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CN1111651A - Modified epoxy resins containing blocked isocyanate moieties and cationic groups and their use in cathodic electrodeposition coatings - Google Patents

Modified epoxy resins containing blocked isocyanate moieties and cationic groups and their use in cathodic electrodeposition coatings Download PDF

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CN1111651A
CN1111651A CN 95103486 CN95103486A CN1111651A CN 1111651 A CN1111651 A CN 1111651A CN 95103486 CN95103486 CN 95103486 CN 95103486 A CN95103486 A CN 95103486A CN 1111651 A CN1111651 A CN 1111651A
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epoxy resin
resin
blocked
modified epoxy
reaction
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CN1066465C (en
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山田光夫
野尻弘之
石井俊行
川上�一郎
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Nippon Paint Co Ltd
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Nippon Paint Co Ltd
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Abstract

改性多缩水甘油基环氧树脂使之含通过由环氧 树脂与不对称嵌段二异氰酸酯反应形成的噁唑烷酮 环连接至树脂主链上的嵌段异氰酸酯部分。进一步 地与阳离子活性氢化合物反应获得除了含嵌段异氰 酸酯部分外还含阳离子基的改性环氧树脂。将改性 环氧树脂加入阴极电沉积涂料中作为阳离子粘合剂 树脂或颜料分散剂。Modified polyglycidyl epoxy resin to contain epoxy Oxazolidinones formed by the reaction of resins with unsymmetrical blocked diisocyanates The rings are attached to blocked isocyanate moieties on the resin backbone. further react with cationic active hydrogen compounds to obtain blocked isocyanates A modified epoxy resin containing cationic groups in addition to the ester moiety. will modify Epoxy Resins Added to Cathodic Electrodeposition Coatings as Cationic Binders Resin or pigment dispersant.

Description

Modified epoxy resins having a blocked isocyanate moiety and a cationic group and their use in cathodic electrodeposition paints
The present invention relates to a kind of modified epoxy that is used for electrocoating paint and preparation method thereof.
The present invention also relates to contain the cathode electrodeposition paint and the pigment paste of described modified epoxy.
The modified epoxy of preparing in cathode electrodeposition paint can be made by ordinary method, as with the Resins, epoxy and first active dydrogen compounds, as alkylphenol, monocarboxylic acid or hydroxyl carboxylic acid reaction are opened the ring of part epoxide, with second active dydrogen compounds, open remaining epoxide ring then as primary amine or secondary amine reaction.With the modified resin and the linking agent of gained, mix as the organic polymeric polyisocyanate of melamine resin penta block, electricity imposes in the substrate, and baking at high temperature, obtains a cured film.Such modified epoxy has some shortcomings, is that they only just react with linking agent under comparatively high temps.Similarly also knownly open the modified epoxy for preparing self-crosslinkable on the secondary hydroxyl group that forms of reaction by half block vulcabond being connected to by the ring of oxirane ring.This resin also has some shortcomings, and when being under being higher than 200 ℃ temperature fired film, the blocked isocyanate moiety that connects by urethane bond is tending towards part at least and separates out.
An important requirement when making coating is the pigment deposit.Usually this can realize promptly preparing pigment paste by pigment and a carrier part that constitutes coating and a kind of suitable solvent or thinner and other additive are ground in paint roller mill.Then, remainder and other additive of pigment paste and carrier mixed, be scattered in wherein coating to prepare granules of pigments.The most serious problem that runs in the pigment deposit of coating is the coalescent or sedimentation of granules of pigments, and this can cause reducing storage stability, in use gets into trouble, and reduces surface smoothness, goes bad in time etc.Coalescent can the grinding mixed, and takes place in storage or the electrodeposition step.It is coalescent that granules of pigments takes place in intergranular interaction.In order to delay or to control interaction, must make dispersant resin in its structure, contain hydrophobic part, make dispersant resin be adsorbed on the granules of pigments surface well.Equally also must make dispersant resin contain hydrophilic segment, make it the dispersion that in water medium, reaches stable.
Japanese Patent publication No.4978/1979 has disclosed a kind of modified epoxy as pigment dispersing agent.This resin is connected to blocked isocyanate moiety on the modified epoxy by urethane bond and makes, and described urethane bond is by half block vulcabond and the hydroxyl reaction that is positioned on the alkanol that resin backbone or resin do not hold forms.Yet when being heated to storing temperature, blocked isocyanate moiety is easily separated out diisocyanate monomer, and causes variety of issue, for example increases the thermogravimetric loss or makes the finish paint system yellowing of using subsequently.
The invention provides a kind of blocked isocyanate moiety that is connected to the resin end and modified epoxy of cation radical of containing.The unique distinction of modified epoxy of the present invention is by Dinged the oxazolidone ring by the Re Wen that forms with oxirane ring reaction blocked isocyanate moiety to be connected on the resin.Therefore, separating out of blocked isocyanate moiety can not taken place, because half block vulcabond adds on the alcoholic extract hydroxyl group.
On the other hand; the invention provides a kind of modified epoxy that logical oxazolidone ring connects at least one blocked isocyanate moiety that contains; Suo Shu De oxazolidone ring is formed by the isocyanide acyl group reaction of the oxirane ring of many glycidyl epoxies part with organic diisocyanate; remaining isocyanide acyl group is by block reversibly or irreversibly, and this modified epoxy contains at least one cation radical of being introduced by the ring-opening reaction of remaining oxirane ring and cation activity hydrogen compound further.Such modified epoxy can be introduced in the anodic electrodeposition coating as the cationic binder resin.
On the one hand, the invention provides a kind of method of making modified epoxy again, this method comprises the steps:
To contain the organic diisocyanate reaction of the Resins, epoxy and the asymmetric block of many glycidyls, described vulcabond contains the first block isocyanide acyl group and the second block isocyanide acyl group, the specific activity first block isocyanide acyl group of this second block isocyanide acyl group is little, and than the described first block isocyanide acyl group stoichiometric number little with the ratio of glycidyl; With
With the product and the cation activity reactive hydrogen compound of gained, introduce cation radical with ring-opening reaction by residual epoxide ring and described cation activity hydrogen compound.
The present invention also provides a kind of cathode electrodeposition paint and pigment paste that contains modified epoxy of the present invention.
For the ease of understanding better, to method that make modified epoxy of the present invention be described with model reaction figure, wherein initial Resins, epoxy is diglycidyl ether epoxy resin (I), and diisocyanate cpd forms symmetrical two urethanes (II) by the full block of monohydroxy-alcohol block agent.
The first step, Resins, epoxy as described below (I) and two urethane reaction:
Figure 951034863_IMG1
Second step, as described below, with the product (III) of the first step and, secondary amine HN(R ") for example 2Reaction, the modified epoxy (IV) that acquisition can need:
Figure 951034863_IMG2
In aforesaid equation, R is a diglycidyl Resins, epoxy resistates, and R ' is the organic diisocyanate resistates, R 1And R 2Be monohydroxy-alcohol resistates, and R " is the secondary amine resistates as the first and second block agent.
Initial resin
Modified epoxy of the present invention is to begin to make from the Resins, epoxy that contains many glycidyls.Its typical example comprises by encircling polyphenol such as dihydroxyphenyl propane, Bisphenol F, bisphenol S, the polyphenol polyglycidyl ether type Resins, epoxy that phenol phenolic varnish or cresols phenolic varnish and Epicholorohydrin reaction make more.But various bisphenol epoxy commodity are buied, comprise EPIKOTE 827(epoxy equivalent (weight) 180-190), EPIKOTE 1001(epoxy equivalent (weight) 450-500), EPIKOTE 1010(epoxy equivalent (weight) 3000~4000), all sell by YuKa Shell Epoxy K.K..Spendable Resins, epoxy comprises the polyglycidyl ethers of the many alcohol of aliphatic series equally, ethylene glycol for example, propylene glycol, 1,4-butyleneglycol, 1,6-hexylene glycol, trihydroxymethyl propane, tetramethylolmethane, polyglycol etc., and aliphatic series, many glycidyl esters of alicyclic or aromatic multi-carboxy acid.
As the use of initial resin, bifunctional Resins, epoxy can with bifunctional alcohol how, poly carboxylic acid, polyisocyanates, polyphenol or polyamines reaction and make chainpropagation.The example of the many alcohol of bifunctional comprises bifunctional multi-ether polyol such as polyoxyethylene glycol, polypropylene glycol, polytetramethylene glycol, their random or segmented copolymer, or dihydroxyphenyl propane-oxyethane or propylene oxide adduct, many ester polyols of bifunctional that the polycondensation of dicarboxylic acid or acid anhydrides and glycol obtains and cause the polycaprolactone glycol that the polyreaction of 6-caprolactone obtains by glycol.The molecular weight of the many alcohol of these bifunctionals is preferably 300-3000.Bis-phenol such as dihydroxyphenyl propane or Bisphenol F and aliphatic series or aromatic dicarboxylic acid such as succsinic acid, hexanodioic acid, nonane diacid, dodecandioic acid, dipolymer, phthalic acid, m-phthalic acid or terephthalic acid all can be used in the transfer reaction.
The transfer reaction of bifunctional Resins, epoxy and organic diisocyanate is at Iwakura et al, J.Polymer Sci., and Part A-1,4,751(1966) and Sander et al., J.Appl.Polymer Sci. has disclosure in 9.1984(1966).The chainpropagation Resins, epoxy that is obtained by these reactions contains Xu Duo oxazolidone ring on resin backbone.
The molecular weight of initial Resins, epoxy is generally 150-2, and 000, be preferably 150-1,500.
The first step
In the first step, the epoxy group(ing) of initial resin part is reacted with the block diisocyanate cpd.The example of available vulcabond comprises aromatic diisocyanate such as toluene-2,4-diisocyanate (TDI), xylene diisocyanate (XDI), 4,4 '-diphenylmethanediisocyanate (MDI) etc.; With aliphatic series and alicyclic diisocyanate such as hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), 4,4-methylene-bis (cyclic isocyanate polyhexamethylene), trimethylammonium hexamethylene diisocyanate etc.
Various block agent are well-known in the literature, and its example comprises fatty alcohol such as methyl alcohol, ethanol, and Virahol, just-and butanols, 2-Ethylhexyl Alcohol, ethylene glycol-butyl ether, hexalin etc.; Phenols such as phenol, nitrophenol, ethyl phenol etc.; Oxime such as methyl ethyl ketoxime; With lactan such as ε-Ji Neixianan; Uncle-amino-alkane hydramine such as dimethylethanolamine, diethylethanolamine and dipropyl thanomin; With secondary amine such as diethylamine, dibutylamine and two-uncle-butylamine all can use.
Reaction by Iwakura et al.supra report also is Resins, epoxy and block vulcabond, the i.e. reaction of two urethanes.Yet in this case, two block isocyanide acyl groups are by block, and Resins, epoxy is by with the reaction of block vulcabond not and make chainpropagation.Opposite with this reaction, the first step of the present invention be in the first and second block isocyanide acyl groups preferred one with oxirane ring reaction, remaining then keeps carrying out under the situation of block.This can be by reaching with the different block agent block first and second isocyanide acyl groups.In preferable example, the first isocyanide acyl group is with methyl alcohol or ethanol block.The second isocyanide acyl group can be with the aliphatic monohydric alcohol block that contains at least 4 carbon atoms; for example butanols or 2-ethyl hexanol; alkylphenol such as cresols or nonyl phenol; glycol monobasic ether such as ethylene glycol one-2-second hexyl ether or propylene glycol one-2-second hexyl ether; oxime such as diformazan ketoxime; methyl ethyl ketoxime or methyl isobutyl ketoxime, hexanolactam etc.Preferably, methyl alcohol or ethanol react with other block agent earlier before reaction.
Electrocoating paint contains a kind of heat flow toughener usually, as contains aliphatic monohydric alcohol, alkylphenol or the glycol monobasic ether of 4 or more a plurality of carbon atoms.The present invention adds to these flow enhancing agents in the resin with aforesaid method.Perhaps, the first isocyanide acyl group can form with methyl alcohol or ethanol block can be preferably and the block isocyanide acyl group of epoxy reaction, and the second isocyanide acyl group can form the block isocyanide acyl group of irreversible block with the active hydride block.The example of this active dydrogen compounds comprises primary amine such as methylamine, octylame or polyoxy alkylidene monoamine and aliphatic monocarboxylic acid such as sad or 2 ethyl hexanoic acid.
The performance of the visual specific resin of mol ratio of block vulcabond and Resins, epoxy and used vulcabond reach desirable amine equivalent in modified epoxy and change.Yet the mol ratio of the second block isocyanide acyl group and epoxy group(ing) always should be less than 1.In other words, the epoxy group(ing) part should keep not reacting in the reaction product of the first step.React under the temperature that is preferably in 60 ℃-200 ℃ and carry out, preferably use decantor that the by-product carbinol or the ethanol that are produced are removed from reaction system.Preferably, as mentioned above, resin with asymmetric block di-isocyanate reaction after carry out chainpropagation.
In second step, use cation activity hydrogen compound is opened the residual epoxide ring in the first step product.The example of available cation activity hydrogen compound comprises primary amine or secondary amine such as butylamine, octylame, diethylamine, dibutylamine, first butylamine, Monoethanolamine MEA BASF, diethanolamine or N-Mono Methyl Ethanol Amine, tertiary amine-acid salt such as triethylamine hydrochloride or N, N-dimethylethanolamine acetate, and sulfide-acid mixture such as diethyl sulfide-acetate mixture.Also can use ketoimine such as the amino ethyl ethanolamine or the diethylenetriamine of primary amine.Also can use the mixture of these amine and ketoimine.What it should be noted that is when using primary amine, because it also plays chainpropagation, and to make resin sticking excessively.For using as adhesive resin, the equivalents that makes the modified resin of gained contain amine is that 0.3-4.0meq/g is better.If the equivalents of amine is too low, it is difficult that emulsification in water medium or dispersion become.On the contrary, if the equivalents of amine is too high, the film that may obtain to have gratifying water resistance hardly.
The modified resin that contains quaternary ammonium or sulfonium part is useful as the pigment paste dispersion agent.For this reason, the residual epoxide ring of the first step or product ring can be by opening with the reaction of tertiary amine-acid salt or mixture or sulfide-acid mixture.The tertiary amine preferably and the sulfide that are used for this purpose comprise the substituent aliphatic tertiary amine of hydroxyl, as dimethylethanolamine or diethylethanolamine and the substituent aliphatic sulphide of hydroxyl, as thiodiethanol, 1-(2-hydroxyl second sulfo-)-2, ammediol, 1-(2-hydroxyl second sulfo-)-the 2-propyl alcohol, 1-(2-hydroxyl rosickyite generation)-2, ammediol, 1-(2-hydroxyl second sulfo-)-the 2-butanols, 1-(2-hydroxyl second sulfo-)-3-butoxy-1-propyl alcohol.The example of carboxylic acid comprises formic acid preferably, lactic acid, acetate, propionic acid, butyric acid, dimethylol propionic acid, N-acetyl-glycine, N-ethanoyl-β-An Jibingsuan etc.Being used for the alkali equivalents that the modified resin of colo(u)rant dispersion purpose should contain is 0.5-1.5meq/g.
Electrocoating paint
Modified epoxy contains two blocked isocyanates and self-crosslinking or by outside cross-linking agent such as block polyisocyanate or the crosslinked cationic moiety of melamine resin.When preparing in cathode electrodeposition paint, their characteristic performance can be revealed to the full extent.As previously mentioned, Chang Yong modified epoxy with the reactivity of linking agent on and unsatisfactory.Modified epoxy of the present invention not only with the reactivity of linking agent on, but and other performance comprise emulsifying property, thermal fluidity, erosion resistance and thermotolerance are very satisfactory.
In order to prepare electrocoating paint, modified resin of the present invention is dispersed in the water medium that contains neutralizing agent with linking agent, typical linking agent is the methylol melamine resin or the block polyisocyanate of etherificate.Certainly neutralizing agent is sour example hydrochloric acid, nitric acid, phosphoric acid, formic acid, acetate, lactic acid, thionamic acid or acetyl-glycine.
The amount of linking agent must be enough to by be contained in the resin usually that amount is the 5-50%(weight of solid modified resin) amino, hydroxyl or carboxyl crosslinking reaction and obtain rigid film.The amount of neutralizing agent is at least 20%, and preferably 30-60% can realize the neutralization of modified resin.
When block polyisocyanate during as linking agent, formulation for coating material can contain the catalyzer for block polyisocyanate weight 0.1-5%, as dibutyltin dilaurate, and dibutyltin oxide or other urethane catalyst for cracking.Certainly, formulation for coating material can contain many its special conventional additives that use needs of looking.Its example comprises tinting pigment such as titanium dioxide, carbon black or ferric oxide; Rust-stabilising pigment such as lead silicate white or phospho-molybdic acid lead; Pigment extender such as kaolin, talcum or clay; With other additive such as water miscibles organic solvent, tensio-active agent, oxidation inhibitor, UV absorption agent etc.The water-based paint of gained not only can be by electrodeposition process but also by spraying, and dipping and other ordinary methods impose in the substrate.
Pigment paste
When the vector resin as pigment paste was used for cathode electrodeposition paint, the modified resin that contains quaternary ammonium or sulfonium type cation radical demonstrated the performance better than existing resin.This is because blocked isocyanate moiety is Dinged the oxazolidone ring by Re Wen to be connected on the resin backbone, thereby it is difficult to separate out from resin during the baked paint film.
Can prepare pigment paste by ordinary method, be about to pigment, vector resin and deionized water are dispersed to particle size less than 10 microns.Pigment can be a kind of as above exemplified with suitable ratio blended pigment extender, the mixture of tinting pigment and rust-stabilising pigment.The vector resin of solid state is generally 1 with the ratio of pigment: 1-1: 10.The pigment paste of gained not only can add with in the coating of adhesive resin as modified resin of the present invention, and can add other and contain vinylformic acid, in the coating of epoxy or polybutadiene binder resin.In the coating that is disclosed as Japanese patent application JP-A-05306327 that pigment paste is added other, owing to the adhesive resin also Han oxazolidone ring that discloses herein, and, and can reach special benefit because the similarity and the pigment paste carrier of chemical structure have good consistency.
Following embodiment desires to further specify the present invention under situation about being not limited thereto.Except other pointed out, all umbers and percentage ratio all were parts by weight and weight percentage.All herein epoxy equivalent (weight)s and amine or alkali equivalent are benchmark with dried content all.
(embodiment 1)
Agitator is being housed, condenser, nitrogen tube adds 54.0g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 136g methyl iso-butyl ketone (MIBK) (MIBK) and 0.05g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 10.9g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to 54.0g ethylene glycol one-2-second hexyl ether, make it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 285g epoxy equivalent (weight) subsequently and be 475 bisphenol A epoxide resin 380g epoxy equivalent (weight) and be 950 bisphenol A epoxide resin and 0.62g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1120 until epoxy equivalent (weight).After the cooling, add the 29.1g diethanolamine in mixture, 21.5gN-Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) make it to react 2 hours in the time of 110 ℃.IR spectrum confirms at 1750cm -1The absorption of Chu oxazolidine ketone carbonyl.Non-volatile with MIBK cut back to 80%, obtain number-average molecular weight and be 2600 and amine equivalent be the resin cation (R.C.) A of 99meq/100g.
Embodiment 2
Similar to Example 1, with 57.4g 2.4/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios) reacts with 11.6g methyl alcohol, and then reacts with 60.8g ethylene glycol monobutyl ether.With the asymmetric block vulcabond of gained and 309g epoxy equivalent (weight) is that 475 bisphenol F epoxy resin and 332g epoxy equivalent (weight) are 950 bisphenol F epoxy resin reaction.With product further with the 27.0g diethanolamine, 20.0gN-Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) reaction is diluted to 80% non-volatile then with MIBK.Obtain number-average molecular weight and be 2400 and amine equivalent be the resin cation (R.C.) B of 97meq/100g.
Embodiment 3
Agitator is being housed, condenser, nitrogen tube adds 77.5g4 in the flask of thermometer and dropping funnel, 4 '-diphenylmethanediisocyanate, 136g methyl iso-butyl ketone (MIBK) (MIBK) and 0.05g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 10.9g methyl alcohol.During this period of time, interior temperature rise to 80 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to 52.2g ethylene glycol one-2-second hexyl ether, make it 80-85 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.Add the 309.0g epoxy equivalent (weight) subsequently and be 475 bisphenol F epoxy resin in flask, the 3323g epoxy equivalent (weight) is 950 bisphenol F epoxy resin and 0.62g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1116 until epoxy equivalent (weight).After the cooling, add the 14.6g diethanolamine in mixture, 31.8gN-Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) make it to react 2 hours in the time of 110 ℃.IR spectrum confirms at 1750cm -1The absorption of Chu oxazolidine ketone carbonyl.Be diluted to 80% non-volatile, obtain number-average molecular weight and be 2700 and amine equivalent be the resin cation (R.C.) C of 98meq/100g.
Embodiment 4
Similar to Example 1, earlier 82.5g4.4 '-diphenylmethanediisocyanate and 10.5g methyl alcohol are reacted, and then with the mixture reaction of 34.8g ethylene glycol one-2-second hexyl ether and 11.3g ε-Ji Neixianan.With the block vulcabond of gained and 285g epoxy equivalent (weight) is that 475 bisphenol F epoxy resin and 380g epoxy equivalent (weight) are the mixture reaction of 950 bisphenol F epoxy resin.With product further with 13.9g diethanolamine, the mixture reaction of 28.9gN-Mono Methyl Ethanol Amine and 22.0g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK), and be diluted to 80% non-volatile with MIBK.Obtain number-average molecular weight and be 2600 and amine equivalent be the resin cation (R.C.) D. of 95meq/100g
Embodiment 5
Similar to Example 1, earlier with 57.0g2,4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios) reacts with 10.5g methyl alcohol, and then obtains the block vulcabond with the reaction of 54.0g ethylene glycol one-2-second hexyl ether.It with this block vulcabond and epoxy equivalent (weight) 1200 chainpropagation Resins, epoxy reaction, this chainpropagation Resins, epoxy is to be 650 bisphenol A epoxide resin and 86.0g dihydroxyphenyl propane-ethylene oxide adduct (BPE-100 by the 1012.0g epoxy equivalent (weight), by Sanyo Chemical Industries, Ltd. sell) the reaction acquisition, with product further with the 29.1g diethanolamine, 21.5gN-the mixture reaction of Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK), and be diluted to 80% non-volatile.Obtain number-average molecular weight and be 2800 and amine equivalent be the resin cation (R.C.) E of 98meq/100g.
The comparative example 1
In the identical reactor used, add the 285.0g epoxy equivalent (weight) and be as embodiment 1 475 bisphenol A epoxide resin 77.0g right-nonyl phenol and 82.4gMIBK.After mixing formed a solution under the heating, at 3.0gN, the N-dimethyl benzylamine existed down, mixture is reacted down at 150 ℃ reach 1140 until epoxy equivalent (weight).After the cooling, add the 19.2g diethanolamine in mixture, 27.0gN-Mono Methyl Ethanol Amine and 30.6g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) make it to react 2 hours down at 110 ℃.And be diluted to 90% non-volatile with MIBK.Obtain number-average molecular weight and be 2100 and amine equivalent be the resin cation (R.C.) a of 90meq/100g.
The comparative example 2
Except in the first step with the 99.0g12-oxystearic acid replace 77.0g right-nonyl phenol, and the diethanolamine that adds, the amount of N-Mono Methyl Ethanol Amine and N-aminoethyl ethanolamine ketoimine is respectively 27.9g, 19.8g and outside the 31.5g, by comparative example 1 step, obtain number-average molecular weight and be 2700 and amine equivalent be the resin cation (R.C.) b. of 90meq/100g
The comparative example 3
As in the used identical reactor of embodiment 1, adding 26.1g2,4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios) and 13.0g MIBK.Under stirring and the foaming of feeding nitrogen, in 1 hour, in mixture, be added dropwise to 26.1g ethylene glycol one-2-second hexyl ether.During this period of time, interior temperature rise to 60 ℃.Acquisition NCO equivalent is 350 half block vulcabond solution.In this solution, be added dropwise to the 95.0g epoxy equivalent (weight) and be 475 bisphenol A epoxide resin and 750g epoxy equivalent (weight) and be the solution that 950 bisphenol A epoxide resin is dissolved in 150.0gMIBK.Mixture is disappeared 120 ℃ of absorptions of reacting down until NCO on IR spectrum.After being chilled to 110 ℃, with mixture further with 35.4g diethanolamine, 25.2gN-Mono Methyl Ethanol Amine and 40.0g N-aminoethyl ethanolamine ketoimine (75% solution in MIBK) reaction 2 hours, and be diluted to 85.0% non-volatile.Obtain number-average molecular weight and be 2800 and amine equivalent be the resin cation (R.C.) c of 100meq/100g.
Pigment paste
Agitator is being housed, and adding 740g epoxy equivalent (weight) is 190 bisphenol A epoxide resin (EPIKOTE 828, YuKa Shell Epoxy K.K.) in the three-necked flask of reflux condensing tube and thermometer, 211g dihydroxyphenyl propane, 48gMIBK and 1.5g benzyl dimethylamine.Mixture was reacted 2 hours in the time of 170 ℃.With the epoxy equivalent (weight) of gained is 700 product and 244g thiodiethanol, and 268g dimethylol propionic acid and 50g deionized water mix, make it 60 ℃ down reaction 5 hours and subsequently spent glycol monobutyl ether be diluted to 30% solid.
Prepare pigment paste by grinding following mixture
The component amount, g
Pigment dispersing resin 200.0(60g solid)
Carbon black 4.0
Kaolin 36.0
TiO 2150.0
Lead silicate white 10.0
Deionized water 33.3
Synthesizing of linking agent
The linking agent I:
In the identical reactor used, add 125.0g 4,4 '-diphenylmethanediisocyanate, 75.0gMIBK and 0.05g dibutyltin dilaurate as embodiment 1.Stirring and feed under the nitrogen foaming, in this mixture, be added dropwise to the 45.2g ε-Ji Neixianan, 47.2g ethylene glycol monobutyl ether, the mixture of 4.0g methyl alcohol and 4.4g TriMethylolPropane(TMP).During this period of time, interior temperature rise to 60 ℃.Continuing the reaction absorption until NCO on IR spectrum in 1 hour disappears.With the product of calling gained in the following text is the linking agent I.
The linking agent II:
Similar to the above, in 32gMIBK, with 87.0g methyl ethyl ketoxime block 199g hexamethylene diisocyanate tripolymer (CORONATE HX is sold by Nippon Polyurethane K.K.).With the product of calling gained in the following text is the linking agent II.
Embodiment 6
Thoroughly mix 148.0g solid state linking agent I, 252.0g solid state resin cation (R.C.) A and 5.0g dibutyltin oxide.After being heated to 80 ℃, under agitation, slowly adding the deionized water that 266.6g contains 6.24g acetate and make emulsifying mixture, be diluted to 36% solid with the 455g deionized water then.Evaporate this emulsion in a vacuum and remove organic solvent, be adjusted to 36% solid with deionized water again, mix, be diluted to 20% non-volatilely at last with 1400g deionized water and 32g ethylene glycol one hexyl ether, make cathode electrodeposition paint with the above-mentioned pigment paste of 270g.
The coating electricity is imposed on the steel plate as negative electrode that zinc phosphate handled, and build is 20 microns, toasts under the condition listed as table 1, and tests its performance.The experimental result that records by spectrometer and listing in the table 1 with the particle size of emulsion before pigment paste mixes.Embodiment 7-10 and comparative example 3-5
Prepare the coating of the listed various prescriptions of table 1 as embodiment 6, in all embodiment and comparative example, the ratio of resin cation (R.C.)/linking agent is 63/37 in the coating.The results are shown in Table 1 for gained.
Table 1
Component embodiment comparative example
6 7 8 9 10 a b c
Resin cation (R.C.) A B C D E F G H
Linking agent I I II II II I I I
Performance
Emulsion granules 1) 80 100 130 120 85 250 130 100
Size, nm
Curability 2)
150 * 20min glossiness of the low in glossiness of good job carefully is good
160 * 20min carefully
Apparent property 3) 0.22 0.25 0.20 0.22 0.21 0.23 0.24 0.25
Ra,μm,160×20min.
Salt spray 4) do not have
160 * 20mm changes the detectable bubble no change of detectable bubble
Yellowing 5) do not have significantly
160℃×20min
The note of table 1
1) measures by Hitachi Spectrometer Model V-1110
2) baking is after 20 minutes down at 175 ℃, and sulfide film uses the fabric by the acetone dipping to rub 30 times back and forth, when observing variation on the surface of film, just thinks that curability is good.
3) the Surface Roughness Meter Model E-30A that is sold by Toyo Seimitsu K.K. measures.
4) press JIS-Z 2371
What 5) internal surface of cylindrical metal can be with routine grants automobile body as the white paint of inter coat (by Nippon Point Co., the alkyd melamine base white paint that Ltol sells) spraying.This can be transferred and place on the laboratory sample steel plate.Sulfuration is after 20 minutes in the time of 140 ℃, and its yellowness factor of coated membrane that imposes on internal surface can be by visual inspection.
Embodiment 11
Agitator is being housed, condenser, nitrogen tube adds 66.1g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 53.3g methyl iso-butyl ketone (MIBK) (MIBK) and 0.12g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 13.6g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to the 46.8g2-ethylhexanol and make it and react down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum at 60-65 ℃.In flask, add the 310g epoxy equivalent (weight) subsequently and be 188 bisphenol A epoxide resin and 0.8g benzyl dimethylamine.Then, make mixture 120-125 ℃ of reaction down, the by-product methanol of generation is removed in distillation, reaches 338 until epoxy equivalent (weight).IR spectrum confirms at 1750cm -1The absorption of Chu oxazolidine ketone carbonyl.In mixture, add the 57.0g dihydroxyphenyl propane then, and make it to reach 640 until epoxy equivalent (weight) 120 ℃ of reactions.After the cooling, in the time of 65 ℃, product and 92.3g dithioglycol and 100.5g dimethylol propionic acid are dissolved in the solution reaction of 108.0g deionized water, reach less than 5 until acid number, use the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether non-volatile then.Obtaining the alkali equivalent is the pigment dispersing resin F. of 78meq/100g
Embodiment 12
Agitator is being housed, condenser, nitrogen tube adds 62.6g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 55.1g methyl iso-butyl ketone (MIBK) (MIBK) and 0.12g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 13.6g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to 62.6g ethylene glycol one-2-ethylhexyl ether, make it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 310g epoxy equivalent (weight) subsequently and be 188 bisphenol A epoxide resin and 0.8g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 350 until epoxy equivalent (weight).In mixing, add the 57.0g dihydroxyphenyl propane then, make it reaction in the time of 120 ℃, reach 660 until epoxy equivalent (weight).After the cooling, in the time of 65 ℃, with product and 102.2g1-(2-hydroxyethylthio)-2-propyl alcohol and 100.5g dimethylol propionic acid be dissolved in the solution reaction of 108.0g deionized water, reach less than 5 until acid number, use the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether non-volatile then, obtain pigment dispersing resin G.
Embodiment 13
The step of using following substances to press embodiment 11:
The title umber
TDI 66.1
Methyl alcohol 13.6
Diethylene Glycol one-2-second hexyl ether 78.5
Dibutyltin dilaurate 0.12
MIBK 56.9
Bisphenol A epoxide resin (E.E.=188) 310.2
Dihydroxyphenyl propane 57.0
Diformazan benzylamine 0.8
The 1-(2-hydroxyethylthio)-2, ammediol 114.0
Dimethylol propionic acid 100.5
Deionized water 108.0
Amount to 726.3
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin H.Alkali equivalent=72.3meq/100g.
Embodiment 14
The step of using following substances to press embodiment 11:
The title umber
TDI 66.1
Methyl alcohol 13.6
Ethylene glycol one-2-second hexyl ether 62.6
Dibutyltin dilaurate 0.12
MIBK 55.1
Bisphenol A epoxide resin (E.E.=188) 310.2
Dihydroxyphenyl propane 57.0
Diformazan benzylamine 0.8
The 1-(2-hydroxyethylthio)-2, ammediol 124.5
Dimethylol propionic acid 100.5
Deionized water 108.0
Amount to 720.0
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin I.Alkali equivalent=72.9meq/100g.
Embodiment 15
The step of using following substances to press embodiment 11:
The title umber
TDI 95.0
Methyl alcohol 13.6
Ethylene glycol one-2-second hexyl ether 62.6
Dibutyltin dilaurate 0.12
MIBK 58.3
Bisphenol A epoxide resin (E.E.=188) 310.2
Dihydroxyphenyl propane 57.0
Dithioglycol 92.3
Dimethylol propionic acid 100.5
Deionized water 108.0
Amount to 717.6
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin J.Alkali equivalent=72.0meq/100g.
Embodiment 16
The step of using following substances to press embodiment 11:
The title umber
TDI 66.1
Methyl alcohol 13.6
Ethylene glycol one-2-second hexyl ether 62.6
Dibutyltin dilaurate 0.12
MIBK 67.0
Bisphenol A epoxide resin (E.E.=475) 475.0
Diformazan benzylamine 0.8
The 1-(2-hydroxyethylthio)-2-propyl alcohol 81.7
Dimethylol propionic acid 80.4
Deionized water 113.0
Amount to 765.8
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin K.Alkali equivalent=55.0meq/100g.
Embodiment 17
The step of using following substances to press embodiment 11:
The title umber
TDI 26.1
Methyl alcohol 5.44
Ethylene glycol one-2-second hexyl ether 24.4
Dibutyltin dilaurate 0.12
Bisphenol A epoxide resin (E.E.=188) 310.2
Dihydroxyphenyl propane 57.0
Diformazan benzylamine 0.8
The 1-(2-hydroxyethylthio)-2-propyl alcohol 121.8
Dimethylol propionic acid 132.7
Deionized water 129.6
Amount to 672.0
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin L.Alkali equivalent=146.0meq/100g.
Embodiment 18
Agitator is being housed, condenser, nitrogen tube adds 62.6g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 55.1g methyl iso-butyl ketone (MIBK) (MIBK) and 0.12g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 13.6g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to 62.6g ethylene glycol one-2-second hexyl ether, make it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 475.0g epoxy equivalent (weight) subsequently and be 475 bisphenol A epoxide resin and 0.8g benzyl dimethylamine.Then, make mixture 125 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1010 until epoxy equivalent (weight).After the cooling, add the 62.3g dimethylethanolamine in mixture, 63.0g lactic acid and 108.0g deionized water make it to reach less than 1 until acid number 80 ℃ of reactions down.Product reaches less than 1 until acid number with 1: 1 ethylene glycol monobutyl ether and 2 80 ℃ of reactions down.Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin M.
Embodiment 19
Agitator is being housed, condenser, nitrogen tube adds 62.6g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 55.1g methyl iso-butyl ketone (MIBK) (MIBK) and 0.12g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 13.6g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to 62.6g ethylene glycol one-2-second hexyl ether, make it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 475.0g epoxy equivalent (weight) subsequently and be 475 bisphenol A epoxide resin and 0.8g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1010 until epoxy equivalent (weight).After the cooling, in mixture, add the 51.89gN-Mono Methyl Ethanol Amine and make it reaction, until on IR spectrum, detecting less than epoxy group(ing).Product is dissolved in further the solution reaction of 108.0g deionized water with 101.0g Racemic glycidol and 90g lactic acid, reach less than 1 until acid number, use the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether non-volatile at last, obtain pigment dispersing resin N.
Embodiment 20
The step of using following substances to press embodiment 18:
The title umber
TDI 26.1
Methyl alcohol 5.44
Ethylene glycol one-2-second hexyl ether 24.4
Dibutyltin dilaurate 0.12
MIBK 190.5
Bisphenol A epoxide resin (E.E.=950) 950.0
Diformazan benzylamine 0.8
Dimethylethanolamine 62.3
Lactic acid (60%) 63.0
Amount to 1204.0
Product is non-volatile with the mixture diluted to 60% of 1: 1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether, obtains pigment dispersing resin O.Alkali equivalent=48.0meq/100g.
The comparative example 7
Material umber solid
EPON?828 533.2 533.2
Dihydroxyphenyl propane 199.6 199.6
Nonyl phenol 19.2 19.2
Iodate ethyl triphenyl sulfonium 0.75-
Propylene glycol monobutyl ether 201.6-
Thiodiethanol 122.1 122.1
Dimethylol propionic acid 134.1 134.1
Deionized water 30.6-
With EPON828, dihydroxyphenyl propane and nonyl phenol are heated to 107 ℃ in reactor, keep this temperature to dissolve until dihydroxyphenyl propane.After adding iodate ethyl triphenyl sulfonium, heated mixt to 125 ℃ also is chilled to 75 ℃, adds propylene glycol monobutyl ether subsequently, dithioglycol, the mixture of dimethylol propionic acid and deionized water.Make mixture 70-75 ℃ of reaction down, reach less than 3 until acid number, cooling is diluted to 30% solid with deionized water, obtains pigment dispersing resin lacquer P.
The comparative example 8
Step 1:
Material umber solid
Pure-half block TDI 320.0 304.0 of 2-second in MIBK
Dimethylethanolamine 87.2 87.2
75% lactic acid 117.6 88.2
Ethylene glycol monobutyl ether 39.2-
In reactor, in 2-second hexanol-half block TDI, be added dropwise to dimethylethanolamine under stirring, thermopositive reaction takes place.In the time of 80 ℃, stir after 1 hour, stir down and in the time of 65 ℃, mixture was reacted 30 minutes with lactic acid in ethylene glycol monobutyl ether further, obtain quaternizing agent.
Step 2:
Material umber solid
EPON829 710.0 681.2
Dihydroxyphenyl propane 289.6 298.6
Pure-half block TDI 406.4 386.1 of 2-second in MIBK
The quaternizing agent 496.3 421.9 of step 1
Deionized water 71.2-
Ethylene glycol monobutyl ether 56.76-
Under nitrogen atmosphere, in 150-160 ℃ of following EPON829 and bisphenol-a reaction 1 hour, be chilled to 120 ℃ after, product and 2-second hexanol-half block TDI reaction and 85-95 ℃ of following homogenizing.In reaction mixture, add the quaternizing agent of step 1 then and make it and reach less than 1 until acid number 80-85 ℃ of reaction down.With the product of calling gained in the following text is pigment dispersing resin lacquer Q.
Embodiment 21-30 and comparative example 9-10
Pigment paste
In the sand milling grinding machine, grind following mixture to particle size less than 10 microns, preparation pigment paste, and estimate its performance.The results are shown in Table 2.
The material umber
Pigment dispersing resin 125.0(60.0% solid)
Deionized water 400.0
Carbon black 8.5
Kaolin 72.0
Titanium dioxide 345.0
Phospho-molybdic acid aluminium 75.0
Adhesive resin:
Agitator is being housed, condenser, nitrogen tube, adding the 285.0g epoxy equivalent (weight) in the flask of thermometer and dropping funnel is that 475 oxazolidone ring equivalents are 650, makes the Resins, epoxy of De Han oxazolidone ring by bisphenol A epoxide resin and TDI, the 380.0g epoxy equivalent (weight) be 950 bisphenol A epoxide resin 77.0g right-after nonyl phenol and 82.4gMIBK. add 3.0g benzyl dimethylamine, make mixture 130 ℃ of reactions down, reach 1140 until epoxy equivalent (weight).After the cooling, in the time of 110 ℃ with this mixture and 19.2g diethanolamine, the mixture reaction of 27.0gN-Mono Methyl Ethanol Amine and 30.6g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) 2 hours.Product is diluted to 90% non-volatile with MIBK.
Linking agent
Use the linking agent II of embodiment 6-10 and comparative example 3-6.
Main emulsion:
With above-mentioned adhesive resin and linking agent with 68: 36 solid than mixing, in mixture, add ethylene glycol one hexyl ether that is equivalent to solid 2% amount.During adding acetate reaches and after 42.5%, mixture dilutes lentamente with deionized water, and MIBK to 36.0% solid is removed in evaporation in a vacuum.
Evaluation to coating
Mix the above-mentioned main emulsion of 2000.0g, above-mentioned pigment paste of 460.0g and 2252.0g deionized water prepare various cathod coatings.
With the coating electricity impose on the cold roll steel plate that zinc phosphate handled to build be 20 microns, baking is 10 minutes in the time of 160 ℃, experiment paint film performance, the results are shown in Table 2.
Table 2
The embodiment comparative example
21 22 23 24 25 26 27 28 29 30 9 10
Pigmental resin F G H I J K L M N O P Q
Thermostability 1) carefully OK
Dispersion stabilization 2) good carefully OK good
Coulombic efficiency 3) good carefully OK good
Salt spray 4) carefully OK
Yellowing 5)
160 ℃ of fashions fair carefully OK
180 ℃ of fair carefully one's likes or preferences carefully of fashion good OK
The note of table 2:
1) thermostability in 20 minutes in the time of 220 ℃
Good: no vulcabond is separated out
Bad: as to have vulcabond to separate out
2) in the time of 40 ℃, left standstill for 2 weeks after the storage stability of pigment paste
Good: as not have deposition
Bad: piece deposits or is separated
3) sedimentation effect of under the condition that obtains 20 microns thickness, representing with the mg/ coulomb
Good:>35mg/ coulomb
Bad:<35mg/ coulomb
4) press JIS-Z 2371
Good: no change
Bad: as on whole area, to bubble
5) middle layer white paint spraying is 160 ℃ of bakings 10 minutes or on 20 minutes membrane samples of 180 ℃ of bakings, then 140 ℃ of bakings 20 minutes down.The yellowness factor of white paint film by with the naked eye with the reference sample plate comparative measurement that directly applies with white paint.
Good: as not have yellowing
Fair: slight yellowing
Bad: significantly yellowing
Embodiment 31
Agitator is being housed, condenser, nitrogen tube adds 54.0g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 136g methyl iso-butyl ketone (MIBK) (MIBK) and 0.05g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 10.9g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, in 1 hour, be added dropwise to the 36.2g dibutylamine, make it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 285g epoxy equivalent (weight) subsequently and be 475 bisphenol A epoxide resin 380g epoxy equivalent (weight) and be 950 bisphenol A epoxide resin and 0.62g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1120 until epoxy equivalent (weight).After the cooling, add the 29.1g diethanolamine in mixture, 21.5gN-Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) make it to react 2 hours in the time of 110 ℃.IR spectrum confirms at 1750cm -1The absorption of Chu oxazolidine ketone carbonyl.Product is non-volatile with MIBK cut back to 80%, and the resin cation (R.C.) of Huo Deing demonstrates gratifying emulsifying property like this.
Embodiment 32
Agitator is being housed, condenser, nitrogen tube adds 54.0g2 in the flask of thermometer and dropping funnel, 4-/2,6-toluene-2,4-diisocyanate (80: 20 weight ratios), 136g methyl iso-butyl ketone (MIBK) (MIBK) and 0.05g dibutyltin dilaurate.Stirring and feed under the nitrogen foaming, in 30 minutes, in mixture, be added dropwise to 10.9g methyl alcohol.At this section in the period, interior temperature rise to 60 ℃.Continue reaction after 30 minutes, it is sad to be added dropwise to 40.4g in 1 hour, makes it 60-65 ℃ of reaction down, until the absorption peak disappearance of isocyanide acyl group on IR spectrum.In flask, add the 285g epoxy equivalent (weight) subsequently and be 475 bisphenol A epoxide resin 380g epoxy equivalent (weight) and be 950 bisphenol A epoxide resin and 0.62g benzyl dimethylamine.Then, make mixture 120 ℃ of reactions down, the by-product methanol of generation is removed in distillation, reaches 1120 until epoxy equivalent (weight).After the cooling, add the 29.1g diethanolamine in mixture, 21.5gN-Mono Methyl Ethanol Amine and 32.9g N-aminoethyl ethanolamine ketoimine (79% solution in MIBK) make it to react 2 hours in the time of 110 ℃.IR spectrum confirms at 1750cm -1The absorption of Chu oxazolidine ketone carbonyl.Product is non-volatile with MIBK cut back to 80%, and the resin cation (R.C.) of Huo Deing demonstrates gratifying emulsifying property like this.

Claims (15)

1、一种改性环氧树脂,包含通过噁唑烷酮环连接的至少一个嵌段异氰酸酯部分,所述的噁唑烷酮环由多缩水甘油基环氧树脂的环氧基部分与有机二异氰酸酯的一个异氰酰基反应形成,其它的异氰酰基则被可逆地或不可逆地嵌段,该改性环氧树脂进一步含由剩余的环氧环与阳离子活性氢化合物的开环反应引入的至少一个阳离子基。1. A modified epoxy resin comprising at least one blocked isocyanate moiety linked by an oxazolidone ring, the oxazolidone ring being composed of an epoxy moiety of a polyglycidyl epoxy resin and an organic di One isocyanate group of isocyanate reacts to form, and other isocyanate groups are blocked reversibly or irreversibly. The modified epoxy resin further contains at least a cationic group. 2、如权利要求1所述的改性环氧树脂,其中所述的多缩水甘油基环氧树脂为多酚多缩水甘油基醚环氧树脂,脂族多醇多缩水甘油基醚环氧树脂,多羧酸多缩水甘油基酯环氧树脂或其链增长产物。2. The modified epoxy resin as claimed in claim 1, wherein said polyglycidyl epoxy resin is polyphenol polyglycidyl ether epoxy resin, aliphatic polyol polyglycidyl ether epoxy resin , polyglycidyl polycarboxylate epoxy resin or its chain extension products. 3、如权利要求1或2所述的改性环氧树脂,其中所述的其它异氰酰基可逆地用含至少个碳原子的脂族一元醇,烷基酚,甘醇一元醚,酮肟或内酰胺嵌段。3. The modified epoxy resin as claimed in claim 1 or 2, wherein said other isocyanate groups can be reversibly replaced by aliphatic monohydric alcohols containing at least 2 carbon atoms, alkylphenols, glycol monobasic ethers, ketoxime or lactam blocks. 4、如权利要求1或2所述的改性环氧树脂,其中所述的其它异氰酰基不可逆地用伯胺或仲胺,叔氨基链烷醇,或脂族一元羧酸嵌段。4. The modified epoxy resin according to claim 1 or 2, wherein said other isocyanate groups are irreversibly blocked by primary or secondary amines, tertiary amino alkanols, or aliphatic monocarboxylic acids. 5、如权利要求1-4任一所述的改性环氧树脂,其中所述的用于打开剩余环氧环的阳离子活性氢化合物为伯胺,仲胺,叔胺的酸加成盐或硫化物-酸的混合物。5. The modified epoxy resin according to any one of claims 1-4, wherein the cationic active hydrogen compound used to open the remaining epoxy rings is primary amine, secondary amine, acid addition salt of tertiary amine or Sulphide-acid mixture. 6、一种制备改性环氧树脂的方法,包括下述步骤:6. A method for preparing modified epoxy resin, comprising the steps of: 将含许多缩水甘油基的环氧树脂与不对称嵌段的有机二异氰酸酯反应,所述二异氰酸酯含第一嵌段异氰酰基和第二嵌段异氰酰基,该第二异氰酰基的活性比第一嵌段异氰酰基小,且比所述第一嵌段异氰酰基与缩水甘油基之比小的化学计量数;和Reaction of an epoxy resin containing many glycidyl groups with an asymmetrically blocked organic diisocyanate containing a first blocked isocyanate group and a second blocked isocyanate group, the activity of the second isocyanate group a stoichiometric number less than the first blocked isocyanate group and less than the ratio of said first blocked isocyanate group to glycidyl groups; and 将所得的产物与阳离子活性氢化合物反应以通过剩余环氧环与所述阳离子氢化合物的开环反应引入阳离子基。The resulting product is reacted with a cationic active hydrogen compound to introduce a cationic group through a ring-opening reaction of the remaining epoxy ring with the cationic hydrogen compound. 7、如权利要求6所述的方法,其中所述的环氧树脂为多酚多缩水甘油基醚环氧树脂,脂族多醇多缩水甘油基醚环氧树脂,多羧酸多缩水甘油基酯环氧树脂,或其链增长产物。7. The method according to claim 6, wherein said epoxy resin is polyphenol polyglycidyl ether epoxy resin, aliphatic polyol polyglycidyl ether epoxy resin, polycarboxylic acid polyglycidyl ether Ester epoxy resins, or their chain-extended products. 8、如权利要求6或7所述的方法,其中所述的第一异氰酰基用甲醇或乙醇嵌段。8. The method according to claim 6 or 7, wherein said first isocyanato group is blocked with methanol or ethanol. 9、如权利要求6-8任一所述的方法,其中所述的第二异氰酰基可逆地用含至少4个碳原子的脂族一元醇,烷基酚,甘醇一元醚,酮肟或内酰胺嵌段。9. The method according to any one of claims 6-8, wherein said second isocyanate group can be reversibly replaced by aliphatic monohydric alcohols containing at least 4 carbon atoms, alkylphenols, glycol monobasic ethers, ketoxime or lactam blocks. 10、如权利要求6-8任一所述的方法,其中所述的第二异氰酰基不可逆地用伯胺或仲胺,叔氨基链烷醇,或脂族一元羧酸嵌段。10. The method of any one of claims 6-8, wherein said second isocyanate group is irreversibly blocked with primary or secondary amines, tertiary aminoalkanols, or aliphatic monocarboxylic acids. 11、如权利要求6-10任一所述的方法,其中所述的阳离子活性氢化合物为伯胺或仲胺,叔胺的酸加成盐,或硫化物-酸的混合物。11. The method of any one of claims 6-10, wherein the cationic active hydrogen compound is a primary or secondary amine, an acid addition salt of a tertiary amine, or a sulfide-acid mixture. 12、一种阴极电沉积涂料,包括如权利要求1-5任一所述的改性环氧树脂和分散于含中和剂的水介质中的交联剂。12. A cathodic electrodeposition coating, comprising the modified epoxy resin according to any one of claims 1-5 and a crosslinking agent dispersed in an aqueous medium containing a neutralizing agent. 13、如权利要求12所述的阴极电沉积涂料,其中所述的交联剂为蜜胺树脂。13. The cathodic electrodeposition coating as claimed in claim 12, wherein said crosslinking agent is a melamine resin. 14、如权利要求12所述的阴极电沉积涂料,其中所述的交联剂为嵌段聚异氰酸酯。14. The cathodic electrodeposition coating of claim 12, wherein said crosslinking agent is a blocked polyisocyanate. 15、一种加入阴极电沉积涂料中的颜料膏,包含含季铵或锍阳离子基的如权利要求1-5任一所述改性环氧树脂水溶液的颜料分散体。15. A pigment paste added to cathodic electrodeposition paint, comprising a pigment dispersion of the modified epoxy resin aqueous solution according to any one of claims 1-5 containing quaternary ammonium or sulfonium cation groups.
CN95103486A 1994-03-22 1995-03-22 Modified epoxy resins having a blocked isocyanate moiety and a cationic group and their use in cathodic electrodeposition paints Expired - Lifetime CN1066465C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP76581/1994 1994-03-22
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CN112661935A (en) * 2020-12-23 2021-04-16 江苏东材新材料有限责任公司 High-heat-resistance water-soluble isocyanate modified epoxy resin for copper-clad plate, composition and preparation method thereof

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DE3432233A1 (en) * 1984-09-01 1986-03-13 Basf Farben + Fasern Ag, 2000 Hamburg CATHODICALLY DEPOSITABLE AQUEOUS ELECTRODE COATING COAT AND METHOD FOR COATING AN ELECTRICALLY CONDUCTIVE SUBSTRATE
DE68921092T2 (en) * 1988-05-13 1995-08-03 Nippon Paint Co Ltd Thermosetting resin composition and manufacture of heat-resistant coatings and articles based on this composition.

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CN106700028A (en) * 2016-11-28 2017-05-24 中海油常州涂料化工研究院有限公司 Sulfonium salt type dispersion resin for cathodic electrophoretic paint and preparation method of sulfonium salt type dispersion resin
CN106700028B (en) * 2016-11-28 2019-03-22 中海油常州涂料化工研究院有限公司 A kind of cathode electrophoresis dope sulfosalt type dispersion resin and preparation method thereof
CN112661935A (en) * 2020-12-23 2021-04-16 江苏东材新材料有限责任公司 High-heat-resistance water-soluble isocyanate modified epoxy resin for copper-clad plate, composition and preparation method thereof
CN112661935B (en) * 2020-12-23 2023-01-20 江苏东材新材料有限责任公司 High-heat-resistance water-soluble isocyanate modified epoxy resin for copper-clad plate, composition and preparation method thereof

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