CN1110374A - Underground booster - Google Patents
Underground booster Download PDFInfo
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- CN1110374A CN1110374A CN 94103752 CN94103752A CN1110374A CN 1110374 A CN1110374 A CN 1110374A CN 94103752 CN94103752 CN 94103752 CN 94103752 A CN94103752 A CN 94103752A CN 1110374 A CN1110374 A CN 1110374A
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Abstract
本发明提供了一种井下增压器。这是一种安装 于钻梃与钻头之间的机械式增压装置,它可以在不提 高地面泵压的情况下,使井底水压力提高10倍以 上。它采用容积式多缸液压增压方案,即在换向机构 的两端装有多个双作用活塞缸,活塞缸的外端是增压 柱塞缸,注塞缸和柱塞缸的液路采用并联,用一根中 心主轴将各个活塞和柱塞串联成一个整体,每个柱塞 缸上各有一个进口和一个出口,并分别装有灌注阀和 排出阀,其排出液体分别通过环形管路接到双压钻 头。换向机构由换向触发器、先导阀、主换向阀构成, 换向触发器接收中心主轴的运动反馈信号,通过先导 阀控制主换向阀,实现液路实时换向,使主轴、活塞和 柱塞作往复运动,在柱塞缸内产生高压液体,并通过 环形管路从钻头喷嘴排出,冲刺井底岩石,实现高压 水力辅助破岩,以提高钻进速度。
The invention provides a downhole booster. This is a mechanical booster device installed between the drill stile and the drill bit, which can increase the bottom water pressure by more than 10 times without increasing the surface pump pressure. It adopts a volumetric multi-cylinder hydraulic pressure boosting scheme, that is, multiple double-acting piston cylinders are installed at both ends of the reversing mechanism. Parallel connection is adopted, and each piston and plunger are connected in series with a central spindle to form a whole. Each plunger cylinder has an inlet and an outlet, and is equipped with a filling valve and a discharge valve, and the discharge liquid passes through the ring pipe respectively. The road is connected to the dual pressure drill bit. The reversing mechanism is composed of a reversing trigger, a pilot valve, and a main reversing valve. The reversing trigger receives the motion feedback signal of the central spindle, controls the main reversing valve through the pilot valve, and realizes real-time reversing of the hydraulic circuit, so that the main shaft, piston It reciprocates with the plunger, generates high-pressure liquid in the plunger cylinder, and discharges it from the drill bit nozzle through the annular pipeline, and sprints the rock at the bottom of the well to realize high-pressure hydraulic auxiliary rock breaking to increase the drilling speed.
Description
本发明涉及一种石油钻井设备,它采用容积式多缸液压增压方案,在不提高地面泵压的条件下,可以大大地提高井底射流压力,配合钻头进行高压水力破岩,提高钻井速度。The invention relates to a petroleum drilling equipment, which adopts a volumetric multi-cylinder hydraulic pressure boosting scheme, which can greatly increase the jet pressure at the bottom of the well without increasing the ground pump pressure, cooperate with the drill bit to perform high-pressure hydraulic rock breaking, and increase the drilling speed .
石油钻井的速度与其钻井泵的泵压有密切的关系。目前,我国的石油钻井泵工作泵压可达18-20MPa,泵功率可达1300-1600马力,国外钻井泵的泵压可达25MPa。实践表明,进一步提高泵压,可以大大提高钻井速度,如果将钻井泵压从18-20MPa提高到30MPa钻井,则可提高钻速1倍。美国Exxon和Reed公司的地面实验表明,将钻头喷嘴压降提高到100MPa,可提高钻速5-8倍,前景非常诱人。但是从设备方面考虑,钻井泵压再大幅度提高,不仅钻井泵本身技术上存在难于克服的困难,而且泵的地面管汇和钻柱系统也承受不了,还要牵涉及到整套钻井设备传动系统的重新设计和研制问题,就目前工艺条件来看是较难实现的。The speed of oil drilling is closely related to the pump pressure of its drilling pump. At present, the working pump pressure of oil drilling pumps in my country can reach 18-20MPa, and the pump power can reach 1300-1600 horsepower, and the pump pressure of foreign drilling pumps can reach 25MPa. Practice has shown that further increasing the pump pressure can greatly increase the drilling speed. If the drilling pump pressure is increased from 18-20MPa to 30MPa for drilling, the drilling speed can be doubled. The ground experiments of Exxon and Reed companies in the United States show that increasing the pressure drop of the drill nozzle to 100MPa can increase the drilling speed by 5-8 times, and the prospect is very attractive. However, from the perspective of equipment, if the drilling pump pressure is greatly increased, not only the drilling pump itself will have insurmountable technical difficulties, but also the ground manifold and drill string system of the pump will not be able to bear it, and the entire drilling equipment transmission system will also be involved. The problem of redesign and development is relatively difficult to realize in terms of current technological conditions.
1990年美国Grace/Fowdrill公司在商业上推出了一种名为“高压喷射辅助钻井系统”,此系统经工业试验取得了提高钻速2-5倍的效果,但这套系统采用的是“地面提供超高压,全井深传输”方案,因而设备极其复杂,其中含有不少高新技术,价格极其昂贵,难于推广,就目前条件而言,我国难以工业化应用。In 1990, American Grace/Fowdrill Company commercially launched a kind of "high pressure jet assisted drilling system". This system has achieved the effect of increasing the drilling speed by 2-5 times through industrial tests. Provide ultra-high pressure, full well depth transmission" scheme, so the equipment is extremely complex, which contains a lot of high-tech, the price is extremely expensive, and it is difficult to promote. In terms of current conditions, it is difficult for my country to apply it industrially.
本发明的目的是要提供一种在不提高地面泵压的前提下可大大提高井底喷射压力的井下增压器,以提高钻井速度。The object of the present invention is to provide a downhole booster which can greatly increase the injection pressure at the bottom of the well without increasing the surface pump pressure, so as to increase the drilling speed.
本发明的目的是这样实现的,它采用容积式多缸液压增压方案,它由多个动力活塞缸和增压柱塞缸、换向机构、环形流道及承载外壳等组成,动力活塞缸和增压柱塞缸的液路均采用并联,换向机构由换向触发器、先导阀、主换向阀三个部件组成。换向机构的两端是双作用活塞缸,活塞缸的外端是增压柱塞缸,用一根中心主轴将各活塞、柱塞串连成一个整体,使主轴、活塞、柱塞整体运动,成为该增压器的主运动件,各活塞缸的上下均有一个开口,连接各自的环形管路,柱塞缸上有两个开口,并装有单向阀,其中一个为灌注阀,另一个为排出阀。该增压器的排出液路分成两路连接到钻头上,一路为常压清洗井底,另一路为超高压破岩。The purpose of the present invention is achieved in that it adopts a volumetric multi-cylinder hydraulic pressure boosting scheme, which consists of multiple power piston cylinders, booster plunger cylinders, reversing mechanisms, annular flow channels and bearing shells, etc., and the power piston cylinders Both the hydraulic circuit and the pressurized plunger cylinder are connected in parallel, and the reversing mechanism is composed of three parts: a reversing trigger, a pilot valve, and a main reversing valve. Both ends of the reversing mechanism are double-acting piston cylinders, and the outer end of the piston cylinder is a pressurized plunger cylinder. A central spindle is used to connect the pistons and plungers in series to form a whole, so that the spindle, piston, and plunger move as a whole. , which becomes the main moving part of the supercharger. There is an opening on the top and bottom of each piston cylinder, which is connected to its respective annular pipeline. There are two openings on the plunger cylinder, and a one-way valve is installed, one of which is a filling valve. The other is the discharge valve. The discharge fluid path of the supercharger is divided into two paths and connected to the drill bit, one path is for cleaning the bottom of the well under normal pressure, and the other path is for ultra-high pressure rock breaking.
附图就是依据本发明所提出的井下增压器的结构示意图。The accompanying drawing is a schematic structural view of the downhole supercharger proposed according to the present invention.
图中,1-增压柱塞缸,2-柱塞,3-灌注阀,4-活塞,5-环形流道,6-中心主轴,7-换向机构,8-环形流道,9-活塞,10-灌注阀,11-排出阀,12-排出阀,13-进液管路,14-高压排出管路,15-常压排出管路,16-柱塞,17-柱塞缸,18-高压出液口,19-常压出液口,20-承载外壳。In the figure, 1-pressurized plunger cylinder, 2-plunger, 3-filling valve, 4-piston, 5-annular flow passage, 6-central spindle, 7-reversing mechanism, 8-annular flow passage, 9- Piston, 10-infusion valve, 11-discharge valve, 12-discharge valve, 13-inlet pipeline, 14-high pressure discharge pipeline, 15-normal pressure discharge pipeline, 16-plunger, 17-plunger cylinder, 18-high pressure liquid outlet, 19-normal pressure liquid outlet, 20-carrying shell.
下面结合附图及实施例详细描述依据本发明所提出的井下增压器的具体结构。The specific structure of the downhole booster proposed according to the present invention will be described in detail below with reference to the accompanying drawings and embodiments.
附图公开了一种具有两个双作用动力活塞缸两个增压柱塞缸的井下增压器。The accompanying drawings disclose a downhole booster with two double-acting power piston cylinders and two booster plunger cylinders.
这是一种安装于钻铤与钻头之间的机械装置,外表呈长圆柱形,内部是各种运动件、不动件和管路。在一个承压外壳20内安装一套双缸双作用液力增压机构,其中间是换向机构7,两端各装一个双作用动力活塞缸,活塞缸的两端是增压柱塞缸1、17,用一根中心主轴6把两个活塞4、9和两个柱塞2、16连成一个整体,形成增压器的主运动件。活塞4将上活塞缸分隔成上、下两个腔室X、Y,活塞9也将下活塞缸分隔成上、下两个腔室M、N。换向机构有四个液口,其中一个是压力泥浆进入口,称为P口,一个为常压泥浆排出口,称为O口,还有两个工作口,称为A、B口。换向机构7有两种工位,一种是P口与A口相通,B口与O口相通;另一种是P口与B口相通,A口与O口相通,其工位状态由换向触发器控制,上活塞缸的上腔X、下活塞缸的上腔M和上柱塞缸1的入口(灌注阀3)通过环形流道5互相连通,它们同时与换向机构7的一个工作口(例如A口相连通,而上活塞缸的下腔Y、下活塞缸的下腔N和下柱塞缸17的入口(灌注阀10)通过环形流道8互相连通,它们同时与换向机构7的另一个工作口(例如B口)相连通。This is a mechanical device installed between the drill collar and the drill bit. It has a long cylindrical appearance and various moving parts, fixed parts and pipelines inside. A set of double-cylinder double-acting hydraulic pressure boosting mechanism is installed in a pressure-bearing
该增压器的工作过程是这样的:地面动力泥浆通过管路13从换向机构7的P口进入,经换向机构7分配液路,由工作口A口流出,进入上活塞缸的上腔X、下活塞缸的上腔M和上柱塞缸1内,由于泥浆压力使主运动件下行,上、下活塞缸下腔Y、N内的泥浆则由换向机构工作口B口经O口排出到常压出液口19,用于清洗井底。与此同时,由于下柱塞缸17的柱塞16下行,将缸17中的液体挤压出排出阀11,即下柱塞缸17排出超高压液体,通过钻头喷嘴实现水力破岩;当主运动件下行至下死点,中心主轴碰撞换向触发器,使主阀换向,呈第二种工位,这时换向机构P口与B口相通,A口与O口相通,主运动件反行,变成上柱塞缸排出超高压液体,下柱塞缸灌注液体,主运动件上行至上死点,中心主轴又碰撞换向触发器,实现主阀换向,主运动件又下行,如此反复,形成主运动件的连续往复运动,实现部分流体(灌注入柱塞缸中的那部分液体)的连续脉动增压,从而达到脉动冲刺井底,水力破岩的目的。The working process of the supercharger is as follows: the ground power mud enters from the P port of the
本实施例的设计参数为:外径:7”,输入流量:25-30升/秒,输入流体压力(地面泵压):20-25MPa,最大工作井深:4000-6000米,最大井深时的最大增压输出压力:175MPa,最大增压输出流量:2.0-2.5升/秒。The design parameters of this embodiment are: outer diameter: 7", input flow rate: 25-30 liters/second, input fluid pressure (surface pump pressure): 20-25MPa, maximum working well depth: 4000-6000 meters, maximum well depth Maximum boost output pressure: 175MPa, maximum boost output flow: 2.0-2.5 liters/second.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94103752 CN1110374A (en) | 1994-04-14 | 1994-04-14 | Underground booster |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94103752 CN1110374A (en) | 1994-04-14 | 1994-04-14 | Underground booster |
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| CN1110374A true CN1110374A (en) | 1995-10-18 |
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| CN 94103752 Pending CN1110374A (en) | 1994-04-14 | 1994-04-14 | Underground booster |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003078837A1 (en) * | 2002-03-18 | 2003-09-25 | Hongmin Li | Hydraulic automatic boosting pump |
| CN102536724A (en) * | 2010-12-28 | 2012-07-04 | 深圳市海洋鑫光环境科技发展有限公司 | Energy recovery reciprocating pump |
| CN108291429A (en) * | 2016-01-20 | 2018-07-17 | 三菱综合材料株式会社 | Digging tool and method for digging |
| CN115217444A (en) * | 2022-06-29 | 2022-10-21 | 陕西航天泵阀科技集团有限公司 | Downhole drainage device and system |
-
1994
- 1994-04-14 CN CN 94103752 patent/CN1110374A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003078837A1 (en) * | 2002-03-18 | 2003-09-25 | Hongmin Li | Hydraulic automatic boosting pump |
| US7410012B2 (en) | 2002-03-18 | 2008-08-12 | Petrochina Company Limited | Hydraulic automatic boosting pump |
| CN102536724A (en) * | 2010-12-28 | 2012-07-04 | 深圳市海洋鑫光环境科技发展有限公司 | Energy recovery reciprocating pump |
| CN108291429A (en) * | 2016-01-20 | 2018-07-17 | 三菱综合材料株式会社 | Digging tool and method for digging |
| CN115217444A (en) * | 2022-06-29 | 2022-10-21 | 陕西航天泵阀科技集团有限公司 | Downhole drainage device and system |
| CN115217444B (en) * | 2022-06-29 | 2024-05-10 | 陕西航天泵阀科技集团有限公司 | Underground liquid draining device and system |
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