High-precision alignment assembling machine
Technical Field
The invention relates to the technical field of alignment assembly, in particular to a high-precision alignment assembly machine.
Background
When various installation or processing are carried out on an electronic product, the product needs to be placed on a carrier to be clamped and positioned, a pushing mechanism is needed to push the product to a standard operation position, the pushing pressure is determined through a pressure sensor, then a part is positioned through a positioning mechanism, relevant data needs to be collected through a pressure sensor a after the positioning, the standard operation position of the part is determined, after the part is installed on the product, the installation position needs to be calibrated and subjected to alignment detection, whether the installation is qualified is determined, and at the moment, an alignment assembling machine is needed to realize.
With the development of modern society, the automation equipment is slowly replacing the manual labor, which becomes an important means for enterprises to improve the production efficiency and save the production cost, when various installation or processing is carried out on the electronic product, the product needs to be put on a carrier for operation, for an automatic production line with high process precision requirement, particularly for the assembly of precision components, such as the assembly of a notebook bottom shell, the horizontal relative positions of the two bottom shells, including the left and right positions and the front and back positions, need to be adjusted, screws need to be installed at the relative connection positions after the positions are adjusted, because the installation hole is small, a precise installation instrument is usually needed, the cost is very high, and the product is easy to touch in case of manual installation, which causes the situation of scraping or improper installation, based on the above defects, it is necessary to improve the prior art and design a high-precision alignment assembly machine.
Disclosure of Invention
The invention mainly solves the technical problem of providing a high-precision alignment assembling machine which is compact in structure, stable in operation, capable of automatically adjusting the relative positions of two products, capable of quickly positioning an installation screw and preventing a scratching product from being touched.
In order to solve the technical problems, the invention adopts a technical scheme that: the high-precision alignment assembling machine comprises a control box, an upper jig, an alignment assembly, a lens adjustment assembly, a man-machine operation interface, a pressure regulating valve and an operation button, wherein the upper jig is installed on an upper top plate of the control box, the alignment assembly matched with the upper jig is installed in the upper jig, the lens adjustment assembly aligned with the upper jig and the alignment assembly is installed in the control box, and the man-machine operation interface, the pressure regulating valve and the operation button are further installed on the control box.
Preferably, including the upper jig including box frame, the tool board, prevent slow-witted post, locating plate and upset subassembly, box frame is arranged in on the control box roof, install the tool board through the screw on the roof of box frame, be provided with on the roof of tool board and box frame and prevent slow-witted hole, prevent that slow-witted hole department cartridge has and prevent slow-witted post, prevent that setting up of slow-witted post avoids tool board installation mistake, still be provided with the rectangle on the roof of box frame and dodge the groove, the rectangle dodges and installs the locating plate on groove and the roof of tool board box frame all around, the locating plate opposite face is provided with the location cambered surface with product side complex, the rectangle dodges groove and tool board both sides and is provided with the upset subassembly.
Preferably, the upset subassembly is including upset support, pivot, reprint and pivot handle, on the upset support was fixed in box frame, the cartridge had the pivot on the upset support, and the cover has the reprint in the pivot, and the reprint stretches out the end face and installs the pivot handle, be equipped with two bell mouths on the reprint, the bell mouth is relative with screw mounting hole on the product, and the screw is convenient for install to the setting of bell mouth, prevents to touch other positions of product in the screw installation.
Preferably, the counterpoint subassembly includes slip table keysets, accurate counterpoint slip table, module board and second tool board, on the slip table keysets was fixed in the control box in the box frame on the roof, install accurate counterpoint slip table on the slip table keysets, the module board is installed to the output of accurate counterpoint slip table, installs the second tool board on the module board, and the rectangle that the second tool board passed on the box frame roof dodges the groove, the horizontal position of accurate counterpoint slip table drive control second tool board.
Preferably, the lens adjusting assembly comprises a Z-axis support, a linear slide rail, a slider locking block, a small adjusting screw rod, a knob, a quick bolt, a lifting plate, a CCD camera and an annular lamp, the Z-axis support is fixed on a bottom plate of the control box, the linear slide rail is mounted on the Z-axis support, the slider locking block is mounted on a slider of the linear slide rail, the small adjusting screw rod is vertically fixed on the Z-axis support through a support, a screw nut of the small adjusting screw rod is fixed with the slider locking block, the knob is mounted at the upper end of the small adjusting screw rod, the quick bolt opposite to the Z-axis support is mounted at the side end of the slider locking block, the lifting plate is mounted on the slider locking block, the CCD camera is mounted on the lifting plate, the annular lamp is arranged above the CCD camera.
Preferably, the front side plate of the control box is connected with the two side plates through the box buckle, the front side plate can be movably opened, the lens adjusting assembly can be conveniently and manually adjusted, the two side plates are provided with folding handles, and the folding handles are convenient to replace.
Compared with the prior art, the invention has the beneficial effects that:
the arrangement of the fool-proof column avoids the installation error of the jig plate;
the front side plate of the box can be movably opened, so that the lens adjusting assembly can be conveniently adjusted manually, and the arrangement of the folding handle is convenient for transposition;
the structure is compact, the operation is stable, and the relative positions of two products can be automatically adjusted;
the setting of upset subassembly can fix a position the installation screw fast, prevents that the touching from scraping colored product.
Drawings
Fig. 1 is a schematic structural diagram of a high-precision alignment assembly machine.
Fig. 2 is a schematic structural diagram of an upper fixture of a high-precision alignment assembling machine.
Fig. 3 is a schematic diagram of a positioning assembly of the high-precision positioning assembly machine.
Fig. 4 is a schematic view of a lens adjusting assembly of a high-precision alignment assembling machine.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more readily understood by those skilled in the art, and the scope of the invention will be more clearly defined.
Referring to fig. 1 to 4, an embodiment of the present invention includes:
the utility model provides a high accuracy kludge of counterpointing, this kind of high accuracy kludge of counterpointing includes control box 1, upper jig 2, alignment module 3, camera lens adjusting part 4, man-machine operation interface 5, air-vent valve 6 and operating button 7, install upper jig 2 on the roof on control box 1, be equipped with in upper jig 2 and counterpoint module 3 that uses with it in the cooperation, be equipped with in the control box 1 and aim at upper jig 2 and alignment module 3's camera lens adjusting part 4, still install man-machine operation interface 5, air-vent valve 6 and operating button 7 on the control box 1.
Including upper jig 2 including box frame 21, tool board 22, prevent slow-witted post 23, locating plate 24 and upset subassembly 25, box frame 21 sets up on control box 1 roof, install tool board 22 through the screw on box frame 21's the roof, be provided with on tool board 22 and box frame 21's the roof and prevent slow-witted hole, prevent that slow-witted hole department cartridge has and prevent slow-witted post 23, prevent that setting up of slow-witted post 23 avoids tool board 22 installation mistake, still be provided with the rectangle on box frame 21's the roof and dodge the groove, the rectangle is dodged and is installed locating plate 24 on groove and tool board 22 box frame 21's all around roof, locating plate 24 opposite face is provided with the location cambered surface with product side complex, the rectangle is dodged the groove and tool board 22 both sides and is provided with upset subassembly 25.
The overturning assembly 25 comprises an overturning support 251, a rotating shaft 252, a turning plate 253 and a rotating shaft handle 254, the overturning support 251 is fixed on the box-type frame 21, the rotating shaft 252 is inserted on the overturning support 251, the turning plate 253 is sleeved on the rotating shaft 252, the rotating shaft handle 254 is installed on the end face of the extending end of the turning plate 253, two tapered holes 250 are formed in the turning plate 253, the tapered holes 250 are opposite to screw installation holes in a product, screws are conveniently installed through the tapered holes 250, and the screws are prevented from touching other positions of the product in the screw installation process.
Counterpoint subassembly 3 includes slip table keysets 31, accurate counterpoint slip table 32, module board 33 and second tool board 34, on slip table keysets 31 was fixed in the roof on the control box 1 in box frame 21, install accurate counterpoint slip table 32 on the slip table keysets 31, module board 33 is installed to accurate counterpoint slip table 32's output, install second tool board 34 on the module board 33, second tool board 34 passes the rectangle on the roof of box frame 21 and dodges the groove, the horizontal position of accurate counterpoint slip table 32 drive control second tool board 34.
The lens adjusting assembly 4 comprises a Z-axis support 41, a linear slide rail 42, a slider locking block 43, a small adjusting screw rod 44, a knob 45, a quick bolt 46, a lifting plate 47, a CCD camera 48 and an annular lamp 49, wherein the Z-axis support 41 is fixed on the bottom plate of the control box 1, the linear slide rail 42 is installed on the Z-axis support 41, the slider locking block 43 is installed on a slider of the linear slide rail 42, the small adjusting screw rod 44 is vertically fixed on the Z-axis support 41 through a support, a screw nut of the small adjusting screw rod 44 is fixed with the slider locking block 43, the knob 45 is installed at the upper end of the small adjusting screw rod 44, the quick bolt 46 opposite to the Z-axis support 41 is installed at the side end of the slider locking block 43, the lifting plate 47 is installed on the slider locking block 43, the CCD camera 48 is installed on the lifting plate 47, the annular lamp 49 is arranged above the CCD camera.
The front side plate 11 of the control box 1 is connected with the two side plates 13 through the box buckle 12, the front side plate 11 can be movably opened, the lens adjusting assembly 4 can be conveniently adjusted manually, the two side plates 13 are provided with the folding handles 14, and the arrangement of the folding handles 14 is convenient for transposition.
When the high-precision alignment assembling machine works, firstly, the jig plate 22 is installed on the top plate of the box type frame 21, the fool-proof column 23 is used for positioning to prevent installation errors, one notebook bottom shell is placed on the jig plate 22, the other notebook bottom shell is placed on the second jig plate 34, the knob 45 is rotated to adjust the upper position and the lower position of the CCD camera 48, the CCD camera 48 detects the positions of the two notebook bottom shells, the precision alignment sliding table 32 automatically adjusts the position of the other notebook bottom shell to enable the other notebook bottom shell to be opposite to the notebook bottom shell on the jig plate 22, after the position is adjusted, the plate 253 is turned over manually, the tapered hole 250 is opposite to the screw installation hole on the product, the screw is convenient to install due to the arrangement of the tapered hole 250, and the other positions of the product are prevented from being touched in the screw installation process.
The high-precision alignment assembling machine is compact in structure and stable in operation, can automatically adjust the relative positions of two products, can quickly position mounting screws, and prevents scratching products.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.