CN1112082A - Yarn winding machine - Google Patents
Yarn winding machine Download PDFInfo
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- CN1112082A CN1112082A CN94112812A CN94112812A CN1112082A CN 1112082 A CN1112082 A CN 1112082A CN 94112812 A CN94112812 A CN 94112812A CN 94112812 A CN94112812 A CN 94112812A CN 1112082 A CN1112082 A CN 1112082A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/42—Arrangements for rotating packages in which the package, core, or former is rotated by frictional contact of its periphery with a driving surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/003—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to winding of yarns around rotating cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/036—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
- B65H63/036—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism
- B65H63/0364—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the combination of the detecting or sensing elements with other devices, e.g. stopping devices for material advancing or winding mechanism by lifting or raising the package away from the driving roller
- B65H63/0366—Braking means for the raised or lifted package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
- B65H63/082—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to a predetermined size or diameter of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/70—Clutches; Couplings
- B65H2403/72—Clutches, brakes, e.g. one-way clutch +F204
- B65H2403/725—Brakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/14—Diameter, e.g. of roll or package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/30—Numbers, e.g. of windings or rotations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/20—Sensing or detecting means using electric elements
- B65H2553/22—Magnetic detectors, e.g. Hall detectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/41—Photoelectric detectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Textile Engineering (AREA)
- Winding Filamentary Materials (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
一纱线卷绕机包括:一对筒管架,其上筒管;一对 支承臂安装在机架上并可转动支承筒管架;一与绕筒 管的纱线摩擦接触直到形成满纱线卷装的摩擦辊;检 测筒管转数的检测装置,其包括:磁性元件,固装在筒 管架之一圆周上的预定位置,一环形通道在筒管架转 动时,磁性元件在其上转动;还包括固装到支承臂之 一上的检测元件,其与磁性元件的环形通道相对设置 以检测其磁力线并发出与筒管的正常和异常转数相 当的信号。
A yarn winding machine includes: a pair of bobbin holders on which bobbins are mounted; a pair of support arms mounted on the frame and rotatably supporting the bobbin holders; The friction roller of the wire package; the detection device for detecting the rotation speed of the bobbin, which includes: a magnetic element, fixed on a predetermined position on the circumference of one of the bobbin holders, and an annular channel when the bobbin holder rotates. It also includes a detection element fixed to one of the supporting arms, which is arranged opposite to the annular channel of the magnetic element to detect its magnetic force lines and send out signals corresponding to the normal and abnormal rotation speeds of the bobbin.
Description
本发明涉及在纱线牵伸和假捻设备中设置的摩擦接触驱动式纱线卷绕机,特别是涉及适于检测筒管的转数以确定筒管的转动是否正常状况的设备。The present invention relates to a frictional contact driven yarn winding machine provided in a yarn drafting and false twisting device, in particular to a device suitable for detecting the number of revolutions of a bobbin to determine whether the rotation of the bobbin is in normal condition.
本发明也涉及设置在纱线牵伸以及假捻设备中的摩擦接触驱动式纱线卷绕机,特别是涉及用来检测异常绕在摩擦辊上的纱线的设备,其中摩擦辊适于与筒管和纱线卷装摩擦接触以便转动筒管以及绕在筒管上的纱线卷装。The present invention also relates to a friction contact driven yarn winding machine arranged in a yarn drafting and false twisting device, and in particular to a device for detecting abnormally wound yarn on a friction roller, wherein the friction roller is adapted to cooperate with The bobbin and yarn package are in frictional contact to rotate the bobbin and the yarn package wound on the bobbin.
正如现有技术中用来卷绕在纱线牵伸和假捻机中加工纱线的纱线卷绕机,迄今在由摩擦接触驱动式纱线卷绕机所代表的各种各样的机器,所述纱线卷绕机包括一对保持筒管的筒管架,一对筒管架摇臂,可旋转地安装在静止机架结构上并具有各自的自由端部,各自的自由端部彼此共轴地转动地支承筒管架,还包括被驱动作转动的一摩擦辊,筒管架摇臂在第一角度位置和第二角度位置之间作摆动,其中,在第一角度位置,筒管与摩擦辊保持摩擦接触以使纱线绕在其上直到纱线在筒管上完全绕成满纱线卷装为止。而在第二角度位置,纱线卷装与摩擦辊脱离摩擦接触。As in the prior art yarn winding machines used to wind processed yarns in yarn drafting and false twisting machines, so far in various machines typified by frictional contact driven yarn winding machines, Said yarn winding machine comprises a pair of bobbin holders holding bobbins, a pair of bobbin holder rocker arms rotatably mounted on a stationary frame structure and having respective free ends which are connected to each other. coaxially rotatably supporting the bobbin holder, and further comprising a friction roller driven to rotate, the bobbin holder rocker swinging between a first angular position and a second angular position, wherein, in the first angular position, the bobbin The frictional contact is maintained with the friction roller so that the yarn is wound thereon until the yarn is completely wound on the bobbin into a full yarn package. In the second angular position, however, the yarn package is out of frictional contact with the friction roller.
然后带有这样卷绕的满纱线卷装的筒管由在落卷工序中被一新筒管所更换,落卷工序由卷装落卷设备实现。近年来,发展了许多卷装落卷设备,它们都被设计成自动化地操作以进行这种落卷工序。The bobbin with the thus wound full yarn package is then replaced by a new bobbin in a doffing operation which is carried out by the package doffing device. In recent years, a number of package doffing machines have been developed, all of which are designed to operate automatically to carry out this doffing process.
在通用的卷装落卷设备中,经常遇到这些困难,即当某些纱线卷装的尺寸超过其预定尺寸的限度时由卷装落卷设备连续落卷的所有纱线卷装不能被连续地放进一个纸板箱。有时过分大的纱线卷装使制动系统发生故障,该制动系统装配在卷装落卷设备中并且与该落卷设备同步操作,结果,如果在制动系统制动落卷设备之前将卷绕投入卷装接收装置中的话,则卷绕容易被损坏。In conventional package doffing equipment, the difficulty is often encountered that all the yarn packages continuously doffed by the package doffing equipment cannot be processed when the size of some yarn packages exceeds the limit of its predetermined size. Continuously put into a cardboard box. Sometimes excessively large yarn packages cause failure of the braking system, which is fitted in the package doffer and operates synchronously with the doffer, as a result, if the braking system brakes the doffer before The coil is easily damaged if it is dropped into the package receiver.
为了克服通用卷装落卷设备所存在的这些缺点,已经提出了另外一种设备,该设备适于检测筒管和卷装的转动状况,从而防止卷装在筒管上超其预定尺寸限度生产。作为用于检测筒管和卷装的转动状况的设备,已经提出了一对开关和一个光传感器,前者较贵,而后者存在由变差的检测精度所引起的低可靠性这样的问题,而变差的检测精度由附于光传感器开关装置上的灰尘和露水所致。In order to overcome these shortcomings of common package doffing equipment, another equipment has been proposed, which is suitable for detecting the rotation of the bobbin and package, so as to prevent the package from being produced on the bobbin beyond its predetermined size limit. . As devices for detecting the rotation conditions of bobbins and packages, a pair of switches and an optical sensor have been proposed, the former is expensive, the latter has a problem of low reliability caused by degraded detection accuracy, and Deteriorated detection accuracy is caused by dust and dew adhering to the photosensor switch gear.
这种类型的通用纱线卷绕机由一摩擦辊构成,该摩擦辊适于与筒管和卷装摩擦接触以使纱线绕在筒管上形成由预定长度纱线构成的卷装,在这种类型的纱线卷绕机中,一个容筒管首先与摩擦辊进行摩擦接触,由摩擦辊驱动作转动,然后在由纱线牵伸和假捻设备喂入的行进的纱线的头端部被筒管的纵向端部内形成的一环形沟槽所捕捉以后由一纱线横动导纱器使纱线横向往复运动,则纱线绕在筒管上。由某些原因引起横动的纱线的头端部未被通用纱线卷绕机中的环形沟槽所捕捉则使横动的纱线头端部经筒管和摩擦辊绕在摩擦辊上而不是筒管上。在这种情况下,需要快速发现这种异常情形以便使绕纱工序恢复到正常情形。尤其是对于纱线连续绕在摩擦辊上以形成非异常纱线卷装这种情形时,这种纱线卷装可能要引起某些麻烦,即不仅使纱线卷绕机的相邻部件和元件损坏,而且驱动摩擦辊的电机由于其超载突然停止。This type of universal yarn winding machine consists of a friction roller adapted to be in frictional contact with the bobbin and the package so that the yarn is wound on the bobbin to form a package consisting of a predetermined length of yarn. In this type of yarn winding machine, a bobbin first comes into frictional contact with a friction roller, is driven to rotate by the friction roller, and is then placed on the head end of the advancing yarn fed by the yarn drafting and false twisting equipment. After being captured by an annular groove formed in the longitudinal end of the bobbin, the yarn is reciprocated laterally by a yarn traverse guide, and the yarn is wound on the bobbin. The head end of the traversing yarn caused by some reasons is not caught by the annular groove in the general yarn winding machine, so the end of the traversing yarn is wound on the friction roller through the bobbin and the friction roller rather than on the bobbin. In this case, it is necessary to quickly find out such an abnormal situation in order to restore the winding process to a normal situation. Especially in the case where the yarn is continuously wound on a friction roller to form a non-abnormal yarn package, such a yarn package may cause certain troubles, namely, not only the adjacent parts of the yarn winding machine and the The element is damaged and the motor driving the friction roller stops suddenly due to its overload.
另一方面,通用纱线卷绕机有时会碰到这样的情况,即如果由于施加在纱线卷绕机上的某种外力而使纱线卷绕机发生振动和冲击从而使纱线异常地绕在摩擦辊上,则纱线卷装立刻与摩擦辊脱离摩擦接触。由于其超载(与前述有类似的原因)这就引起摩擦辊的电机突然停止。上述电机的突然停止引起纱线卷装的生产效率降低。On the other hand, general-purpose yarn winding machines sometimes encounter such a situation that if the yarn winding machine vibrates and shocks due to some external force applied to the yarn winding machine, the yarn winds abnormally. On the friction roller, the yarn package is immediately out of frictional contact with the friction roller. This causes the motor of the friction roller to stop suddenly due to its overload (for a similar reason to the foregoing). The sudden stop of the above-mentioned motor causes the production efficiency of the yarn package to decrease.
应当理解的是前述的缺陷导致这种类型的纱线卷绕机的卷装落卷设备不能进行完全自动化落卷操作,该操作包括用来把纱线的头端部钩在筒管的环形沟槽上以使纱线的头端部由筒管的环形沟槽所捕捉的钩纱步骤,用来将纱线绕在筒管上以形成纱线卷装的纱线卷绕步骤以及用来将纱线卷装从筒管架上卸下用随后的空筒管更换满纱线卷装的筒管更换步骤。It will be appreciated that the aforementioned drawbacks prevent the package doffing equipment of this type of yarn winding machine from performing a fully automated doffing operation, including the annular groove used to hook the end of the yarn on the bobbin. The yarn hooking step on the groove so that the head end of the yarn is caught by the annular groove of the bobbin, the yarn winding step used to wind the yarn on the bobbin to form a yarn package, and the yarn winding step used to wind the yarn on the bobbin The bobbin changing step where the yarn package is unloaded from the bobbin creel and the full yarn package is replaced with a subsequent empty bobbin.
本发明打算提供改进的纱线卷绕机以克服所述的一般性的现有技术中的纱线卷绕机的上述缺陷。The present invention seeks to provide an improved yarn winding machine which overcomes the above-mentioned drawbacks of said general prior art yarn winding machines.
因此,本发明的第一目的是提供廉价的且适于进行完全自动化的落卷工序的纱线卷绕机。It is therefore a first object of the present invention to provide a yarn winding machine which is inexpensive and suitable for a fully automated doffing process.
本发明的第二目的是提供甚至在纱线卷绕机所处恶劣环境下检测精度不会快速降低的纱线卷绕机。A second object of the present invention is to provide a yarn winding machine in which detection accuracy does not rapidly decrease even under the severe environment in which the yarn winding machine is located.
本发明的第三目的是提供由设计成可靠地检测筒管转动状况的摩擦驱动类型的纱线卷绕机。A third object of the present invention is to provide a yarn winding machine of the friction-driven type designed to reliably detect bobbin rotation conditions.
本发明的第四目的是提供适于检测筒管转动状况由此防止卷装以超其预定尺寸限度形成于筒管之上的纱线卷绕机。A fourth object of the present invention is to provide a yarn winding machine adapted to detect bobbin rotation conditions thereby preventing a package from being formed on the bobbin beyond its predetermined size limit.
本发明的第五目的是提供适于检测由筒管的异常转动状况引起的制动系统的非正常工作的纱线卷绕机,所以,在制动系统停止之前卷装决不从卷装落卷设备投入卷装接收装置中。A fifth object of the present invention is to provide a yarn winding machine suitable for detecting abnormal operation of the brake system caused by an abnormal rotation condition of the bobbin, so that the package never falls from the package before the brake system stops The roll equipment is put into the package receiver.
本发明的第六目的是提供被设计成通过计算根据筒管的转速和纱线的卷绕速度计算纱线卷装的半径迅速检测筒管的异常转动状况的纱线卷绕机,由此消除在后续工序例如纱线卷装的包装工序中所产生的麻烦。A sixth object of the present invention is to provide a yarn winding machine designed to rapidly detect an abnormal rotation condition of the bobbin by calculating the radius of the yarn package from the bobbin rotation speed and the yarn winding speed, thereby eliminating Trouble in subsequent processes such as packaging of yarn packages.
本发明的第七目的是提供使操作者能够快速感识到纱线已经绕在摩擦辊上的纱线卷绕机,由此,不会导致纱线卷绕机的机械部件和元件的损坏,同时防止纱线卷装的生产率降低成为可能。A seventh object of the present invention is to provide a yarn winding machine that enables the operator to quickly perceive that the yarn has been wound on the friction roller, thereby not causing damage to the mechanical parts and elements of the yarn winding machine, At the same time, it is possible to prevent a reduction in the productivity of the yarn package.
本发明的第八目的是提供适于使异常绕在摩擦辊上的纱线与在纱线行进通道上的纱线分开的纱线卷绕机,从而不会导致纱线卷绕机的机械部件和元件的损坏。An eighth object of the present invention is to provide a yarn winding machine suitable for separating the yarn abnormally wound on the friction roller from the yarn on the yarn traveling path, so that mechanical parts of the yarn winding machine will not be damaged. and component damage.
根据本发明的第一方面设有用来在筒管上卷绕纱线以在筒管上形成纱线卷装的纱线卷绕机,包括带有支承臂的静止机架结构和筒管架,筒管架具有其自身转动轴线且支承在支承臂上,其自身转动轴线朝支承臂延伸,一筒管,当筒管由筒管架保持时具有转动轴线的筒管与筒管架的转动轴线同轴,一个摩擦辊其转动轴线与筒管架的转动轴线相平行并且与绕在筒管上的纱线保持摩擦接触直到纱线形成满纱线卷装,筒管架和摩擦辊分别进行运动以便使筒管与筒管架相对于摩擦辊一起运动到一卷绕位置和卷装脱开位置,在卷绕位置,筒管与摩擦辊进行摩擦接触并且筒管由摩擦辊驱动作转动以使纱线绕在筒管之上,而在卷装脱开位置纱线卷装与摩擦辊脱离接触,以便使纱线卷装从筒管架上脱开,纱线卷绕机还包括检测筒管的转数的筒管转数检测装置,该转数检测装置包括一磁性元件,它被紧固到筒管架的圆周部分上的一个预定位置处并具有一环形通道,在该通道上磁性元件随筒管架的转动而转动,还包括一检测元件,该元件固定安装到支承臂上并与磁性元件的环形通道相对以检测磁性元件的磁力线并发出与筒管的转数相当的信号。According to a first aspect of the invention there is provided a yarn winding machine for winding yarn on a bobbin to form a yarn package on the bobbin, comprising a stationary frame structure with support arms and a bobbin holder, The bobbin holder has its own axis of rotation and is supported on the support arm, its own axis of rotation extending towards the support arm, a bobbin having an axis of rotation when the bobbin is held by the bobbin holder and the axis of rotation of the bobbin holder Coaxial, a friction roller whose axis of rotation is parallel to the axis of rotation of the bobbin holder and maintains frictional contact with the yarn wound on the bobbin until the yarn forms a full yarn package, the bobbin holder and friction roller move separately In order to move the bobbin and the bobbin holder relative to the friction roller to a winding position and a package release position, in the winding position, the bobbin is in friction contact with the friction roller and the bobbin is driven to rotate by the friction roller so that The yarn is wound on the bobbin, and the yarn package is out of contact with the friction roller at the package release position, so that the yarn package is released from the bobbin holder. The yarn winding machine also includes a detection bobbin A bobbin rotation number detection device with a rotation number, the rotation number detection device includes a magnetic element, which is fastened to a predetermined position on the circumferential portion of the bobbin holder and has an annular passage, on which the magnetic element Rotating with the rotation of the bobbin holder, it also includes a detection element, which is fixedly mounted on the support arm and opposite to the annular channel of the magnetic element to detect the magnetic force lines of the magnetic element and send out a signal corresponding to the rotation number of the bobbin.
根据本发明的第二方面,提供用来在筒管上卷绕纱线以在其上形成纱线卷装的纱线卷绕机,包括带有一对摆动支承臂的静出机架结构,该对支承臂彼此相间隔并具有其自身的摆轴,一对筒管架,具有其自身的转动轴线,每个筒管架转动地支承在每个摆动支承臂上,其自身的转动轴线朝摆动支承臂延伸,一具有转动轴线的筒管当筒管由筒管架所持有时与筒管架的转动轴线共轴,一个摩擦辊,其转动轴线与筒管的转动轴线相平行并且与绕在筒管上的纱线摩擦接触直到纱线形成满纱线卷装,一摆动支承臂绕其摆轴作摆动以便使筒管相对于摩擦辊与筒管架一起运动到一卷绕位置以及一卷装脱开位置,在卷绕位置处筒管与摩擦辊摩擦接触并由摩擦辊驱动作转动以使纱线绕于筒管上,而在卷装脱开位置纱线卷装与摩擦辊脱离接触以便使纱线卷装从筒管架上脱开,该卷绕机还包括用来检测筒管转数以发出与该转数相当的信号的筒管转数检测装置,制动装置,用来当筒管由摆动支承臂与摩擦辊分开以使其与摩擦辊脱离接触时选择性地制动筒管架,筒管架移动装置,用来相对筒管使筒管架彼此朝向和远离移动到一筒管保持位置和筒管脱开位置,在筒管保持位置,筒管由筒管架所持有,筒管的纵向端部分别与筒管架相接合,而在筒管脱开位置,筒管从筒管架上脱开,筒管的纵向端部分别与筒管架脱离接合,制动状况确定装置用来根据来自筒管转数检测装置的输出信号检查制动装置的制动状况以确定在筒管架由制动装置制动之后在一预定的时间周期内确定筒管是否停止,卷装脱开控制装置,用来根据来自制动状况确定装置的输出信号控制筒管管移动装置以便当摆动支承臂摆动到摆动支承臂的卷装脱开位置时选择性地将筒管从筒管架上脱开。According to a second aspect of the present invention, there is provided a yarn winding machine for winding yarn on a bobbin to form a yarn package thereon, comprising a static out frame structure with a pair of oscillating support arms, the a pair of support arms spaced apart from each other and having their own swing axes, a pair of bobbin holders having their own axes of rotation, each bobbin holder being rotatably supported on each swing support arm with its own axis of rotation swinging toward The support arm extends, a bobbin having an axis of rotation coaxial with the axis of rotation of the bobbin holder when the bobbin is held by the bobbin holder, a friction roller whose axis of rotation is parallel to the axis of rotation of the bobbin and The yarn on the tube is in frictional contact until the yarn forms a full yarn package, a swing support arm swings about its swing axis to move the bobbin relative to the friction roller with the bobbin holder to a winding position and a package In the disengagement position, the bobbin is in frictional contact with the friction roller at the winding position and is driven to rotate by the friction roller so that the yarn is wound on the bobbin, while at the package disengagement position the yarn package is out of contact with the friction roller so that To disengage the yarn package from the bobbin holder, the winding machine also includes a bobbin rotation detection device for detecting the bobbin rotation to send a signal corresponding to the rotation, and a braking device for when The bobbin is separated from the friction roller by the swing support arm so that the bobbin holder is selectively braked when it is out of contact with the friction roller, and the bobbin holder moving device is used to move the bobbin holder towards and away from each other relative to the bobbin. The bobbin holding position and the bobbin disengaging position, in which the bobbin is held by the bobbin holder, the longitudinal ends of the bobbin are respectively engaged with the bobbin holder, and in the bobbin disengaging position, the bobbin The tube is disengaged from the bobbin holder, the longitudinal ends of the bobbin are respectively disengaged from the bobbin holder, and the brake condition determination device is used to check the brake condition of the brake device based on the output signal from the bobbin rotation number detection device to determining whether the bobbins are stopped within a predetermined period of time after the bobbin holder is braked by the braking means, the package release control means for controlling the bobbin tube moving means based on an output signal from the braking condition determining means In order to selectively disengage the bobbin from the bobbin holder when the swing support arm swings to the package disengagement position of the swing support arm.
根据本发明的第三方面,提供用来将纱线绕在筒管上以在其上形成纱线卷装的纱线卷绕机,包括带有支承臂的静止机架结构,一筒管架,它具有其自身的转动轴线并支承在支承臂上,自身的转动轴线朝支承臂延伸,具有转动轴线的筒管当筒管由筒管架握持时与筒管架的转动轴线共轴,一摩擦辊,具有与筒管架的转动轴线相平行的转动轴线并与绕在筒管上的纱线摩擦接触直到纱线形成满纱线卷装,所述的筒管架和摩擦辊分别运动以使筒管相对于摩擦辊与筒管架一起运动到一卷绕位置和一卷装脱开位置,在卷绕位置筒管与摩擦辊进行摩擦接触并由摩擦辊驱动作转动使纱线绕在其上,而在卷装脱开位置,纱线卷装与摩擦辊脱离摩擦接触以便使纱线卷装从筒管架上脱开,纱线卷绕机包括检测纱线异常绕在摩擦辊上的检测装置,检测装置包括:位于摩擦辊附近的光线投射器,它把光线投射到摩擦辊的圆周表面上,位于摩擦辊和光线投射器的附近的光线接收器,它接收从光线投射器投射的并由绕在摩擦辊上的纱线反射的光线,以及确定装置,用来根据光线接收器所接受的光量确定纱线是否绕在摩擦辊上,当预定量的纱线绕在摩擦辊上时发出异常状况信号。According to a third aspect of the present invention, there is provided a yarn winding machine for winding yarn on bobbins to form yarn packages thereon, comprising a stationary frame structure with support arms, a bobbin holder , which has its own axis of rotation and is supported on the support arm, its own axis of rotation extending towards the support arm, the bobbin having the axis of rotation being coaxial with the axis of rotation of the bobbin holder when the bobbin is held by the bobbin holder, a friction roller having an axis of rotation parallel to the axis of rotation of the bobbin holder and in frictional contact with the yarn wound on the bobbin until the yarn forms a full yarn package, said bobbin holder and friction roller moving separately To make the bobbin move relative to the friction roller and the bobbin holder to a winding position and a package disengagement position, in the winding position the bobbin is in friction contact with the friction roller and is driven by the friction roller to rotate so that the yarn is wound On it, while in the package disengagement position, the yarn package is out of frictional contact with the friction roller to release the yarn package from the bobbin holder, the yarn winding machine includes detection of abnormal yarn winding on the friction roller The detection device on the detection device includes: a light projector located near the friction roller, which projects light onto the circumferential surface of the friction roller, a light receiver located near the friction roller and the light projector, which receives light from the light projector light projected and reflected by the yarn wound on the rubbing roller, and determining means for determining whether the yarn is wound on the rubbing roller according to the amount of light received by the light receiver, when a predetermined amount of yarn is wound on the rubbing roller An abnormal condition is signaled when on.
当结合附图进行描述时本发明的目的和优点会更加明显。Objects and advantages of the present invention will become more apparent when described in conjunction with the accompanying drawings.
图1是根据本发明的形成纱线卷绕机的第一实施例一部分的筒管架,一对支承臂之一以及检测电路的局部剖面图,Figure 1 is a partial sectional view of a bobbin holder forming part of a first embodiment of a yarn winding machine according to the invention, one of a pair of support arms and a detection circuit,
图2是纱线卷绕机的第一实施例的示意侧视图,Figure 2 is a schematic side view of a first embodiment of a yarn winding machine,
图3是图1中所示的支承臂之一的局部侧视图,Figure 3 is a partial side view of one of the support arms shown in Figure 1,
图4是形成纱线卷绕机的第一实施例的一部分的另一支承臂的放大正视图,Figure 4 is an enlarged front view of another support arm forming part of the first embodiment of the yarn winding machine,
图5是图4中所示的另一支承臂的侧视图,Figure 5 is a side view of another support arm shown in Figure 4,
图6是根据本发明纱线卷绕机的第二实施例的示意侧视图,Figure 6 is a schematic side view of a second embodiment of a yarn winding machine according to the invention,
图7是根据本发明纱线卷绕机的第三实施例的示意侧视图,Figure 7 is a schematic side view of a third embodiment of a yarn winding machine according to the invention,
图8是形成图7中所示的纱线卷绕机一部分的摩擦辊,光线投射器以及光线接收器的示意平面图,Figure 8 is a schematic plan view of a friction roller, a light projector and a light receiver forming part of the yarn winding machine shown in Figure 7,
图9是形成根据本发明的纱线卷绕机的第四实施例一部分的摩擦辊,光线投射器和光线接收的示意平面视图。Figure 9 is a schematic plan view of a friction roller, a light projector and a light reception forming part of a fourth embodiment of a yarn winding machine according to the invention.
现在结合附图详细描述本发明的纱线卷绕机的第一实施例,纱线卷绕机被设计成作为在纱线牵伸和假捻设备中设置的许多纱线卷绕机中的一个。A first embodiment of the yarn winding machine of the present invention, which is designed as one of many yarn winding machines provided in a yarn drafting and false twisting device, will now be described in detail with reference to the accompanying drawings.
纱线卷绕机示于图1-5中,适于将纱线绕于筒管上,包括带有彼此相间隔的一对摆动支承臂2和3的静止机架结构1,具有其自身转动轴线的一对筒管架5和6。每个筒管架5和6经转轴7支承在每个摆动支承臂2和3上,筒管架5和6其自身转动轴线朝摆动支承2和3延伸并绕其自身轴转动。筒管架5和6适于相对于筒管11有选择地作彼此朝向和远离移动到筒管保持位置和筒管脱开位置,在该筒管保持位置筒管11由筒管架5和6保持,筒管11的纵向端部11a和11b分别与筒管架5和6相接合,在筒管脱开位置筒管11从筒管架5和6处脱开,筒管11的纵向端部11a和11b分别与筒管架5和6处脱离。筒管11由点划线表示,当筒管11由筒管架5和6保持时其转动轴与筒管架5和6保持时其转动轴与筒管架5和6的转动轴线共轴。The yarn winding machine, shown in Figures 1-5, is adapted to wind yarn onto bobbins and comprises a
支承臂2和3被设计成绕其摆动轴摆动以便筒管11相对于摩擦辊20与筒管架5和6一起运动,摩擦辊20其转动轴平行于筒管架5和6的转动轴。摩擦辊20与绕在筒管11上的纱线12摩擦接触直到纱线12形成满纱线卷装10。当纱线12形成纱线卷装10时,筒管架5和6由摆动支承臂2和3移动以使筒管11相对于摩擦辊20与筒管架5和6一起运动到卷绕位置和卷装脱开位置,在卷绕位置,筒管11与摩擦辊20进行摩擦接触并且由摩擦辊20驱动作转动以使纱线12绕在其上,在卷装脱开位置,纱线卷装10与摩擦辊20脱离摩擦接触以便把纱线卷装10从筒管架5和6上脱开,摆动支承臂2和3由图中未示出的支承臂摆动装置以与通用支承臂摆动装置相似方式摆动到纱线卷绕位置和卷装脱开位置。The
纱线卷绕机还包括相对于筒管11选择性移动筒管架5和6使其彼此朝向和远离的筒管架移动装置15,如图5所示,筒管架移动装置15带有倾斜臂31,筒管架摇臂32以及突指34,其中,倾斜臂31具有适于支承筒管架6的一端31a,筒管架摇臂32经形成静止支架结构1部分的摇架轴36被连接到摆支承臂2上以便相对于静止机架结构1绕摇架轴36转动,突指34被滚动地支承在倾斜臂31的另一端31b上,倾斜臂31在其纵向中部31c处由筒管架摇臂32支承以便绕形成筒管架摇臂32部分的枢轴销33倾斜。突指34适于与形成静止机架结构1部分的移动凸轮部分16滚动地啮合并且使倾斜臂31绕枢轴销33倾斜,因此,当摆动支承臂2和3相对于静止机架结构1绕其摆轴摆时筒管架2和3通过摆动支承臂2和3彼此作朝向和远离运动以致运动到筒管握持位置和筒管脱开位置。The yarn winding machine also includes a bobbin
纱线卷绕机还包括具有平行于筒管11转动轴的转动轴的摩擦辊20。The yarn winding machine also comprises a friction roller 20 having an axis of rotation parallel to the axis of rotation of the
纱线卷绕机还包括用来检测筒管11的转数的筒管转数检测装置40。转数检测装置40包括磁性元件41,它紧固到在筒管架5和6之一的圆周部分上的一预定位置处和一筒管架上有一环形通道,在该环形通道上磁性元件41随筒管架5和6的转动而转动以及包括检测元件42,该检测元件安装到摆动支承臂2和3之一上并与磁性元件41的环形通道相对以检测磁性元件41的磁力线并输出与筒管11的转数相当的信号以便能够确定筒管11的正常和异常转动状况,该磁性元件41嵌入筒管架5和6之一中,而检测元件42嵌入摆动支承臂2和3之一中,摆动支承臂2和3之一与筒管架5和6之一相对并间隔设置。The yarn winding machine further includes a bobbin rotation
检测元件42由霍尔效应元件构成,该霍尔效应元件在现有技术中是众所周知的,当磁性元件41与霍尔效应元件相对置以检测磁性元件41的磁力线时检测元件42时时发出电压信号,由检测元件41这样产生的信号被输送到由异常制动检测电路所替代的一个检测电路50。检测电路50可以由一系列电路构成,该一系列电路包括电力供应电路,放大电路,具有计时器的计算电路以及逻辑电路(未示在图中),周期性的信号由上述系列电路处理以确保与筒管架5和6的转数相当的大量转动脉冲在从纱线卷绕机的的卷绕操作启动的一定时间范围内被形成部分上述检测电路50的一个脉冲计数器产生并总共准确地监测,从而能够计算在一定时间范围内的筒管11的转数量例如每分钟多少转(r.p.m)。The
筒管转数检测装置40可以带有许多磁铁,它们彼此成角度间隔并且在与检测元件42相间隔且相对置的一环形通道上筒管架5和6之一转动。The bobbin
纱线卷绕机还包括用来制动筒管架5和6的制动装置,如图3至5所示,制动装置60带有用于制动筒管架5的第一制动器61以及用于制动筒管架6的第二制动器61′。Yarn winding machine also comprises the braking device that is used for braking
制动器61包括一环形制动圆筒,未示于图中,它紧固到与摆动支承臂2相对的筒管架5的内圆周表面上,一对制动臂62和63,它们经锚定销64彼此相对置支承在摆动支承臂2上并且分别具有粗加工的制动垫部分62a和63a,一对肘节链节65和66,每个具有经枢轴销67作枢轴转动地连接到每个制动臂62和63的自由端部上的一端部,一连杆68,其一端部经枢轴销69作枢轴转动地连接到肘节链节65和66的另一端部上,一摇臂70,具有经枢轴销71摇摆地支承在摆动支承臂2上一中部以及经枢轴销72可作枢轴转动地连接到连杆68的另一端部上的一端部,一突指73,转动地支承在摇臂70的另一端部上并相对于摇臂70绕其自身轴作转动,一形成静止机架结构1一部分的静止凸轮1a,与突指73啮合以使突指73承接静止凸轮1a的外轮廓并且当摆动支承臂2和3朝摆动支承臂2和3的纱线卷绕位置摆动以及远离该位置时使摇臂70摇摆,以及还包括弹性推动装置74,用来弹性地推协摇臂70以使突指73通过摇臂70与静止凸轮1a相啮合。The
制动臂62和63可摆动到一制动位置和一脱开位置,在该制动位置,制动臂62和63与环形制动圆筒相摩擦接触,而在脱开位置制动臂62和63与环形制动圆筒脱离摩擦接触,摇臂70可作摇摆运动以使制动臂62和63通过连杆68和肘节链节65和66摆到制动位置和脱开位置。根据本发明弹性装置可以由螺旋盘簧构成,纱线卷绕机还包括卷装堆料机80,用来停止和保持从纱线卷绕机上落卷的满纱线卷装10。Brake
制动装置60的第二制动器61′带有一附加摇臂76,它摇摆地支承在倾斜臂31的纵向中部31c上并通过一个连杆77连接到与第一制动器61的摇臂70相似的摇臂70′上,滚动支承在附加摇臂76的另一端上的一突指78,一个静上凸轮1c,它形成了静止机架结构1的一部分并与突指78相啮合以突指78承接静止凸轮1c的外轮廓并且当摆动支承臂2和3朝向和远离摆动支承臂2和3的纱线卷绕位置摆动时使摇臂70′以及附加摇臂76摇摆,还带有弹性推动装置79,用来弹性地推动附加摇臂76以使突指78通过附加摇臂76与静止机架结构1的静止凸轮1c相啮合。第二制动器61′还包括由摇臂70′以与制动装置60的第一制动器61的系列构件62-68相似方式驱动的一系列构件。更特别的是,前述第二制动器61′的一系列构件带有一环形制动圆筒,未示于图中,它固定安装到与摆动支承臂3相对置的筒管架6的内圆周表面上,通过锚定销64′支承在摆动支承臂3上并彼此相对置的一对制动臂62′和63′,一对肘节链节65′和66′,每个具有可作枢轴转动地连接到每个制动臂62′和63′的自由端部上的一端部,一连杆68′,它具有连接到肘节链节65′和66′的另一端部上可作枢轴转动的一端部以及可作枢轴转动地连接到摇臂70′上的另一端部。The second brake 61' of the
上述制动装置60被设计成为纱线卷装10与筒管架5和6一起运动以致与摩擦辊20脱离接触时制动筒管架5和6。制动装置60的制动状况由检测电路50根据来自检测元件41的输出信号进行检测,特别是,由检测电路50的脉冲计数器计数的转动脉冲量被输送到制动状况确定装置中,未示于图中,它形成了检测电路50的一部分,以便根据来自筒管转数检测装置40的输出信号检测制动装置60的制动状况以便确定在筒管架5和6由制动装置60制动以后的一预定时间范围内筒管11是否停止。当在筒管架5和6由制动装置60制动之后的一预定时间范围内筒管11被停止时从制动状况确定装置输出一制动正常信号,而当在筒管架5和6由制动装置60制动之后的预定时间范围内筒管11相反没有被停止时则从制动状况确定装置输出一个制动异常信号,制动正常和异常信号分别被输入卷装脱开控制装置,它未示出附图中,它形成了纱线卷绕机的控制电路的一部分。卷装脱开控制装置适于控制筒管架移动装置15,以便当摆动支承臂2和3离开摩擦辊20摆动到摆动支承臂2和3的卷装脱开位置时把带有满纱线卷装10的筒管11从筒管架5和6上可选择性地脱开,在本实施例中,筒管架移动装置15由卷装脱开控制装置控制,以便当在筒管架5和6由制动装置60制动之后的预定时间范围内停止筒管11时将筒管架5和6移动到筒管脱开位置。The
根据本发明这样构成的纱线卷绕机的第一实施例的操作现在在下文加以描述。The operation of the first embodiment of the thus constructed yarn winding machine according to the invention will now be described hereinafter.
当摆动支承臂2和3按图2中箭头B的方向摆动时由向筒管架5和6保持的空筒管11首先与摩擦辊20进入摩擦接触。在这些条件下,空筒管11由摩擦辊20驱动作转动,筒管架5和6与筒管11一起同时转动以使纱线12绕在筒管11上,紧固到筒管架5的圆周部分上的预定位置处的磁性元件41在磁性元件41的环形通道上旋转以周期性地越过检测元件42,每当磁性元件41越过检测元件42时,磁性元件41的磁力线开始来影响检测元件42并且由检测元件42检测,对检测元件42影响的磁性元件41的磁力线随磁性元件41和检测元件42之间的距离波动以使检测元件42在筒管架5转一转期间产生峰值检测信号,然后被驱动的检测电路50确定峰值检测信号是否超过了一预定值。当峰值检测信号超过一预定值时,检测电路50产生与筒管架一转相当的转动信号,当峰值检测信号相反未超过预定值时,检测电路50不产生与筒管架一转相当的转动脉冲,与筒管架5的转数相应的转动脉冲在预定时间间隔内由检测电路50的脉冲计数器计数。When the pivoting
根据本发明,筒管架5的转数能由上文中这样构成的检测元件42准确地检测并且由检测电路50的脉冲计数器计数,既使检测元件42处于受到细纤维灰尘和露水影响的这种劣质环境下也能如此。更有利的结果是检测元件42由一个霍尔效应元件构成,由于当磁性元件41与霍尔效应元件相对以使霍尔效应元件检测磁性元件41的磁力线时每个峰值检测信号每时每刻产生一电压值。此外,根据本发明构成的用于检测筒管11的转数的筒管转数检测装置40也能以低成本制造。According to the present invention, the number of revolutions of the
纱线12连续绕在筒管11上以形成一个纱线卷装10直到卷装的直径在筒管11上达到由满纱线卷装10所确定的预定直径并且与筒管架5的预定转数相当。当在筒管11上完成的满纱线卷装10由检测电路50检测而筒管架5的转数达到预定值时,纱线12由未示于图中的一个纱线切割器从满纱线卷装10上切断,然后摆动支承臂2和3按图2箭头A示出的方向摆动以使满纱线卷装10从摩擦辊20处移走直到满纱线卷装10到达无卷绕区,在该无卷绕区摇臂70按图3中箭头C所示的方向摇摆,而突指73在弹性推动装置74的弹力作用下由静止凸轮1a相对于摆动支承臂2作相对运动。结果,制动臂62和63与在筒管架5的内圆周部分上的制动圆筒进行摩擦接触,以使筒管架5被制动直到筒管11和满纱线卷装10停止。同时,筒管6由制动装置60的第二制动器61′以与筒管架5相似方式被制动。The yarn 12 is wound continuously on the
按由箭头A所示的方向摆动以使满纱线卷装10离开摩擦辊20运动到无卷绕区的摆动支承臂2和3的摆角由未图示的一个限位开关检测。然后该限位开关的信号供入检测电路50中,然后起动检测电路50以确定峰值检测信号是否超出一预定值并在预定时间间隔内计数与筒管架5的转数相应的转动脉冲。当由检测电路50的脉冲计数器计数的转动脉冲的数量由检测电路50确定没有超出预定时间间隔内的预定值以致产生一正常制动信号时,由检测电路50判断制动装置60正常地操作。特别是,在筒管架5和6由制动装置60在正常制动条件下制动时,在预定时间间隔内的纱线卷装10的转数数量由制动装置60径筒管架5和6而减少,在这些条件下,检测电路50检测在预定时间间隔内由检测电路50的脉冲计数器计数的转动脉冲数,以便当由脉冲计数器计数的转动脉冲数没超出预定数即在本实施例中为零时产生正常制动信号。当产生正常制动信号的同时,由检测电路50判断制动装置60正常操作。检测电路50的正常制动信号输入纱线卷绕机的上述控制电路以使满纱线卷装10落卷到一卷装堆料机80处等候直到满纱线卷装10被传送到后继工序。当满纱线卷装10朝卷装堆料机80落卷时,摆动支承臂2和3朝卷装脱开位置摆动,筒管架移动装置15使倾斜臂31倾斜,所以,满纱线卷装10从筒管架5和6上脱开。The swing angles of the
如果,另一方面,由于某些原因制动装置60发生故障,在满纱线卷装10落卷并由卷装堆料机80导引之前筒管架5没被制动装置60制动,在这种情况下,当在用于正常制动的一定时间期间由检测电路50的脉冲计数器计数的转动脉冲数在预定时间间隔内分别被确认为超出预定值例如零时,检测电路50产生异常制动信号。这时,由检测电路50判断制动装置60异常操作。在这种情况下,检测电路50的异常制动信号被输入形成纱线卷绕机一部分的控制电路中以使满纱线卷装10不被落卷到卷装堆料机80上。换言之,当在筒管架5和6由制动装置60制动之后筒管11没有预定时间范围内停止时,带有满纱线卷装10的筒管不从筒管架5和6上脱开。因此,满纱线卷装10决不会松开或损坏,由于突然发出警报则操作者能立即感识到制动装置60的异常状况。If, on the other hand, the
根据上文所述的本发明,纱线卷绕机能是结构简单且生产成本低。甚至在纱线卷绕机处于细灰尘和露水这样劣质环境下纱线卷绕机能以高精度以及高可靠性检测筒管架的转动状况,因而防止卷装超出预定尺寸限度形成于筒管上。另外,根据本发明的纱线卷绕机如此构造以致检测由于筒管架5和6的异常转动状况引起的制动装置60的不正常工作,所以,在这些卷装由制动装置60停止之前满纱线卷装10决不会从纱线卷绕机的卷装落卷设备上投到卷装堆料机80中。所以,根据本发明的纱线卷绕机能进行自动化落卷操作以致自动化地移动和落卷满纱线卷装10使其到达无卷绕区,在该区,纱线卷装与摩擦辊20脱离摩擦接触,用后续的空筒管11更换满纱一卷装10。According to the present invention as described above, the yarn winding mechanism is simple in structure and low in production cost. The yarn winding machine can detect the rotation condition of the bobbin holder with high accuracy and reliability even under the bad environment of the yarn winding machine such as fine dust and dew, thereby preventing the package from being formed on the bobbin beyond the predetermined size limit. In addition, the yarn winding machine according to the present invention is constructed so as to detect abnormal operation of the
现在根据附图详细描述本发明的纱线卷绕机的第二个实施例。A second embodiment of the yarn winding machine of the present invention will now be described in detail with reference to the accompanying drawings.
根据本发明的纱线卷绕机的第二个实施例示于图6中。该纱线卷绕机还包括一个计算电路91,用来根据来自检测元件42的输出信号计算筒管架5的转速,用来检测绕在筒管11上的纱线12的纱线卷绕速度的卷绕速度检测电路92,以及一个纱线卷装直径检测电路93,用来根据计算电路91计算的转速以及卷绕速度检测电路92检测的纱线卷绕速度计算纱线卷装10的直径,以便当形成在筒管11上的纱线卷装10的直径超出纱线卷装直径的预定范围时输出纱线装直径信号。上述各电路91-93带有一个动力供应电路,一个放大电路,一个具有计时器和计数器的计算电路以及一个逻辑电路,下文不加以描述。A second embodiment of a yarn winding machine according to the invention is shown in FIG. 6 . The yarn winding machine also includes a calculation circuit 91, which is used to calculate the rotating speed of the
在根据本发明的纱线卷绕机的本实施例中,由转速计算电路91根据来自检测元件42的输出信号计算筒管架5的转速即筒管11和纱线卷装10的转速。然后,与纱线12的行进速度有关的数据从形成纱线牵伸和假捻设备一部分的一个控制电路输入卷绕速度检测电路92以使卷绕速度检测电路92检测绕于筒管11上的纱线12的纱线卷绕速度。然后,纱线卷装直径检测电路93根据由计算电路91计算的转速以及由卷绕速度检测电路92计算的纱线卷绕速度计算纱线卷装10的直径。由纱线卷装直径检测电路93根据筒管11转一转所计算的纱线长度来计算纱线卷装10的直径。In this embodiment of the yarn winding machine according to the present invention, the rotation speed calculation circuit 91 calculates the rotation speed of the
通常,在纱线12以预定时间间隔绕在筒管11上并卷绕到预定纱线长度时,张力强度是波动的,因而引起纱线卷装10不均匀地形成于筒管11上。为此,根据本发明的纱线卷绕机被设计成带有一个纱线卷绕装直径检测电路93,用来根据由计算电路91计算的转速以及卷绕速度检测电路92计算的纱线卷绕速度计算纱线卷装10的直径。上速转速计算电路91,卷绕速度检测电路92以及纱线卷装直径检测电路93构成整个纱线卷装直径检测装置90。Generally, when the yarn 12 is wound on the
当由纱线卷装直径检测装置90这样确定纱线卷装10的直径仍处于其预定范围内时,纱线12其前端由一合适的纱线切割器(未示出)切断。如果,另一方面,由纱线卷装直径检测装置90确定纱线卷装10的直径超出其预定范围,则纱线卷装异常信号被输出到纱线卷绕机的控制电路中以产生警报或类似信号。因此,在卷装10盛于纸板箱内之前所发现确定为不规则的纱线卷装10,从而,克服具有在盛于纸板箱中的纱线卷装10的工序中易于引起的麻烦。When it is thus determined by the yarn package diameter detecting device 90 that the diameter of the yarn package 10 is still within its predetermined range, the leading end of the yarn 12 is cut by a suitable yarn cutter (not shown). If, on the other hand, it is determined by the yarn package diameter detection device 90 that the diameter of the yarn package 10 exceeds its predetermined range, the yarn package abnormal signal is output to the control circuit of the yarn winding machine to generate an alarm or similar signals. Therefore, the yarn package 10 that is determined to be irregular is found before the package 10 is contained in the carton, thereby overcoming the troubles that tend to be caused in the process of having the yarn package 10 contained in the carton.
根据本发明的第二实施例的纱线卷绕机被如此设计以致通过根据筒管11的转速以及纱线12的卷绕速度计算纱线卷装10的直径迅速检测筒管11的异常转动状况,其结果是在后继工序例如满纱线卷装10的打包工序中能容易消除麻烦。The yarn winding machine according to the second embodiment of the present invention is so designed that by calculating the diameter of the yarn package 10 according to the rotation speed of the
下文根据附图详细描述根据本发明的纱线卷绕机的第三个实施例。A third embodiment of the yarn winding machine according to the present invention will be described in detail below with reference to the accompanying drawings.
图6和7中所示的纱线卷绕机带有用来检测绕于摩擦辊的纱线的检测装置。The yarn winding machine shown in Figs. 6 and 7 has detection means for detecting the yarn wound on the friction roller.
在图6和7中,参考数字101表示例如由纱线牵伸和假捻机(图中未示出)施以假捻并喂入的合成纤维制成的纱线。所示的纱线101在由一导杆104引导之后由卷绕机卷绕在一个筒管102上。纱线卷绕机包括带有彼此相间隔的一对摆动支承臂111的一个静止机架结构110,一对筒管架115,它们绕其自身轴转动并且每个支承在每个摆动支承臂111上,其自身转动轴朝摆动支承臂111延伸,筒管架移动装置,未示出,用来选择性地使筒管架115彼此朝向和分开移动,以及一个摩擦辊120,具有平行于筒管102转动轴的转动轴并具有一圆周表面121以与绕在筒管102上的纱线101进行摩擦接触。In Figs. 6 and 7,
摆动支承臂111被设计成绕其摆轴作摆动以使筒管102相对于摩擦辊120与筒管架102一起运动到一个纱线卷绕位置以及一个卷装脱开位置,在纱线卷绕位置处,筒管102与摩擦辊120摩擦接触并由该摩擦辊120驱动作转动以使纱线101绕于其上直到纱线12形成一满纱线卷装103,而在卷装脱开位置,筒管102与摩擦辊120脱离摩擦接触以便纱线卷装103从筒管架111上脱开。摆动支承臂111由支承臂摆动装置116以与通用支承臂摆动装置相类似方式摆动到纱线卷绕位置和卷装脱开位置。The
筒管架115相对于筒管102可选择地作彼此朝向和远离移动到一个筒管保持位置和筒管脱开位置,在该筒管保持位置,筒管102由筒管架115握持而筒管102的纵向端部分别与筒管架115相啮合,而在筒管脱开位置,筒管102从筒管架115脱开,筒管102的纵向端部分别与筒管115脱离啮合。筒管102具有一转轴,当筒管102由筒管架115握持时该转轴与筒管架115的转轴共轴。摩擦辊120被设计成由一驱动电机125驱动。The
在摩擦辊120与导杆104之间设有一个纱线横动导杆127,该导杆127在图8中实线所示的一个第一位置和图8中虚线所示的一个第二位置之间横动以使纱线101在绕在筒管102上之前以及由导杆104导向之后在第一和第二位置之间横动。该纱线横动导杆具有一个导缝部分127a,越过导杆104的纱线101与该导缝部分127a相接合。Between
纱线卷绕机还包括用来检测纱线异常绕于摩擦辊120上的检测装置130。该检测装置130包括位于摩擦辊120附近的以把光线投射在摩擦辊120的圆周表面121上一个光线投射器131,一个光线接收器132,它位于摩擦辊120和光线投射器131的附近以接收来自光线投射器131投射的并由绕于摩擦辊120的纱线101反射的光线,纱线卷绕机的一个控制电路135以及确定装置,它形成了控制电路135的一部分,以便根据光线接收器132接收的光量确定纱线101是否绕于摩擦辊120上。The yarn winding machine also includes a
摩擦辊120的表面颜色要不易于由摩擦辊120的表面121反射光线。根据本发明的纱线卷绕机可包括一个摩擦辊120,它的黑色表面不易于由摩擦辊120的表面121反射光线。光线投射器131和接收器132装于一个共用容器133中,该容器133位于摩擦辊120的附近并且与形成控制电路135部分的一个检测电路134电连接。检测电路134被构造成输出一电信号以便将光线投射在摩擦辊120的圆周表面121上并且随着光线由光线投射器131投射并且在由绕于摩擦辊120的纱线101反射之后由光线接收器132接收而输入一电信号。检测电路134被设计成与确定装置相联接,而该确定装置根据光线接收器132接收的光量决定纱线101是否绕于摩擦辊120上。摩擦辊120被加工成具有黑色表面的原因是不易于由摩擦辊120的表面反射光线以使不可能输入随着光线接收器132接收的光线而产生的电信号。在由光线接收器132接收的光量超出了一预定值的情况下,有效地电信号不被输入到检测电路134中,如果由光线接收器132接收的光量超出了预定值则电信号相反被输入到检测电路134中以产生一个异常状况信号。该异常状况信号被输入到控制电路135的确定装置中以确定正常和异常卷绕状况。为此,设置控制电路135的确定装置以便根据光线接收器132接收的光量来确定纱线101异常卷绕或没有绕于摩擦辊120上。根据本发明的纱线卷绕机的本实施例中许多圈纱线绕在摩擦辊120上,设定光线接收器132接收光量的预定值,这就不需要光线接收器132对接收器132敏感于摩擦辊120上的仅一圈这样的程度高度敏感。The surface color of the rubbing
纱线卷绕机还包括一个纱线切割器,图中未示出,适于在纱线101的一行进通道上的一预定位置处切割纱线101,纱线101经行进通道喂入筒管102中,还包括纱线切割器操作装置,它形成控制电路135的一部分用来根据来自形成检测电路134一部分的确定装置的异常状况信号操作纱线切割器,以便当纱线101异常绕于摩擦辊120上时把纱线101的前端部从异常绕于摩擦辊120的纱线101处切断。The yarn winding machine also includes a yarn cutter, not shown in the figure, adapted to cut the
纱线卷绕机常遇到这样的问题,即,在纱线101开始绕于筒管102上之前操作者没把纱线101的前端钩到筒管102上,因而导致纱线101的前端很可能经摩擦辊120以及筒管102行进以致绕于摩擦辊120上而不是绕在筒管102上,由于纱线卷绕机没有被操作以使纱线的前端自动地钩在筒管102上产生类似的问题。在另一种情况下,如果纱线卷绕机由于施加到纱线卷绕机上的某种外力而引起振动和冲撞的话纱线卷装103很可能立即与摩擦辊120脱离摩擦接触,从而导致纱线101绕于摩擦辊120上。纱线101最初以图8中虚线所示的粗网眼形式直接绕在摩擦辊120上,而随后随筒管102以高速转动则以致密网眼形式缠绕。最后,可有大量纱线卷装绕在摩擦辊120上,这就可能引起用于摩擦辊120的电机125由于其超载而停止或引起摩擦辊120上的纱线卷装与邻近于摩擦辊120的某些部件相撞。Yarn winding machines often encounter such a problem that the operator does not hook the front end of the
因此,当纱线卷绕机被确定在异常状况下即纱线101绕于摩擦辊120上时,形成控制电路135一部分的纱线切割操作装置根据来自检测电路134的确定装置的异常状况信号操作纱线切割器以使纱线101的前端从异常绕于摩擦辊120的纱线101处切断。当纱线切割器被操作切割纱线101时由于从绕于摩擦辊的纱线处切断的纱线101的前端部没能绕于摩擦辊上,在摩擦辊上的异常纱线卷装不能变厚,因而不会对纱线卷绕机的机械部件产生损坏。Therefore, when the yarn winding machine is determined to be in an abnormal condition, that is, the
另一方面,当纱线卷绕机被确定处于纱线绕于摩擦辊120上这种异常状况下时,纱线卷绕机的控制电路135因而使驱动电机125停止以致不驱动摩擦辊120。如果纱线卷绕机带有例如象一警光灯和警报器这样的警报仪的话,则操作者能迅速意识到纱线101已绕于摩擦辊120上这样的事实。因此可以理解到该纱线卷绕机能容易避免前面所述的问题。On the other hand, when the yarn winding machine is determined to be in an abnormal condition where the yarn is wound on the
因此,控制电路135的确定装置根据光接收器132接收的光量确定纱线101是否异常绕于摩擦辊120上,当预定量的纱线101绕在摩擦辊120上时由纱线切割器操作装置操作纱线切割器以使纱线从绕于摩擦辊120上的纱线处切断。因此,纱线卷绕机能进行自动化落卷操作,该自动化落卷操作包括将纱线101的前端部钩到筒管102的一环形槽上以使纱线101的前端由102的环形槽所捕捉的纱线钩取步骤以及将满纱线卷装103从筒管架115脱开以致用一个相继的空筒管102更换满纱线卷装103的一个筒管更换步骤。Therefore, the determination means of the
另外,当多圈纱线101即预定量的纱线101绕于摩擦辊时,启动检测装置130以产生一信号来切断纱线101。结果,不会使检测绕于摩擦辊120的纱线101产生误操作,因而,使检测装置130以相当低成本制造。In addition, when multiple turns of the
下面将根据图9描述本发明的纱线卷绕机的第四实施例,在图9中仅示出形成纱线卷绕机一部分的主要构成元件或部件,而且为避免与上述描述重复省略了构成纱线卷绕机的其它剩余部件。图9中的结构部件用与图6和7中示出的形成纱线卷绕机的第二实施例的部件相同的参考数字表示。A fourth embodiment of the yarn winding machine of the present invention will be described below with reference to FIG. 9, in which only the main constituent elements or parts forming a part of the yarn winding machine are shown, and omitted to avoid duplication with the above description. Make up the other remaining parts of the yarn winding machine. The structural parts in Fig. 9 are denoted by the same reference numerals as the parts forming the second embodiment of the yarn winding machine shown in Figs. 6 and 7 .
卷绕机包括一摩擦辊140,其圆周表面141镀有金属以使光线被摩擦辊140的圆周表面141反射。以相对于摩擦辊140的转轴成一角度并以这种方式设置光投射器和接收器130的结合物,即,从光线投射器131投射的光线由摩擦辊140的圆周表面141反射于离开光线投射器131和光线接收器132的方向,因此,来自光线投射器131的光线没被光线接收器132接收如图9中实线箭头所示。当预定圈数的纱线101绕于摩擦辊140上以使从光线投射器131投射的光线由绕于摩擦辊140的圆周表面141的纱线101反射并且散射,因此从光线投射器131投射的光线能被光线接收器132接收,如图9中虚线箭头所示。从绕于摩擦辊140上的纱线101散射和反射的光线导致一部分光被光线接收器132接收。在纱线卷绕机的第四实施例中,光投射器131和光接收器132的设置使从由光投射器131投射的光的总量减少的预定量的光被光接收器132所接收。同样,由光接收器132接收的预定量的光由检测电路134检测以使摩擦辊140停止。The winder includes a rubbing
在纱线卷绕机的第四实施例中纱线已绕于摩擦辊140的情况下,操作者也能迅速处理异常状况,从而不会对纱线卷绕机的机械部件损坏。因此,应当理解到该纱线卷绕机能以与前述相同方式容易避免这样的问题。In the fourth embodiment of the yarn winding machine, even if the yarn has been wound on the
根据以上所述的本发明,该纱线卷绕机结构简单且生产成本低。摩擦辊140的转动状况由该线线卷绕机以高精度和高可靠性检测。此外,根据本发明的纱线卷绕机使操作者能迅速地意识到纱线101已绕于摩擦辊140上,因而不会对纱线卷绕机的机械部件和元件产生损坏并且同时防止纱线卷装103的生产率降低。According to the present invention as described above, the yarn winding machine is simple in structure and low in production cost. The rotation condition of the
在前述的本发明的各种实施例中设置了一对支承臂2,3和111,它们被摆地支承安装在一静止机架结构1和110上并可转动地支承筒管架5,6和115,然而,根据本发明,该支承臂对可以由以悬臂式安装在一静止机架结构上的转动地支承一筒管架的一个支承臂来取代。In the foregoing various embodiments of the present invention a pair of
在前面的描述中已经对根据本发明构造的纱线卷绕机的优选实施例作了描述,但正如下面的权利要求所述的那样在本发明的精神范围内可以对本发明做出各种修改和修正。In the foregoing description a preferred embodiment of the yarn winding machine constructed in accordance with the present invention has been described, but various modifications can be made to the invention within the spirit and scope of the invention as set forth in the following claims and fixes.
Claims (10)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP260928/93 | 1993-10-19 | ||
| JP260928/1993 | 1993-10-19 | ||
| JP26092893A JPH07118950A (en) | 1993-10-19 | 1993-10-19 | Bobbin rotation detector and yarn winding device |
| JP261974/1993 | 1993-10-20 | ||
| JP26197493A JPH07118963A (en) | 1993-10-20 | 1993-10-20 | Device for detecting thread winding on the roller |
| JP261974/93 | 1993-10-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1112082A true CN1112082A (en) | 1995-11-22 |
| CN1067652C CN1067652C (en) | 2001-06-27 |
Family
ID=26544822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN94112812A Expired - Fee Related CN1067652C (en) | 1993-10-19 | 1994-10-19 | Yarn winding machine |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0648701A1 (en) |
| KR (1) | KR950011300A (en) |
| CN (1) | CN1067652C (en) |
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| CN100343148C (en) * | 2002-10-02 | 2007-10-17 | 海德堡印刷机械股份公司 | Metal wire roll and identifying method for residual metal wire |
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| CN106460250A (en) * | 2014-06-13 | 2017-02-22 | 里特机械公司 | Winding device for winding yarn |
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| CN104047081A (en) * | 2014-06-24 | 2014-09-17 | 吴江市纺织科技中心有限公司 | Tension constant-speed coiling device |
| CN105883497A (en) * | 2015-02-12 | 2016-08-24 | 日本Tmt机械株式会社 | Yarn winding device |
| CN105883497B (en) * | 2015-02-12 | 2019-08-27 | 日本Tmt机械株式会社 | Yarn take-up device |
| CN108700406A (en) * | 2015-04-22 | 2018-10-23 | 公关合金卷公司 | The method of the geometry of diameter and/or diameter for measuring shaped object, the purposes of measuring system and measuring system |
| CN112116728A (en) * | 2019-06-19 | 2020-12-22 | 村田机械株式会社 | Wear judgment system and fiber mechanical system |
| CN110987704A (en) * | 2019-12-16 | 2020-04-10 | 南通大学 | Device and method for testing cutting resistance of anti-cutting yarns or filaments |
| CN111232755A (en) * | 2020-01-17 | 2020-06-05 | 江苏恒力化纤股份有限公司 | Method for automatically adjusting coil diameter of wire coil to avoid abnormal formation of wire coil |
| CN111232755B (en) * | 2020-01-17 | 2021-08-13 | 江苏恒力化纤股份有限公司 | Method for automatically adjusting coil diameter of wire coil to avoid abnormal formation of wire coil |
| CN113830622A (en) * | 2020-06-23 | 2021-12-24 | 宏正自动科技股份有限公司 | Winding device |
| CN114604690A (en) * | 2020-12-04 | 2022-06-10 | 卓郎纺织解决方案两合股份有限公司 | Method for detecting the state of a bobbin brake and workstation of a textile machine |
| CN115611073A (en) * | 2021-07-14 | 2023-01-17 | 欧瑞康纺织有限及两合公司 | Winding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| KR950011300A (en) | 1995-05-15 |
| EP0648701A1 (en) | 1995-04-19 |
| CN1067652C (en) | 2001-06-27 |
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