电动助力自行车,涉及电动自行车领域。该中置电机包括机壳、定子、转子组件、太阳齿、行星齿轮组件、第一离合器组件、第二离合器组件和中轴,其中定子与机壳固接;转子同轴且转动设置于定子内部;太阳齿固定穿设于转子且与机壳转动连接;行星齿轮组件包括内齿圈,与内齿圈啮合的双联行星齿以及与双联行星齿连接的行星架,内齿圈与机壳固接,双联行星齿与太阳齿啮合,行星架与太阳齿转动连接且与双联行星齿固接;第一离合器组件与行星架固接;第二离合器组件与第一离合器组件传动连接;中轴沿太阳齿的轴向延伸且与第二离合器组件连接。通过采用行星齿轮组件,使该中置电机的重量轻体积小,且能够在降低电机转速的同时,提高电机扭矩。
The invention discloses a mid-mounted motor and an electric power-assisted bicycle, and relates to the field of electric bicycles. The central motor includes a casing, a stator, a rotor assembly, a sun gear, a planetary gear assembly, a first clutch assembly, a second clutch assembly and a central shaft, wherein the stator is fixed to the casing; the rotor is coaxially and rotatably arranged inside the stator ; The sun gear is fixed through the rotor and is rotatably connected with the casing; the planetary gear assembly includes an inner gear, a double planetary gear meshing with the inner gear and a planet carrier connected with the double planetary gear, the inner gear and the casing Fixed connection, the double planetary gear is meshed with the sun gear, the planet carrier is rotatably connected with the sun gear and is fixedly connected with the double planetary gear; the first clutch assembly is fixedly connected with the planet carrier; the second clutch assembly is drive-connected with the first clutch assembly; The center shaft extends in the axial direction of the sun gear and is connected with the second clutch assembly. By adopting the planetary gear assembly, the mid-mounted motor is light in weight and small in size, and the motor torque can be increased while reducing the rotational speed of the motor.
Description
技术领域technical field
本发明涉及电动自行车领域,尤其涉及一种中置电机及电动助力自行车。The invention relates to the field of electric bicycles, in particular to a mid-mounted motor and an electric power-assisted bicycle.
背景技术Background technique
助力自行车作为辅助交通工具,装有电机,并具备动力辅助系统,能实现人力骑行和电机助动一体化。目前,助力自行车已日益成为人们出行的一种重要的交通工具,而助力自行车电机作为助力装置中主要的动力来源就显得尤为重要。现有技术中用于助力自行车上的传统电机的一级减速齿轮多采用平行齿且使用尼龙齿,导致工况效率偏低,电机高效平台不宽、齿槽转矩大、扭矩小、温升高、可靠性差且尼龙齿的强度低。As an auxiliary means of transportation, the power-assisted bicycle is equipped with a motor and has a power assist system, which can realize the integration of human riding and motor-assisted driving. At present, the power-assisted bicycle has increasingly become an important means of transportation for people to travel, and the power-assisted bicycle motor is particularly important as the main power source in the power-assisted device. In the prior art, the first-stage reduction gears of traditional motors used in power-assisted bicycles mostly use parallel teeth and nylon teeth, resulting in low working efficiency, low motor efficiency platform, large cogging torque, low torque, and temperature rise. High, poor reliability and low strength of nylon teeth.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种中置电机及电动助力自行车,中置电机的重量轻、体积小且能够在降低电机转速的同时,提高电机的扭矩。The purpose of the present invention is to provide a mid-mounted motor and an electric power-assisted bicycle. The central-mounted motor is light in weight and small in size, and can increase the torque of the motor while reducing the rotational speed of the motor.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种中置电机,其中包括:A mid-mounted motor comprising:
机壳;chassis;
定子,所述定子与所述机壳固接;a stator, which is fixedly connected to the casing;
转子组件,所述转子组件同轴且转动设置于所述定子内部;a rotor assembly, which is coaxially and rotatably disposed inside the stator;
太阳齿,所述太阳齿固定穿设于所述转子组件且与所述机壳转动连接;a sun gear, which is fixedly penetrated through the rotor assembly and is rotatably connected with the casing;
行星齿轮组件,包括内齿圈,与所述内齿圈啮合的双联行星齿以及与所述双联行星齿连接的行星架,所述内齿圈与所述机壳固接,所述双联行星齿与所述太阳齿啮合,所述行星架与所述太阳齿转动连接且与所述双联行星齿固接;The planetary gear assembly includes an inner gear, a double planetary gear meshed with the inner gear, and a planet carrier connected with the double planetary gear, the inner gear is fixedly connected with the casing, and the double planetary gear is The coupled planetary gear is meshed with the sun gear, and the planet carrier is rotatably connected with the sun gear and is fixedly connected with the double-coupled planetary gear;
第一离合器组件,所述第一离合器组件与所述行星架固接;a first clutch assembly, the first clutch assembly is fixedly connected with the planet carrier;
第二离合器组件,所述第二离合器组件与所述第一离合器组件传动连接;a second clutch assembly, the second clutch assembly is drivingly connected with the first clutch assembly;
中轴,所述中轴沿所述太阳齿的轴向延伸且与所述第二离合器组件连接。a center shaft extending in the axial direction of the sun gear and connected with the second clutch assembly.
可选地,所述行星齿轮组件还包括连接销和支撑架,所述连接销转动穿设于所述双联行星齿且两端分别与所述行星架和所述支撑架固接,所述支撑架与所述第一离合器组件固接。Optionally, the planetary gear assembly further includes a connecting pin and a support frame, the connecting pin is rotatably penetrated through the double planetary gear and two ends are respectively fixed to the planetary frame and the support frame, the The support frame is fixedly connected with the first clutch assembly.
可选地,所述中置电机还包括第一箱体,所述机壳与所述内齿圈分别固定在所述第一箱体的两侧,所述行星架和所述中轴均与所述第一箱体转动连接。Optionally, the mid-mounted motor further includes a first casing, the casing and the inner gear are respectively fixed on both sides of the first casing, and the planet carrier and the central shaft are The first box is rotatably connected.
可选地,所述第一离合器组件包括齿轮以及同轴设置于所述齿轮内部的第一内心轮,所述第一内心轮与所述齿轮的内壁之间沿所述第一内心轮的周向方向均匀间隔设置有多个第一滚柱,所述第一滚柱能够在所述第一内心轮与所述齿轮之间滚动;所述第一内心轮与所述行星架固接,所述齿轮与所述第二离合器组件传动连接。Optionally, the first clutch assembly includes a gear and a first inner wheel coaxially arranged inside the gear, and the first inner wheel and the inner wall of the gear are along the circumference of the first inner wheel. A plurality of first rollers are evenly spaced in the direction, and the first rollers can roll between the first inner wheel and the gear; the first inner wheel and the planet carrier are fixedly connected, so The gear is in driving connection with the second clutch assembly.
可选地,所述第一离合器组件还包括第一轴承,所述第一轴承同轴设置于所述第一内心轮和所述齿轮之间且能够沿所述第一内心轮的轴向方向与多个所述第一滚柱抵接。Optionally, the first clutch assembly further includes a first bearing, the first bearing is coaxially disposed between the first inner wheel and the gear and can be along the axial direction of the first inner wheel abuts against the plurality of first rollers.
可选地,所述第二离合器组件包括输出齿轮以及同轴设置于所述输出齿轮内部的第二内心轮,所述第二内心轮与所述输出齿轮的内壁之间沿所述第二内心轮的周向方向均匀间隔设置有多个第二滚柱,所述第二滚柱能够在所述第二内心轮与所述输出齿轮之间滚动;所述第二内心轮与所述中轴键连接,所述输出齿轮与所述齿轮啮合且与中轴转动连接。Optionally, the second clutch assembly includes an output gear and a second inner wheel coaxially disposed inside the output gear, and the second inner wheel is along the second inner wheel between the second inner wheel and the inner wall of the output gear. A plurality of second rollers are evenly spaced in the circumferential direction of the wheel, and the second rollers can roll between the second inner wheel and the output gear; the second inner wheel and the middle shaft keyed connection, the output gear meshes with the gear and is rotatably connected with the central shaft.
可选地,所述第二内心轮与所述输出齿轮的内壁之间沿所述第二内心轮的周向方向均匀间隔设置有多个第三滚柱,所述第三滚柱能够在所述第二内心轮与所述输出齿轮之间滚动,所述第三滚柱与所述第二滚柱交替设置且所述第三滚柱的直径小于所述第二滚柱的直径。Optionally, a plurality of third rollers are evenly spaced between the second inner wheel and the inner wall of the output gear along the circumferential direction of the second inner wheel, and the third rollers can Rolling between the second inner wheel and the output gear, the third roller and the second roller are alternately arranged, and the diameter of the third roller is smaller than the diameter of the second roller.
可选地,所述转子组件包括转子铁芯和多个嵌于所述转子铁芯内部的磁钢,多个所述磁钢沿所述转子铁芯的周向均匀间隔设置;所述转子铁芯沿轴向方向的一个端面上设置有多个扣点,多个所述扣点沿所述转子铁芯的周向均匀间隔排列,相邻两个所述磁钢之间均设置有一个所述扣点,所述转子铁芯沿轴向方向的另一个端面上设置有多个凹槽,多个所述凹槽与多个所述扣点的位置一一对应。Optionally, the rotor assembly includes a rotor iron core and a plurality of magnetic steels embedded in the rotor iron core, and the plurality of magnetic steels are evenly spaced along the circumference of the rotor iron core; the rotor iron One end face of the core along the axial direction is provided with a plurality of buckle points, and the plurality of buckle points are arranged evenly spaced along the circumference of the rotor core, and a plurality of buckle points are arranged between two adjacent magnetic steels. For the buckle points, the other end surface of the rotor core along the axial direction is provided with a plurality of grooves, and the plurality of grooves correspond to the positions of the plurality of buckle points one-to-one.
可选地,所述转子铁芯沿轴向方向均匀间隔设置有多个圆形通孔,多个所述圆形通孔均沿所述转子铁芯的轴向方向延伸。Optionally, the rotor core is provided with a plurality of circular through holes evenly spaced in the axial direction, and the plurality of circular through holes all extend along the axial direction of the rotor core.
一种电动助力自行车,其中包括上述的中置电机。An electric power-assisted bicycle includes the above-mentioned mid-mounted motor.
本发明的有益效果:本发明提供的中置电机及电动助力自行车,当通电后,转子能够相对于定子转动,进而转子能够带动太阳齿转动,太阳齿带动双联行星齿在内齿圈中转动,同时双联行星齿能够带动行星架转动,最后通过第一离合器组件和第二离合器组件进行动力传递,通过采用双联行星齿和内齿圈的配合,使行星齿轮组件的结构紧凑,同时内齿圈的承载能力大且内部能够容纳双联行星齿,进而能够使该中置电机的重量轻、体积小,同时与传统电机中的减速齿轮相比,采用行星齿轮组件进行动力传递能够提高该电机的传递效率,且能够在降低电机转速的同时,提高电机的扭矩。Beneficial effects of the present invention: In the mid-mounted motor and electric power-assisted bicycle provided by the present invention, when the power is turned on, the rotor can rotate relative to the stator, and then the rotor can drive the sun gear to rotate, and the sun gear drives the double planetary gear to rotate in the ring gear At the same time, the double planetary gear can drive the planet carrier to rotate, and finally the power is transmitted through the first clutch assembly and the second clutch assembly. The ring gear has a large carrying capacity and can accommodate double planetary gears inside, thereby making the mid-mounted motor light in weight and small in volume. The transmission efficiency of the motor can be reduced while the torque of the motor can be increased.
附图说明Description of drawings
图1是本发明实施例一提供的中置电机的剖视图;1 is a cross-sectional view of a mid-mounted motor provided in
图2是本发明实施例一提供的中置电机的部分结构爆炸图;2 is an exploded view of a partial structure of a mid-mounted motor provided in
图3是本发明实施例一提供的中置电机的行星齿轮组件的剖视图;3 is a cross-sectional view of a planetary gear assembly of a central motor provided in
图4是本发明实施例一提供的中置电机的行星齿轮组件的内齿圈的安装示意图;4 is a schematic diagram of the installation of the inner ring gear of the planetary gear assembly of the mid-mounted motor provided in the first embodiment of the present invention;
图5是本发明实施例一提供的中置电机的第一离合器组件的剖视图;5 is a cross-sectional view of a first clutch assembly of a mid-mounted motor provided in
图6是本发明实施例一提供的中置电机的第一离合器组件的爆炸图;6 is an exploded view of the first clutch assembly of the mid-mounted motor provided in the first embodiment of the present invention;
图7是本发明实施例一提供的中置电机的第二离合器组件的剖视图;7 is a cross-sectional view of a second clutch assembly of a mid-mounted motor provided in
图8是本发明实施例一提供的中置电机的第二离合器组件的爆炸图;8 is an exploded view of the second clutch assembly of the mid-mounted motor provided in the first embodiment of the present invention;
图9是本发明实施例一提供的中置电机的转子组件的结构示意图;9 is a schematic structural diagram of a rotor assembly of a mid-mounted motor provided in
图10是本发明实施例二提供的中置电机的第一离合器组件的剖视图;10 is a cross-sectional view of the first clutch assembly of the mid-mounted motor provided in the second embodiment of the present invention;
图11是本发明实施例二提供的中置电机的第一离合器组件的爆炸图。FIG. 11 is an exploded view of the first clutch assembly of the mid-mounted motor provided in the second embodiment of the present invention.
图中:In the picture:
1-机壳;2-定子;1-chassis; 2-stator;
3-转子组件;31-转子铁芯;311-扣点;312-圆形通孔;313-通孔;32-磁钢;3-rotor assembly; 31-rotor core; 311-buckle point; 312-round through hole; 313-through hole; 32-magnetic steel;
4-太阳齿;4- sun tooth;
5-行星齿轮组件;51-内齿圈;52-双联行星齿;53-行星架;54-连接销;55-支撑架;5-planetary gear assembly; 51-ring gear; 52-double planetary gear; 53-planet carrier; 54-connecting pin; 55-support frame;
6-第一离合器组件;61-齿轮;62-第一内心轮;621-第一弧形槽;622-半弧形槽;63-第一滚柱;64-第一轴承;65-挡板;6-first clutch assembly; 61-gear; 62-first inner wheel; 621-first arc groove; 622-semi-arc groove; 63-first roller; 64-first bearing; 65-baffle plate ;
7-第二离合器组件;71-输出齿轮;72-第二内心轮;73-第二滚柱;74-第二滚柱;75-保持架;7-Second clutch assembly; 71-Output gear; 72-Second inner wheel; 73-Second roller; 74-Second roller; 75-Cage;
8-中轴;9-第一箱体;10-齿盘;11-第二箱体;12-轴承座;13-控制器;14-线路板;15-支架;16-油封。8-Central shaft; 9-First case; 10-Curve; 11-Second case; 12-Bearing seat; 13-Controller; 14-Circuit board; 15-Bracket; 16-Oil seal.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案做进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other azimuth or positional relationships are based on the azimuth or positional relationship shown in the accompanying drawings, which are only for the convenience of description and simplifying operations. It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
下面结合附图并通过具体实施方式进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
实施例一Example 1
如图1-图3所示,该中置电机包括机壳1、定子2、转子组件3、太阳齿4、行星齿轮组件5、第一离合器组件6、第二离合器组件7和中轴8,其中定子2与机壳1固接;转子组件3同轴且转动设置于定子2内部;太阳齿4固定穿设于转子组件3且与机壳1转动连接;行星齿轮组件5包括内齿圈51,与内齿圈51啮合的双联行星齿52以及与双联行星齿52连接的行星架53,内齿圈51与机壳1固接,双联行星齿52与太阳齿4啮合,行星架53与太阳齿4转动连接且与双联行星齿5固接;第一离合器组件6与行星架53固接;第二离合器组件7与第一离合器组件6传动连接;中轴8沿太阳齿4的轴向延伸且与第二离合器组件7连接。可以理解的是,当通电后,转子组件3能够相对于定子2转动,进而转子组件3能够带动太阳齿4转动,太阳齿4驱动双联行星齿52在内齿圈51中转动,同时双联行星齿52能够带动行星架53转动,最后通过第一离合器组件6和第二离合器组件7进行动力传递,通过采用双联行星齿52和内齿圈51的配合,使行星齿轮组件5的结构紧凑,同时内齿圈51的承载能力大且内部能够容纳双联行星齿52,进而能够使该中置电机的重量轻、体积小,同时与传统电机中的减速齿轮相比,采用行星齿轮组件5进行动力传递能够提高该电机的传递效率,且能够在降低电机转速的同时,提高电机的扭矩。As shown in FIGS. 1-3 , the central motor includes a
具体地,如图1-图3所示,为减小转动摩擦,太阳齿4的一端通过轴承与机壳1转动连接,且在轴承与机壳1之间设置有垫片,通过垫片能够调节太阳齿4与机壳1之间的轴向间隙,行星架53通过深沟球轴承与太阳齿4转动配合。在其他实施例中,也可以采用除轴承外的其他结构。Specifically, as shown in FIG. 1-FIG. 3, in order to reduce the rotational friction, one end of the
本实施例中,该中置电机应用于电动助力自行车,如图2所示,还包括齿盘10,齿盘10与中轴8连接,且齿盘10通过链条与电动助力自行车的车轮连接;同时,在中轴8的两端安装有曲柄,在曲柄上安装有脚蹬,即该电动助力自行车也可以通过脚蹬转动中轴8进而驱动车轮转动。在其他实施例中,该中置电机也可以应用于其他电动自行车上。In this embodiment, the central motor is applied to an electric power-assisted bicycle. As shown in FIG. 2 , it also includes a
可选地,如图1和图3所示,行星齿轮组件5还包括连接销54和支撑架55,连接销54转动穿设于双联行星齿52且两端分别与行星架53和支撑架55固接,支撑架55与第一离合器组件6固接。可以理解的是,当太阳齿4与双联行星齿52啮合传动时,双联行星齿52在内齿圈51内转动的同时能够带动行星架53同步转动,行星架53通过连接销54带动支撑架55转动,进而支撑架55能够将动力传递给第一离合器组件6。本实施例中,太阳齿4穿设于行星架53,连接销54沿太阳齿4的长度方向延伸,且通过两个深沟球轴承与双联行星齿52转动连接,两个深沟球轴承间隔设置且中间设置有垫片,通过垫片能够对两个深沟球轴承进行限位,两个深沟球轴承的两侧分别与行星架53和支撑架55抵接;此外,为保证行星架53和支撑架55之间的连接可靠,除连接销54外,行星架53和支撑架55之间还通过螺钉固定。在其他实施例中,行星架53和支撑架55之间还可以通过其他方式进行固接。Optionally, as shown in FIG. 1 and FIG. 3 , the
本实施例中,内齿圈51和双联行星齿52均采用钢材,相比于普遍的尼龙材料具有较好的散热能力和强度,能够延长内齿圈51和双联行星齿52的使用寿命。在其他实施例中,内齿圈51和双联行星齿52也可以采用其他散热性较好且强度较大的材料。In this embodiment, the
可选地,如图1和图3所示,该中置电机还包括第一箱体9,机壳1与内齿圈51分别固定在第一箱体9的两侧,行星架53和中轴8均与第一箱体9转动连接。具体地,太阳齿4穿设于第一箱体9,中轴8的一端也穿设于第一箱体9且通过轴承与第一箱体9转动配合,同时行星架53也通过轴承与第一箱体9转动配合。具体地,如图4所示,内齿圈51通过六个台阶螺钉固定于第一箱体9上。本实施例中,该中置电机还包括线路板14,线路板14固定于第一箱体9上,且与定子2连接。还包括第二箱体11,中轴8的另一端穿设于第二箱体11,第一箱体9和第二箱体11通过螺钉固定连接,行星齿轮组件5、第一离合器组件6和第二离合器组件7均位于第一箱体9和第二箱体11之间,通过第一箱体9和第二箱体11能够对行星齿轮组件5、第一离合器组件6和第二离合器组件7进行封闭保护,避免受到损伤;同时,太阳齿4远离机壳1的一端通过轴承与第二箱体11转动连接,且第二离合器组件7通过轴承与第二箱体11转动配合。在其他实施例中,内齿圈51也可以通过销钉和卡簧配合与第一箱体9进行固接。Optionally, as shown in FIGS. 1 and 3 , the mid-mounted motor further includes a
可选地,该中置电机还包括检测元件,检测元件与中轴8固接,检测元件用于检测中轴8的扭矩。本实施例中,如图1所示,该中置电机还包括控制器13,控制器13通过螺钉固定于第一箱体9上,检测元件为扭矩传感器,扭矩传感器与控制器13电连接,通过扭矩传感器对中轴8的扭矩进行检测并反馈给控制器13,控制器13能够对该中置电机进行自动控制,控制简单方便。至于控制器13的具体结构,已为现有技术,在此不再进行赘述。在其他实施例中,检测元件也可以为其他结构。Optionally, the central motor further includes a detection element, the detection element is fixedly connected with the
可选地,如图1、图5和图6所示,第一离合器组件6包括齿轮61以及同轴设置于齿轮61内部的第一内心轮62,第一内心轮62与齿轮61的内壁之间沿第一内心轮62的周向方向均匀间隔设置有多个第一滚柱63,第一滚柱63能够在第一内心轮62与齿轮61之间滚动;第一内心轮62与行星架53固接,齿轮61与第二离合器组件7传动连接。具体地,第一内心轮62通过A型平键与支撑架55连接。第一内心轮62的外周间隔设置有多个第一弧形槽621,第一滚柱63能够在第一弧形槽621内滚动。当太阳齿4转动并驱动双联行星齿52转动时,通过行星架53和支撑架55的转动,能够带动第一内心轮62同步转动,此时第一离合器组件6处于结合状态,第一滚柱63能够在第一内心轮62与齿轮61之间抵紧,带动齿轮61转动,从而将动力传递给第二离合器组件7;反之,当齿轮61转动时,第一离合器组件6处于脱开状态,即第一滚柱63能够在第一内心轮62外周的第一弧形槽621内滚动,无法在第一内心轮62与齿轮61之间进行动力传递。可以理解的是,第一内心轮62与齿轮61之间通过第一滚柱63进行动力传递,传动效率高且运行平稳、噪声小。Optionally, as shown in FIG. 1 , FIG. 5 and FIG. 6 , the first
可选地,如图5和图6所示,第一离合器组件6还包括第一轴承64,第一轴承64同轴设置于第一内心轮62和齿轮61之间且能够沿第一内心轮62的轴向方向与多个第一滚柱63抵接。可以理解的是,第一滚柱63的两端分别与齿轮61的限位台阶和第一轴承64抵接,通过第一轴承64能够在第一内心轮62的轴向上对第一滚柱63进行限位,防止第一滚柱63在第一内心轮62的轴向上脱出。在其他实施例中,也可以使用其他结构代替第一轴承64。Optionally, as shown in FIGS. 5 and 6 , the first
可选地,如图1、图7和图8所示,第二离合器组件7包括输出齿轮71以及同轴设置于输出齿轮71内部的第二内心轮72,第二内心轮72与输出齿轮71的内壁之间沿第二内心轮72的周向方向均匀间隔设置有多个第二滚柱73,第二滚柱73能够在第二内心轮72与输出齿轮71之间滚动;第二内心轮72与中轴8键连接,输出齿轮71与齿轮61啮合且与中轴8转动连接。具体地,输出齿轮71通过轴承与第二箱体11转动连接,输出齿轮71的输出端穿设于第二箱体11且与齿盘10连接;输出齿轮71通过滚针轴承与中轴8转动连接,同时,在滚针轴承的外部还设置有油封16,油封16套设于中轴8,能够对滚针轴承起到保护的作用。可以理解的是,输出齿轮71转动时能够带动齿盘10转动,进而能够带动车轮转动,实现电动骑行的目的。Optionally, as shown in FIG. 1 , FIG. 7 and FIG. 8 , the second
具体地,如图7和图8所示,第二内心轮72与输出齿轮71的内壁之间沿第二内心轮72的周向方向均匀间隔设置有多个第三滚柱74,第三滚柱74能够在第二内心轮72与输出齿轮71之间滚动,第三滚柱74与第二滚柱73交替设置且第三滚柱74的直径小于第二滚柱73的直径。本实施例中,在第二内心轮72的外周部均匀间隔设置有多个第二弧形槽,第三滚柱74与第二滚柱73能够在第二弧形槽内滚动。当第一离合器组件6处于结合状态时,即第一内心轮62能够带动齿轮61转动时,齿轮61能够驱动输出齿轮71转动,此时,第二离合器组件7处于脱开状态,即第三滚柱74与第二滚柱73能够在第二弧形槽内滚动,无法将动力传递至第二内心轮72;当踩住脚蹬,通过曲柄转动中轴8时,中轴8带动第二内心轮72转动,此时第二离合器组件7处于结合状态,即第三滚柱74与第二滚柱73能够在第二内心轮72和输出齿轮71之间抵紧,进行动力传递,从而能够带动输出齿轮71转动,进而将动力通过齿盘10传动至车轮,驱动车轮转动。Specifically, as shown in FIGS. 7 and 8 , a plurality of
具体地,第二离合器组件7还包括保持架75,保持架75同轴设置于第二内心轮72和输出齿轮71之间且能够沿第二内心轮72的轴向方向与多个第二滚柱73和多个第三滚柱74抵接。可以理解的是,第二滚柱73和多个第三滚柱74的两端分别与输出齿轮71和保持架75抵接,通过保持架75能够在第二内心轮72的轴向上对第二滚柱73和第三滚柱74进行限位,防止第二滚柱73和第三滚柱74在第二内心轮72的轴向上脱出。第二离合器组件7采用第二滚柱73和第三滚柱74配合的方式,能够保证第二内心轮72与输出齿轮71之间传动效率高且运行平稳、噪声小。Specifically, the second
本实施例中,如图1所示,该中置电机还包括支架15,支架15套设于中轴8上且能够与第一箱体9抵接,通过支架15能够对中轴8进行轴向限位,防止中轴8轴向窜动,影响该中置电机的使用效果;还包括轴承座12,轴承座12套设于中轴8且与第一箱体9固接,同时,通过轴承与输出齿轮71转动连接。本实施例中,为减轻该中置电机的重量,支架15采用塑料材质。在其他实施例中,支架15也可以为其他材质。In this embodiment, as shown in FIG. 1 , the central motor further includes a
可选地,如图9所示,转子组件3包括转子铁芯31和多个嵌于转子铁芯31内部的磁钢32,多个磁钢32沿转子铁芯31的周向均匀间隔设置;转子铁芯31沿轴向方向的一个端面上设置有多个扣点311,多个扣点311沿转子铁芯31的周向均匀间隔排列,相邻两个磁钢32之间均设置有一个扣点311。具体地,转子铁芯31沿轴向方向的另一个端面上设置有多个凹槽,多个凹槽与多个扣点311的位置一一对应。可以理解的是,当多个转子铁芯31相互叠压时,一个转子铁芯31的扣点311能够扣合在另一个转子铁芯31的凹槽内,形成自扣,使结构牢固稳定。同时,磁钢32内嵌于转子铁芯31内,能够降低该中置电机的损耗并提高电机效率,还能够节约成本。本实施例中,扣点311为矩形,凹槽也为矩形。在其他实施例中,扣点311和凹槽也可以为圆形等其它形状。Optionally, as shown in FIG. 9 , the
本实施例中,沿转子铁芯3的周向方向且靠近轴心位置处也均匀间隔设置有多个扣点311,相应地,在转子铁芯31的另一个端面的相同位置也设置有多个凹槽与之对应。通过上述设置,能够保证多个转子铁芯31相互叠加时的结构稳定性。在其他实施例中,也可以根据使用需求的不同,改变扣点311和凹槽的位置和数量。In this embodiment, a plurality of buckle points 311 are evenly spaced along the circumferential direction of the
本实施例中,磁钢32的一端与转子铁芯31之间设置有一定的气隙,通过该气隙能够减少磁钢32漏磁,至于气隙的形状和尺寸在此不作限制。In this embodiment, a certain air gap is set between one end of the
可选地,如图9所示,转子铁芯31沿周向方向均匀间隔设置有多个圆形通孔312,多个圆形通孔312均沿转子铁芯31的轴向方向延伸。具体地,相邻两个磁钢32之间设置有两个圆形通孔312。通过圆形通孔312能够降低电机的齿槽转矩,进而提高电机的使用性能。至于圆形通孔312的尺寸不做限制。在其他实施例中,可根据使用需求的不同,适当增减圆形通孔312的数量。Optionally, as shown in FIG. 9 , the
本实施例中,如图9所示,转子铁芯31还设置有多个间隔设置的通孔313,多个通孔313沿转子铁芯31的周向排布且沿转子铁芯31的轴向方向延伸,通孔313设置在磁钢32远离气隙的一端,每个磁钢32所在的磁钢槽均与两个通孔313连通,通过通孔313能够进一步减少磁钢32漏磁,提高电机的使用寿命。In this embodiment, as shown in FIG. 9 , the
本实施例还提供了一种电动助力自行车,该车具有三个使用模式:电动模式、骑行模式以及助力模式。当处于电动模式时,电机通电后,转子组件3带动太阳齿4转动,太阳齿4驱动双联行星齿52转动,进而带动行星架53和支撑架55转动,支撑架55能够带动第一内心轮612同步转动,此时第一离合器组件6处于结合状态,第一内心轮62通过第一滚柱63带动齿轮61转动,齿轮61驱动输出齿轮71转动,此时第二离合器组件7处于脱开状态,第三滚柱73和第四滚柱74不会进行动力传递,第二内心轮62不会产生运动,输出齿轮71进而带动齿盘10转动,从而能够驱动车轮转动。当处于骑行模式时,电机不通电,转子组件3不会转动,此时通过脚踏脚蹬,通过曲柄使中轴8转动,中轴8带动第二内心轮72转动,此时,第二离合器组件7处于结合状态,第二内心轮72通过第二滚柱73和第三滚柱74带动输出齿轮71转动,输出齿轮71驱动齿轮61转动,此时,第一离合器组件6处于脱开状态,因此,第一滚柱63不会进行动力传递,第一内心轮62不发生运动,输出齿轮71进而带动齿盘10转动,从而能够驱动车轮转动。当处于助力模式时,通过脚踏脚蹬,通过曲柄使中轴8转动,中轴8带动第二内心轮72转动,此时,第二离合器组件7处于结合状态,第二内心轮72通过第二滚柱73和第三滚柱74带动输出齿轮71转动,此时,控制器13将检测元件采集到的中轴8的扭矩进行处理后,通过动力分配,控制电机启动并进行工作,转子组件3带动太阳齿4转动,进而驱动双联行星齿52转动,带动行星架53和支撑架55转动,带动第一内心轮62转动,此时,第一离合器组件6处于结合状态,第一内心轮62带动齿轮61转动,同时将动力传递至输出齿轮71,该模式下,脚蹬和电机同时作用于输出齿轮71,以带动齿盘10转动,从而驱动车轮转动,能够达到省力的作用。This embodiment also provides an electric power-assisted bicycle, which has three use modes: electric mode, riding mode, and power-assisted mode. When in the electric mode, after the motor is powered on, the
实施例二
本实施例与实施例一的区别在于,如图10和11所示,第一内心轮62的外周还间隔设置有多个半弧形槽622,第一弧形槽621与半弧形槽622交替设置,且当第一滚柱63在第一弧形槽621内滚动时,半弧形槽622能够与齿轮61的内壁配合,保证第一滚柱63的自由滚动,能够提高第一离合器组件6的传动效率且能够保证运行静音。The difference between this embodiment and the first embodiment is that, as shown in FIGS. 10 and 11 , the outer circumference of the first
本实施例中,第一离合器组件6中使用挡板65代替第一轴承64,第一滚柱63在轴向方向的两端分别与齿轮61的限位台阶和挡板65抵接,通过挡板65能够在第一内心轮62的轴向上对第一滚柱63进行限位,防止第一滚柱63在第一内心轮62的轴向上脱出。通过使用挡板65代替第一轴承64能够简化第一离合器组件6的结构,保证运行更加平稳。In this embodiment, the
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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| CN111846102B (en) | 2025-04-04 |
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