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CN111229909A - A new type of differential strength plate forming device - Google Patents

A new type of differential strength plate forming device Download PDF

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Publication number
CN111229909A
CN111229909A CN202010201408.0A CN202010201408A CN111229909A CN 111229909 A CN111229909 A CN 111229909A CN 202010201408 A CN202010201408 A CN 202010201408A CN 111229909 A CN111229909 A CN 111229909A
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CN
China
Prior art keywords
heating furnace
box
box body
forming device
heating
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010201408.0A
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Chinese (zh)
Inventor
朱炳哲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Baoyulai Intelligent Equipment Co Ltd
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Suzhou Baoyulai Intelligent Equipment Co Ltd
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Publication date
Application filed by Suzhou Baoyulai Intelligent Equipment Co Ltd filed Critical Suzhou Baoyulai Intelligent Equipment Co Ltd
Priority to CN202010201408.0A priority Critical patent/CN111229909A/en
Publication of CN111229909A publication Critical patent/CN111229909A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/022Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The invention discloses a novel differential strength plate forming device which comprises a heating furnace box and a box body positioned outside the heating furnace box; the heating furnace is characterized in that a supporting plate is arranged in the heating furnace box, supporting blocks are arranged on two sides of the box body, the supporting blocks and the supporting plate are located on the same straight line, and a heating module and a temperature control module are arranged in the box body. According to the invention, the box body is arranged outside the heating furnace box, and the heating module and the temperature control module are arranged in the box body, so that the hot-formed sheet metal part can be heated at different positions, and the temperature requirements of different parts can be realized.

Description

一种新型差强板成型装置A new type of differential strength plate forming device

技术领域technical field

本发明属于热成型模具技术领域,尤其涉及一种新型差强板成型装置。The invention belongs to the technical field of thermoforming molds, and in particular relates to a novel differential plate forming device.

背景技术Background technique

热成型源于对汽车的碰撞安全性要求越来越高,同时,对汽车的二氧化碳排放量限制越来越严格。因此,人们不得不努力一种质量较轻,同时强度又较高的汽车零部件生产工艺,同时人们对汽车外观与质量需求的逐渐提高,汽车零部件的复杂程度也随之提升,面对逐步提升的碰撞试验需求,不等强度热成型零件应运而生,但由于不等强度热成型模具制作难度大,周期长,成本高,故而往往难以推广使用。Thermoforming stems from the ever-increasing demands on the crash safety of automobiles and, at the same time, the stricter and stricter limits on the carbon dioxide emissions of automobiles. Therefore, people have to work on a production process for auto parts that is lighter in weight and higher in strength. At the same time, people's demands for the appearance and quality of automobiles gradually increase, and the complexity of auto parts also increases. Due to the increased demand for collision tests, unequal strength thermoforming parts came into being. However, due to the difficulty of making unequal strength thermoforming molds, the long cycle and high cost, it is often difficult to popularize and use.

发明内容SUMMARY OF THE INVENTION

本发明克服了现有技术的不足,提供一种新型差强板成型装置,以解决现有技术中存在的问题。The present invention overcomes the deficiencies of the prior art and provides a novel differential strength plate forming device to solve the problems existing in the prior art.

为达到上述目的,本发明采用的技术方案为:一种新型差强板成型装置,包括加热炉箱以及位于所述加热炉箱外的箱体;所述加热炉箱内设置有支撑板,所述箱体两侧均设置有支撑块,所述支撑块与所述支撑板位于同一直线上,所述箱体内设有加热模块与温控模块。In order to achieve the above purpose, the technical scheme adopted in the present invention is: a novel differential strength plate forming device, comprising a heating furnace box and a box located outside the heating furnace box; a support plate is arranged in the heating furnace box, so Both sides of the box body are provided with support blocks, the support blocks and the support plate are located on the same line, and a heating module and a temperature control module are arranged in the box body.

本发明一个较佳实施例中,所述加热炉箱出口位置处设置有炉门。In a preferred embodiment of the present invention, a furnace door is provided at the outlet of the heating furnace box.

本发明一个较佳实施例中,所述箱体与所述支撑块均位于所述炉门上。In a preferred embodiment of the present invention, both the box body and the support block are located on the furnace door.

本发明一个较佳实施例中,所述支撑板与所述支撑块均为合金材料件。In a preferred embodiment of the present invention, both the support plate and the support block are made of alloy material.

本发明一个较佳实施例中,所述支撑板与所述支撑块均为铜镍合金。In a preferred embodiment of the present invention, the support plate and the support block are both copper-nickel alloys.

本发明一个较佳实施例中,所述加热模块为加热管,所述温控模块为温控器。In a preferred embodiment of the present invention, the heating module is a heating tube, and the temperature control module is a temperature controller.

本发明解决了背景技术中存在的缺陷,本发明具备以下有益效果:The present invention solves the defects existing in the background technology, and the present invention has the following beneficial effects:

本发明在加热炉箱外设置箱体,在箱体内设置加热模块与温控模块,能够对热成型钣金零件进行不同位置的加热,以实现不同部位的温度需求,采用本发明,使得模具只需按简单软模设计,不需要再设计加热装置,简化了制作步骤,缩短了模具的制作周期,降低成本。In the present invention, a box is arranged outside the heating furnace box, and a heating module and a temperature control module are arranged inside the box, so that the thermoforming sheet metal parts can be heated at different positions to meet the temperature requirements of different parts. It needs to be designed according to a simple soft mold, does not need to design a heating device, simplifies the production steps, shortens the production cycle of the mold, and reduces the cost.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明;The present invention will be further described below in conjunction with the accompanying drawings and embodiments;

图1为本发明优选实施例的整体结构示意图;1 is a schematic diagram of the overall structure of a preferred embodiment of the present invention;

图中:1、加热炉箱;2、箱体;3、支撑板;4、支撑块;5、炉门;6、钣金零件。In the figure: 1. Heating furnace box; 2. Box body; 3. Supporting plate; 4. Supporting block; 5. Furnace door; 6. Sheet metal parts.

具体实施方式Detailed ways

现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be further described in detail with reference to the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.

如图1所示,一种新型差强板成型装置,包括加热炉箱1以及位于加热炉箱1外的箱体2;加热炉箱1内设置有支撑板3,箱体2两侧均设置有支撑块4,支撑块4与支撑板3位于同一直线上,箱体2内设有加热模块与温控模块。As shown in Figure 1, a new type of differential plate forming device includes a heating furnace box 1 and a box body 2 located outside the heating furnace box 1; the heating furnace box 1 is provided with a support plate 3, and both sides of the box body 2 are provided There is a support block 4, the support block 4 and the support plate 3 are located on the same line, and the box body 2 is provided with a heating module and a temperature control module.

本实施例中,在加热炉箱1的炉门5上加装箱体2与支撑块4,支撑块4能够对待加热的钣金零件6进行支撑,而箱体2内的加热模块与温控模块能够对钣金零件6进行有效地加热,当钣金零件6在加热炉箱1内与箱体2上同时进行加热时,能够实现对局部区域的温度调节,当钣金零件6两个位置分别加热至设定温度后移至模具内进行成型,从而避免了在热成型模具上设置加热装置,简化了热成型模具的步骤,缩短了模具的制作周期,降低了成本。In this embodiment, a box body 2 and a support block 4 are installed on the furnace door 5 of the heating furnace box 1 , and the support block 4 can support the sheet metal parts 6 to be heated, while the heating module in the box body 2 and the temperature control The module can effectively heat the sheet metal parts 6. When the sheet metal parts 6 are heated in the heating furnace box 1 and on the box body 2 at the same time, the temperature adjustment of the local area can be realized. When the sheet metal parts 6 are in two positions They are respectively heated to the set temperature and then moved to the mold for molding, thereby avoiding setting a heating device on the thermoforming mold, simplifying the steps of the thermoforming mold, shortening the mold production cycle, and reducing the cost.

具体地,常规不同强度钣金零件6是在加热炉箱1中将其统一加热至930℃,后再热成型模具上设置加热装置,使钣金零件6的温度变得差异化,以实现不同强度的需求,而本发明能够使钣金零件6的高强度区域在加热炉箱1内加热至930℃,低强度区域在炉门5位置处加热至800℃,从而实现了钣金零件6加热温度的差异化。Specifically, conventional sheet metal parts 6 with different strengths are uniformly heated to 930° C. in the heating furnace 1, and then a heating device is set on the thermoforming mold to differentiate the temperature of the sheet metal parts 6 to achieve different The present invention can make the high-strength area of the sheet metal part 6 heated to 930°C in the heating furnace box 1, and the low-strength area to be heated to 800°C at the position of the furnace door 5, thereby realizing the heating of the sheet metal part 6 temperature difference.

在本实施例中,加热炉箱1出口位置处设置有炉门5。In this embodiment, a furnace door 5 is provided at the exit position of the heating furnace box 1 .

具体地,箱体2与支撑块4均位于炉门5上。Specifically, both the box body 2 and the support block 4 are located on the furnace door 5 .

在本实施例中,支撑板3与支撑块4均为合金材料件。In this embodiment, both the support plate 3 and the support block 4 are made of alloy materials.

具体地,支撑板3与支撑块4均为铜镍合金。Specifically, the support plate 3 and the support block 4 are both copper-nickel alloys.

在本实施例中,加热模块为加热管,温控模块为温控器。In this embodiment, the heating module is a heating tube, and the temperature control module is a temperature controller.

总而言之,本发明在加热炉箱1外设置箱体2,在箱体2内设置加热模块与温控模块,能够对热成型钣金零件6进行不同位置的加热,以实现不同部位的温度需求,采用本发明,使得模具只需按简单软模设计,不需要再设计加热装置,简化了制作步骤,缩短了模具的制作周期,降低成本。All in all, in the present invention, a box body 2 is arranged outside the heating furnace box 1, and a heating module and a temperature control module are arranged in the box body 2, so that the thermoforming sheet metal parts 6 can be heated at different positions to meet the temperature requirements of different parts, By adopting the invention, the mold only needs to be designed according to a simple soft mold, and no heating device needs to be designed, the manufacturing steps are simplified, the mold manufacturing cycle is shortened, and the cost is reduced.

以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The ideal embodiments of the present invention are inspired by the above, and relevant persons can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims (6)

1. A novel differential strength plate forming device is characterized by comprising a heating furnace box and a box body positioned outside the heating furnace box; the heating furnace is characterized in that a supporting plate is arranged in the heating furnace box, supporting blocks are arranged on two sides of the box body, the supporting blocks and the supporting plate are located on the same straight line, and a heating module and a temperature control module are arranged in the box body.
2. The novel differential strength plate forming device as claimed in claim 1, wherein a furnace door is arranged at the outlet of the heating furnace box.
3. The novel differential strength plate forming device as claimed in claim 2, wherein the box body and the supporting block are both located on the oven door.
4. The novel differential plate forming device as claimed in claim 1, wherein the supporting plate and the supporting block are made of alloy material.
5. The novel differential plate forming device as claimed in claim 4, wherein the supporting plate and the supporting block are made of copper-nickel alloy.
6. The novel differential plate forming device as claimed in claim 1, wherein the heating module is a heating pipe, and the temperature control module is a temperature controller.
CN202010201408.0A 2020-03-20 2020-03-20 A new type of differential strength plate forming device Pending CN111229909A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010201408.0A CN111229909A (en) 2020-03-20 2020-03-20 A new type of differential strength plate forming device

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Application Number Priority Date Filing Date Title
CN202010201408.0A CN111229909A (en) 2020-03-20 2020-03-20 A new type of differential strength plate forming device

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CN111229909A true CN111229909A (en) 2020-06-05

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787429A (en) * 2010-02-22 2010-07-28 杭州钱江弹簧有限公司 Bar stock heating furnace
US20110214786A1 (en) * 2010-03-04 2011-09-08 Loecker Markus Method of making a shaped object with regions of different ductility
CN204724663U (en) * 2015-07-01 2015-10-28 上海凌云汽车模具有限公司 Produce the equipment of intensity adjustable thermoforming part
TWI606017B (en) * 2016-08-22 2017-11-21 Wen Lung Chin Heating device for molding three-dimensional glass continuous molding device
CN212216718U (en) * 2020-03-20 2020-12-25 苏州宝昱来智能装备有限公司 Novel poor strong board shaping device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787429A (en) * 2010-02-22 2010-07-28 杭州钱江弹簧有限公司 Bar stock heating furnace
US20110214786A1 (en) * 2010-03-04 2011-09-08 Loecker Markus Method of making a shaped object with regions of different ductility
CN204724663U (en) * 2015-07-01 2015-10-28 上海凌云汽车模具有限公司 Produce the equipment of intensity adjustable thermoforming part
TWI606017B (en) * 2016-08-22 2017-11-21 Wen Lung Chin Heating device for molding three-dimensional glass continuous molding device
CN212216718U (en) * 2020-03-20 2020-12-25 苏州宝昱来智能装备有限公司 Novel poor strong board shaping device

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Application publication date: 20200605

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