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CN111819011A - Contact cleaning surface assembly and method of making the same - Google Patents

Contact cleaning surface assembly and method of making the same Download PDF

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Publication number
CN111819011A
CN111819011A CN201980015641.5A CN201980015641A CN111819011A CN 111819011 A CN111819011 A CN 111819011A CN 201980015641 A CN201980015641 A CN 201980015641A CN 111819011 A CN111819011 A CN 111819011A
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contact cleaning
cleaning surface
conductive
surface assembly
contact
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希拉·哈密尔顿
斯蒂芬·弗兰克·米切尔
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Illinois Tool Works Inc
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Illinois Tool Works Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B6/00Cleaning by electrostatic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0028Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G21/00Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge
    • G03G21/0005Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge for removing solid developer or debris from the electrographic recording medium
    • G03G21/0058Arrangements not provided for by groups G03G13/00 - G03G19/00, e.g. cleaning, elimination of residual charge for removing solid developer or debris from the electrographic recording medium using a roller or a polygonal rotating cleaning member; Details thereof, e.g. surface structure

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Cleaning In Electrography (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Cleaning In General (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)
  • Cleaning Or Drying Semiconductors (AREA)
  • Elimination Of Static Electricity (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

一种接触式清洁表面组装件及其制造方法,该接触式清洁表面组装件包括具有体电导率(例如,电导率)的弹性体层,该弹性体层(112)具有用于与待清洁的部件接触的导电表面(114)以及与用于从导电层(112)提取电荷的导电路径(110)电接触的另一导电表面(113)。

Figure 201980015641

A contact cleaning surface assembly and a method of manufacturing the same, the contact cleaning surface assembly comprising an elastomer layer having a bulk conductivity (e.g., electrical conductivity), the elastomer layer (112) having a conductive surface (114) for contacting a component to be cleaned and another conductive surface (113) for electrical contact with a conductive path (110) for extracting charge from the conductive layer (112).

Figure 201980015641

Description

接触式清洁表面组装件及其制造方法Contact cleaning surface assembly and method of making the same

技术领域technical field

本发明涉及一种用于接触式清洁过程中的接触式清洁表面组装件,具体但不排他地涉及一种包括具有体电导率的弹性体层的接触式清洁表面组装件。本发明还涉及一种制造接触式清洁表面组装件的方法。The present invention relates to a contact cleaning surface assembly for use in a contact cleaning process, in particular, but not exclusively, to a contact cleaning surface assembly including an elastomeric layer having bulk conductivity. The present invention also relates to a method of making a contact cleaning surface assembly.

背景技术Background technique

使用接触式清洁来清洁基底表面。一旦基底表面被清洁干净,基底表面可以用于各种复杂的过程中,例如用于制造电子器件、光电器件和平板显示器。通常,使用橡胶或弹性体清洁辊而从基底表面除去污染颗粒,然后可以使用粘性辊从清洁辊除去污染颗粒。Use contact cleaning to clean substrate surfaces. Once the substrate surface is cleaned, the substrate surface can be used in a variety of complex processes, such as for the manufacture of electronic devices, optoelectronic devices and flat panel displays. Typically, a rubber or elastomer cleaning roller is used to remove contaminating particles from the surface of the substrate, and then an adhesive roller can be used to remove the contaminating particles from the cleaning roller.

在操作中,接触式清洁辊接触基底的至少上表面,通过粘附移除机理(例如,范德华力和粘附力)移除碎屑,其中用于形成接触式清洁辊的材料的固有性质吸引碎屑并使碎屑粘附到接触式清洁辊的表面上。据认为,由于污染颗粒和辊之间相互吸引的范德华力,接触式清洁辊以这种方式将颗粒从基底表面拉除。因此,现有的接触式清洁辊可通过最大化与基底表面的接触来确保移除污染颗粒的有效性。In operation, the contact cleaning roller contacts at least the upper surface of the substrate to remove debris through adhesion removal mechanisms (eg, van der Waals and adhesion forces) in which the inherent properties of the materials used to form the contact cleaning roller attract Debris and cause debris to adhere to the surface of the contact cleaning roller. It is believed that the contact cleaning roller pulls particles away from the substrate surface in this manner due to the mutually attractive van der Waals forces between the contamination particles and the roller. Therefore, existing contact cleaning rollers can ensure the effectiveness of removing contaminating particles by maximizing contact with the substrate surface.

除了接触式清洁辊的材料中固有的弱范德华静电力之外,还可能产生其他静电荷。接触式清洁过程依赖于不同表面之间的接触,有可能成为摩擦电效应和静电荷积聚产生的电荷的来源。因此,在电子组装工厂中,紧邻基底(例如在100mm范围内)使用的任何设备必须是非绝缘的,并且须具有足够低的表面电阻以防止静电荷造成的基底损坏。In addition to the weak van der Waals electrostatic forces inherent in the material of the contact cleaning roller, other electrostatic charges may be generated. Contact cleaning processes rely on contact between different surfaces and can potentially be a source of electrical charges from triboelectric effects and static charge build-up. Therefore, in an electronics assembly factory, any equipment used in close proximity to a substrate (eg, within 100mm) must be non-insulating and must have a sufficiently low sheet resistance to prevent damage to the substrate from electrostatic charges.

当接触式清洁辊具有足够的表面粘附性以清洁基底(即,待清洁部件)时,在接触式清洁过程期间可能产生静电荷。When the contact cleaning roller has sufficient surface adhesion to clean the substrate (ie, the part to be cleaned), electrostatic charges can be generated during the contact cleaning process.

表面电阻Rs定义为沿着材料表面的电压与电流的比值,是一种以欧姆(Ω)量度的材料性质,定义如下:Surface resistance Rs , defined as the ratio of voltage to current along the surface of a material, is a material property measured in ohms (Ω) and is defined as:

Figure BDA0002651574180000021
Figure BDA0002651574180000021

其中U是直流电压,表面电流是Iswhere U is the DC voltage and the surface current is Is .

在美国国家标准协会(ANSI)ESD STM 11.11-2015标准中提供了一种测量表面电阻的公知方法。根据该方法,电子组装工厂在基底的100mm内使用的任何设备必须具有小于1×109Ω的表面电阻。A well-known method for measuring surface resistance is provided in the American National Standards Institute (ANSI) ESD STM 11.11-2015 standard. According to this method, any device used by an electronic assembly factory within 100 mm of the substrate must have a surface resistance of less than 1×10 9 Ω.

通常通过测量体积电阻来获得体电导率。在美国国家标准协会(ANSI)ESD STM11.12-2015标准中提供了一种测量体积电阻的公知方法。Bulk conductivity is usually obtained by measuring bulk resistance. A well-known method for measuring volume resistance is provided in the American National Standards Institute (ANSI) ESD STM11.12-2015 standard.

典型的橡胶或弹性体清洁辊通常不具有低于1×109Ω的表面电阻,换言之,它们是绝缘的并且不导电。期望提供一种清洁辊,该清洁辊允许静电荷耗散远离待清洁的基底。Typical rubber or elastomer cleaning rollers generally do not have a sheet resistance lower than 1 x 109 Ω, in other words, they are insulating and non-conductive. It is desirable to provide a cleaning roller that allows static charge to dissipate away from the substrate to be cleaned.

在制造过程期间使用一种或多种添加剂来改变材料(诸如在接触式清洁辊中使用的那些材料)的性质,这一做法并不罕见。然而,添加剂将必然赋予原始材料不同的性质,并且对原始材料的改变会带来抑制其主要功能(即,接触式清洁)的风险。当试图改变接触式清洁辊的表面特性时,如果该表面对于辊的清洁效率至关重要时,这一风险就特别高。减少辊表面上的弹性体的量的任何情况将可能意味着弹性体不能够与待清洁的基底充分接触,导致接触和吸引污垢和碎屑的能力降低。此外,如上所述,改性添加剂可能干扰将碎屑吸引到清洁辊表面的通常过程。在这两种情况下,辊的清洁效率将被抑制或降低。It is not uncommon to use one or more additives to alter the properties of materials, such as those used in contact cleaning rollers, during the manufacturing process. However, additives will necessarily impart different properties to the original material, and changes to the original material run the risk of inhibiting its primary function (ie, contact cleaning). This risk is especially high when attempting to alter the surface properties of a contact cleaning roll if the surface is critical to the cleaning efficiency of the roll. Anything that reduces the amount of elastomer on the roll surface will likely mean that the elastomer will not be able to make adequate contact with the substrate to be cleaned, resulting in a reduced ability to contact and attract dirt and debris. Additionally, as discussed above, modifying additives may interfere with the usual process of attracting debris to the cleaning roll surface. In both cases, the cleaning efficiency of the rollers will be inhibited or reduced.

通常的导电添加剂,例如纤维和颗粒,可能未均匀地分散在整个弹性体的基体中。因此,辊将具有不均匀的表面电阻,结合有将电荷传导远离清洁表面的部分以及允许电荷积聚并损坏基底的部分。Common conductive additives, such as fibers and particles, may not be uniformly dispersed throughout the elastomeric matrix. As a result, the roller will have a non-uniform surface resistance, incorporating portions that conduct charge away from the clean surface and portions that allow charge to build up and damage the substrate.

进一步考虑的是,向弹性体中加入添加剂不应影响弹性体或辊的完整性。完整性的损失或其耐磨性的降低可能导致辊磨损太快或表面变得损坏或有凹坑,这进一步降低了其有效性。所有这些因素可能增加接触式清洁过程的运行成本。It is a further consideration that the addition of additives to the elastomer should not affect the integrity of the elastomer or the roll. Loss of integrity or reduced wear resistance can cause the roll to wear too quickly or the surface to become damaged or pitted, further reducing its effectiveness. All of these factors can increase the operating costs of a contact cleaning process.

此外,与弹性体不充分相似(例如,结合表面面积低)的添加剂材料将意味着周围的弹性体不能有效地结合或粘附到添加剂。如果该材料没有牢固地嵌入弹性体内,则当辊操作时,材料将被移出并离开辊表面,从而污染正被清洁和/或正被粘性辊拾起的基底,从而缩短其寿命并增加运行成本。此外,如果材料从辊上除去,则可能导致损坏辊表面,再次降低清洁效率并增加成本。Furthermore, an additive material that is not sufficiently similar to the elastomer (eg, low bonding surface area) will mean that the surrounding elastomer cannot effectively bond or adhere to the additive. If the material is not firmly embedded in the elastomer, the material will be dislodged and off the surface of the roll as the roll operates, contaminating the substrate being cleaned and/or being picked up by the tacky roll, shortening its life and increasing operating costs . Additionally, if material is removed from the roll, it can result in damage to the roll surface, again reducing cleaning efficiency and increasing costs.

重要的是不使用过量的添加剂,以实现表面电阻的适当降低,因为该材料将不具有成本效益并且可能使接触式清洁辊的成本过高。因此,重要的是使由添加剂提供的电连接性最大化,同时使添加剂的使用量最小化。It is important not to use excess additives to achieve an appropriate reduction in surface resistance, as this material would not be cost effective and would likely make the contact cleaning roll cost prohibitive. Therefore, it is important to maximize the electrical connectivity provided by the additive while minimizing the amount of additive used.

使用大量添加剂的另一个相关后果是会导致辊表面上该材料的量增加,而弹性体的量减少。上面已经描述了辊表面处弹性体减少的问题。Another related consequence of using large amounts of additives is that the amount of this material on the roll surface will increase and the amount of elastomer will decrease. The problem of elastomer reduction at the roll surface has been described above.

当清洁辊磨损时,重要的是其表面电阻不受影响,否则在清洁辊的寿命期间,静电积聚的风险将增加。如果发生这种情况,则可能需要提早更换辊,并且操作成本将增加。因此,重要的是,改善辊表面电阻的任何事项必须在辊的整个寿命期间持续如此,而不损失有效性。As the cleaning roller wears, it is important that its surface resistance is not affected, otherwise the risk of static build-up will increase during the life of the cleaning roller. If this happens, the rolls may need to be replaced early and operating costs will increase. Therefore, it is important that anything that improves the surface resistance of the roll must continue to do so throughout the life of the roll without loss of effectiveness.

如上所述,某些清洁应用的条件是清洁表面的表面电阻小于1×109Ω。这不仅要求接触式清洁辊具有小于1×109Ω的表面电阻,而且必然地该辊必须能够允许静电荷从清洁表面传导至地面。辊还必须在其处于连续操作中时如此,即,辊必须在其正在旋转时一直都使得电荷能够被传导。因此,提供在局部区域具有低电阻的辊可能是不足够的,但其必须能够在其操作期间一直都将电荷从基底表面传导到合适的接地装置(即,接至地面)。As mentioned above, some cleaning applications are conditioned for the surface resistance of the cleaning surface to be less than 1 x 109 Ω. Not only does this require the contact cleaning roller to have a surface resistance of less than 1 x 10 9 Ω, but necessarily the roller must be able to allow electrostatic charge to be conducted from the cleaning surface to the ground. The roller must also do so when it is in continuous operation, ie the roller must enable electrical charge to be conducted at all times while it is rotating. Therefore, it may not be sufficient to provide a roller with low resistance in localized areas, but it must be able to conduct charge from the surface of the substrate to a suitable ground (ie, to ground) at all times during its operation.

本发明的目的是缓解或减轻上述问题中的至少一个或多个。It is an object of the present invention to alleviate or alleviate at least one or more of the above-mentioned problems.

本发明的一个目的是缓解或减轻由接触式清洁表面组装件产生的静电荷积聚的问题。It is an object of the present invention to alleviate or mitigate the problem of static charge build-up created by contact cleaning surface assemblies.

另一个目的是缓解或减轻静电荷的问题而不降低或不抑制接触式清洁辊的清洁有效性,或不降低接触式清洁表面组装件或粘性辊的工作寿命。Another object is to alleviate or reduce the problem of static charge without reducing or inhibiting the cleaning effectiveness of the contact cleaning roller, or reducing the working life of the contact cleaning surface assembly or tacky roller.

本发明的又一目的是将接触式清洁表面组装件的表面电阻减小到小于1×109Ω,并且进一步地,在实现这一点的同时,提供路径以允许静电荷传导到地面。Yet another object of the present invention is to reduce the surface resistance of a contact cleaning surface assembly to less than 1 x 109 Ω, and further, while doing so, provide a path to allow conduction of electrostatic charge to ground.

本发明的另一个目的是降低表面电阻,同时使非绝缘添加剂的量最小化并使其电连接性最大化。Another object of the present invention is to reduce sheet resistance while minimizing the amount of non-insulating additives and maximizing their electrical connectivity.

本发明的另一个目的是改善连接性,同时减轻接触式清洁表面组装件完整性的任何降低或改善其完整性。Another object of the present invention is to improve connectivity while mitigating any reduction or improving the integrity of the contact cleaning surface assembly.

本发明的另一个目的是当使用在合适的接触式清洁装置中使用的接触式清洁表面组装件时缓解或减轻静电荷。Another object of the present invention is to alleviate or reduce static charge when using a contact cleaning surface assembly for use in a suitable contact cleaning device.

此外,本发明的又一个目的是提供一种制造能够缓解或减轻静电荷的接触式清洁表面组装件的方法。In addition, it is yet another object of the present invention to provide a method of making a contact cleaning surface assembly capable of alleviating or mitigating static charges.

发明内容SUMMARY OF THE INVENTION

根据本发明的一个方面,提供了一种接触式清洁表面组装件,该接触式清洁表面组装件包括具有体电导率(例如,电导率)的弹性体层,该弹性体层具有用于与待清洁的部件接触的导电表面,以及与用于从导电层提取电荷的导电路径电接触的另一导电表面。According to one aspect of the present invention, there is provided a contact cleaning surface assembly comprising an elastomeric layer having a bulk electrical conductivity (eg, electrical conductivity), the elastomeric layer having a A conductive surface that the cleaned component contacts, and another conductive surface that is in electrical contact with a conductive path for extracting charge from the conductive layer.

在某些实施例中,弹性体层与导电路径电接触。In certain embodiments, the elastomeric layer is in electrical contact with the conductive paths.

在某些实施例中,弹性体层与导电路径紧密接触。In certain embodiments, the elastomeric layer is in intimate contact with the conductive paths.

在某些实施例中,导电路径提供从弹性体层到地面的电荷提取(即,电气接地)。In certain embodiments, the conductive path provides charge extraction (ie, electrical ground) from the elastomeric layer to ground.

在某些实施例中,导电路径包括与弹性体层的导电表面接触的金属电荷提取元件。In certain embodiments, the conductive path includes a metallic charge extraction element in contact with the conductive surface of the elastomeric layer.

在某些实施例中,导电路径是弹性体层的导电支撑件。In certain embodiments, the conductive paths are conductive supports of the elastomeric layer.

在某些实施方案中,弹性体层与支撑件紧密接触。In certain embodiments, the elastomeric layer is in intimate contact with the support.

在某些实施例中,电荷提取路径是从导电层到导电路径。In some embodiments, the charge extraction path is from the conductive layer to the conductive path.

在某些实施例中,弹性体层附接至导电支撑件。In certain embodiments, the elastomeric layer is attached to the conductive support.

在某些实施方案中,弹性体层与导电支撑件紧密接触。更具体地,弹性体层在弹性体层的整个另一导电表面上与支撑体紧密接触。以这种方式,从弹性体层到支撑件的电荷提取发生在弹性体层的整个另一导电表面上。In certain embodiments, the elastomeric layer is in intimate contact with the conductive support. More specifically, the elastomeric layer is in intimate contact with the support over the entire other conductive surface of the elastomeric layer. In this way, charge extraction from the elastomeric layer to the support occurs over the entire other conductive surface of the elastomeric layer.

在某些实施例中,导电支撑件由金属导体材料形成。更具体地,金属导体支撑件为不锈钢。In certain embodiments, the conductive support is formed of a metallic conductor material. More specifically, the metal conductor support is stainless steel.

在某些实施例中,导电支撑件由非金属导体材料形成。更具体地,非金属导体支撑件为碳纤维。In certain embodiments, the conductive support is formed of a non-metallic conductor material. More specifically, the non-metallic conductor supports are carbon fibers.

在某些实施例中,支撑件是轴。In some embodiments, the support is a shaft.

在某些实施例中,电荷提取路径是从导电层到导电支撑件。更具体地,电荷提取路径是从弹性体材料的导电表面,穿过弹性体材料到弹性体材料的另一导电表面,再到导电支撑件。In certain embodiments, the charge extraction path is from the conductive layer to the conductive support. More specifically, the charge extraction path is from a conductive surface of the elastomeric material, through the elastomeric material to another conductive surface of the elastomeric material, to the conductive support.

在某些实施例中,组装件是辊。In certain embodiments, the assembly is a roller.

在某些实施例中,组装件包括平面的(或基本上平面的)片材。In certain embodiments, the assembly includes a planar (or substantially planar) sheet.

在某些实施例中,弹性体层包括导电元件。更具体地,弹性体层包含改性剂,该改性剂包含导电元件。以此方式,改性剂降低了弹性体层的体电阻和表面电阻,并为弹性体层提供体电导率。In certain embodiments, the elastomeric layer includes conductive elements. More specifically, the elastomeric layer contains a modifier that contains the conductive elements. In this manner, the modifier reduces the bulk and surface resistance of the elastomeric layer and provides bulk conductivity to the elastomeric layer.

在某些实施例中,导电元件形成网络。更具体地,导电元件网络是导电的。弹性体层中的导电元件彼此接近或接触,以便导电元件网络提供电荷路径,该电荷路径从弹性体层的外导电表面,穿过弹性体层到弹性体层的另一导电表面,再到导电支撑件。以此方式,可从基底(即,待清洁的部件)提取出电荷,电荷穿过弹性体层到达导电支撑件,再到达地面。In certain embodiments, the conductive elements form a network. More specifically, the network of conductive elements is conductive. The conductive elements in the elastomeric layer are in close proximity or contact with each other so that the network of conductive elements provides a charge path from the outer conductive surface of the elastomeric layer, through the elastomeric layer to the other conductive surface of the elastomeric layer, to the conductive supporting item. In this way, electrical charge can be extracted from the substrate (ie, the part to be cleaned), passing through the elastomeric layer to the conductive support and then to the ground.

在某些实施例中,弹性体层包括导电元件的互连网络。In certain embodiments, the elastomeric layer includes an interconnected network of conductive elements.

在某些实施例中,导电元件是细长的。以此方式,增加了与弹性体层的弹性体接触的导电元件的表面积并且增强了元件在弹性体层中的保持力。In certain embodiments, the conductive elements are elongated. In this way, the surface area of the conductive element in contact with the elastomer of the elastomeric layer is increased and the retention of the element in the elastomeric layer is enhanced.

在某些实施例中,细长导电元件是中空的。In certain embodiments, the elongated conductive elements are hollow.

在某些实施例中,导电元件是碳。In certain embodiments, the conductive element is carbon.

在某些实施例中,导电元件是纳米管。In certain embodiments, the conductive elements are nanotubes.

在某些实施例中,导电元件是碳纳米管。In certain embodiments, the conductive elements are carbon nanotubes.

在某些实施方案中,纳米管是单壁碳纳米管。以此方式,在弹性体层的清洁性能和其体积电导率之间保持平衡。与粒状碳或碳纤维相比,纳米管的高表面积提供了将碳结合到弹性体中的改进。In certain embodiments, the nanotubes are single-walled carbon nanotubes. In this way, a balance is maintained between the cleaning properties of the elastomeric layer and its volume conductivity. The high surface area of nanotubes provides improved incorporation of carbon into elastomers compared to granular carbon or carbon fibers.

更具体地,碳纳米管为单个碳原子壁厚度。More specifically, carbon nanotubes are a single carbon atom wall thickness.

在某些实施例中,导电表面或每个导电表面的表面电阻小于1×109Ω。更具体地,弹性体层的导电表面和另一导电表面两者的表面电阻都小于1×109Ω。还更具体地,弹性体层的导电表面和另一导电表面二者的表面电阻基本上相等。In certain embodiments, the or each conductive surface has a sheet resistance of less than 1×10 9 Ω. More specifically, the surface resistance of both the conductive surface of the elastomer layer and the other conductive surface are less than 1×10 9 Ω. Still more specifically, the sheet resistances of both the conductive surface and the other conductive surface of the elastomeric layer are substantially equal.

在某些实施例中,导电表面或每个导电表面的表面电阻在约1×106Ω至约1×109Ω的范围内。更具体地,弹性体层的导电表面和另一导电表面两者的表面电阻在约1×106Ω至约1×109Ω的范围内。还更具体地,弹性体层的导电表面和另一导电表面二者的表面电阻基本上相等。In certain embodiments, the or each conductive surface has a sheet resistance in the range of about 1×10 6 Ω to about 1×10 9 Ω. More specifically, the surface resistance of both the conductive surface and the other conductive surface of the elastomeric layer is in the range of about 1×10 6 Ω to about 1×10 9 Ω. Still more specifically, the sheet resistances of both the conductive surface and the other conductive surface of the elastomeric layer are substantially equal.

在某些实施例中,细长导电元件均匀地分散遍布在弹性体材料中。In certain embodiments, the elongated conductive elements are uniformly dispersed throughout the elastomeric material.

在某些实施例中,导电元件被分散,从而它们被嵌入并保持在弹性体材料中。In certain embodiments, the conductive elements are dispersed so that they are embedded and retained in the elastomeric material.

在某些实施例中,导电元件在弹性体材料中随机地定向。In certain embodiments, the conductive elements are randomly oriented in the elastomeric material.

在某些实施例中,导电元件具有在约5μm至约30μm范围内的长度。In certain embodiments, the conductive elements have a length in the range of about 5 μm to about 30 μm.

在某些实施例中,导电元件具有在约1nm到约200nm范围内的直径。In certain embodiments, the conductive elements have diameters in the range of about 1 nm to about 200 nm.

在某些实施例中,导电元件在弹性体中的浓度按弹性体的重量计为至少约0.015%。In certain embodiments, the concentration of the conductive elements in the elastomer is at least about 0.015% by weight of the elastomer.

在某些实施例中,弹性体包括硅橡胶或聚氨酯中的一种。In certain embodiments, the elastomer includes one of silicone rubber or polyurethane.

在某些实施例中,弹性体包含有机硅。以此方式,当碳纳米管分散在有机硅材料中时,可以形成导电有机硅层。纳米管通过共价键合而被保留在有机硅聚合物基体内。由于有机硅基体的流动性,其他添加剂例如粒状材料易于从有机硅基体中迁移出来。因此,碳纳米管提供保留在有机硅基体内的保留改性剂。In certain embodiments, the elastomer comprises silicone. In this way, when the carbon nanotubes are dispersed in the silicone material, a conductive silicone layer can be formed. The nanotubes are retained within the silicone polymer matrix by covalent bonding. Due to the fluidity of the silicone matrix, other additives such as particulate materials tend to migrate out of the silicone matrix. Thus, carbon nanotubes provide retention modifiers that remain within the silicone matrix.

在某些实施例中,弹性体为双组分室温固化硅橡胶。In certain embodiments, the elastomer is a two-component room temperature cure silicone rubber.

根据本发明的另一方面,提供一种接触式清洁辊,包括:According to another aspect of the present invention, there is provided a contact cleaning roller comprising:

芯部区域,core area,

以及包覆芯部区域的表面区域,其中该表面区域包括弹性体和分散在弹性体材料内的多个细长元件,其中细长元件由非电绝缘材料形成。and a surface region cladding the core region, wherein the surface region includes an elastomer and a plurality of elongated elements dispersed within the elastomeric material, wherein the elongated elements are formed of a non-electrically insulating material.

根据本发明的又一方面,提供了根据本发明的接触式清洁表面组装件在接触式清洁过程中的用途。According to yet another aspect of the present invention there is provided the use of a contact cleaning surface assembly according to the present invention in a contact cleaning process.

根据本发明的另一方面,提供一种包括根据本发明的接触式清洁表面组装件的接触式清洁装置。According to another aspect of the present invention, there is provided a contact cleaning device comprising a contact cleaning surface assembly according to the present invention.

根据本发明的另一方面,提供一种制造接触式清洁辊的方法,该方法包括:According to another aspect of the present invention, there is provided a method of manufacturing a contact cleaning roller, the method comprising:

提供流体形式的弹性体,provide elastomers in fluid form,

将由非电绝缘材料形成的细长元件分散到弹性体中,Disperse elongated elements formed from non-electrically insulating materials into an elastomer,

提供接触式清洁辊的芯部区域,和provide the core area of the contact cleaning roller, and

用弹性体包覆芯部区域。The core region is covered with elastomer.

在某些实施例中,该方法随后包括使该弹性体固化。In certain embodiments, the method then includes curing the elastomer.

根据本发明的又一方面,提供一种制造接触式清洁表面组装件的方法,该方法包括:According to yet another aspect of the present invention, there is provided a method of making a contact cleaning surface assembly, the method comprising:

提供弹性体的预聚物,Prepolymers to provide elastomers,

将由非电绝缘材料形成的聚合物改性剂添加到预聚物中,adding a polymer modifier formed from a non-electrically insulating material to the prepolymer,

引起预聚物的聚合,cause the polymerization of the prepolymer,

使聚合物固化以形成具有体电导率的弹性体清洁表面。The polymer is cured to form an elastomeric cleaning surface with bulk conductivity.

在某些实施例中,在固化之后,使导电元件分散遍布在弹性体中。In certain embodiments, after curing, the conductive elements are dispersed throughout the elastomer.

在某些实施例中,在固化之后,导电元件形成网络。In certain embodiments, after curing, the conductive elements form a network.

在某些实施例中,导电元件以随机的取向进行取向。In certain embodiments, the conductive elements are oriented in random orientations.

附图说明Description of drawings

现在将通过仅示例并参考附图来描述本发明,其中:The invention will now be described by way of example only and with reference to the accompanying drawings, wherein:

图1是根据本发明的实施例使用具有接触式清洁表面组装件的辊的接触式清洁装置的示意性侧视图;1 is a schematic side view of a contact cleaning apparatus using a roller having a contact cleaning surface assembly in accordance with an embodiment of the present invention;

图2是根据本发明实施例的接触式清洁表面组装件的示意性截面图;2 is a schematic cross-sectional view of a contact cleaning surface assembly in accordance with an embodiment of the present invention;

图3a是根据本发明第一实施例的接触式清洁表面组装件的另一示意性截面图;Figure 3a is another schematic cross-sectional view of a contact cleaning surface assembly according to a first embodiment of the present invention;

图3b是图3a中的接触式清洁表面组装件的部分的示意性放大截面图;和Figure 3b is a schematic enlarged cross-sectional view of a portion of the contact cleaning surface assembly of Figure 3a; and

图4是本发明一实施例的细长单壁碳纳米管的示意图。4 is a schematic diagram of an elongated single-walled carbon nanotube according to an embodiment of the present invention.

具体实施方式Detailed ways

图1是根据本发明的实施例使用作为辊的接触式清洁表面组装件的接触式清洁装置的示意性侧视图。接触式清洁装置1包括安装在传送器4上方的接触式清洁辊2和粘性辊3,传送器4上承载多个有待清洁的基底5。该接触式清洁辊2是细长的并且总体上是圆柱形的,并且被安装在支架(未示出)上,该支架具有垂直于观察平面的轴线,该接触式清洁辊2围绕该轴线自由旋转。下面更详细地描述接触式清洁辊2的具体结构。该粘性辊3总体上是圆柱形的,并且包括本体,该本体具有表面,在该表面上存在粘合剂,并且也安装在支架(未示出)上,该支架具有垂直于观察平面且与该接触式清洁辊2的轴线平行的轴线,该粘性辊3围绕该轴线自由旋转。接触式清洁辊2和粘性辊3安装成彼此接触,从而接触式清洁辊2的顺时针旋转运动导致粘性辊3逆时针旋转运动,反之亦然。从下面对使用的描述,将清楚接触式清洁辊2和粘性辊3需要接触。该接触式清洁辊2还被安装成,当待清洁的基底5在位于传送器4轴线下方的传送器上传送时,接触式清洁辊2能够与待清洁的基底5的表面接触。1 is a schematic side view of a contact cleaning device using a contact cleaning surface assembly as a roller according to an embodiment of the present invention. The contact cleaning device 1 includes a contact cleaning roller 2 and an adhesive roller 3 mounted above a conveyor 4, which carries a plurality of substrates 5 to be cleaned. The contact cleaning roller 2 is elongated and generally cylindrical, and is mounted on a support (not shown) having an axis perpendicular to the viewing plane around which the contact cleaning roller 2 is free rotate. The specific structure of the contact cleaning roller 2 will be described in more detail below. The adhesive roller 3 is generally cylindrical and comprises a body having a surface on which the adhesive is present and also mounted on a support (not shown) having a surface perpendicular to the viewing plane and with The axis of the contact cleaning roller 2 is parallel to the axis about which the adhesive roller 3 is free to rotate. The contact cleaning roller 2 and the tacky roller 3 are mounted in contact with each other so that a clockwise rotational movement of the contact cleaning roller 2 results in a counter-clockwise rotational movement of the tacky roller 3 and vice versa. From the description of use below, it will be clear that the contact cleaning roller 2 and the tacky roller 3 need to be in contact. The contact cleaning roller 2 is also mounted so that it can come into contact with the surface of the substrate 5 to be cleaned when the substrate 5 to be cleaned is conveyed on a conveyor located below the axis of the conveyor 4 .

按下述处理待清洁的基底5。基底5位于传送器4的上表面6上,在图1中传送器4如箭头A所示从右到左移动。待清洁的基底5在接触式清洁辊2下方经过,该接触式清洁辊2以箭头B所示的顺时针方向旋转。在与接触式清洁辊2接触之前,基底5的上表面覆盖有需要去除的碎屑7,例如灰尘。接触式清洁辊2与基底5的上表面接触,通过静电去除机理去除碎屑7,其中用于形成接触式清洁辊2的材料的固有极性吸引碎屑7并使其粘附到接触式清洁辊2的表面。接触式清洁辊2的表面与碎屑7之间的相对吸引力大于碎屑7与基底5的表面之间的相对吸引力,因此碎屑7得以移除。现在清洁干净的基底5沿着传送器4继续行进到移除台(未示出),并且传送器的下表面8返回,在图1中的左右方向上形成环路,如箭头D所示。为了清洁接触式清洁辊2,如箭头C所示以逆时针方向旋转的粘性辊与接触式清洁辊2的表面接触。此时,碎片7与粘性辊3的表面上存在的粘合剂之间的粘附力大于将碎片7保持到接触式清洁辊2的表面上的粘附力,因而碎片得以去除。然后,接触式清洁辊3旋转以将干净的表面呈现给待清洁的下一个基底5。The substrate 5 to be cleaned is processed as follows. The substrate 5 is located on the upper surface 6 of the conveyor 4 which moves from right to left as indicated by arrow A in FIG. 1 . The substrate 5 to be cleaned passes under the contact cleaning roller 2, which rotates in a clockwise direction as indicated by arrow B. Before coming into contact with the contact cleaning roller 2, the upper surface of the substrate 5 is covered with debris 7 that needs to be removed, such as dust. The contact cleaning roller 2 is in contact with the upper surface of the substrate 5, removing debris 7 by an electrostatic removal mechanism, wherein the inherent polarity of the material used to form the contact cleaning roller 2 attracts the debris 7 and makes it adhere to the contact cleaning surface of roll 2. The relative attractive force between the surface of the contact cleaning roller 2 and the debris 7 is greater than the relative attractive force between the debris 7 and the surface of the substrate 5, so the debris 7 is removed. The now cleaned substrate 5 continues along the conveyor 4 to a removal station (not shown) and the lower surface 8 of the conveyor returns, forming a loop in the left-right direction in FIG. 1 as indicated by arrow D. In order to clean the contact cleaning roller 2 , an adhesive roller that rotates counterclockwise as indicated by arrow C is brought into contact with the surface of the contact cleaning roller 2 . At this time, the adhesive force between the chips 7 and the adhesive present on the surface of the adhesive roller 3 is greater than the adhesion force holding the chips 7 to the surface of the contact cleaning roller 2, and the chips are removed. The contact cleaning roller 3 is then rotated to present a clean surface to the next substrate 5 to be cleaned.

图2是根据本发明的第一实施例的接触式清洁表面组装件的示意性截面图。辊形式的接触式清洁表面组装件用作如上所述的接触式清洁系统1中的接触式清洁辊。该辊102包括导电路径,该导电路径是被包覆在导电弹性体层112中的导电支撑件110。该辊102是细长的并且总体上是圆柱形的,并且经由安装机构被安装到支架(未示出)上以用于接触式清洁装置1中。导电轴110与导电弹性体层112同轴。该轴110可以用于安装辊102,并且在使用中用于辊102的旋转运动。适当地,这种轴110由导电材料形成,例如由金属或非金属或复合导电材料(例如不锈钢或碳纤维复合材料)形成。导电轴110被包覆在弹性体材料112(例如,橡胶或其他天然或合成弹性体材料)中。该弹性体材料是基本上均质的。2 is a schematic cross-sectional view of a touch cleaning surface assembly according to a first embodiment of the present invention. The contact cleaning surface assembly in the form of a roller is used as a contact cleaning roller in the contact cleaning system 1 as described above. The roller 102 includes a conductive path, which is a conductive support 110 encased in a layer 112 of conductive elastomer. The roller 102 is elongate and generally cylindrical, and is mounted via a mounting mechanism to a bracket (not shown) for use in the contact cleaning device 1 . The conductive shaft 110 is coaxial with the conductive elastomer layer 112 . The shaft 110 may be used for mounting the roller 102 and, in use, for rotational movement of the roller 102. Suitably, such a shaft 110 is formed from an electrically conductive material, such as a metallic or non-metallic or composite conductive material such as stainless steel or carbon fiber composite material. The conductive shaft 110 is encased in an elastomeric material 112 (eg, rubber or other natural or synthetic elastomeric material). The elastomeric material is substantially homogeneous.

导电弹性体层112具有表面电阻小于1×109Ω的导电外表面114。该导电弹性体层112具有导电内表面113,该导电内表面113具有小于1×109Ω的表面电阻并且与导电轴110接触。以这种方式形成从外表面114到内表面113,再到轴110的导电路径。在使用接触式清洁辊102清洁部件(未在图中示出)的过程中,在表面114处产生的静电荷通过层112传导至由导电轴110提供的导电路径。The conductive elastomer layer 112 has a conductive outer surface 114 having a surface resistance of less than 1×10 9 Ω. The conductive elastomer layer 112 has a conductive inner surface 113 having a surface resistance of less than 1×10 9 Ω and is in contact with the conductive shaft 110 . In this manner, a conductive path is formed from the outer surface 114 to the inner surface 113 to the shaft 110 . During cleaning of components (not shown) using the contact cleaning roller 102 , the electrostatic charge generated at the surface 114 is conducted through the layer 112 to the conductive paths provided by the conductive shaft 110 .

图3a是根据本发明实施例呈辊102形式的接触式清洁表面组装件的示意性截面图。图3b是同一辊102的部分的示意性放大截面图。辊102包括具有外导电表面114和内导电表面113的弹性体层112。导电弹性体层112包覆并附着到导电不锈钢轴110。外表面114可用于以上述方式从基底表面清除碎屑。Figure 3a is a schematic cross-sectional view of a contact cleaning surface assembly in the form of a roller 102 in accordance with an embodiment of the present invention. FIG. 3b is a schematic enlarged cross-sectional view of a portion of the same roll 102 . Roller 102 includes elastomeric layer 112 having outer conductive surface 114 and inner conductive surface 113 . A conductive elastomer layer 112 coats and adheres to the conductive stainless steel shaft 110 . The outer surface 114 can be used to remove debris from the substrate surface in the manner described above.

在所描述的布置中,弹性体层是双组分室温固化的硅橡胶。In the described arrangement, the elastomeric layer is a two-component room temperature cured silicone rubber.

弹性体层112包括分散并嵌入在弹性体材料内的多个细长单壁碳纳米管116。细长单壁碳纳米管116分散在层112的弹性体内并形成碳纳米管118的互连网络。纳米管116在弹性体内的分散使得诸构件在表面区域112的基本上整个厚度上,从与导电轴110接触的内导电表面113到外导电表面114,按随机取向散布。纳米管也基本上遍布在辊102的轴向宽度上。此外,当纳米管116包括非电绝缘材料时,则与单独的弹性体相比,整个表面区域112具有降低的电阻或增加的导电性。以此方式,弹性体层112具有由碳纳米管118的互连网络提供的体电导率。The elastomeric layer 112 includes a plurality of elongated single-wall carbon nanotubes 116 dispersed and embedded within the elastomeric material. Elongated single-walled carbon nanotubes 116 are dispersed within the elastomer of layer 112 and form an interconnected network of carbon nanotubes 118 . The dispersion of the nanotubes 116 within the elastomer causes the members to be dispersed in random orientations throughout substantially the entire thickness of the surface region 112, from the inner conductive surface 113 to the outer conductive surface 114 in contact with the conductive shaft 110. The nanotubes also extend substantially over the axial width of the roll 102 . Furthermore, when the nanotubes 116 comprise a non-electrically insulating material, then the entire surface area 112 has reduced electrical resistance or increased electrical conductivity compared to the elastomer alone. In this manner, the elastomeric layer 112 has bulk conductivity provided by the interconnected network of carbon nanotubes 118 .

层112中的弹性体材料的体电导率为在清洁操作期间产生的电荷提供了到地面的电荷路径。因此,辊不仅在其全新时展现出降低的电阻,而且即使在外表面114磨损时,该效果仍然将持续贯穿其整个使用寿命。The bulk conductivity of the elastomeric material in layer 112 provides a charge path to ground for charges generated during cleaning operations. Thus, not only does the roller exhibit reduced electrical resistance when it is new, but even as the outer surface 114 wears, this effect will continue throughout its useful life.

细长碳元件116的分散和网络118的形成使得导电表面113和114处的降低的表面电阻(根据ANSI ESD STM 11.11-2015标准测量)小于1×109Ω。此外,由于整个弹性体层114具有降低的电阻,所以辊102可以提供路径,该路径允许静电荷远离基底表面而传导到地面。The dispersion of the elongated carbon elements 116 and the formation of the network 118 results in a reduced sheet resistance (measured according to the ANSI ESD STM 11.11-2015 standard) at the conductive surfaces 113 and 114 of less than 1×10 9 Ω. In addition, because the entire elastomeric layer 114 has a reduced electrical resistance, the rollers 102 can provide a path that allows electrostatic charge to conduct away from the surface of the substrate to ground.

图4描述了本发明一实施例的细长单壁碳纳米管116。纳米管116是分散在弹性体层112内的多个类似的细长单壁碳纳米管中的一个。FIG. 4 depicts an elongated single-walled carbon nanotube 116 according to an embodiment of the present invention. Nanotube 116 is one of a plurality of similar elongated single-wall carbon nanotubes dispersed within elastomeric layer 112 .

每个单壁碳纳米管116的长度可以在5-30μm的范围内变化,并且可以具有在1-200nm的范围内的直径。在图3a和3b的实施例中,单壁碳纳米管占包括弹性体层112的弹性体的重量的0.02%。The length of each single-walled carbon nanotube 116 may vary in the range of 5-30 μm, and may have a diameter in the range of 1-200 nm. In the embodiment of Figures 3a and 3b, the single-walled carbon nanotubes comprise 0.02% by weight of the elastomer comprising the elastomeric layer 112.

细长单壁碳纳米管116分散成以便其形成基本上遍及弹性体层112延伸的导电网络(118,图3b)。因此,如果任何静电荷开始积聚在外表面114上,静电荷将在损坏基底之前立即从基底表面耗散到轴110。The elongated single-walled carbon nanotubes 116 are dispersed such that they form a conductive network extending substantially throughout the elastomeric layer 112 (118, Figure 3b). Thus, if any static charge begins to accumulate on the outer surface 114, the static charge will dissipate from the substrate surface to the shaft 110 immediately before damaging the substrate.

细长单壁碳纳米管116确保网络118中的有效互连性。换句话说,当添加非常低量的纳米管116时,由于其每单位长度的低重量和每单位长度的高表面积,纳米管116充分降低了弹性体的电绝缘性质。因此,与其他导电添加剂相比,仅需少量即可确保有效降低辊102的表面电阻并为弹性体层提供所需的体电导率。The elongated single-walled carbon nanotubes 116 ensure efficient interconnectivity in the network 118 . In other words, when nanotubes 116 are added in very low amounts, nanotubes 116 substantially reduce the electrical insulating properties of the elastomer due to their low weight per unit length and high surface area per unit length. Therefore, only a small amount is required to ensure an effective reduction of the sheet resistance of the roll 102 and to provide the desired bulk conductivity to the elastomeric layer compared to other conductive additives.

细长单壁碳纳米管116的中空形状为给定重量的元件提供高表面积,这确保了与周围弹性体的充分结合,以便每个细长构件116牢固地被嵌入弹性体层112内。因此,当弹性体层导电表面114在使用中磨损时,细长元件116不能从辊102分离或松动。The hollow shape of the elongated single-wall carbon nanotubes 116 provides a high surface area for a given weight of element, which ensures sufficient bonding with the surrounding elastomer so that each elongate member 116 is firmly embedded within the elastomeric layer 112 . Thus, the elongated elements 116 cannot separate or loosen from the roller 102 when the elastomeric layer conductive surface 114 wears in use.

此外,细长单壁碳纳米管116的嵌入确保弹性体的完整性不会恶化,并且甚至可以改善或增强表面区域112。Furthermore, the embedding of the elongated single-wall carbon nanotubes 116 ensures that the integrity of the elastomer does not deteriorate, and may even improve or enhance the surface area 112 .

纳米管116形成电荷路径,该电荷路径从外导电表面114通过互连网络118到内导电表面113再到导电轴110。电荷可以通过任何合适的接地装置(未示出)从轴110接地。Nanotubes 116 form a charge path from outer conductive surface 114 through interconnect network 118 to inner conductive surface 113 to conductive axis 110 . The charge may be grounded from the shaft 110 by any suitable grounding means (not shown).

可以设想到对所述实施例的各种修改和实施例。例如,接地装置可以通过任何合适的方式电连接到接触式清洁辊。Various modifications and embodiments of the described embodiments are contemplated. For example, the grounding device may be electrically connected to the contact cleaning roller by any suitable means.

在本发明的另一实施例中,表面区域112的弹性体包括聚氨酯或硅橡胶。在另外的实施例中,弹性体还可以是热固化的有机硅,或适合于接触式清洁辊的其他材料,如本领域技术人员已知的。In another embodiment of the present invention, the elastomer of the surface region 112 comprises polyurethane or silicone rubber. In further embodiments, the elastomer may also be a thermally cured silicone, or other material suitable for contact cleaning rollers, as known to those skilled in the art.

在本发明的实施例中,清洁表面组装件可以清洁基底(即,待清洁的部件)的两侧。可以同时或分开地清洁两侧。In embodiments of the present invention, the cleaning surface assembly may clean both sides of the substrate (ie, the part to be cleaned). Both sides can be cleaned simultaneously or separately.

在本说明书的整个说明书和权利要求书中,词语“包括”和“包含”以及其变化形式意指“包括但不限于”,而不旨在(并且不)排除其他部分、添加剂、部件、完整件或步骤。在本说明书的整个说明书和权利要求书中,单数涵盖复数,除非上下文另有要求。具体地,在使用不定冠词的情况下,除非上下文另有要求,否则说明书应被理解为复数和单数在考虑之内。Throughout the specification and claims of this specification, the words "including" and "comprising" and their conjugations mean "including but not limited to" and are not intended (and do not) exclude other parts, additives, components, whole piece or step. Throughout the specification and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, unless the context requires otherwise, the specification should be read with both the plural and the singular being considered.

与本发明的具体的方面、实施例或实例结合描述的特征件、完整件、特性、化合物、化学部分或基团应被理解为可适用于本文描述的任何其他方面、实施例或实例,除非与其不相容。本说明书(包括任何所附权利要求、摘要和附图)中公开的所有特征和/或照此公开的任何方法或过程的所有步骤可以按照任意组合方式来组合,除了其中至少部分这样的特征和/或步骤相互排斥的组合方式之外。本发明不限于任何前述实施例的细节。本发明延及本说明书(包括任何所附权利要求、摘要和附图)中公开的特征中的任何新颖的一个特征或任何新颖组合,或者延及照此公开的任何方法或过程的步骤中的任何新颖的一个步骤或任何新颖的组合。Features, integers, properties, compounds, chemical moieties or groups described in connection with a particular aspect, embodiment or example of the invention should be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible with it. All features disclosed in this specification (including any accompanying claims, abstract and drawings) and/or all steps of any method or process disclosed herein may be combined in any combination except where at least some of such features and and/or in mutually exclusive combinations of steps. The invention is not limited to the details of any preceding embodiment. The invention extends to any novel one or any novel combination of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to steps in any method or process disclosed as such. Any novel one step or any novel combination.

Claims (40)

1. A contact cleaning surface assembly includes an elastomeric layer having a bulk conductivity (e.g., electrical conductivity) having an electrically conductive surface for contacting a component to be cleaned and another electrically conductive surface in electrical contact with an electrically conductive path for extracting electrical charge from the electrically conductive layer.
2. The contact cleaning surface assembly of claim 1, wherein the elastomeric layer is in electrical contact with the conductive path.
3. The contact cleaning surface assembly of claim 2, wherein the elastomer layer is in intimate contact with the conductive path.
4. The contact cleaning assembly of claim 1 or 2, wherein the conductive path is a conductive support for the elastomeric layer.
5. The contact cleaning surface assembly of claim 3, wherein the elastomeric layer is in intimate contact with the support.
6. The contact cleaning surface assembly of any of claims 1 to 5, wherein a charge extraction path is from the conductive layer to the conductive path.
7. The contact cleaning surface assembly of any of the preceding claims, wherein the assembly is a roller.
8. The contact cleaning surface assembly of any of claims 1 to 6, wherein the assembly comprises a planar (or substantially planar) sheet.
9. The contact cleaning surface assembly according to any of the preceding claims, wherein the elastomeric layer comprises conductive elements.
10. The contact cleaning surface assembly of claim 9, wherein the conductive elements form a network.
11. The contact cleaning surface assembly of claim 9 or 10, wherein the network is electrically conductive (e.g., adjacent to or in contact with each other).
12. The contact cleaning surface assembly according to any of the preceding claims, wherein the elastomeric layer comprises an interconnected network of conductive elements.
13. The contact cleaning surface assembly of claim 12, wherein the conductive elements are elongated.
14. The contact cleaning surface assembly of claim 12 or 13, wherein the elongated conductive elements are hollow.
15. The contact cleaning surface assembly according to any of claims 12 to 14, wherein the conductive element is carbon.
16. The contact cleaning surface assembly of any of claims 12-15, wherein the conductive elements are nanotubes.
17. The contact cleaning surface assembly according to any of claims 12 to 16, wherein the conductive elements are carbon nanotubes.
18. The contact cleaning surface assembly of claim 16 or 17, wherein the nanotubes are single-walled carbon nanotubes.
19. The contact cleaning surface assembly of claim 18, wherein the carbon nanotubes are of a single carbon atom wall thickness.
20. The contact cleaning surface assembly of any of the preceding claims, wherein the or each conductive surface has a surface resistance of less than 1 x 109Ω。
21. The contact cleaning surface assembly of any of the preceding claims, wherein the surface resistance of the or each conductive surface is at about 1 x 106Omega to about 1X 109In the range of omega.
22. The contact cleaning surface assembly according to any one of claims 4 to 21, wherein the support is a shaft.
23. The contact cleaning surface assembly according to any of the preceding claims, wherein the elongated conductive elements are uniformly dispersed throughout the elastomeric material.
24. The contact cleaning surface assembly according to any of claims 9 to 23, wherein the conductive elements are dispersed such that they are embedded and retained in the elastomeric material.
25. The contact scrub roller of any of claims 9 to 24, wherein the conductive elements are randomly oriented in the elastomeric material.
26. The contact cleaning surface assembly of any of claims 9 to 25, wherein the conductive elements have a length in the range of about 5 μ ι η to about 30 μ ι η.
27. The contact cleaning surface assembly of any of claims 9 to 26, wherein the conductive elements have a diameter in the range of about 1nm to about 200 nm.
28. The contact cleaning surface assembly of any of claims 9-28, wherein the concentration of the conductive element in the elastomer is at least about 0.015% by weight of the elastomer.
29. The contact cleaning surface assembly according to any of the preceding claims, wherein the elastomer comprises one of silicone rubber or polyurethane.
30. The contact cleaning surface assembly according to any of the preceding claims, wherein the elastomer comprises one of a thermally cured silicone or polyurethane.
31. The contact cleaning surface assembly of claim 30, wherein the elastomer is a two-part room temperature curing silicone rubber.
32. A contact cleaning surface roller comprising:
in the region of the core portion,
and a surface region encasing the core region, wherein the surface region comprises an elastomer and a plurality of elongate elements dispersed within the elastomer material, wherein the elongate elements are formed of a non-electrically insulating material.
33. Use of the contact cleaning surface assembly of any one of claims 1 to 31 in a contact cleaning process.
34. A contact cleaning device comprising the contact cleaning surface assembly of any one of claims 1 to 31.
35. A method of making a contact scrub roller, the method comprising:
the elastomer is provided in the form of a fluid,
dispersing elongated elements formed of electrically non-insulating material into said elastomer,
providing a core region of a contact scrub roller, an
Coating the core region with the elastomer.
36. The method of claim 35, subsequently comprising curing the elastomer.
37. A method of making a contact cleaning surface assembly, the method comprising:
there is provided a prepolymer of an elastomer which,
adding a polymer modifier formed of a non-electrically insulating material to the prepolymer,
causing the polymerization of the pre-polymer to take place,
the polymer is cured to form an elastomeric cleaning surface having bulk conductivity.
38. A method as claimed in any of claims 35 to 37, wherein after curing, the conductive elements are dispersed throughout the elastomer.
39. A method according to any one of claims 35 to 38, wherein after curing, the conductive elements form a network.
40. A method according to any one of claims 35 to 39, wherein the conductive elements are oriented in random orientations.
CN201980015641.5A 2018-03-12 2019-03-11 Contact cleaning surface assembly and method of making the same Pending CN111819011A (en)

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