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CN111286268A - 一种增韧加硬涂料组合物、制备方法及塑料处理方法 - Google Patents

一种增韧加硬涂料组合物、制备方法及塑料处理方法 Download PDF

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CN111286268A
CN111286268A CN202010221178.4A CN202010221178A CN111286268A CN 111286268 A CN111286268 A CN 111286268A CN 202010221178 A CN202010221178 A CN 202010221178A CN 111286268 A CN111286268 A CN 111286268A
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Abstract

本发明属于涂层技术领域,具体涉及一种增韧加硬涂料组合物、制备方法及塑料处理方法,本发明组合物按重量份数计,由以下各组分组成,30‑50份烷氧基硅烷水解物、10‑20份钛酸酯水解物、7‑12份烷氧基改性硅油、0.3‑1.0份固化剂、0.1‑0.4份固化促进剂和20‑50份无水乙醇。将除油清洗干净干燥后的待处理塑料浸入本发明的耐磨加硬涂料组合物中后提起、晾干、加热,能在塑料表面获得硬度较高、韧性较好、附着力好的涂层,实现了对塑料表面的保护目的。

Description

一种增韧加硬涂料组合物、制备方法及塑料处理方法
技术领域
本发明属于涂层技术领域,具体涉及一种增韧加硬涂料组合物、制备方法及塑料处理方法。
背景技术
光学塑料是指用作光学介质材料的塑料,主要用于批量较大的光学仪器中,用于制造光学基板、透镜、隐形眼镜等。聚碳酸酯是一种重要的光学塑料,英文名称polycarbonate,简称PC,是一种分子主链上含有碳酸酯键结构的热塑性树脂,具有透明度高、耐冲击性好、耐热、耐寒、尺寸稳定且透光率高等优点,已成为一种重要的光学材料。但是PC材料表面硬度偏低(铅笔硬度,1kg力,6B)、耐磨性差,易磨损。因此,在光学应用领域需要对其进行表面硬化处理,以提高其硬度和耐磨性,最常用的方法就是涂覆耐磨增硬涂层,其中应用最多的是有机硅体系的耐磨增硬涂层。
公开号CN1752165A公开了一种有机硅透明耐磨增硬涂料及其制备方法,由四烷氧基硅烷、三烷氧基硅烷和二烷氧基硅烷组成的混合物经过酸化水解后,再添加偶联剂,熟化后加入固化剂和固化促进剂,可以在PC表面获得透明、硬度达3H以上的涂层。
公开号CN1834180A公开了一种用于光学塑料表面增强的有机硅耐磨透明涂料,包括体积比83.3~86.7%:13.3%~16.7%的A、B两组分,A组分含有体积比为25~31%的有机硅单体,0.2~1%的流平剂,68~74.6%的溶剂;B组分含有重量百分比6.2~9.9%的浓盐酸,89.7~93.1%的水,0.4~1.1%的固化剂。有机硅单体由正硅酸乙酯、甲基三甲氧基硅烷、γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-甲基丙烯酰氧丙基三甲氧基硅烷组成。
但是现有的方法中涂层的硬度和附着力能达到要求,但是往往韧性还存在问题。
发明内容
本发明的目的在于克服现有技术缺陷,提供一种增韧加硬涂料组合物。
本发明的另一个目的是提供一种增韧加硬涂料组合物的制备方法。
本发明还有一个目的是提供一种塑料处理方法,处理方法简便快捷,处理后的塑料表面获得一层硬度高、附着力好、透明、韧性好的涂层。
本发明的采用如下的技术方案:
一种增韧加硬涂料组合物,按重量份数计,由以下各组分组成,30-50份烷氧基硅烷水解物、10-20份钛酸酯水解物、7-12份烷氧基改性硅油、0.3-1.0份固化剂、0.1-0.4份固化促进剂和20-50份无水乙醇。
优选的,所述烷氧基硅烷水解物由四烷氧基硅烷和三烷氧基硅烷或者由四烷氧基硅烷、三烷氧基硅烷和二烷氧基硅烷在酸性催化剂存在下,水和有机溶剂中进行水解。由四烷氧基硅烷和三烷氧基硅烷在酸性条件下进行水解获得的水解物干燥后的膜层具有较高的硬度,但是韧性较低;由四烷氧基硅烷、三烷氧基硅烷和二烷氧基硅烷在酸性条件下进行水解获得的水解物干燥后的膜层硬度会低一点,但是韧性会好一些。四烷氧基硅烷可以选自正硅酸甲酯或正硅酸乙酯;三烷氧基硅烷的化学通式为R4Si(OM1)3,其中R4可以独立的选自甲基、乙烯基、正丙基、3,3,3-三氟丙基、苯基、正辛基、正己基、异丁基、异辛基、3-(2,3-环氧丙基)丙基、2-(3,4-环氧环己基)乙基、3-(甲基丙烯酰氧)丙基和3-巯基丙基中的一种,M1可以独立的选自甲基、乙基、异丙基和乙酰基中的一种;二烷氧基硅烷的化学通式为R5MeSi(OM2)2,其中R5可以独立的选自甲基、乙烯基、正丙基、3,3,3-三氟丙基、苯基、正辛基、正己基、异丁基、异辛基、3-(2,3-环氧丙基)丙基、2-(3,4-环氧环己基)乙基、3-(甲基丙烯酰氧)丙基和3-巯基丙基中的一种,M2可以独立的选自甲基、乙基、异丙基和乙酰基中的一种,Me为甲基。
优选的,所述钛酸酯选自钛酸甲酯、钛酸四乙酯、钛酸正丙酯、钛酸四异丙酯、钛酸四正丁酯、四叔丁基钛酸酯、二(乙酰丙酮基)钛酸二异丙酯、二(三乙醇胺)钛酸二异丙酯、三异硬脂酸钛酸异丙酯、异丙基三油酸酰氧基钛酸酯、异丙基三(二辛基磷酸酰氧基)钛酸酯、异丙基三(二辛基焦磷酸酰氧基)钛酸酯和异丙基二油酸酰氧基(二辛基磷酸酰氧基)钛酸酯中的至少一种。
优选的,所述烷氧基改性硅油的化学通式如式(1)所示,
Figure BDA0002426109860000021
其中,R1独立的选自甲基、苯基、乙基、丙基、异丁基、3,3,3-三氟丙基、2-(3,4-环氧环己基)乙基和γ-(2,3-环氧丙氧基)丙基中的一种,R2独立的选自-CH2CH2-,-CH2CH2SCH2-、-CH2CH2SCH2CH2-和-CH2CH2SCH2CH2CH2-中的一种,R3选自甲基、乙基、异丙基和乙酰基中的至少一种,0≤a≤20,50≤b≤200,5≤c≤25。
当R2为-CH2CH2-时,由乙烯基硅油和对应的含氢硅烷偶联剂经过硅氢加成反应得到;当R2为-CH2CH2SCH2-、-CH2CH2SCH2CH2-或-CH2CH2SCH2CH2CH2-时,由乙烯基硅油和对应的巯基硅烷偶联剂经过巯基-烯点击化学反应得到。
优选的,所述固化剂选自四甲基氢氧化铵、四丁基氢氧化铵、四甲基氯化铵、四丁基氯化铵、四甲基醋酸铵和四丁基醋酸铵中的至少一种。
优选的,所述固化促进剂选自丙烯酰胺、己内酰胺、N,N-二甲基甲酰胺和三氟化硼中的至少一种。
一种上述任一实施方案所述的增韧加硬涂料组合物的制备方法,按配方精确称量各原料,所述烷氧基硅烷水解物、钛酸酯水解物、烷氧基改性硅油和无水乙醇混合均匀,过滤,得到预混合液;在使用前往所述预混合液中加入所述固化剂和固化促进剂,搅拌混合均匀,备用。
一种塑料处理方法,将除油清洗干净干燥的待处理塑料浸泡入上述任一实施方案所述的增韧加硬涂料组合物中,提起,晾干,加热干燥。
优选的,所述塑料为光学塑料,选自聚碳酸酯(PC)、聚苯乙烯(PS)、苯乙烯丙烯腈共聚物(SAN)、苯乙烯甲基丙烯酸甲酯共聚物(PS-PMMA)、聚酰胺(PA)、聚4-甲基-1-戊烯或有机玻璃(PMMA)。
本发明的有益效果是:
(1)本发明的增韧加硬涂料组合物的原料来源广泛,成本较低。
(2)本发明的增韧加硬涂料组合物的制备方法中所用的设备较为简单,整个工艺流程与现有的技术中的基本一致,可以将本发明的制备方法直接替换到现有工艺中。
(3)所得到的涂层具有硬度高、韧性好、附着力好、透明的特点,硬度(铅笔,1Kg力)达到H以上,韧性较好,附着力较高,耐水煮性好,透光率高。
具体实施方式
以下通过具体实施方式对本发明的技术方案进行进一步的说明和描述。
如无特别指明,以下实施方式中的实施方案所述的份数都为重量份数。
本发明的增韧加硬涂料组合物各原料成分如下:
(A)烷氧基改性硅油选自以下,
(A-1)R1为甲基,R2为-CH2CH2SCH2CH2CH2-,a=10.7,b=95.3,c=10.1;
(A-2)R1为2-(3,4-环氧环己基)乙基,R2为-CH2CH2-,a=12.6,b=105.5,c=16.3;
(A-3)R1为γ-(2,3-环氧丙氧基)丙基,R2为-CH2CH2-,a=15.3,b=74.7,c=24.5;
(A-4)R1为苯基,R2为-CH2CH2SCH2CH2CH2-,a=5.8,b=133.8,c=19.7;
(B)烷氧基硅烷水解物选自以下,
(B-1)正硅酸乙酯和3-(2,3-环氧丙基)丙基三甲氧基硅烷按摩尔比1:3的水解物;
(B-2)正硅酸乙酯、甲基三乙氧基硅烷和3-(2,3-环氧丙基)丙基甲基二乙氧基硅烷按摩尔比1:1:1.5的水解物;
(B-3)正硅酸乙酯、异丁基三乙氧基硅烷和甲基苯基二乙氧基硅烷按摩尔比1:2:2的水解物;
(C)钛酸酯水解物选自以下,
(C-1)钛酸甲酯的水解物;
(C-2)钛酸四乙酯的水解物;
(D)固化剂选自以下,
(D-1)四甲基氢氧化铵;
(D-2)四甲基醋酸铵;
(E)固化促进剂选自以下,
(E-1)三氟化硼;
(E-2)己内酰胺;
具体各实施例的配方如表1所示。
表1
Figure BDA0002426109860000041
Figure BDA0002426109860000051
增韧加硬涂料组合物各实施例和对比例制备方法:按表1的配方精确称量各原料成分,烷氧基硅烷水解物、钛酸酯水解物、烷氧基改性硅油和无水乙醇混合均匀,过滤,得到预混合液;预混合液在使用前往其中加入固化剂和固化促进剂,搅拌混合均匀,得到增韧加硬涂料组合物。
塑料处理方法,将除油清洗干净干燥的待处理塑料浸泡入上述各实施例和对比例得到的增韧加硬涂料组合物中10-25秒,提起,晾干,在100-120℃加热干燥2-3小时。
性能测试
粘度:将各实施例和对比例的增韧加硬涂料组合物在25℃环境中放置24小时后采用旋转粘度计在25℃环境下测试粘度。结果见表2。
膜层厚度:按GB1767-1979测试。结果见表2。
硬度:按GB/T6739-2006测试铅笔硬度,1Kg力。结果见表2。
附着力:按GB/T9286-1998测试。0级为最佳,5级最差。结果见表2。
透光率:按GB/T2410-2008采用紫外-分光光度计在800nm波长进行测试。结果见表2。
耐水煮性:将涂覆膜层的样板置于80℃去离子水中,浸泡1h,取出、晾干,观察膜层的变化。结果见表2。
韧性:按GB/T1732-1993测试耐冲击性,50cm,1Kg。结果见表2。
表2
Figure BDA0002426109860000052
Figure BDA0002426109860000061
由表2的结果可知,由本发明的增韧加硬涂料组合物处理的塑料表面得到的膜层硬度达到H以上,而且附着力好,耐水煮性好,透光率高,同时具有较高的韧性。
以上所述,显示和描述了本发明的基本原理、主要特征和优点。本领域技术人员应该了解本发明不受上述实施例的限制,上述实施例仅为本发明的较佳实施例而已,不能依此限定本发明实施的范围,即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖的范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。

Claims (9)

1.一种增韧加硬涂料组合物,其特征在于:按重量份数计,由以下各组分组成,30-50份烷氧基硅烷水解物、10-20份钛酸酯水解物、7-12份烷氧基改性硅油、0.3-1.0份固化剂、0.1-0.4份固化促进剂和20-50份无水乙醇。
2.根据权利要求1所述的增韧加硬涂料组合物,其特征在于:所述烷氧基硅烷水解物由四烷氧基硅烷和三烷氧基硅烷或者由四烷氧基硅烷、三烷氧基硅烷和二烷氧基硅烷在酸性催化剂存在下,水和有机溶剂中进行水解。
3.根据权利要求1所述的增韧加硬涂料组合物,其特征在于:所述钛酸酯选自钛酸甲酯、钛酸四乙酯、钛酸正丙酯、钛酸四异丙酯、钛酸四正丁酯、四叔丁基钛酸酯、二(乙酰丙酮基)钛酸二异丙酯、二(三乙醇胺)钛酸二异丙酯、三异硬脂酸钛酸异丙酯、异丙基三油酸酰氧基钛酸酯、异丙基三(二辛基磷酸酰氧基)钛酸酯、异丙基三(二辛基焦磷酸酰氧基)钛酸酯和异丙基二油酸酰氧基(二辛基磷酸酰氧基)钛酸酯中的至少一种。
4.根据权利要求1所述的增韧加硬涂料组合物,其特征在于:所述烷氧基改性硅油的化学通式如式(1)所示,
Figure FDA0002426109850000011
其中,R1独立的选自甲基、苯基、乙基、丙基、异丁基、3,3,3-三氟丙基、2-(3,4-环氧环己基)乙基和γ-(2,3-环氧丙氧基)丙基中的一种,R2独立的选自-CH2CH2-,-CH2CH2SCH2-、-CH2CH2SCH2CH2-和-CH2CH2SCH2CH2CH2-中的一种,R3选自甲基、乙基、异丙基和乙酰基中的至少一种,0≤a≤20,50≤b≤200,5≤c≤25。
5.根据权利要求1所述的增韧加硬涂料组合物,其特征在于:所述固化剂选自四甲基氢氧化铵、四丁基氢氧化铵、四甲基氯化铵、四丁基氯化铵、四甲基醋酸铵和四丁基醋酸铵中的至少一种。
6.根据权利要求1所述的增韧加硬涂料组合物,其特征在于:所述固化促进剂选自丙烯酰胺、己内酰胺、N,N-二甲基甲酰胺和三氟化硼中的至少一种。
7.一种权利要求1-6任一项所述的增韧加硬涂料组合物的制备方法,其特征在于:按配方精确称量各原料,所述烷氧基硅烷水解物、钛酸酯水解物、烷氧基改性硅油和无水乙醇混合均匀,过滤,得到预混合液;在使用前往所述预混合液中加入所述固化剂和固化促进剂,搅拌混合均匀,备用。
8.一种塑料处理方法,其特征在于:将待处理的塑料除油清洗干净干燥后浸泡入权利要求1-6任一项所述的增韧加硬涂料组合物中,提起,晾干,加热干燥。
9.根据权利要求8所述的塑料处理方法,其特征在于:所述塑料为光学塑料,选自聚碳酸酯、聚苯乙烯、苯乙烯丙烯腈共聚物、苯乙烯甲基丙烯酸甲酯共聚物、聚酰胺、聚4-甲基-1-戊烯或有机玻璃。
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