CN111302131A - a loading device - Google Patents
a loading device Download PDFInfo
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- CN111302131A CN111302131A CN202010191646.8A CN202010191646A CN111302131A CN 111302131 A CN111302131 A CN 111302131A CN 202010191646 A CN202010191646 A CN 202010191646A CN 111302131 A CN111302131 A CN 111302131A
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- Prior art keywords
- vacuum suction
- motor
- metal sheet
- suction cup
- paper
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- 239000002184 metal Substances 0.000 claims abstract description 80
- 229910052751 metal Inorganic materials 0.000 claims abstract description 80
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 38
- 239000010931 gold Substances 0.000 claims description 37
- 229910052737 gold Inorganic materials 0.000 claims description 37
- 238000009434 installation Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000011888 foil Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/04—Shearing machines or shearing devices cutting by blades which move parallel to themselves having only one moving blade
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/006—Accessories for shearing machines or shearing devices for obtaining pieces of a predetermined length, e.g. control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/10—Reciprocating or oscillating grippers, e.g. suction or gripper tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明提供一种装占机设备,所述设备包括主平台,所述主平台的上端自左至右依次设有组装机构、金属片平台、切片机构及金属带;所述装占机设备还包括控制器。本发明结构简单,便于一般工作人员维护,轻负载设备,耗电量低。
The present invention provides a device for mounting a machine. The device includes a main platform. The upper end of the main platform is provided with an assembly mechanism, a metal sheet platform, a slicing mechanism and a metal belt in sequence from left to right; Include controller. The invention is simple in structure, convenient for maintenance by general staff, light-loaded equipment, and low in power consumption.
Description
技术领域technical field
本发明涉及装占机技术领域,具体是一种装占机设备。The invention relates to the technical field of installation and occupation machines, in particular to an installation and occupation machine equipment.
背景技术Background technique
金属箔制品的加工在我国大多数还是靠人工来完成各道工序,其制造工序为:在任意尺寸的乌金纸中心位置放置一片根据乌金纸尺寸计算出的金属薄片,然后再在金属片上放置一张乌金纸,再放置一片金属薄片,如此重复,当放置的金属片数量达到设置数量时,打包锤打,将金属薄片捶打成箔状,然后揭掉乌金纸,取出金属箔,乌金纸可以重复使用。The processing of metal foil products in my country mostly relies on manual work to complete each process. The manufacturing process is: place a metal sheet calculated according to the size of the black paper in the center of the black paper of any size, and then place a metal sheet on the metal sheet. Put a piece of black gold paper, and then place a piece of metal foil, repeat this, when the number of metal pieces placed reaches the set number, pack and hammer, beat the metal foil into a foil shape, then peel off the black gold paper, take out the metal foil, the black gold paper can be repeated use.
目前的设备存在如下缺陷:1、乌金纸放置位置常常有偏移,没有自动校正设备,需要人工再次整理,否则会锤打坏乌金纸,以及影响金箔质量。2、切割的金属薄片长度不可调整,不能够适用于各种尺寸型号要求。3、以前的设备由于机械结构比较复杂庞大,不便于维护以及耗电量比较大。The current equipment has the following defects: 1. The placement position of the black gold paper is often offset, and there is no automatic correction equipment, so manual sorting is required, otherwise the black gold paper will be damaged by hammering, and the quality of the gold foil will be affected. 2. The length of the cut metal sheet cannot be adjusted and cannot be applied to various sizes and models. 3. The previous equipment is inconvenient to maintain and consumes a lot of electricity due to the complex and large mechanical structure.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的技术问题,本发明提供一种装占机设备,结构简单,便于一般工作人员维护,轻负载设备,耗电量低。Aiming at the technical problems existing in the prior art, the present invention provides a device for installing and occupying a machine, which has a simple structure, is convenient for maintenance by general staff, light-loaded device, and has low power consumption.
本发明提供的一种装占机设备,所述设备包括主平台,所述主平台的上端自左至右依次设有组装机构、金属片平台、切片机构及金属带;The invention provides a device for assembling and occupying a machine, the device includes a main platform, and the upper end of the main platform is sequentially provided with an assembly mechanism, a metal sheet platform, a slicing mechanism and a metal belt from left to right;
所述组装机构包括自左至右的乌金纸盒与组装盒、主平台一侧的摆臂、及主平台底部的升降电机;所述乌金纸盒托盘的底部安装有第一齿条,所述组装盒托盘的底部安装有第二齿条,所述第一齿条和第二齿条置于升降电机的两侧,且所述第一齿条和第二齿条分别通过齿轮与升降电机的同一齿轮连接;所述摆臂上沿纵向安装有乌金纸真空吸盘和金属片真空吸盘,所述摆臂通过摆臂电机进行驱动,用于使所述乌金纸真空吸盘在乌金纸盒与组装盒间来回运行,以及使所述金属片真空吸盘在金属片平台与组装盒间来回运行;The assembling mechanism includes the Wujin carton and the assembly box from left to right, the swing arm on one side of the main platform, and the lifting motor at the bottom of the main platform; the bottom of the Wujin carton tray is installed with a first rack, the A second rack is installed on the bottom of the assembly box tray, the first rack and the second rack are placed on both sides of the lift motor, and the first rack and the second rack pass through the gear and the lift motor respectively. The same gear is connected; the swing arm is longitudinally installed with a black gold paper vacuum suction cup and a metal sheet vacuum suction cup, and the swing arm is driven by a swing arm motor, which is used to make the black gold paper vacuum suction cup in the black gold paper box and the assembly box. running back and forth between the sheet metal vacuum chucks and the sheet metal platform and the assembly box;
所述组装盒的内部设有直角挡板,所述直角挡板通过伸缩导杆与往复电机连接,用于将组装盒内的乌金纸自组装盒的一侧推至另一侧;The inside of the assembly box is provided with a right-angle baffle, and the right-angle baffle is connected to the reciprocating motor through a telescopic guide rod, and is used to push the black paper in the assembly box from one side of the assembly box to the other side;
所述装占机设备还包括控制器,用于控制所述升降电机、摆臂电机及往复电机。The installation equipment further includes a controller for controlling the elevating motor, the swing arm motor and the reciprocating motor.
优选地,所述乌金纸真空吸盘设置为两个。Preferably, there are two black paper vacuum suction cups.
优选地,所述乌金纸真空吸盘和金属片真空吸盘上均安装有防旋转结构。Preferably, an anti-rotation structure is installed on both the black gold paper vacuum suction cup and the metal sheet vacuum suction cup.
优选地,所述乌金纸真空吸盘和金属片真空吸盘上均安装有缓冲弹簧。Preferably, a buffer spring is installed on both the black gold paper vacuum suction cup and the metal sheet vacuum suction cup.
优选地,所述切片机构包括自左至右的切刀与驱动搓纸轮,及主平台一侧的金属带驱动电机,所述金属带驱动电机由控制器进行控制;所述切刀置于切刀柱上,且可沿切刀柱上下滑动;所述切刀的顶端通过弹性件与金属片平台连接;所述切刀和驱动搓纸轮均与金属带驱动电机的齿轮连接。Preferably, the slicing mechanism includes a left-to-right cutter and a driving pickup roller, and a metal belt drive motor on one side of the main platform, and the metal belt drive motor is controlled by a controller; the cutter is placed on the side of the main platform. on the cutter column, and can slide up and down along the cutter column; the top of the cutter is connected with the metal sheet platform through an elastic member; the cutter and the driving paper pickup wheel are connected with the gear of the metal belt drive motor.
优选地,所述弹性件为弹簧。Preferably, the elastic member is a spring.
优选地,所述乌金纸真空吸盘和金属片真空吸盘均采用金具材料制成。Preferably, both the black gold paper vacuum suction cup and the metal sheet vacuum suction cup are made of hardware materials.
优选地,所述金属片平台上设有传感器。Preferably, a sensor is provided on the metal sheet platform.
优选地,所述控制器包括核心控制板、触摸屏、报警指示灯、电机驱动、电源模块、网络模块和蓝牙模块。所述核心控制板控制所有模块的整合;所述触摸屏对设备参数进行设置和对设备进行监控;所述报警指示灯将显示设备的运行状态,便于操作人员观察;所述网络模块可以和电脑或手机进行通信,由电脑端的软件界面或手机端APP对设备进行监控和管理。Preferably, the controller includes a core control board, a touch screen, an alarm indicator light, a motor drive, a power supply module, a network module and a Bluetooth module. The core control board controls the integration of all modules; the touch screen sets equipment parameters and monitors the equipment; the alarm indicator light will display the operating status of the equipment, which is convenient for operators to observe; the network module can be connected with a computer or a computer. The mobile phone communicates, and the device is monitored and managed by the software interface on the computer or the APP on the mobile phone.
相对于现有技术,本发明的有益效果为:本发明公开一种可自动整理乌金纸整齐度的设备,结构简单,便于一般工作人员维护,轻负载设备,耗电量低。优选地,本发明可以在设备的触摸屏上输入具体需要长度,控制器控制所述金属带驱动电机切割所需金属片长度,使本发明自动化程度高,只需要在所述触摸屏上操作及观察,便可控制和监控整台机器。Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention discloses a device that can automatically arrange the neatness of black gold paper, which has a simple structure, is convenient for maintenance by general staff, light-loaded device, and low power consumption. Preferably, the present invention can input the specific required length on the touch screen of the device, and the controller controls the metal belt drive motor to cut the required length of the metal sheet, so that the present invention has a high degree of automation, and only needs to operate and observe on the touch screen, The entire machine can be controlled and monitored.
附图说明Description of drawings
图1是本发明实施例的俯视图。FIG. 1 is a top view of an embodiment of the present invention.
图2是本发明实施例的侧视图。Figure 2 is a side view of an embodiment of the present invention.
图3是本发明实施例中控制器的结构图。FIG. 3 is a structural diagram of a controller in an embodiment of the present invention.
图中,1、主平台;2、金属片平台;3、金属带;4、乌金纸盒;5、组装盒;6、摆臂;7、升降电机;8、第一齿条;9、第二齿条;10、乌金纸真空吸盘;11、金属片真空吸盘;12、摆臂电机;13、直角挡板;14、伸缩导杆;15、往复电机;16、切刀;17、搓纸轮;18、金属带驱动电机;19、弹簧。In the figure, 1. Main platform; 2. Metal sheet platform; 3. Metal belt; 4. Wujin paper box; 5. Assembly box; 6. Swing arm; 7. Lifting motor; 8. The first rack; 9. The first Two racks; 10. Wujin paper vacuum suction cup; 11. Metal sheet vacuum suction cup; 12. Swing arm motor; 13. Right-angle baffle; 14. Telescopic guide rod; 15. Reciprocating motor; 16. Cutter; 17. Paper pickup Wheel; 18. Metal belt drive motor; 19. Spring.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific figures.
如图1-3所示,本实施例中所述设备包括主平台1,主平台1的上端自左至右依次设有组装机构、金属片平台2、切片机构及金属带3;金属片平台2上设有传感器。As shown in Figures 1-3, the equipment described in this embodiment includes a main platform 1, and the upper end of the main platform 1 is sequentially provided with an assembly mechanism, a
所述组装机构包括自左至右的乌金纸盒4与组装盒5、主平台一侧的摆臂6、及主平台1底部的升降电机7;乌金纸盒4托盘的底部安装有第一齿条8,组装盒5托盘的底部安装有第二齿条9,第一齿条8和第二齿条9置于升降电机7的两侧,且第一齿条8和第二齿条9分别通过齿轮与升降电机7的同一齿轮连接;升降电机7能够调整乌金纸盒4和组装盒5中托盘的高度,使乌金纸盒4中的乌金纸和组装盒5中组装品基本处于同一水平面,这样便于乌金纸真空吸盘10和金属片真空吸盘11运行。乌金纸盒4用于存放需要运送的乌金纸,组装盒5用于存放叠放好的组装成品,即放一张乌金纸,再在乌金纸的中心位置放置一片金属片,然后再在金属片上放置一张乌金纸,再在乌金纸的中心位置上放置一片金属片,如此重复。The assembling mechanism includes the
摆臂6安装在滑杆上,可沿滑杆水平滑行,摆臂6的一侧安装有安装板,安装板的底部沿纵向安装有两个乌金纸真空吸盘10和一个金属片真空吸盘11,乌金纸真空吸盘10和金属片真空吸盘11均采用金具材料制成;摆臂6通过摆臂电机12进行驱动,摆臂电机12每次旋转180度,往返运行,带动摆臂6从平台的左边运行到右边,再由右边运行到左边,周而复始,进而使乌金纸真空吸盘10在乌金纸盒4与组装盒5间来回运行,以及使金属片真空吸盘11在金属片平台2与组装盒5间来回运行。The
组装盒5的内部设有直角挡板13,直角挡板13通过伸缩导杆14与往复电机15连接,用于将组装盒5内的乌金纸自组装盒5的一侧推至另一侧,往复电机15旋转一圈,伸缩导杆14伸缩一次,直角挡板13也推拉一次,每推一次直角挡板13就推动一次放在组装盒5中的乌金纸,即将每次放过来的乌金纸推到组装盒5内对面的直角位置,每放一张乌金纸就推动一次,则乌金纸就被摆放得很整齐。The inside of the
进一步地,乌金纸真空吸盘10和金属片真空吸盘11上均安装有防旋转结构和缓冲弹簧;所述防旋转结构可以防止运送过程中吸盘旋转改变乌金纸和金属片的方向,所述缓冲弹簧可以提高吸盘本体吸取产品的稳定性。Further, an anti-rotation structure and a buffer spring are installed on the black paper
进一步地,所述切片机构包括自左至右的切刀16与驱动搓纸轮17,及主平台一侧的金属带驱动电机18;切刀16置于切刀柱上,且可沿切刀柱上下滑动;切刀16的顶端通过连接杆与弹簧19连接,弹簧19的底部固定在金属片平台2上,弹簧19与切刀16平行设置;切刀16、驱动搓纸轮17均与金属带驱动电机18的齿轮连接。金属带驱动电机18能够驱动搓纸轮17旋转和切刀16动作。当金属片平台2上的传感器没有信号时,既代表金属片平台2上无金属片,控制器控制金属带驱动电机18旋转,驱动搓纸轮17将金属带3送入切刀16机构中,传送金属带的长度由触摸屏设置界面中“设置金属薄片长度”设定,由控制器控制金属带驱动电机18旋转一定的角度,即可得到需要切割的金属带长度,金属带驱动电机18旋转结束后,切刀16立即落下切割金属带,切割完成后由弹簧19将切刀16拉回,回到切刀16原始状态,即切刀16打开状态,等待下一次送入金属带切割。Further, the slicing mechanism includes a
所述装占机设备还包括控制器,用于控制升降电机7、摆臂电机12、往复电机15及金属带驱动电机18。所述控制器包括核心控制板、触摸屏、报警指示灯、电机驱动、电源模块、网络模块和蓝牙模块。所述核心控制板控制所有模块的整合;所述触摸屏对设备参数进行设置和对设备进行监控;所述报警指示灯将显示设备的运行状态,便于操作人员观察;所述网络模块和电脑进行通信,由电脑端的软件界面对设备进行监控和管理。The installation equipment further includes a controller for controlling the
本实施例的具体实施方法如下:通过触摸屏按下“添加乌金纸”键,升降电机7顺时针旋转,带动乌金纸盒4侧的第一齿条8向下运行,乌金纸盒4中的托盘下降到最低点,升降电机7停止运行,人工将要组装的乌金纸放入乌金纸盒4中通过触摸屏设置界面设置“金属片切割长度”,“摆臂电机12运行速度”等参数。点击触摸屏“开始运行”按键,摆臂电机12低速运行到乌金纸盒4侧的机械原点,乌金纸真空吸盘10电磁阀打开,吸住乌金纸,摆臂电机12快速从左侧旋转到右侧,旋转180度停止,乌金纸真空吸盘10电磁阀关闭,将乌金纸放入组装盒5中,金属片真空吸盘11电磁阀打开,吸住金属片,摆臂电机12快速从右侧旋转到左侧,旋转180度停止,金属片真空吸盘11电磁阀关闭,将金属片放入组装盒5中,乌金纸真空吸盘10电磁阀打开,吸住乌金纸,摆臂电机12再次快速从左侧旋转到右侧,如此重复运行。The specific implementation method of this embodiment is as follows: pressing the "add black gold paper" button on the touch screen, the lifting
其中,当设备运行一段时间时,乌金纸盒4中的乌金纸被运送到组装盒5中,以及金属片也运送到组装盒5中,乌金纸盒4中的乌金纸和组装盒5的组装品不在同一个水平面上,这时升降电机7逆时针旋转,带动第一齿条8向上运行,乌金纸盒4中的托盘上升,放置在托盘上的乌金纸就上升;组装盒5侧的第二齿条9向下运行,组装盒5中的托盘下降,放置在托盘上的组装品就下降,通过控制器计算已运送多少张乌金纸来控制升降电机7的旋转角度,使乌金纸盒4中的乌金纸和组装盒5中组装品基本处于同一水平面。Among them, when the equipment runs for a period of time, the black paper in the
本实施例可以在设备的触摸屏上输入具体需要长度,控制器控制所述金属带驱动电机切割所需金属片长度,使本发明自动化程度高,只需要在所述触摸屏上操作及观察,便可控制和监控整台机器In this embodiment, the specific required length can be input on the touch screen of the device, and the controller controls the metal belt drive motor to cut the required length of the metal sheet, so that the present invention has a high degree of automation. It only needs to operate and observe on the touch screen. Control and monitor the entire machine
以上仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构,直接或间接运用在其他相关的技术领域,均同理在本发明的专利保护范围之内。The above are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structures made by using the contents of the description and the accompanying drawings of the present invention are directly or indirectly used in other related technical fields. within the scope of patent protection.
Claims (9)
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