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CN1066465C - Modified epoxy resins having a blocked isocyanate moiety and a cationic group and their use in cathodic electrodeposition paints - Google Patents

Modified epoxy resins having a blocked isocyanate moiety and a cationic group and their use in cathodic electrodeposition paints Download PDF

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CN1066465C
CN1066465C CN95103486A CN95103486A CN1066465C CN 1066465 C CN1066465 C CN 1066465C CN 95103486 A CN95103486 A CN 95103486A CN 95103486 A CN95103486 A CN 95103486A CN 1066465 C CN1066465 C CN 1066465C
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山田光夫
野尻弘之
石井俊行
川上�一郎
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Nippon Paint Co Ltd
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Abstract

改性多缩水甘油基环氧树脂使之含通过由环氧树脂与不对称嵌段二异氰酸酯反应形成的噁唑烷酮环连接至树脂主链上的嵌段异氰酸酯部分。进一步地与阳离子活性氢化合物反应获得除了含嵌段异氰酸酯部分外还含阳离子基的改性环氧树脂。将改性环氧树脂加入阴极电沉积涂料中作为阳离子粘合剂树脂或颜料分散剂。Polyglycidyl epoxy resins are modified to contain blocked isocyanate moieties attached to the resin backbone through oxazolidinone rings formed by the reaction of epoxy resins with asymmetric blocked diisocyanates. Further reaction with a cationic active hydrogen compound yields a modified epoxy resin containing cationic groups in addition to blocked isocyanate moieties. Modified epoxy resins are added to cathodic electrodeposition coatings as cationic binder resins or pigment dispersants.

Description

含嵌段异氰酸酯部分和阳离子基的改性环氧树脂和它们在阴极电沉积涂料中的应用Modified epoxy resins containing blocked isocyanate moieties and cationic groups and their use in cathodic electrodeposition coatings

本发明涉及一种用于电沉积涂料的改性环氧树脂及其制备方法。The invention relates to a modified epoxy resin used for electrodeposition paint and a preparation method thereof.

本发明也涉及含所述改性环氧树脂的阴极电沉积涂料和颜料膏。The invention also relates to cathodic electrodeposition coatings and pigment pastes containing the modified epoxy resins.

在阴极电沉积涂料中配制的改性环氧树脂可由常规方法制得,如将环氧树脂与第一活性氢化合物,如烷基酚,一羧酸或羟羧酸反应打开部分环氧化物的环,然后与第二活性氢化合物,如伯胺或仲胺反应打开其余的环氧化物环。将所得的改性树脂与交联剂,如蜜胺树脂戊嵌段有机聚异氰酸酯混合,电施于基底上,并在高温下烘烤,获得一固化膜。这种类型的改性环氧树脂具有一些缺点,在于它们只有在较高温度下才与交联剂反应。同样地也已知通过将半嵌段二异氰酸酯连接至由环氧环的环打开反应形成的仲醇羟基上来制备可自交联的改性环氧树脂。这种树脂也具有一些缺点,在于当在高于200℃的温度下烘烤膜时,通过尿烷键连接的嵌段异氰酸酯部分至少趋于部分析出。Modified epoxy resins formulated in cathodic electrodeposition coatings can be prepared by conventional methods, such as reacting epoxy resins with first active hydrogen compounds, such as alkylphenols, monocarboxylic acids or hydroxycarboxylic acids, to open part of the epoxides. ring, which is then reacted with a second active hydrogen compound, such as a primary or secondary amine, to open the remaining epoxide ring. The obtained modified resin is mixed with a cross-linking agent, such as melamine resin pentablock organic polyisocyanate, electro-applied on the substrate, and baked at high temperature to obtain a cured film. Modified epoxy resins of this type have the disadvantage that they only react with crosslinkers at higher temperatures. It is likewise known to prepare self-crosslinkable modified epoxy resins by attaching semi-blocked diisocyanates to secondary alcoholic hydroxyl groups formed by ring opening reactions of epoxy rings. This resin also has some disadvantages in that the blocked isocyanate moieties linked by urethane linkages tend to be at least partially eluted when the film is baked at temperatures above 200°C.

制造涂料时的一个重要要求是颜料淀积。通常这可实现即通过将颜料与构成涂料的载体一部分及一种合适的溶剂或稀释剂和其它添加剂在涂料磨机中研磨制备颜料膏。然后,将颜料膏与载体的剩余部分和其它添加剂混合,以制备颜料颗粒分散于其中的涂料。在涂料的颜料淀积中遇到的最严重的问题在于颜料颗粒的聚结或沉降,这会导致降低贮藏稳定性,在使用过程中遇到麻烦,降低表面光洁度,随时间而变质等。聚结可在研磨,混合,贮藏或电沉积步骤中发生。颗粒间的相互作用使颜料颗粒发生聚结。为了延缓或控制相互作用,必须使分散剂树脂在其结构中含有疏水部分,使分散剂树脂很好地吸附在颜料颗粒表面。同样也必须使分散剂树脂含有亲水部分,使之在水介质中达到稳定的分散。An important requirement when manufacturing coatings is pigment deposition. Usually this is accomplished by grinding the pigment with part of the carrier constituting the paint and a suitable solvent or thinner and other additives in a paint mill to prepare a pigment paste. Then, the pigment paste is mixed with the remainder of the vehicle and other additives to prepare a paint in which pigment particles are dispersed. The most serious problem encountered in pigmentation of coatings is the agglomeration or sedimentation of pigment particles, which can lead to reduced storage stability, troubles during application, reduced surface finish, deterioration over time, and the like. Coalescence can occur during grinding, mixing, storage or electrodeposition steps. The particle-to-particle interactions cause the pigment particles to agglomerate. In order to delay or control the interaction, the dispersant resin must contain a hydrophobic part in its structure, so that the dispersant resin is well adsorbed on the surface of the pigment particles. It is also necessary to make the dispersant resin contain a hydrophilic part to achieve stable dispersion in the aqueous medium.

日本专利出版物No.4978/1979揭示了一种用作颜料分散剂的改性环氧树脂。这种树脂是通过尿烷键将嵌段异氰酸酯部分连接至改性环氧树脂上制得的,所述的尿烷键是由半嵌段二异氰酸酯和位于树脂主链或树脂未端的链烷醇上的羟基反应形成。然而,当加热至烘烤温度,嵌段异氰酸酯部分易析出二异氰酸酯单体,而导致各种问题,例如增加热重损失或随后使施用的面漆体系泛黄。Japanese Patent Publication No. 4978/1979 discloses a modified epoxy resin used as a pigment dispersant. This resin is prepared by linking the blocked isocyanate moiety to the modified epoxy resin through urethane linkage, which is composed of half-blocked diisocyanate and alkanol located in the main chain of resin or at the end of resin. The hydroxyl groups on the reaction form. However, when heated to baking temperatures, the blocked isocyanate moiety tends to precipitate diisocyanate monomers, causing various problems such as increased thermogravimetric loss or subsequent yellowing of the applied topcoat system.

本发明提供一种含连接至树脂末端的嵌段异氰酸酯部分和阳离子基的改性环氧树脂。本发明改性环氧树脂的独特之处在于通过由与环氧环反应形成的热稳定噁唑烷酮环,将嵌段异氰酸酯部分连接至树脂上。因此,不会发生嵌段异氰酸酯部分的析出,因为半嵌段二异氰酸酯是加至醇羟基上的。The present invention provides a modified epoxy resin comprising a blocked isocyanate moiety and a cationic group attached to the end of the resin. The unique feature of the modified epoxy resin of the present invention is that the blocked isocyanate moiety is attached to the resin through the thermally stable oxazolidone ring formed by reaction with the epoxy ring. Therefore, precipitation of the blocked isocyanate moiety does not occur because the half-blocked diisocyanate is added to the alcoholic hydroxyl group.

另一方面,本发明提供一种含通过噁唑烷酮环连接至少一个嵌段异氰酸酯部分的改性环氧树脂,所述的噁唑烷酮环由多缩水甘油基环氧树脂的环氧环部分与有机二异氰酸酯的一个异氰酰基反应形成,其余的异氰酰基被可逆地或不可逆地嵌段,该改性环氧树脂进一步地含由剩余的环氧环与阳离子活性氢化合物的开环反应而引入的至少一个阳离子基。可将这种类型的改性环氧树脂引入阳极电沉积涂料中作为阳离子粘合剂树脂。In another aspect, the present invention provides a modified epoxy resin containing at least one blocked isocyanate moiety linked by an oxazolidone ring formed from the epoxy ring of a polyglycidyl epoxy resin. It is partially formed by reacting with an isocyano group of an organic diisocyanate, and the rest of the isocyano group is reversibly or irreversibly blocked. The modified epoxy resin further contains ring-opening of the remaining epoxy ring and cationic active hydrogen At least one cationic group introduced by the reaction. Modified epoxy resins of this type can be incorporated into anodic electrodeposition coatings as cationic binder resins.

再一方面,本发明提供一种制造改性环氧树脂的方法,该方法包括下述步骤:In another aspect, the present invention provides a method for manufacturing modified epoxy resin, the method may further comprise the steps:

将含许多缩水甘油基的环氧树脂与不对称嵌段的有机二异氰酸酯反应,所述的二异氰酸酯含第一嵌段异氰酰基和第二嵌段异氰酰基,该第二嵌段异氰酰基的活性比第一嵌段异氰酰基小,且比所述第一嵌段异氰酰基与缩水甘油基之比小的化学计量数;和An epoxy resin containing many glycidyl groups is reacted with an asymmetrically blocked organic diisocyanate containing a first blocked isocyanate group and a second blocked isocyanate group, the second blocked isocyanate the acyl group is less reactive than the first blocked isocyanate group and is a stoichiometric amount less than the ratio of the first blocked isocyanate group to glycidyl groups; and

将所得的产物与阳离子活性氢化合物反应,以通过剩余环氧环与所述阳离子活性氢化合物的开环反应引入阳离子基。The resulting product is reacted with a cationic active hydrogen compound to introduce a cationic group through a ring-opening reaction of the remaining epoxy ring with the cationic active hydrogen compound.

本发明也提供一种含本发明改性环氧树脂的阴极电沉积涂料和颜料膏。The invention also provides a cathodic electrodeposition coating and a pigment paste containing the modified epoxy resin of the invention.

为了便于更好地理解,将用模型反应图来描述制造本发明改性环氧树脂的方法,其中起始环氧树脂为二缩水甘油醚环氧树脂(Ⅰ),二异氰酸酯化合物已由一元醇嵌段剂全嵌段形成对称二尿烷(Ⅱ)。In order to facilitate a better understanding, the method for making the modified epoxy resin of the present invention will be described with a model reaction diagram, wherein the starting epoxy resin is a diglycidyl ether epoxy resin (I), and the diisocyanate compound has been prepared from a monohydric alcohol The full block of the blocking agent forms a symmetrical diurethane (II).

第一步,如下所述的环氧树脂(Ⅰ)与二尿烷反应; In the first step, epoxy resin (I) as described below reacts with diurethane;

第二步,如下所述,将第一步的产物(Ⅲ)与,例如仲胺HN(R″)2反应,获得可需的改性环氧树脂(Ⅳ);

Figure 9510348600071
In the second step, as described below, the product (III) of the first step is reacted with, for example, a secondary amine HN(R″) to obtain the desired modified epoxy resin (IV);
Figure 9510348600071

在上述方程式中,R为二缩水甘油基环氧树脂残余物,R′为有机二异氰酸酯残余物,R1和R2为用作第一和第二嵌段剂的一元醇残余物,和R″为仲胺残余物。In the above equation, R is the residue of diglycidyl epoxy resin, R' is the residue of organic diisocyanate, R1 and R2 are the residues of monoalcohol used as the first and second blocking agent, and R " is a secondary amine residue.

起始树脂starting resin

本发明的改性环氧树脂是从含许多缩水甘油基的环氧树脂开始制造的。其典型的例子包括由将多环多酚如双酚A,双酚F,双酚S,苯酚酚醛清漆或甲酚酚醛清漆与表氯醇反应制得的多酚多缩水甘油醚型环氧树脂。各种双酚环氧树脂可商品购得,包括EPIKOTE 827(环氧当量180-190),EPIKOTE 1001(环氧当量450-500),EPIKOTE 1010(环氧当量3000~4000),都由YuKa Shell EpoxyK.K.销售。可使用的环氧树脂同样包括脂族多醇的多缩水甘油醚,例如乙二醇,丙二醇,1,4-丁二醇,1,6-己二醇,三甲醇丙烷,季戊四醇,聚二醇等,和脂族,脂环族或芳香族多羧酸的多缩水甘油酯。The modified epoxy resins of the present invention are manufactured starting from epoxy resins containing many glycidyl groups. Typical examples thereof include polyphenol polyglycidyl ether type epoxy resins prepared by reacting polycyclic polyphenols such as bisphenol A, bisphenol F, bisphenol S, phenol novolac or cresol novolak with epichlorohydrin . Various bisphenol epoxy resins are commercially available, including EPIKOTE 827 (epoxy equivalent weight 180-190), EPIKOTE 1001 (epoxy equivalent weight 450-500), EPIKOTE 1010 (epoxy equivalent weight 3000-4000), all produced by YuKa Shell Epoxy K.K. Sales. Epoxy resins that can be used also include polyglycidyl ethers of aliphatic polyols, such as ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, trimethylolpropane, pentaerythritol, polyglycol etc., and polyglycidyl esters of aliphatic, cycloaliphatic or aromatic polycarboxylic acids.

作为起始树脂的使用,双官能团环氧树脂可与双官能团多醇,多羧酸,多异氰酸酯,多酚或多胺反应而使链增长。双官能团多醇的例子包括双官能团多醚多醇如聚乙二醇,聚丙二醇,聚丁二醇,它们的无规或嵌段共聚物,或双酚A-环氧乙烷或环氧丙烷加成物,二羧酸或酸酐与甘醇的缩聚反应获得的双官能团多酯多醇,和由甘醇引发ε-己内酯的聚合反应获得的聚己内酯二醇。这些双官能团多醇的分子量最好为300-3000。双酚如双酚A或双酚F和脂族或芳香族二羧酸如琥珀酸,己二酸,壬二酸,十二双酸,二聚物,邻苯二甲酸,间苯二甲酸或对苯二甲酸都可用于链增长反应中。Used as starting resins, difunctional epoxy resins can be chain-extended by reacting with difunctional polyols, polycarboxylic acids, polyisocyanates, polyphenols or polyamines. Examples of difunctional polyols include difunctional polyether polyols such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, their random or block copolymers, or bisphenol A-ethylene oxide or propylene oxide Adducts, difunctional polyester polyol obtained by polycondensation reaction of dicarboxylic acid or anhydride with glycol, and polycaprolactone diol obtained by polymerization of ε-caprolactone initiated by glycol. The molecular weight of these bifunctional polyols is preferably 300-3000. Bisphenols such as bisphenol A or bisphenol F and aliphatic or aromatic dicarboxylic acids such as succinic acid, adipic acid, azelaic acid, dodecanedioic acid, dimers, phthalic acid, isophthalic acid or Both terephthalic acids can be used in chain extension reactions.

双官能团环氧树脂与有机二异氰酸酯的链增长反应在Iwakuraet al,J.Polymer Sci.,Part A-1,4,751(1966)和Sander et al.,J.Appl.Polymer Sci.,9.1984(1966)中有披露。由这些反应获得的链增长环氧树脂在树脂主链上含有许多噁唑烷酮环。The chain growth reaction of difunctional epoxy resin and organic diisocyanate in Iwakura et al, J. Polymer Sci., Part A-1, 4, 751 (1966) and Sander et al., J. Appl. Polymer Sci., 9.1984 (1966) is disclosed. The chain-extended epoxy resins obtained from these reactions contain many oxazolidinone rings in the resin backbone.

起始环氧树脂的分子量通常为150-2,000,最好为150-1,500。The molecular weight of the starting epoxy resin is usually 150-2,000, preferably 150-1,500.

第一步first step

在第一步中,起始树脂的环氧基部分与嵌段二异氰酸酯化合物反应。可用的二异氰酸酯的例子包括芳香族二异氰酸酯如二异氰酸甲苯酯(TDI),二异氰酸二甲苯酯(XDI),4,4′-二苯基甲烷二异氰酸酯(MDI)等;和脂族及脂环族二异氰酸酯如己二异氰酸酯(HMDI),异佛尔酮二异氰酸酯(IPDI),4,4-亚甲基双(异氰酸环己基酯),三甲基己二异氰酸酯等。In the first step, the epoxy moiety of the starting resin is reacted with a blocked diisocyanate compound. Examples of usable diisocyanates include aromatic diisocyanates such as toluene diisocyanate (TDI), xylyl diisocyanate (XDI), 4,4'-diphenylmethane diisocyanate (MDI) and the like; and Aliphatic and cycloaliphatic diisocyanates such as hexamethylene diisocyanate (HMDI), isophorone diisocyanate (IPDI), 4,4-methylene bis(cyclohexyl isocyanate), trimethylhexamethylene diisocyanate, etc. .

各种嵌段剂在文献中已众所周知,其例子包括脂族醇如甲醇,乙醇,异丙醇,正-丁醇,2-乙基己醇,乙二醇一丁基醚,环己醇等;酚类如苯酚,硝基酚,乙基酚等;肟如甲乙酮肟;和内酰胺如ε-己内酰胺;叔-氨基链烷醇胺如二甲基乙醇胺,二乙基乙醇胺和二丙基乙醇胺;和仲胺如二乙胺,二丁胺和二-叔-丁胺都可使用。Various blocking agents are well known in the literature, examples of which include aliphatic alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethylhexanol, ethylene glycol monobutyl ether, cyclohexanol, etc. ; phenols such as phenol, nitrophenol, ethylphenol, etc.; oximes such as methyl ethyl ketone oxime; and lactams such as ε-caprolactam; tertiary-amino alkanolamines such as dimethylethanolamine, diethylethanolamine and dipropylethanolamine ; and secondary amines such as diethylamine, dibutylamine and di-tert-butylamine can be used.

由Iwakura et al.supra报道的反应也是环氧树脂与嵌段二异氰酸酯,即二尿烷的反应。然而,在这种情况下,两个嵌段异氰酰基未被嵌段,且环氧树脂由与未嵌段二异氰酸酯的反应而使链增长。与这种反应相反,本发明的第一步是在第一和第二嵌段异氰酰基中优选的一个与环氧环反应,而其余的则保持嵌段的情况下进行的。这可通过用不同的嵌段剂嵌段第一和第二异氰酰基达到的。在较佳的实例中,第一异氰酰基是用甲醇或乙醇嵌段的。第二异氰酰基可用含至少4个碳原子的脂族一元醇嵌段,例如丁醇或2-乙基己醇,烷基酚如甲酚或壬基酚,甘醇一元醚如乙二醇一-2-乙己基醚或丙二醇一-2-乙己醚,肟如二甲酮肟,甲乙酮肟或甲基异丁基酮肟,己内酰胺等。较好地,甲醇或乙醇在反应前先与其它嵌段剂反应。The reaction reported by Iwakura et al. supra is also the reaction of epoxy resin with blocked diisocyanate, diurethane. In this case, however, the two blocked isocyanate groups are not blocked, and the epoxy resin is chain-extended by reaction with the unblocked diisocyanate. In contrast to this reaction, the first step of the present invention is carried out in which a preferred one of the first and second blocked isocyanato groups reacts with the epoxy ring, while the rest remains blocked. This can be achieved by blocking the first and second isocyanato groups with different blocking agents. In a preferred embodiment, the first isocyanato group is blocked with methanol or ethanol. The second isocyanate group can be blocked with an aliphatic monohydric alcohol containing at least 4 carbon atoms, such as butanol or 2-ethylhexanol, an alkylphenol such as cresol or nonylphenol, a glycol monohydric ether such as ethylene glycol Mono-2-ethylhexyl ether or propylene glycol mono-2-ethylhexyl ether, oximes such as dimethyl ketoxime, methyl ethyl ketoxime or methyl isobutyl ketoxime, caprolactam, etc. Preferably, methanol or ethanol is reacted with other blocking agents prior to the reaction.

电沉积涂料通常含一种热流动增强剂,如含4个或更多个碳原子的脂族一元醇,烷基酚或甘醇一元醚。本发明以上述方法将这些流动增强剂加至树脂中。或者,第一异氰酰基可用甲醇或乙醇嵌段形成能优选地与环氧基反应的嵌段异氰酰基,而第二异氰酰基可用活性氢化物嵌段形成不可逆嵌段的嵌段异氰酰基。这种活性氢化合物的例子包括伯胺如甲胺,辛胺或聚氧亚烷基一元胺,和脂族一元羧酸如辛酸或2-乙基己酸。Electrodeposition coatings usually contain a heat flow enhancer such as an aliphatic monohydric alcohol containing 4 or more carbon atoms, an alkylphenol or a glycol monohydric ether. The present invention adds these flow enhancers to the resin in the manner described above. Alternatively, the first isocyanate group can be blocked with methanol or ethanol to form a blocked isocyanate that preferentially reacts with epoxy groups, while the second isocyanate can be blocked with an active hydride to form an irreversibly blocked blocked isocyanate Acyl. Examples of such active hydrogen compounds include primary amines such as methylamine, octylamine or polyoxyalkylene monoamines, and aliphatic monocarboxylic acids such as octanoic acid or 2-ethylhexanoic acid.

嵌段二异氰酸酯与环氧树脂的摩尔比可视特定树脂的性能和所用的二异氰酸酯及在改性环氧树脂中所希望的胺当量而变化。然而,第二嵌段异氰酰基与环氧基的摩尔比总应小于1。换句话说,环氧基部分在第一步的反应产物中应保持不反应。反应最好在60℃-200℃的温度下进行,最好使用滗析器将所产生的副产物甲醇或乙醇从反应体系中除去。优选地,如上所述,树脂在与不对称嵌段二异氰酸酯反应后进行链增长。The molar ratio of blocked diisocyanate to epoxy resin will vary depending on the properties of the particular resin and the diisocyanate used and the desired amine equivalent weight in the modified epoxy resin. However, the molar ratio of second blocked isocyanato groups to epoxy groups should always be less than one. In other words, the epoxy moiety should remain unreacted in the reaction product of the first step. The reaction is preferably carried out at a temperature of 60°C-200°C, and a decanter is preferably used to remove the produced by-product methanol or ethanol from the reaction system. Preferably, the resin undergoes chain extension after reaction with the asymmetric blocked diisocyanate, as described above.

在第二步中,使用阳离子活性氢化合物打开第一步产物中的剩余环氧环。可用的阳离子活性氢化合物的例子包括伯胺或仲胺如丁胺,辛胺,二乙胺,二丁胺,甲丁胺,一乙醇胺,二乙醇胺或N-甲基乙醇胺,叔胺-酸加成盐如三乙胺盐酸盐或N,N-二甲基乙醇胺乙酸盐,和硫化物-酸混合物如二乙基硫化物-乙酸混合物。也可使用伯胺的酮亚胺如氨基乙基乙醇胺或二亚乙基三胺。也可使用这些胺和酮亚胺的混合物。应注意到的是,当使用伯胺时,由于它也起链增长的作用,而使树脂过粘。对于作为粘合剂树脂使用,使所得的改性树脂含胺的当量数为0.3-4.0meq/g为较好。若胺的当量数太低,在水介质中的乳化或分散变得困难。相反地,若胺的当量数太高,几乎不可能获得具有令人满意的防水性能的膜。In the second step, the remaining epoxy rings in the product of the first step are opened using a cationic active hydrogen compound. Examples of useful cationic active hydrogen compounds include primary or secondary amines such as butylamine, octylamine, diethylamine, dibutylamine, methylbutylamine, monoethanolamine, diethanolamine or N-methylethanolamine, tertiary amine-acid addition Salt formation such as triethylamine hydrochloride or N,N-dimethylethanolamine acetate, and sulfide-acid mixtures such as diethylsulfide-acetic acid mixture. It is also possible to use ketimines of primary amines such as aminoethylethanolamine or diethylenetriamine. Mixtures of these amines and ketimines may also be used. It should be noted that when a primary amine is used, it makes the resin too viscous since it also acts as a chain extender. For use as a binder resin, it is better to make the obtained modified resin contain amine equivalents of 0.3-4.0meq/g. If the number of equivalents of amine is too low, emulsification or dispersion in an aqueous medium becomes difficult. Conversely, if the equivalent number of amine is too high, it is almost impossible to obtain a film with satisfactory waterproof performance.

含季铵或锍部分的改性树脂作为颜料膏分散剂是有用的。为此,第一步的剩余环氧环或产物环可由与叔胺-酸加成盐或混合物或硫化物-酸混合物的反应而打开。用于该目的的较好的叔胺和硫化物包括含羟基取代基的脂族叔胺,如二甲基乙醇胺或二乙基乙醇胺和含羟基取代基的脂族硫化物,如硫代二乙醇,1-(2-羟基乙硫代)-2,3-丙二醇,1-(2-羟基乙硫代)-2-丙醇,1-(2-羟基丙硫代)-2,3-丙二醇,1-(2-羟基乙硫代)-2-丁醇,1-(2-羟基乙硫代)-3-丁氧基-1-丙醇。较好的羧酸的例子包括甲酸,乳酸,乙酸,丙酸,丁酸,二羟甲基丙酸,N-乙酰基甘氨酸,N-乙酰基-β-氨基丙酸等。用于颜料分散目的的改性树脂应含的碱当量数为0.5-1.5meq/g。Modified resins containing quaternary ammonium or sulfonium moieties are useful as pigment paste dispersants. To this end, the remaining epoxy ring or product ring of the first step can be opened by reaction with a tertiary amine-acid addition salt or mixture or a sulfide-acid mixture. Preferred tertiary amines and sulfides for this purpose include aliphatic tertiary amines containing hydroxy substituents such as dimethylethanolamine or diethylethanolamine and aliphatic sulfides containing hydroxy substituents such as thiodiethanol , 1-(2-hydroxyethylthio)-2,3-propanediol, 1-(2-hydroxyethylthio)-2-propanol, 1-(2-hydroxypropylthio)-2,3-propanediol , 1-(2-hydroxyethylthio)-2-butanol, 1-(2-hydroxyethylthio)-3-butoxy-1-propanol. Examples of preferable carboxylic acids include formic acid, lactic acid, acetic acid, propionic acid, butyric acid, dimethylolpropionic acid, N-acetylglycine, N-acetyl-β-alanine and the like. The modified resin used for the purpose of pigment dispersion should contain 0.5-1.5 meq/g of alkali equivalents.

电沉积涂料Electrodeposition coating

改性环氧树脂含两个嵌段异氰酸酯和自交联或借助外交联剂如嵌段聚异氰酸酯或蜜胺树脂交联的阳离子部分。当在阴极电沉积涂料中配制,它们的特征性能可在最大程度上被显示出来。如前所述,常用的改性环氧树脂在与交联剂的反应性上并不令人满意。本发明的改性环氧树脂不仅在与交联剂的反应性上,而且其它性能包括可乳化性,热流动性,耐腐蚀性和耐热性是非常令人满意。Modified epoxy resins contain two blocked isocyanates and cationic moieties that crosslink themselves or with the aid of external linkers such as blocked polyisocyanates or melamine resins. When formulated in cathodic electrodeposition coatings, their characteristic properties are revealed to the greatest extent. As mentioned earlier, commonly used modified epoxy resins are not satisfactory in reactivity with crosslinking agents. The modified epoxy resin of the present invention is very satisfactory not only in reactivity with a crosslinking agent but also in other properties including emulsifiability, thermal fluidity, corrosion resistance and heat resistance.

为了制备电沉积涂料,将本发明的改性树脂与交联剂一起分散在含中和剂的水介质中,典型的交联剂为醚化的羟甲基蜜胺树脂或嵌段聚异氰酸酯。当然中和剂为酸如盐酸,硝酸,磷酸,甲酸,乙酸,乳酸,氨基磺酸或乙酰基甘氨酸。In order to prepare the electrodeposition coating, the modified resin of the present invention is dispersed in an aqueous medium containing a neutralizing agent together with a crosslinking agent, and a typical crosslinking agent is etherified methylolmelamine resin or blocked polyisocyanate. The neutralizing agent is of course an acid such as hydrochloric acid, nitric acid, phosphoric acid, formic acid, acetic acid, lactic acid, sulfamic acid or acetylglycine.

交联剂的量必须足以通过与包含于树脂中通常量为固体改性树脂的5-50%(重量)的氨基,羟基或羧基交联反应而获得刚性膜。中和剂的量为至少20%,最好30-60%,可实现改性树脂的中和。The amount of crosslinking agent must be sufficient to obtain a rigid film by crosslinking reaction with amino, hydroxyl or carboxyl groups contained in the resin, usually in an amount of 5-50% by weight of the solid modified resin. The amount of neutralizing agent is at least 20%, preferably 30-60%, which can realize the neutralization of the modified resin.

当嵌段聚异氰酸酯作为交联剂时,涂料配方可含为嵌段聚异氰酸酯重量0.1-5%的催化剂,如二丁基锡二月桂酸酯,氧化二丁基锡或其它尿烷裂解催化剂。当然,涂料配方可含许多视其特别使用需要的常规添加剂。其例子包括着色颜料如二氧化钛,炭黑或氧化铁;防锈颜料如碱式硅酸铅或磷钼酸铅;体质颜料如高岭土,滑石或粘土;和其它添加剂如水混溶有机溶剂,表面活性剂,抗氧剂,UV吸收剂等。所得的水基涂料不仅可通过电沉积过程而且通过喷雾,浸渍和其他常规方法施于基底上。When the block polyisocyanate is used as a crosslinking agent, the coating formulation may contain 0.1-5% by weight of the block polyisocyanate as a catalyst, such as dibutyltin dilaurate, dibutyltin oxide or other urethane cracking catalysts. Coating formulations can, of course, contain many conventional additives as required for their particular application. Examples thereof include coloring pigments such as titanium dioxide, carbon black or iron oxide; antirust pigments such as basic lead silicate or lead phosphomolybdate; extender pigments such as kaolin, talc or clay; and other additives such as water-miscible organic solvents, surfactants , antioxidants, UV absorbers, etc. The resulting water-based coatings can be applied to substrates not only by electrodeposition processes but also by spraying, dipping and other conventional methods.

颜料膏Pigment paste

当作为颜料膏的载体树脂用于阴极电沉积涂料时,含季铵或锍型阳离子基的改性树脂显示出比已有树脂更佳的性能。这是因为嵌段异氰酸酯部分通过热稳定噁唑烷酮环连接至树脂主链上,因而烘烤涂料膜时它很难从树脂上析出。When the carrier resin of pigment paste is used in cathodic electrodeposition paint, the modified resin containing quaternary ammonium or sulfonium cationic groups shows better performance than existing resins. This is because the blocked isocyanate moiety is attached to the main chain of the resin through a thermally stable oxazolidone ring, so it is difficult to separate out from the resin when the paint film is baked.

可由常规方法制备颜料膏,即将颜料,载体树脂和去离子水分散至颗粒尺寸小于10微米。颜料可为一种如上所例举的以合适比率混合的体质颜料,着色颜料和防锈颜料的混合物。固体状的载体树脂与颜料之比通常为1∶1-1∶10。所得的颜料膏不仅可加入以粘合剂树脂作为本发明改性树脂的涂料中,而且可加入其它含丙烯酸,环氧或聚丁二烯粘合剂树脂的涂料中。当将颜料膏加入其它的如日本专利申请JP-A-05306327所揭示的涂料中,由于此处揭示的粘合剂树脂也含噁唑烷酮环,且由于化学结构的相似性与颜料膏载体有很好的相容性,而可达到特别的好处。Pigment pastes can be prepared by conventional methods by dispersing pigment, carrier resin and deionized water to a particle size of less than 10 microns. The pigment may be a mixture of an extender pigment, a color pigment and an antirust pigment mixed in a suitable ratio as exemplified above. The ratio of solid carrier resin to pigment is usually 1:1-1:10. The resulting pigment paste can be added not only to paints using the binder resin as the modified resin of the present invention, but also to other paints containing acrylic, epoxy or polybutadiene binder resins. When the pigment paste is added to other coatings disclosed in Japanese Patent Application JP-A-05306327, because the binder resin disclosed here also contains an oxazolidinone ring, and due to the similarity of the chemical structure with the pigment paste carrier It has good compatibility and can achieve special benefits.

下述实施例欲在不限于此的情况下进一步说明本发明。除了另有指出外,所有的份数和百分数都为重量份数和重量百分数。此处所有的环氧当量和胺或碱当量都以干含量为基准。The following examples are intended to further illustrate the invention without limiting them thereto. All parts and percentages are by weight unless otherwise indicated. All epoxy equivalent weights and amine or base equivalent weights herein are on a dry basis.

(实施例1)(Example 1)

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入54.0g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),136g甲基异丁基酮(MIBK)和0.05g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入10.9g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入54.0g乙二醇一-2-乙己基醚,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入285g环氧当量为475的双酚A环氧树脂380g环氧当量为950的双酚A环氧树脂和0.62g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1120。冷却后,在混合物中加入29.1g二乙醇胺,21.5gN-甲基乙醇胺和32.9g氢乙基乙醇胺酮亚胺(在MIBK中79%溶液),使之在110℃时反应2小时。IR光谱证实在1750cm-1处有噁唑烷酮羰基的吸收。用MIBK稀释产物至80%不挥发,获得数均分子量为2600且胺当量为99meq/100g的阳离子树脂A。In the flask equipped with stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 54.0g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 136g methyl isobutyl base ketone (MIBK) and 0.05 g of dibutyltin dilaurate. To the mixture was added dropwise 10.9 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, add 54.0 g of ethylene glycol mono-2-ethylhexyl ether dropwise within 1 hour, and make it react at 60-65° C. until the absorption peak of isocyanate group disappears on the IR spectrum. Then add 285g of epoxy equivalent of 475 bisphenol A epoxy resin, 380g of epoxy equivalent of 950 bisphenol A epoxy resin and 0.62g of benzyldimethylamine in the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1120. After cooling, 29.1 g of diethanolamine, 21.5 g of N-methylethanolamine and 32.9 g of hydroethylethanolamine ketimine (79% solution in MIBK) were added to the mixture and allowed to react at 110° C. for 2 hours. IR spectrum confirmed the absorption of oxazolidinone carbonyl at 1750cm -1 . The product was diluted with MIBK until it was 80% non-volatile, and a cationic resin A with a number average molecular weight of 2600 and an amine equivalent of 99 meq/100 g was obtained.

实施例2Example 2

与实施例1类似,将57.4g 2.4/2,6-二异氰酸甲苯酯(80∶20重量比)与11.6g甲醇反应,然后再与60.8g乙二醇一丁基醚反应。将所得的不对称嵌段二异氰酸酯与309g环氧当量为475的双酚F环氧树脂和332g环氧当量为950的双酚F环氧树脂反应。将产物进一步地与27.0g二乙醇胺,20.0gN-甲基乙醇胺和32.9g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液)反应,然后用MIBK稀释至80%不挥发。获得数均分子量为2400且胺当量为97meq/100g的阳离子树脂B。Similar to Example 1, 57.4 g of 2.4/2,6-cresyl diisocyanate (80:20 weight ratio) were reacted with 11.6 g of methanol and then with 60.8 g of ethylene glycol monobutyl ether. The obtained asymmetric blocked diisocyanate was reacted with 309 g of bisphenol F epoxy resin having an epoxy equivalent of 475 and 332 g of bisphenol F epoxy resin having an epoxy equivalent of 950. The product was further reacted with 27.0 g diethanolamine, 20.0 g N-methylethanolamine and 32.9 g aminoethylethanolamine ketimine (79% solution in MIBK), then diluted with MIBK to 80% non-volatile. Cationic resin B having a number average molecular weight of 2400 and an amine equivalent of 97 meq/100 g was obtained.

实施例3Example 3

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入77.5g4,4′-二苯基甲烷二异氰酸酯,136g甲基异丁基酮(MIBK)和0.05g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入10.9g甲醇。在这段时间内,内温升至80C。继续反应30分钟后,在1小时内滴加入52.2g乙二醇一-2-乙己基醚,使之在80-85℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入309.0g环氧当量为475的双酚F环氧树脂,3323g环氧当量为950的双酚F环氧树脂和0.62g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1116。冷却后,在混合物中加入14.6g二乙醇胺,31.8gN-甲基乙醇胺和32.9g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液),使之在110℃时反应2小时。IR光谱证实在1750cm-1处有噁唑烷酮羰基的吸收。稀释至80%不挥发,获得数均分子量为2700且胺当量为98meq/100g的阳离子树脂C。Into a flask equipped with a stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 77.5 g of 4,4′-diphenylmethane diisocyanate, 136 g of methyl isobutyl ketone (MIBK) and 0.05 g of dibutyltin diisocyanate laurate. To the mixture was added dropwise 10.9 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 80C. After continuing the reaction for 30 minutes, 52.2 g of ethylene glycol mono-2-ethylhexyl ether was added dropwise within 1 hour to make it react at 80-85° C. until the absorption peak of isocyanoyl on the IR spectrum disappeared. Subsequently, 309.0 g of bisphenol F epoxy resin with an epoxy equivalent of 475, 3323 g of bisphenol F epoxy resin with an epoxy equivalent of 950 and 0.62 g of benzyldimethylamine were added to the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1116. After cooling, 14.6 g of diethanolamine, 31.8 g of N-methylethanolamine and 32.9 g of aminoethylethanolamine ketimine (79% solution in MIBK) were added to the mixture and allowed to react at 110° C. for 2 hours. IR spectrum confirmed the absorption of oxazolidinone carbonyl at 1750cm -1 . Diluted to 80% non-volatile, to obtain a cationic resin C with a number average molecular weight of 2700 and an amine equivalent of 98meq/100g.

实施例4Example 4

与实施例1类似,先将82.5g 4,4′-二苯基甲烷二异氰酸酯与10.5g甲醇反应,然后再与34.8g乙二醇一-2-乙己基醚和11.3gε-己内酰胺的混合物反应。将所得的嵌段二异氰酸酯与285g环氧当量为475的双酚F环氧树脂和380g环氧当量为950的双酚F环氧树脂的混合物反应。将产物进一步地与13.9g二乙醇胺,28.9gN-甲基乙醇胺和22.0g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液)的混合物反应,并用MIBK稀释至80%不挥发。获得数均分子量为2600且胺当量为95meq/100g的阳离子树脂D。Similar to Example 1, 82.5 g of 4,4'-diphenylmethane diisocyanate was first reacted with 10.5 g of methanol, and then reacted with a mixture of 34.8 g of ethylene glycol-2-ethylhexyl ether and 11.3 g of ε-caprolactam . The resulting blocked diisocyanate was reacted with a mixture of 285 g of bisphenol F epoxy resin having an epoxy equivalent weight of 475 and 380 g of bisphenol F epoxy resin having an epoxy equivalent weight of 950. The product was further reacted with a mixture of 13.9 g diethanolamine, 28.9 g N-methylethanolamine and 22.0 g aminoethylethanolamine ketimine (79% solution in MIBK) and diluted to 80% non-volatile with MIBK. Cationic resin D having a number average molecular weight of 2600 and an amine equivalent of 95 meq/100 g was obtained.

实施例5Example 5

与实施例1类似,先将57.0g 2,4-/2,6-二异氰酸甲苯酯(80∶20重量化)与10.5g甲醇反应,然后再与54.0g乙二醇一-2-乙己基醚反应获得嵌段二异氰酸酯。将这种嵌段二异氰酸酯与环氧当量为1200的链增长环氧树脂反应,该链增长环氧树脂是由1012.0g环氧当量为650的双酚A环氧树脂和86.0g双酚A-环氧乙烷加合物(BPE-100,由Sanyo Chemical Industries,Ltd.销售)反应获得,将产物进一步地与29.1g二乙醇胺,21.5gN-甲基乙醇胺和32.9g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液)的混合物反应,并稀释至80%不挥发,获得数均分子量为2800且胺当量为98meq/100g的阳离子树脂E。Similar to Example 1, first 57.0g 2,4-/2,6-cresyl diisocyanate (80:20 by weight) was reacted with 10.5g methanol, and then with 54.0g ethylene glycol one-2- Ethylhexyl ether reacts to obtain blocked diisocyanates. This blocked diisocyanate was reacted with a chain-extended epoxy resin with an epoxy equivalent weight of 1200, which was composed of 1012.0 g of bisphenol A epoxy resin with an epoxy equivalent weight of 650 and 86.0 g of bisphenol A- Ethylene oxide adduct (BPE-100, sold by Sanyo Chemical Industries, Ltd.) reaction obtains, the product is further with 29.1g diethanolamine, 21.5gN-methylethanolamine and 32.9g aminoethylethanolamine ketimine (79% solution in MIBK) mixture was reacted and diluted to 80% non-volatile to obtain cationic resin E with a number average molecular weight of 2800 and an amine equivalent weight of 98 meq/100 g.

对比实施例1Comparative Example 1

在如实施例1所用的相同的反应器中加入285.0g环氧当量为475的双酚A环氧树脂77.0g对-壬基酚和82.4gMIBK。在加热下混合形成一溶液后,在3.0g N,N-二甲基苄胺存在下,使混合物在150℃下反应直至环氧当量达1140。冷却后,在混合物中加入19.2g二乙醇胺,27.0gN-甲基乙醇胺和30.6g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液),使之在110℃下反应2小时。并用MIBK稀释至90%不挥发。获得数均分子量为2100且胺当量为90meq/100g的阳离子树脂a。In the same reactor as used in Example 1, 285.0 g of bisphenol A epoxy resin with an epoxy equivalent weight of 475, 77.0 g of p-nonylphenol and 82.4 g of MIBK were charged. After mixing under heating to form a solution, the mixture was reacted at 150°C in the presence of 3.0 g of N,N-dimethylbenzylamine until the epoxy equivalent reached 1140. After cooling, 19.2 g of diethanolamine, 27.0 g of N-methylethanolamine and 30.6 g of aminoethylethanolamine ketimine (79% solution in MIBK) were added to the mixture and allowed to react at 110° C. for 2 hours. And diluted with MIBK to 90% non-volatile. Cationic resin a having a number average molecular weight of 2100 and an amine equivalent of 90 meq/100 g was obtained.

对比实施例2Comparative Example 2

除了在第一步中用99.0g12-羟基硬脂酸代替77.0g对-壬基酚,且加入的二乙醇胺,N-甲基乙醇胺和氨乙基乙醇胺酮亚胺的量分别为27.9g,19.8g和31.5g外,按对比实施例1的步骤,获得数均分子量为2700且胺当量为90meq/100g的阳离子树脂b。Except that 99.0g of 12-hydroxystearic acid was used to replace 77.0g of p-nonylphenol in the first step, and the amounts of diethanolamine, N-methylethanolamine and aminoethylethanolamine ketimine added were 27.9g, 19.8 g and 31.5g, according to the steps of Comparative Example 1, the number average molecular weight was 2700 and the amine equivalent was 90meq/100g cationic resin b.

对比实施例3Comparative Example 3

如在实施例1所用的相同的反应器中加入26.1g 2,4-/2,6-二异氰酸甲苯酯(80∶20重量比)和13.0g MIBK。在搅拌并通入氮气起泡下在1小时内向混合物中滴加入26.1g乙二醇一-2-乙己基醚。在这段时间内,内温升至60℃。获得NCO当量为350的半嵌段二异氰酸酯溶液。在此溶液中滴加入95.0g环氧当量为475的双酚A环氧树脂和750g环氧当量为950的双酚A环氧树脂溶于150.0gMIBK的溶液。使混合物在120℃下反应直至在IR光谱上NCO的吸收消失。冷至110℃后,将混合物进一步地与35.4g二乙醇胺,25.2g N-甲基乙醇胺和40.0g氨乙基乙醇胺酮亚胺(在MIBK中75%溶液)反应2小时,并稀释至85.0%不挥发。获得数均分子量为2800且胺当量为100meq/100g的阳离子树脂c。In the same reactor as used in Example 1, 26.1 g of toluene 2,4-/2,6-diisocyanate (80:20 by weight) and 13.0 g of MIBK were charged. To the mixture was added dropwise 26.1 g of ethylene glycol mono-2-ethylhexyl ether over 1 hour with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. A half-block diisocyanate solution with an NCO equivalent of 350 was obtained. In this solution, 95.0g epoxy equivalent is the bisphenol A epoxy resin of 475 and 750g epoxy equivalent is the solution that the bisphenol A epoxy resin of 950 is dissolved in 150.0g MIBK. The mixture was reacted at 120° C. until the NCO absorption disappeared on the IR spectrum. After cooling to 110°C, the mixture was further reacted with 35.4g diethanolamine, 25.2g N-methylethanolamine and 40.0g aminoethylethanolamine ketimine (75% solution in MIBK) for 2 hours and diluted to 85.0% Not volatile. Cationic resin c having a number average molecular weight of 2800 and an amine equivalent of 100 meq/100 g was obtained.

颜料膏Pigment paste

在装有搅拌器,回流冷凝管和温度计的三颈烧瓶中加入740g环氧当量为190的双酚A环氧树脂(EPIKOTE 828,YuKa Shell E-poxy K.K.),211g双酚A,48g MIBK和1.5g苄二甲胺。使混合物在170℃时反应2小时。将所得的环氧当量为700的产物与244g硫代二乙醇,268g二羟甲基丙酸和50g去离子水混合,使之在60℃下反应5小时并随后用乙二醇一丁基醚稀释至30%固体。In the three-necked flask that stirrer is housed, reflux condenser and thermometer, add 740g epoxy equivalent and be the bisphenol A epoxy resin (EPIKOTE 828 of 190, YuKa Shell E-poxy K.K.), 211g bisphenol A, 48g MIBK and 1.5 g benzyldimethylamine. The mixture was reacted at 170°C for 2 hours. The resulting epoxy equivalent of 700 was mixed with 244g of thiodiethanol, 268g of dimethylolpropionic acid and 50g of deionized water, and reacted at 60°C for 5 hours and then with ethylene glycol monobutyl ether Dilute to 30% solids.

通过研磨下述混合物制备颜料膏Prepare the pigment paste by grinding the following mixture

组份              量,gComponent Amount, g

颜料分散树脂    200.0(60g固体)Pigment dispersion resin 200.0 (60g solid)

炭黑            4.0Carbon black 4.0

高岭土          36.0Kaolin 36.0

TiO2         150.0TiO 2 150.0

碱式硅酸铅      10.0Basic lead silicate 10.0

去离子水        33.3Deionized water 33.3

交联剂的合成Synthesis of crosslinkers

交联剂Ⅰ:Cross-linking agent Ⅰ:

在如实施例1所用的相同的反应器中加入125.0g 4,4′-二苯基甲烷二异氰酸酯,75.0g MIBK和0.05g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在该混合物中滴加入45.2gε-己内酰胺,47.2g乙二醇一丁基醚,4.0g甲醇和4.4g三羟甲基丙烷的混合物。在这段时间内,内温升至60℃。继续反应1小时直至在IR光谱上NCO的吸收消失。以下称所得的产物为交联剂Ⅰ。In the same reactor as used in Example 1, 125.0 g of 4,4'-diphenylmethane diisocyanate, 75.0 g of MIBK and 0.05 g of dibutyltin dilaurate were charged. A mixture of 45.2 g of ε-caprolactam, 47.2 g of ethylene glycol monobutyl ether, 4.0 g of methanol and 4.4 g of trimethylolpropane was added dropwise to the mixture with stirring and nitrogen bubbling. During this time, the internal temperature rose to 60°C. The reaction was continued for 1 hour until the NCO absorption disappeared on the IR spectrum. The resulting product is hereinafter referred to as crosslinker I.

交联剂Ⅱ:Cross-linking agent Ⅱ:

与上述类似,在32gMIBK中,用87.0g甲乙酮肟嵌段199g己二异氰酸酯三聚体(CORONATE HX,由Nippon PolyurethaneK.K.销售)。以下称所得的产物为交联剂Ⅱ。Similar to the above, in 32 g of MIBK, 199 g of hexamethylene diisocyanate trimer (CORONATE HX, sold by Nippon Polyurethane K.K.) was blocked with 87.0 g of methyl ethyl ketoxime. The resulting product is hereinafter referred to as crosslinker II.

实施例6Example 6

彻底混合148.0g固体状交联剂Ⅰ,252.0g固体状阳离子树脂A和5.0g氧化二丁基锡。加热至80℃后,在搅拌下,缓慢加入266.6g含6.24g乙酸的去离子水使混合物乳化,然后用455g去离子水稀释成36%固体。在真空中蒸发该乳浊液除去有机溶剂,再用去离子水调节至36%固体,用270g上述颜料膏混合,最后用1400g去离子水和32g乙二醇一己基醚稀释至20%不挥发,制得阴极电沉积涂料。Thoroughly mix 148.0 grams of Crosslinker I as a solid, 252.0 grams of Cationic Resin A as a solid, and 5.0 grams of dibutyltin oxide. After heating to 80°C, the mixture was emulsified by slowly adding 266.6 g of deionized water containing 6.24 g of acetic acid with stirring, and then diluted to 36% solids with 455 g of deionized water. Evaporate the emulsion in vacuum to remove the organic solvent, adjust to 36% solids with deionized water, mix with 270g of the above pigment paste, and finally dilute to 20% non-volatile with 1400g of deionized water and 32g of ethylene glycol monohexyl ether , to prepare cathodic electrodeposition paint.

将涂料电施于磷酸锌处理过的作为阴极的钢板上,干膜厚度为20微米,在如表1所列的条件下烘烤,并实验其性能。由分光计测得的实验结果以及在与颜料膏混合前乳浊液的颗粒尺寸列于表1中。实施例7-10和对比实施例3-5The paint was electro-applied on the zinc phosphate-treated steel plate as the cathode, with a dry film thickness of 20 microns, baked under the conditions listed in Table 1, and its performance was tested. The experimental results measured by the spectrometer and the particle size of the emulsion before mixing with the pigment paste are listed in Table 1. Embodiment 7-10 and comparative example 3-5

如实施例6来制备表1所列的各种配方的涂料,在所有的实施例和对比实施例中,涂料中阳离子树脂/交联剂之比为63/37。所得结果列于表1中。The coatings of various formulations listed in Table 1 were prepared as in Example 6. In all examples and comparative examples, the ratio of cationic resin/crosslinking agent in the coating was 63/37. The results obtained are listed in Table 1.

                          表1组份                 实施例                         对比实施例6    7     8     9    10         a        b          c阳离子树脂    A    B     C     D    E          F        G          H交联剂        Ⅰ   Ⅰ    Ⅱ    Ⅱ   Ⅱ         Ⅰ       Ⅰ         Ⅰ性能乳浊液颗粒1) 80   100   130   120   85        250      130        100尺寸,nm硫化性能2)150×20min   好    好    好    好    好   差的光泽度  差的光泽度   好160×20min   好    好    好    好    好       好         好        好表观性能3)  0.22  0.25  0.20  0.22  0.21     0.23       0.24      0.25Ra,μm,160×20min.盐喷雾4)     无    无    无    无    无160×20mm   变化  变化  变化  变化  变化  可检测的泡  可检测的泡 无变化泛黄5)       无    无    无    无    无       无         无       显著160℃×20minTable 1 Plastise Example Comparison Example 6 7 8 9 10 A B C cationic resin A B C D E F G H cross -linking agent Ⅰ Ⅱ Ⅱ Ⅰ Ⅰ performance emulsion particles 1) 80 100 130 120 85 250 130 100 size, NM vulcanization performance 2) 150 × 20min, good, good, good gloss, good gloss 160 × 20min, good, good, good, good performance 3) 0.22 0.25 0.22 0.21 0.23 0.24 0.25ra, μm, 160 × 20min. Salt spray 4) Nothing and no 160 × 20mm changes. Changing changes. ×20min

表1的附注Notes to Table 1

1)由Hitachi Spectrometer Model V-1110测定1) Measured by Hitachi Spectrometer Model V-1110

2)在175℃下烘烤20分钟后,硫化膜用由丙酮浸渍的织物摩擦30次来回,当在膜的表面来观察到变化时,就认为硫化性能是好的。2) After baking at 175° C. for 20 minutes, the vulcanized film was rubbed back and forth 30 times with an acetone-impregnated fabric. When changes were observed on the surface of the film, the vulcanization performance was considered good.

3)由Toyo Seimitsu K.K.销售的Surface Roughness MeterModel E-30A测定。3) Measured by Surface Roughness MeterModel E-30A sold by Toyo Seimitsu K.K.

4)按JIS-Z 23714) According to JIS-Z 2371

5)圆筒形金属的内表面可用常规的施与汽车体作为中间涂层的白漆(由Nippon Point Co.,Ltol销售的醇酸蜜胺基白漆)喷涂。这可被转移并置于实验样品钢板上。在140℃时硫化20分钟后,施于内表面的涂层膜其泛黄度可由肉眼观察。5) The inner surface of the cylindrical metal can be sprayed with conventional white paint (alkyd melamine-based white paint sold by Nippon Point Co., Ltol) applied to automobile bodies as an intermediate coat. This can be transferred and placed on the experimental sample plate. After vulcanization at 140°C for 20 minutes, the yellowness of the coating film applied to the inner surface can be observed with the naked eye.

实施例11Example 11

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入66.1g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),53.3g甲基异丁基酮(MIBK)和0.12g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入13.6g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入46.8g 2-乙基己醇并使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入310g环氧当量为188的双酚A环氧树脂和0.8g苄二甲胺。然后,使混合物在120-125℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达338。IR光谱证实在1750cm-1处有噁唑烷酮羰基的吸收。然后在混合物中加入57.0g双酚A,并使之在120℃反应,直至环氧当量达640。冷却后,在65℃时将产物与92.3g二硫代乙醇和100.5g二羟甲基丙酸溶于108.0g去离子水的溶液反应,直至酸值达小于5,然后用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发。获得碱当量为78meq/100g的颜料分散树脂F。In a flask equipped with a stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 66.1g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 53.3g methyl isocyanate Butyl ketone (MIBK) and 0.12 g of dibutyltin dilaurate. To the mixture was added dropwise 13.6 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 46.8 g of 2-ethylhexanol was added dropwise within 1 hour and allowed to react at 60-65° C. until the absorption peak of isocyanoyl on the IR spectrum disappeared. Subsequently, 310 g of bisphenol A epoxy resin with an epoxy equivalent of 188 and 0.8 g of benzyldimethylamine were added into the flask. Then, the mixture was reacted at 120-125° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 338. IR spectrum confirmed the absorption of oxazolidinone carbonyl at 1750cm -1 . Then, 57.0 g of bisphenol A was added to the mixture and reacted at 120° C. until the epoxy equivalent reached 640. After cooling, react the product with a solution of 92.3g dithioethanol and 100.5g dimethylol propionic acid dissolved in 108.0g deionized water at 65°C until the acid value reaches less than 5, and then use 1:1 ethylene dimethanol The mixture of alcohol monobutyl ether and dipropylene glycol monobutyl ether was diluted to 60% non-volatile. Pigment dispersion resin F having an alkali equivalent of 78 meq/100 g was obtained.

实施例12Example 12

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入62.6g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),55.1g甲基异丁基酮(MIBK)和0.12g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入13.6g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入62.6g乙二醇一-2-乙基己基醚,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入310g环氧当量为188的双酚A环氧树脂和0.8g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达350。然后在混合中加入57.0g双酚A,使之在120℃时反应,直至环氧当量达660。冷却后,在65℃时,将产物与102.2gl-(2-羟乙基硫代)-2-丙醇和100.5g二羟甲基丙酸溶于108.0g去离子水的溶液反应,直至酸值达小于5,然后用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂G。In a flask equipped with a stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 62.6g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 55.1g methyl isocyanate Butyl ketone (MIBK) and 0.12 g of dibutyltin dilaurate. To the mixture was added dropwise 13.6 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 62.6 g of ethylene glycol mono-2-ethylhexyl ether was added dropwise within 1 hour to make it react at 60-65° C. until the absorption peak of isocyanoyl on the IR spectrum disappeared. Subsequently, 310 g of bisphenol A epoxy resin with an epoxy equivalent of 188 and 0.8 g of benzyldimethylamine were added into the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 350. Then, 57.0 g of bisphenol A was added to the mixture and reacted at 120° C. until the epoxy equivalent weight reached 660. After cooling, the product was reacted at 65°C with a solution of 102.2gl-(2-hydroxyethylthio)-2-propanol and 100.5g dimethylolpropionic acid dissolved in 108.0g deionized water until the acid value reach less than 5, and then dilute to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin G.

实施例13Example 13

使用下述物质按实施例11的步骤:The procedure of Example 11 was followed using the following substances:

名    称                    份   数name name number of copies

TDI                          66.1TDI 66.1

甲醇                         13.6Methanol 13.6

二乙二醇一-2-乙己基醚        78.5Diethylene glycol mono-2-ethylhexyl ether 78.5

二丁基锡二月桂酸酯           0.12Dibutyltin dilaurate 0.12

MIBK                         56.9MIBK 56.9

双酚A环氧树脂(E.E.=188)      310.2Bisphenol A epoxy resin (E.E.=188) 310.2

双酚A                        57.0Bisphenol A 57.0

二甲苄胺                     0.8Dimethylbenzylamine 0.8

1-(2-羟乙基硫代)-2,3-丙二醇  114.01-(2-Hydroxyethylthio)-2,3-propanediol 114.0

二羟甲基丙酸                 100.5Dimethylolpropionic acid 100.5

去离子水                     108.0Deionized water 108.0

总    计                     726.3Total 726.3

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂H。碱当量=72.3meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin H. Alkali equivalent = 72.3meq/100g.

实施例14Example 14

使用下述物质按实施例11的步骤:The procedure of Example 11 was followed using the following substances:

名    称                        份  数name name number of copies

TDI                              66.1TDI 66.1

甲醇                             13.6Methanol 13.6

乙二醇一-2-乙己基醚              62.6Ethylene glycol mono-2-ethylhexyl ether 62.6

二丁基锡二月桂酸酯               0.12Dibutyltin dilaurate 0.12

MIBK                             55.1MIBK 55.1

双酚A环氧树脂(E.E.=188)          310.2Bisphenol A epoxy resin (E.E.=188) 310.2

双酚A                            57.0Bisphenol A 57.0

二甲苄胺                         0.8Dimethylbenzylamine 0.8

1-(2-羟乙基硫代)-2,3-丙二醇      124.51-(2-Hydroxyethylthio)-2,3-propanediol 124.5

二羟甲基丙酸                     100.5Dimethylolpropionic acid 100.5

去离子水                         108.0Deionized water 108.0

总    计                         720.0Total 720.0

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂Ⅰ。碱当量=72.9meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin I. Alkali equivalent = 72.9meq/100g.

实施例15Example 15

使用下述物质按实施例11的步骤:The procedure of Example 11 was followed using the following substances:

名    称                  份  数name name number of copies

MDI                        95.0MDI 95.0

甲醇                       13.6Methanol 13.6

乙二醇一-2-乙己基醚        62.6Ethylene glycol mono-2-ethylhexyl ether 62.6

二丁基锡二月桂酸酯         0.12Dibutyltin dilaurate 0.12

MIBK                       58.3MIBK 58.3

双酚A环氧树脂(E.E.=188)    310.2Bisphenol A epoxy resin (E.E.=188) 310.2

双酚A                      57.0Bisphenol A 57.0

二硫代乙醇                 92.3Dithioethanol 92.3

二羟甲基丙酸               100.5Dimethylolpropionic acid 100.5

去离子水                   108.0Deionized water 108.0

总    计                   717.6Total 717.6

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂J。碱当量=72.0meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin J. Alkali equivalent = 72.0meq/100g.

实施例16Example 16

使用下述物质按实施例11的步骤:The procedure of Example 11 was followed using the following substances:

名    称                 份  数name name number of copies

TDI                       66.1TDI 66.1

甲醇                      13.6Methanol 13.6

乙二醇一-2-乙己基醚       62.6Ethylene glycol-2-ethylhexyl ether 62.6

二丁基锡二月桂酸酯        0.12Dibutyltin dilaurate 0.12

MIBK                      67.0MIBK 67.0

双酚A环氧树脂(E.E.=475)   475.0Bisphenol A epoxy resin (E.E.=475) 475.0

二甲苄胺                  0.8Dimethylbenzylamine 0.8

1-(2-羟乙基硫代)-2-丙醇   81.71-(2-Hydroxyethylthio)-2-propanol 81.7

二羟甲基丙酸              80.4Dimethylolpropionic acid 80.4

去离子水                  113.0Deionized water 113.0

总    计                  765.8Total 765.8

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂K。碱当量=55.0meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin K. Alkali equivalent = 55.0meq/100g.

实施例17Example 17

使用下述物质按实施例11的步骤:The procedure of Example 11 was followed using the following substances:

名    称                  份  数name name number of copies

TDI                        26.1TDI 26.1

甲醇                       5.44Methanol 5.44

乙二醇一-2-乙己基醚        24.4Ethylene glycol-2-ethylhexyl ether 24.4

二丁基锡二月桂酸酯         0.12Dibutyltin dilaurate 0.12

双酚A环氧树脂(E.E.=188)    310.2Bisphenol A epoxy resin (E.E.=188) 310.2

双酚A                      57.0Bisphenol A 57.0

二甲苄胺                   0.8Dimethylbenzylamine 0.8

1-(2-羟乙基硫代)-2-丙醇    121.81-(2-Hydroxyethylthio)-2-propanol 121.8

二羟甲基丙酸               132.7Dimethylolpropionic acid 132.7

去离子水                   129.6Deionized water 129.6

总    计                   672.0Total 672.0

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂L。碱当量=146.0meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin L. Alkali equivalent = 146.0meq/100g.

实施例18Example 18

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入62.6g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),55.1g甲基异丁基酮(MIBK)和0.12g丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入13.6g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入62.6g乙二醇一-2-乙己基醚,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入475.0g环氧当量为475的双酚A环氧树脂和0.8g苄二甲胺。然后,使混合物在125℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1010。冷却后,在混合物中加入62.3g二甲基乙醇胺,63.0g乳酸和108.0g去离子水,使之在80℃下反应,直至酸值达小于1。产物用1∶1乙二醇一丁基醚和二80℃下反应,直至酸值达小于1。产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂M。In a flask equipped with a stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 62.6g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 55.1g methyl isocyanate Butyl ketone (MIBK) and 0.12 g butyltin dilaurate. To the mixture was added dropwise 13.6 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 62.6 g of ethylene glycol mono-2-ethylhexyl ether was added dropwise within 1 hour to make it react at 60-65° C. until the absorption peak of isocyanoyl group disappeared in the IR spectrum. Subsequently, 475.0 g of bisphenol A epoxy resin with an epoxy equivalent of 475 and 0.8 g of benzyldimethylamine were added into the flask. Then, the mixture was reacted at 125° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1010. After cooling, 62.3g of dimethylethanolamine, 63.0g of lactic acid and 108.0g of deionized water were added to the mixture to react at 80°C until the acid value reached less than 1. The product was reacted with 1:1 ethylene glycol monobutyl ether at 80°C until the acid value reached less than 1. The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain a pigment dispersion resin M.

实施例19Example 19

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入62.6g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),55.1g甲基异丁基酮(MIBK)和0.12g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入13.6g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入62.6g乙二醇一-2-乙己基醚,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入475.0g环氧当量为475的双酚A环氧树脂和0.8g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1010。冷却后,在混合物中加入51.89g N-甲基乙醇胺并使之反应,直至在IR光谱上检测不到环氧基。将产物进一步地与101.0g缩水甘油和90g乳酸溶于108.0g去离子水的溶液反应,直至酸值达小于1,最后用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂N。In a flask equipped with a stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 62.6g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 55.1g methyl isocyanate Butyl ketone (MIBK) and 0.12 g of dibutyltin dilaurate. To the mixture was added dropwise 13.6 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 62.6 g of ethylene glycol mono-2-ethylhexyl ether was added dropwise within 1 hour to make it react at 60-65° C. until the absorption peak of isocyanoyl group disappeared in the IR spectrum. Subsequently, 475.0 g of bisphenol A epoxy resin with an epoxy equivalent of 475 and 0.8 g of benzyldimethylamine were added into the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1010. After cooling, 51.89 g of N-methylethanolamine was added to the mixture and allowed to react until no epoxy groups were detected on the IR spectrum. The product is further reacted with a solution of 101.0 g of glycidol and 90 g of lactic acid dissolved in 108.0 g of deionized water until the acid value reaches less than 1, and finally with a mixture of 1:1 ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether The mixture was diluted to 60% non-volatile to obtain Pigment Dispersion Resin N.

实施例20Example 20

使用下述物质按实施例18的步骤:The procedure of Example 18 was followed using the following materials:

名    称                  份   数name name number of copies

TDI                        26.1TDI 26.1

甲醇                       5.44Methanol 5.44

乙二醇一-2-乙己基醚        24.4Ethylene glycol-2-ethylhexyl ether 24.4

二丁基锡二月桂酸酯         0.12Dibutyltin dilaurate 0.12

MIBK                       190.5MIBK 190.5

双酚A环氧树脂(E.E.=950)    950.0Bisphenol A epoxy resin (E.E.=950) 950.0

二甲苄胺                   0.8Dimethylbenzylamine 0.8

二甲基乙醇胺               62.3Dimethylethanolamine 62.3

乳酸(60%)                 63.0Lactic acid (60%) 63.0

总    计                   1204.0Total 1204.0

产物用1∶1乙二醇一丁基醚和二丙二醇一丁基醚的混合物稀释至60%不挥发,获得颜料分散树脂O。碱当量=48.0meq/100g。The product was diluted to 60% non-volatile with a 1:1 mixture of ethylene glycol monobutyl ether and dipropylene glycol monobutyl ether to obtain pigment dispersion resin O. Alkali equivalent = 48.0meq/100g.

对比实施例7Comparative Example 7

 物 质           份 数         固 体Substance Parts Solid

EPON 828         533.2         533.2EPON 828 533.2 533.2

双酚A            199.6         199.6Bisphenol A 199.6 199.6

壬基酚           19.2          19.2Nonylphenol 19.2 19.2

碘化乙基三苯基锍 0.75           —Ethyltriphenylsulfonium iodide 0.75 —

丙二醇一丁基醚   201.6          —Propylene glycol monobutyl ether 201.6 —

硫代二乙醇       122.1         122.1Thiodiethanol 122.1 122.1

二羟甲基丙酸     134.1         134.1Dimethylolpropionic acid 134.1 134.1

去离子水         30.6           —Deionized water 30.6 -

将EPON 828,双酚A和壬基酚在反应器中加热107℃,保持该温度直至双酚A溶解。加入碘化乙基三苯基锍后,加热混合物至125℃并冷至75℃,随后加入丙二醇一丁基醚,二硫代乙醇,二羟甲基丙酸和去离子水的混合物。使混合物在70-75℃下反应,直至酸值达小于3,冷却,用去离子水稀释至30%固体,获得颜料分散树脂漆P。Heat EPON 828, bisphenol A and nonylphenol in a reactor at 107°C, and maintain this temperature until the bisphenol A dissolves. After addition of ethyltriphenylsulfonium iodide, the mixture was heated to 125°C and cooled to 75°C, followed by the addition of a mixture of propylene glycol monobutyl ether, dithioethanol, dimethylolpropionic acid and deionized water. The mixture was reacted at 70-75°C until the acid value reached less than 3, cooled, and diluted to 30% solids with deionized water to obtain pigment dispersion resin paint P.

对比实施例8Comparative Example 8

步骤1:step 1:

    物 质                  份 数    固 体Substance Solid

在MIBK中2-乙己醇-半嵌段TDI 320.0    304.0In MIBK 2-ethylhexanol-semi-block TDI 320.0 304.0

二甲基乙醇胺               87.2     87.2Dimethylethanolamine 87.2 87.2

75%乳酸                   117.6    88.275% Lactic Acid 117.6 88.2

乙二醇一丁基醚             39.2      —Ethylene glycol monobutyl ether 39.2 —

搅拌下在反应器中,在2-乙己醇-半嵌段TDI中滴加入二甲基乙醇胺,发生放热反应。在80℃时搅拌1小时后,搅拌下在65℃时将混合物进一步地在乙二醇一丁基醚中与乳酸反应30分钟,获得季铵化剂。In the reactor under stirring, dimethylethanolamine was added dropwise into 2-ethylhexanol-semi-block TDI, and an exothermic reaction occurred. After stirring at 80° C. for 1 hour, the mixture was further reacted with lactic acid in ethylene glycol monobutyl ether for 30 minutes at 65° C. under stirring to obtain a quaternizing agent.

步骤2:Step 2:

 物 质                      份 数    固 体Substance Parts Solid

EPON 829                    710.0    681.2EPON 829 710.0 681.2

双酚A                       289.6    298.6Bisphenol A 289.6 298.6

在MIBK中2-乙己醇-半嵌段TDI  406.4    386.1In MIBK 2-ethylhexanol-semi-block TDI 406.4 386.1

步骤1的季铵化剂             496.3    421.9Quaternizing agent from step 1 496.3 421.9

去离子水                    71.2       —Deionized water 71.2 —

乙二醇一丁基醚              56.76      —Ethylene glycol monobutyl ether 56.76 —

在氮气氛下,于150-160℃下EPON 829与双酚A反应1小时,冷至120℃后,产物与2-乙己醇-半嵌段TDI反应并在85-95℃下均化。然后在反应混合物中加入步骤1的季铵化剂并使之在80-85℃下反应,直至酸值达小于1。以下称所得的产物为颜料分散树脂漆Q。Under nitrogen atmosphere, react EPON 829 with bisphenol A at 150-160°C for 1 hour, after cooling to 120°C, react the product with 2-ethylhexanol-semi-block TDI and homogenize at 85-95°C. Then add the quaternizing agent of step 1 into the reaction mixture and allow it to react at 80-85° C. until the acid value reaches less than 1. The resulting product is hereinafter referred to as Pigment Dispersion Resin Paint Q.

实施例21-30和对比实施例9-10Examples 21-30 and Comparative Examples 9-10

颜料膏Pigment paste

在砂磨磨机中研磨下述混合物至颗粒尺寸小于10微米,制备颜料膏,并评价其性能。结果列于表2中。Pigment pastes were prepared by grinding the following mixtures in a sand mill to a particle size of less than 10 microns, and their properties were evaluated. The results are listed in Table 2.

 物 质             份 数Substance Quantity

颜料分散树脂    125.0(60.0%固体)Pigment dispersion resin 125.0 (60.0% solid)

去离子水        400.0Deionized water 400.0

炭黑            8.5Carbon black 8.5

高岭土          72.0Kaolin 72.0

二氧化钛        345.0Titanium dioxide 345.0

磷钼酸铝        75.0Aluminum phosphomolybdate 75.0

粘合剂树脂:Binder resin:

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入285.0g环氧当量为475,噁唑烷酮环当量为650,由双酚A环氧树脂和TDI制得的含噁唑烷酮环的环氧树脂,380.0g环氧当量为950的双酚A环氧树脂77.0g对-壬基酚和82.4gMIBK.加入3.0g苄二甲胺后,使混合物在130℃下反应,直至环氧当量达1140,冷却后,在110℃时将此混合物与19.2g二乙醇胺,27.0gN-甲基乙醇胺和30.6g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液)的混合物反应2小时。产物用MIBK稀释至90%不挥发。In a flask equipped with a stirrer, a condenser, a nitrogen tube, a thermometer and a dropping funnel, add 285.0 g of epoxy resin with an epoxy equivalent of 475 and an oxazolidinone ring equivalent of 650, made from bisphenol A epoxy resin and TDI Containing the epoxy resin of oxazolidinone ring, 380.0g epoxy equivalent is the bisphenol A epoxy resin 77.0g p-nonylphenol and 82.4g MIBK. After adding 3.0g benzyldimethylamine, make the mixture at 130 ℃ Under reaction until the epoxy equivalent reaches 1140, after cooling, this mixture is mixed with 19.2g diethanolamine, 27.0gN-methylethanolamine and 30.6g aminoethylethanolamine ketimine (79% solution in MIBK) at 110°C The mixture was reacted for 2 hours. The product was diluted to 90% non-volatile with MIBK.

交联剂crosslinking agent

使用实施例6-10和对比实施例3-6的交联剂Ⅱ。Crosslinker II of Examples 6-10 and Comparative Examples 3-6 were used.

主乳浊液:Primary emulsion:

将上述粘合剂树脂和交联剂以68∶36的固体比混合,在混合物中加入相当于固体2%量的乙二醇一己基醚。加入乙酸达中和42.5%后,混合物用去离子水缓慢地稀释,并在真空中蒸发除去MIBK至36.0%固体。The above-mentioned binder resin and crosslinking agent were mixed at a solid ratio of 68:36, and ethylene glycol monohexyl ether in an amount corresponding to 2% of solid was added to the mixture. After adding acetic acid to neutralize 42.5%, the mixture was diluted slowly with deionized water and the MIBK was evaporated in vacuo to 36.0% solids.

对涂料的评价Evaluation of paint

混合2000.0g上述主乳浊液,460.0g上述颜料膏和2252.0g去离子水制备各种阴极涂料。Mix 2000.0g of the above main emulsion, 460.0g of the above pigment paste and 2252.0g of deionized water to prepare various cathode coatings.

将涂料电施于磷酸锌处理过的冷辊钢板上至干膜厚度为20微米,在160℃时烘烤10分钟,实验涂料膜性能,结果列于表2中。The coating was electro-applied on the zinc phosphate-treated chilled steel plate to a dry film thickness of 20 microns, and baked at 160°C for 10 minutes to test the properties of the coating film. The results are listed in Table 2.

                      表2 Table 2

                        实施例                     对比实施例Example Comparative Example

             21  22  23  24  25  26   27  28  29    30  9  1021 22 23 24 25 26 27 28 29 30 9 10

颜料树脂     F   G   H   I   J   K    L   M   N     O   P   QPigment Resin F G H I J K L M N O O P Q

热稳定性1)   好  好  好  好  好  好   好  好  好    好  好 不好Thermal stability1) good good good good good good good good good good good good bad

分散稳定性2) 好  好  好  好  好  好   好  好  好    好 不好 好Dispersion Stability2) Good Good Good Good Good Good Good Good Good Good Good No Good

库仑效率3)   好  好  好  好  好  好   好  好  好    好 不好 好Coulombic efficiency3) good good good good good good good good good good good bad good

盐喷雾4)     好  好  好  好  好  好   好  好  好    好  好 不好Salt Spray4) Good Good Good Good Good Good Good Good Good Good Good No

泛黄5)Yellowing 5)

在160℃时    好  好  好  好  好  好   好  好  好   尚好 好 不好At 160℃ good good good good good good good good good good good good bad

在180℃时    好  好  好  好  好 尚好  好  好  好   尚好 好 不好At 180℃ good good good good good good good good good good good bad

表2的附注:Notes to Table 2:

1)在220℃时20分钟内的热稳定性1) Thermal stability within 20 minutes at 220°C

好:无二异氰酸酯析出Good: no diisocyanate precipitation

不好:有二异氰酸酯析出Bad: There is precipitation of diisocyanate

2)在40℃时静置2星期后颜料膏的贮藏稳定性2) Storage stability of the pigment paste after standing for 2 weeks at 40°C

好:无沉积Good: no deposition

不好:块沉积或相分离Bad: lump deposition or phase separation

3)在获得20微米膜厚的条件下以mg/库仑表示的沉积效率3) Deposition efficiency expressed in mg/coulomb under the condition of obtaining a film thickness of 20 microns

好:>35mg/库仑Good: >35mg/coulomb

不好:<35mg/库仑Bad: <35mg/coulomb

4)按JIS-Z 23714) According to JIS-Z 2371

好:无变化good: no change

不好:在整个面积上起泡Bad: Blisters all over the area

5)将中间层白漆喷涂在于160℃烘烤10分钟或于180℃烘烤20分钟膜样品上,然后在140℃下烘烤20分钟。白漆膜的泛黄度由用肉眼与直接用白漆涂覆的参考样品板比较测定。5) Spray the white paint of the middle layer on the film sample which is baked at 160°C for 10 minutes or baked at 180°C for 20 minutes, and then baked at 140°C for 20 minutes. The yellowness of the white paint film was determined visually in comparison to a reference panel coated directly with the white paint.

好:没有泛黄Good: no yellowing

尚好:轻微泛黄Fair: slight yellowing

不好:显著泛黄Bad: Visible yellowing

实施例31Example 31

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入54.0g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),136g甲基异丁基酮(MIBK)和0.05g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入10.9g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入36.2g二丁胺,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入285g环氧当量为475的双酚A环氧树脂380g环氧当量为950的双酚A环氧树脂和0.62g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1120。冷却后,在混合物中加入29.1g二乙醇胺,21.5gN-甲基乙醇胺和32.9g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液),使之在110℃时反应2小时。IR光谱证实在1750cm-1处有噁唑烷酮羰基的吸收。产物用MIBK稀释产物至80%不挥发,这样获得的阳离子树脂显示出令人满意的乳化性能。In the flask equipped with stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 54.0g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 136g methyl isobutyl base ketone (MIBK) and 0.05 g of dibutyltin dilaurate. To the mixture was added dropwise 10.9 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 36.2 g of dibutylamine was added dropwise within 1 hour, and reacted at 60-65° C. until the absorption peak of isocyanate group disappeared in the IR spectrum. Then add 285g of epoxy equivalent of 475 bisphenol A epoxy resin, 380g of epoxy equivalent of 950 bisphenol A epoxy resin and 0.62g of benzyldimethylamine in the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1120. After cooling, 29.1 g of diethanolamine, 21.5 g of N-methylethanolamine and 32.9 g of aminoethylethanolamine ketimine (79% solution in MIBK) were added to the mixture and allowed to react at 110° C. for 2 hours. IR spectrum confirmed the absorption of oxazolidinone carbonyl at 1750cm -1 . The product was diluted with MIBK to 80% non-volatility, and the cationic resin thus obtained showed satisfactory emulsifying properties.

实施例32Example 32

在装有搅拌器,冷凝器,氮气管,温度计和滴液漏斗的烧瓶中加入54.0g2,4-/2,6-二异氰酸甲苯酯(80∶20重量比),136g甲基异丁基酮(MIBK)和0.05g二丁基锡二月桂酸酯。在搅拌并通入氮气起泡下,在30分钟内向混合物中滴加入10.9g甲醇。在此段时间内,内温升至60℃。继续反应30分钟后,在1小时内滴加入40.4g辛酸,使之在60-65℃下反应,直至在IR光谱上异氰酰基的吸收峰消失。随后在烧瓶中加入285g环氧当量为475的双酚A环氧树脂380g环氧当量为950的双酚A环氧树脂和0.62g苄二甲胺。然后,使混合物在120℃下反应,蒸馏除去产生的甲醇副产物,直至环氧当量达1120。冷却后,在混合物中加入29.1g二乙醇胺,21.5gN-甲基乙醇胺和32.9g氨乙基乙醇胺酮亚胺(在MIBK中79%溶液),使之在110℃时反应2小时。IR光谱证实在1750cm-1处有噁唑烷酮羰基的吸收。产物用MIBK稀释产物至80%不挥发,这样获得的阳离子树脂显示出令人满意的乳化性能。In the flask equipped with stirrer, condenser, nitrogen tube, thermometer and dropping funnel, add 54.0g 2,4-/2,6-cresyl diisocyanate (80:20 weight ratio), 136g methyl isobutyl base ketone (MIBK) and 0.05 g of dibutyltin dilaurate. To the mixture was added dropwise 10.9 g of methanol over 30 minutes with stirring and bubbling with nitrogen. During this time, the internal temperature rose to 60°C. After continuing the reaction for 30 minutes, 40.4 g of octanoic acid was added dropwise within 1 hour to make it react at 60-65° C. until the absorption peak of isocyanate group disappeared in the IR spectrum. Then add 285g of epoxy equivalent of 475 bisphenol A epoxy resin, 380g of epoxy equivalent of 950 bisphenol A epoxy resin and 0.62g of benzyldimethylamine in the flask. Then, the mixture was reacted at 120° C., and the produced methanol by-product was distilled off until the epoxy equivalent reached 1120. After cooling, 29.1 g of diethanolamine, 21.5 g of N-methylethanolamine and 32.9 g of aminoethylethanolamine ketimine (79% solution in MIBK) were added to the mixture and allowed to react at 110° C. for 2 hours. IR spectrum confirmed the absorption of oxazolidinone carbonyl at 1750cm -1 . The product was diluted with MIBK to 80% non-volatility, and the cationic resin thus obtained showed satisfactory emulsifying properties.

Claims (13)

1. modified epoxy; comprise at least one blocked isocyanate moiety that Tong Guo oxazolidone ring connects; Suo Shu De oxazolidone ring is formed by the isocyanide acyl group reaction of the epoxy group(ing) of many glycidyl epoxies part with organic diisocyanate; then by block reversibly or irreversibly, this modified epoxy further contains at least one cation radical of being introduced by the ring-opening reaction of remaining oxirane ring and cation activity hydrogen compound to other isocyanate group.
2. modified epoxy as claimed in claim 1, wherein said many glycidyl epoxies are the many glycidyl ether epoxy of polyphenol, aliphatic series how pure many glycidyl ether epoxy, many glycidyls of poly carboxylic acid ester epoxy resin or its chainpropagation product.
3. modified epoxy as claimed in claim 1, wherein said other isocyanide acyl group is reversibly used butanols, 2-Ethylhexyl Alcohol, alkylphenol, glycol monobasic ether, ketoxime or lactan block.
4. modified epoxy as claimed in claim 1, wherein said other isocyanide acyl group be irreversibly with primary amine or secondary amine, uncle's aminoalkanol, or aliphatic monocarboxylic acid's block.
5. modified epoxy as claimed in claim 1, the wherein said cation activity hydrogen compound that is used to open the residual epoxide ring is a primary amine, secondary amine, the mixture of the acid salt of tertiary amine or sulfide-acid.
6. a method for preparing modified epoxy comprises the steps:
To contain the organic diisocyanate reaction of the Resins, epoxy and the asymmetric block of many glycidyls, described vulcabond contains the first block isocyanide acyl group and the second block isocyanide acyl group, the specific activity first block isocyanide acyl group of this second isocyanide acyl group is little, and than the described first block isocyanide acyl group stoichiometric number little with the ratio of glycidyl; With
The product and the cation activity reactive hydrogen compound of gained are introduced cation radical with the ring-opening reaction by residual epoxide ring and described positively charged ion hydrogen compound.
7. method as claimed in claim 6, wherein said Resins, epoxy are the many glycidyl ether epoxy of polyphenol, the how pure many glycidyl ether epoxy of aliphatic series, many glycidyls of poly carboxylic acid ester epoxy resin, or its chainpropagation product.
8. method as claimed in claim 6, the wherein said first isocyanide acyl group is with methyl alcohol or ethanol block.
9. method as claimed in claim 6, the wherein said second isocyanide acyl group is reversibly used butanols, 2-Ethylhexyl Alcohol, alkylphenol, glycol-first ether, ketoxime or lactan block.
10. method as claimed in claim 6, the wherein said second isocyanide acyl group be irreversibly with primary amine or secondary amine, uncle's aminoalkanol, or aliphatic monocarboxylic acid's block.
11. method as claimed in claim 6, wherein said cation activity hydrogen compound is primary amine or secondary amine, the acid salt of tertiary amine, or the mixture of sulfide-acid.
12. the described modified resin of claim 1 is as the application of the aqueous dispersion of cathode electrodeposition paint.
13. the described modified epoxy of claim 1 is as the application of the vector resin of pigment paste, described pigment paste is the form of the dispersion of pigment in the described vector resin aqueous solution.
CN95103486A 1994-03-22 1995-03-22 Modified epoxy resins having a blocked isocyanate moiety and a cationic group and their use in cathodic electrodeposition paints Expired - Lifetime CN1066465C (en)

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JP07658194A JP3513665B2 (en) 1993-05-17 1994-03-22 Modified epoxy resin having a blocked isocyanate component and a cationic group bonded thereto, its production method and use thereof

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Cited By (2)

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CN106519184A (en) * 2016-10-28 2017-03-22 苏州太湖电工新材料股份有限公司 Preparing method of high polymer containing oxazolidinone ring

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CN106700028B (en) * 2016-11-28 2019-03-22 中海油常州涂料化工研究院有限公司 A kind of cathode electrophoresis dope sulfosalt type dispersion resin and preparation method thereof
CN112661935B (en) * 2020-12-23 2023-01-20 江苏东材新材料有限责任公司 High-heat-resistance water-soluble isocyanate modified epoxy resin for copper-clad plate, composition and preparation method thereof

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WO1986001526A1 (en) * 1984-09-01 1986-03-13 Basf Lacke + Farben Ag Aqueous electrophoretic coating by cathodic deposition and method for coating an electric conductor substrate
EP0342064A2 (en) * 1988-05-13 1989-11-15 Nippon Paint Co., Ltd. A thermosetting resinous composition and preparation of heat resisting coating and molded product using said composition

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EP0129787A2 (en) * 1983-06-27 1985-01-02 Siemens Aktiengesellschaft Process for the production of moulding compounds
WO1986001526A1 (en) * 1984-09-01 1986-03-13 Basf Lacke + Farben Ag Aqueous electrophoretic coating by cathodic deposition and method for coating an electric conductor substrate
EP0342064A2 (en) * 1988-05-13 1989-11-15 Nippon Paint Co., Ltd. A thermosetting resinous composition and preparation of heat resisting coating and molded product using said composition

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CN1324062C (en) * 2003-02-26 2007-07-04 拜尔材料科学股份公司 Polyurethane Coating System
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