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CN110073006A - blast furnace operation method - Google Patents

blast furnace operation method Download PDF

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Publication number
CN110073006A
CN110073006A CN201780077773.1A CN201780077773A CN110073006A CN 110073006 A CN110073006 A CN 110073006A CN 201780077773 A CN201780077773 A CN 201780077773A CN 110073006 A CN110073006 A CN 110073006A
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Prior art keywords
blast furnace
raw material
sintered ore
sinter
component concentration
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岩见友司
野中俊辅
早坂祥和
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JFE Steel Corp
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JFE Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/006Automatically controlling the process
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/008Composition or distribution of the charge
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/20Sintering; Agglomerating in sintering machines with movable grates
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/80Interaction of exhaust gases produced during the manufacture of iron or steel with other processes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Manufacture Of Iron (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The invention provides a blast furnace operation method capable of controlling the component concentration of a blast furnace raw material to a target component concentration even if the component concentration of a sintering raw material fluctuates. A blast furnace operation method for charging blast furnace raw materials including finished sintered ore, lump iron ore, and auxiliary raw materials into a blast furnace, comprising: a sintering step of sintering the sintering material to form a sintered cake; a crushing step of crushing the sintered cake to form sintered ore; a cooling step of cooling the sintered ore; a screening step of screening the cooled sintered ore into finished sintered ore and return fine; a measurement step of measuring the component concentration of at least 1 of the cooled sintered ore, finished sintered ore, and return fine; and an adjustment step of adjusting the blending amounts of the finished sintered ore, the lump iron ore, and the auxiliary raw material contained in the blast furnace raw material, wherein in the adjustment step, the blending amount of the blast furnace raw material is adjusted using the component concentrations measured in the measurement step.

Description

高炉操作方法blast furnace operation method

技术领域technical field

本发明涉及调整高炉原料的配合量的高炉操作方法,具体而言,涉及测定作为高炉原料的烧结矿的成分浓度,并使用该成分浓度来调整高炉原料的配合量的高炉操作方法。The present invention relates to a blast furnace operating method for adjusting the blending amount of blast furnace raw materials, and more particularly, to a blast furnace operating method for measuring the component concentrations of sintered ore as blast furnace raw materials, and using the component concentrations to adjust the blending amounts of blast furnace raw materials.

背景技术Background technique

在高炉炼铁法中,当前,作为铁源,主要使用烧结矿或块铁矿石(lump iron ore)、球团(pellet)等含铁原料作为高炉原料。这里,烧结矿是以下述方式得到的团块矿(agglomerated ore)的一种:在鼓式搅拌机(drum mixer)中一边添加水分一边对粒径10mm以下的铁矿石、以及在炼铁厂内产生的各种粉尘等杂铁源、石灰石、生石灰、矿渣等含有CaO的原料、包含硅石、蛇纹岩、白云岩或精炼镍矿渣等的作为SiO2源或MgO源的辅助原料、以及包含粉状焦炭、无烟煤等的作为粘结材料的固体燃料(炭材料)进行混合、造粒、烧成。In the blast furnace ironmaking method, iron-containing raw materials such as sintered ore, lump iron ore, and pellets are mainly used as raw materials for blast furnaces at present as iron sources. Here, the sintered ore is a kind of agglomerated ore obtained by adding water in a drum mixer to iron ore having a particle size of 10 mm or less, and in an ironworks. Miscellaneous iron sources such as various dusts generated, raw materials containing CaO such as limestone, quicklime, slag, etc., auxiliary raw materials such as silica, serpentine, dolomite, or refined nickel slag as SiO2 sources or MgO sources, and powders containing Solid fuel (carbon material) as a binder such as coke, anthracite, etc. is mixed, granulated, and fired.

近年来,作为烧结矿的原料的烧结原料所含的铁成分浓度下降,取而代之,诸如SiO2或Al2O3的脉石成分浓度增加,并且,所生产的矿石的成分浓度变得不稳定,以至于即使是在同种矿石内,有时进口时的每船的成分浓度也会变动。In recent years, the concentration of iron components contained in sinter raw materials, which are raw materials of sintered ore, has decreased, instead, the concentration of gangue components such as SiO 2 or Al 2 O 3 has increased, and the component concentration of produced ores has become unstable, As a result, even within the same type of ore, the concentration of components at the time of import may vary per ship.

烧结原料中的成分浓度的波动导致作为成品的烧结矿的成分浓度的波动。一般而言,出于矿渣品位的管理等理由,装入高炉的原料的成分浓度始终处于管理之下。若某个成分浓度变高,则为了稀释它,需要添加其他成分作为辅助原料,因此需要尽快检测出烧结矿、块铁矿石、球团的成分浓度的变化。由于块铁矿石、球团本身是成品,所以在卸货等时进行成分浓度的分析,但实际情况是,并未进行与当前的烧结矿有关的在线的成分浓度的分析,而只是以非常低频率的次数进行成分浓度的分析。The fluctuation of the component concentration in the sintered raw material causes the fluctuation of the component concentration of the sintered ore as the finished product. In general, the component concentration of the raw material charged into the blast furnace is always under management for reasons such as the management of the slag grade. When a certain component concentration becomes high, it is necessary to add other components as auxiliary raw materials in order to dilute it. Therefore, it is necessary to detect changes in the component concentrations of sinter, lump iron ore, and pellets as soon as possible. Since lump iron ore and pellets themselves are finished products, component concentration analysis is performed at the time of unloading, etc. However, the actual situation is that no on-line component concentration analysis related to the current sinter is performed, and only very low The frequency of the analysis of the component concentration is performed.

假设在因烧结矿的成分浓度的变动,而高炉原料的成分浓度变动、从目标成分浓度大幅度偏离以及由此矿渣的粘性恶化的情况下,为了维持矿渣的粘度,需要使铁水温度上升。矿渣的粘性的恶化导致高炉炉下部的矿渣排出的恶化,由此,因阻碍气体的流通而通气性恶化,因此,可能会产生为了补偿铁水温度和通气性而增加焦炭的配合量的需求等。像这样,在高炉原料的成分浓度从目标成分浓度大幅度偏离的情况下,高炉操作变得不稳定,需要采取各种对策。If the component concentration of blast furnace raw materials fluctuates due to fluctuations in the component concentration of sintered ore and deviates significantly from the target component concentration and the viscosity of the slag deteriorates, the molten iron temperature needs to be increased in order to maintain the viscosity of the slag. The deterioration of the viscosity of the slag leads to the deterioration of the slag discharge in the lower part of the blast furnace, and thus the air permeability is deteriorated due to the obstruction of the gas flow. In this way, when the component concentration of the blast furnace raw material deviates greatly from the target component concentration, the blast furnace operation becomes unstable, and various countermeasures are required.

作为掌握烧结矿的品位的技术,例如在专利文献1中公开了下述技术:根据烧结原料的填充状况来预测成品烧结矿的被还原性、还原粉化性,并且通过调整烧结原料的配合而非调整高炉原料的配合比例来进行高炉原料的调整。As a technique for grasping the grade of sintered ore, for example, Patent Document 1 discloses a technique of predicting the reducibility and reduction-pulverizing property of the finished sintered ore from the filling state of the sintering raw material, and adjusting the blending of the sintering raw material to The blast furnace raw material is adjusted without adjusting the mixing ratio of the blast furnace raw material.

在专利文献2中公开了下述技术:测量成品烧结矿的FeO,根据与力求达到的目标值之差,来调整烧结原料的粘结材料、造粒水分、排风量。此外,在专利文献3中公开了下述技术:同样地测量成品烧结矿的FeO,根据与力求达到的目标值之差,来调整烧结机中吹进的城市燃气(city gas)的量。Patent Document 2 discloses a technique of measuring the FeO of the finished sintered ore, and adjusting the binder, granulation moisture, and exhaust air volume of the sintered raw material based on the difference from the target value to be achieved. In addition, Patent Document 3 discloses a technique of similarly measuring FeO of a finished sintered ore, and adjusting the amount of city gas blown into the sintering machine based on the difference from a target value to be achieved.

在专利文献4中公开了下述技术:根据由在烧结机上设置的激光式成分分析仪得到的烧结原料表层的成分,推测成品烧结矿的成分,并反映到烧结原料的配合中。Patent Document 4 discloses a technique for estimating the composition of the finished sintered ore from the composition of the surface layer of the sintered raw material obtained by a laser type composition analyzer installed in the sintering machine, and reflecting it in the blending of the sintering raw material.

现有技术文献prior art literature

专利文献Patent Literature

专利文献1:日本特开平10-324929号公报Patent Document 1: Japanese Patent Application Laid-Open No. 10-324929

专利文献2:日本特开昭57-149433号公报Patent Document 2: Japanese Patent Laid-Open No. 57-149433

专利文献3:日本特开2011-038735号公报Patent Document 3: Japanese Patent Laid-Open No. 2011-038735

专利文献4:日本特开昭60-262926号公报Patent Document 4: Japanese Patent Laid-Open No. 60-262926

发明内容SUMMARY OF THE INVENTION

发明要解决的课题The problem to be solved by the invention

但是,在专利文献1至专利文献4中公开的是测定烧结矿中的某种成分浓度,并使用测得的成分浓度来进行烧结原料的调整的技术、或者进行烧结矿的制造条件的调整的技术。在专利文献1至专利文献4中完全没有公开使用测得的烧结矿的成分浓度来调整装入高炉的高炉原料的配合量。烧结矿的成分浓度还可能随着烧结反应中的热级(heat level)而变化,因此即使抑制了烧结原料的成分浓度的变动,也未必能够抑制烧结矿的成分浓度的变动。因此,存在不能将装入高炉的高炉原料的成分浓度控制为目标成分浓度这样的课题。本发明就是鉴于这样的现有技术的课题而完成的,其目的在于,提供即使烧结原料的成分浓度发生变动,也能够将高炉原料的成分浓度控制为目标成分浓度的高炉操作方法。However, Patent Documents 1 to 4 disclose a technique of measuring the concentration of a certain component in sintered ore, and using the measured component concentration to adjust the sintering raw material, or to adjust the production conditions of the sintered ore. technology. Patent Documents 1 to 4 do not disclose at all the use of the measured component concentrations of sintered ore to adjust the blending amount of the blast furnace raw material charged into the blast furnace. The component concentration of the sintered ore may also change with the heat level in the sintering reaction, so even if the fluctuation of the component concentration of the sintering raw material is suppressed, the fluctuation of the component concentration of the sintered ore cannot necessarily be suppressed. Therefore, there is a problem that the component concentration of the blast furnace raw material charged into the blast furnace cannot be controlled to the target component concentration. The present invention has been made in view of such a problem of the prior art, and an object of the present invention is to provide a blast furnace operation method capable of controlling the component concentration of blast furnace raw material to a target component concentration even if the component concentration of the sintering raw material fluctuates.

用于解决课题的手段means of solving problems

解决上述课题的本发明的特征如以下所示。The features of the present invention for solving the above-mentioned problems are as follows.

(1)高炉操作方法,其为将包含成品烧结矿、块铁矿石以及辅助原料的高炉原料装入高炉的高炉操作方法,上述高炉操作方法具有:(1) a blast furnace operation method, which is a blast furnace operation method for charging a blast furnace with blast furnace raw materials comprising finished sintered ore, lump iron ore and auxiliary raw materials, and the above-mentioned blast furnace operation method has:

烧结工序,将烧结原料烧结以形成烧结饼;Sintering process, sintering raw materials to form sintered cake;

破碎工序,将上述烧结饼破碎以形成烧结矿;crushing process, crushing the above-mentioned sintered cake to form sintered ore;

冷却工序,将上述烧结矿冷却;cooling process, cooling the above-mentioned sintered ore;

筛分工序,将上述冷却后的烧结矿筛分为成品烧结矿和返矿;In the screening process, the above-mentioned cooled sintered ore is screened into finished sintered ore and returned ore;

测定工序,测定上述冷却后的烧结矿、上述成品烧结矿及上述返矿中的至少1者的成分浓度;以及a measuring step of measuring the component concentration of at least one of the cooled sintered ore, the finished sintered ore, and the returned ore; and

调整工序,调整上述高炉原料所含的上述成品烧结矿、上述块铁矿石以及上述辅助原料的配合量,an adjustment step of adjusting the compounding amounts of the above-mentioned finished sintered ore, the above-mentioned lump iron ore, and the above-mentioned auxiliary raw materials contained in the above-mentioned blast furnace raw material,

在上述调整工序中,使用在上述测定工序中测得的成分浓度来调整上述高炉原料的配合量。In the said adjustment process, the compounding quantity of the said blast furnace raw material is adjusted using the component concentration measured in the said measurement process.

(2)如(1)所述的高炉操作方法,其中,上述高炉原料还含有球团,(2) The blast furnace operating method according to (1), wherein the blast furnace raw material further contains pellets,

在上述调整工序中,调整上述高炉原料所含的上述成品烧结矿、上述球团、上述块铁矿石及上述辅助原料的配合量。In the said adjustment process, the compounding quantity of the said finished sintered ore, the said pellet, the said lump iron ore, and the said auxiliary raw material contained in the said blast furnace raw material is adjusted.

(3)如(1)或(2)所述的高炉操作方法,其中,在上述测定工序中,连续测定在输送带上输送的上述冷却后的烧结矿、上述成品烧结矿及上述返矿中的至少1者的成分浓度。(3) The blast furnace operating method according to (1) or (2), wherein in the measurement step, the amount of the cooled sintered ore, the finished sintered ore, and the returned ore conveyed on a conveyor belt is continuously measured. component concentration of at least 1 of .

(4)如(1)至(3)中任一项所述的高炉操作方法,其中,在上述测定工序中,测定上述成品烧结矿及上述返矿中的至少1者的成分浓度。(4) The blast furnace operating method according to any one of (1) to (3), wherein in the measurement step, the component concentration of at least one of the finished sintered ore and the returned ore is measured.

(5)如(1)至(3)中任一项所述的高炉操作方法,其中,在上述测定工序中,测定上述成品烧结矿的成分浓度。(5) The blast furnace operating method according to any one of (1) to (3), wherein in the measurement step, the component concentration of the finished sintered ore is measured.

(6)如(1)至(5)中任一项所述的高炉操作方法,其中,在上述测定工序中,测定总CaO、SiO2、MgO、Al2O3、FeO中的1种以上的成分浓度。(6) The blast furnace operating method according to any one of (1) to (5), wherein in the measurement step, one or more of total CaO, SiO 2 , MgO, Al 2 O 3 , and FeO are measured ingredient concentration.

发明效果Invention effect

通过实施本发明的高炉操作方法,能够将高炉原料的成分浓度控制为目标成分浓度。由此,能够抑制高炉矿渣的粘性的变动等,能够有助于高炉的稳定操作。By implementing the blast furnace operating method of the present invention, the component concentration of the blast furnace raw material can be controlled to the target component concentration. Thereby, the fluctuation|variation of the viscosity of a blast furnace slag, etc. can be suppressed, and it can contribute to the stable operation of a blast furnace.

附图说明Description of drawings

[图1]图1是表示能够实施本实施方式涉及的高炉操作方法的烧结矿制造装置10的一例的示意图。[ Fig. 1] Fig. 1 is a schematic diagram showing an example of a sintered ore production apparatus 10 capable of implementing the blast furnace operating method according to the present embodiment.

[图2]图2是表示高炉矿渣的碱度的变动的图。[ Fig. 2] Fig. 2 is a graph showing changes in basicity of blast furnace slag.

[图3]图3是表示焦比的变动的图。[ Fig. 3] Fig. 3 is a diagram showing a change in a focal ratio.

[图4]图4是表示高炉原料的碱度的变动和焦比的变动的图。[ Fig. 4] Fig. 4 is a graph showing fluctuations in basicity and coke ratio of blast furnace raw materials.

[图5]图5是表示发明例3、发明例4以及比较例3的FeO浓度的测定值的图。5 is a graph showing measured values of FeO concentrations in Invention Example 3, Invention Example 4, and Comparative Example 3. [ FIG.

[图6]图6是表示发明例3、发明例4以及比较例3的焦比的削减量的图。6] FIG. 6 is a graph showing the reduction amount of the focal ratio in Invention Example 3, Invention Example 4, and Comparative Example 3. [FIG.

具体实施方式Detailed ways

在本发明中,设置用于测定烧结矿的成分浓度的测定工序,在该测定工序中测定烧结矿的成分浓度。使用该成分浓度来调整作为高炉原料的、成品烧结矿、球团(pellet)、块铁矿石以及辅助原料的配合量。由此,发现能够以使高炉原料的成分浓度成为目标成分浓度的方式进行控制,其结果,能够使高炉操作变得稳定,由此完成了本发明。以下,通过本发明的实施方式来说明本发明。In this invention, the measurement process for measuring the component concentration of sintered ore is provided, and the component concentration of sintered ore is measured in this measurement process. These component concentrations are used to adjust the blending amounts of the finished sintered ore, pellets, lump iron ore, and auxiliary raw materials as blast furnace raw materials. As a result, it was found that the component concentration of the blast furnace raw material can be controlled so that the component concentration of the blast furnace raw material becomes the target component concentration, and as a result, the blast furnace operation can be stabilized, thereby completing the present invention. Hereinafter, the present invention will be described with reference to the embodiments of the present invention.

图1是表示能够实施本实施方式涉及的高炉操作方法的烧结矿制造装置10的一例的示意图。烧结矿制造装置10具备烧结机12、一次破碎机14、冷却机16、二次破碎机18、多个筛分装置20、22、24、26、红外线分析仪28、成品线30以及返矿线32。FIG. 1 : is a schematic diagram which shows an example of the sintered ore manufacturing apparatus 10 which can implement the blast furnace operating method which concerns on this embodiment. The sintered ore manufacturing apparatus 10 includes a sintering machine 12 , a primary crusher 14 , a cooler 16 , a secondary crusher 18 , a plurality of screening devices 20 , 22 , 24 , and 26 , an infrared analyzer 28 , a product line 30 , and a return line 32.

在烧结机12中实施烧结工序。烧结机12例如是下方抽吸式的德怀特-劳埃德(Dwight-Lloyd)烧结机。烧结机12具有烧结原料供给装置、无端移动式的托盘(pallet)、点火炉以及风箱。烧结原料被从烧结原料供给装置装入托盘,从而形成烧结原料的装入层。对于装入层而言,由点火炉点火、并且通过风箱将装入层内的空气向下方抽吸,从而使装入层内的燃烧·熔融带向装入层的下方移动。由此,装入层被烧结,形成烧结饼。在通过风箱将装入层内的空气向下方抽吸时,也可以从装入层的上方供给气体燃料及/或富集有氧气的空气。气体燃料是可选自高炉气体、焦炉气体、高炉·焦炉混合气体、转炉气体、城市燃气、天然气、甲烷气体、乙烷气体、丙烷气体以及它们的混合气体中的任一种可燃性气体。The sintering process is performed in the sintering machine 12 . The sintering machine 12 is, for example, a downward suction type Dwight-Lloyd sintering machine. The sintering machine 12 includes a sintering raw material supply device, an endlessly movable pallet, an ignition furnace, and a bellows. The sintered raw material is loaded into the tray from the sintered raw material supply device, thereby forming a loading layer of the sintered raw material. The charging layer is ignited by an ignition furnace, and the air in the charging layer is sucked downward by the bellows, so that the combustion/melting zone in the charging layer is moved below the charging layer. Thereby, the loaded layer is sintered to form a sintered cake. Gas fuel and/or oxygen-enriched air may be supplied from above the loading layer when the air in the loading layer is sucked downward through the bellows. The gaseous fuel is any combustible gas selected from blast furnace gas, coke oven gas, blast furnace/coke oven mixed gas, converter gas, city gas, natural gas, methane gas, ethane gas, propane gas, and a mixed gas thereof .

在一次破碎机14中实施破碎工序,烧结饼被一次破碎机14破碎成烧结矿。在冷却机16中实施冷却工序,烧结矿被冷却机16冷却,从而成为冷却后的烧结矿。The crushing process is implemented in the primary crusher 14, and the sintered cake is crushed by the primary crusher 14 into sintered ore. The cooling process is implemented in the cooler 16, and the sintered ore is cooled by the cooler 16, and becomes the cooled sintered ore.

在筛分装置20、22、24、26中实施筛分工序。在筛分装置20中,冷却后的烧结矿被筛分为粒径大于75mm的烧结矿和粒径75mm以下的烧结矿。在本实施方式中,粒径是指由筛子进行筛分的粒径,例如,粒径大于75mm的烧结矿是指使用筛孔尺寸为75mm的筛子而被筛分在筛子上的粒径,粒径75mm以下的烧结矿是指使用筛孔尺寸为75mm的筛子而被筛分到筛子下的粒径。The sieving process is carried out in the sieving apparatuses 20 , 22 , 24 and 26 . In the sieving device 20, the cooled sintered ore is sieved into sintered ore with a particle size larger than 75 mm and sintered ore with a particle size of 75 mm or less. In this embodiment, the particle size refers to the particle size sieved by a sieve. For example, sintered ore with a particle size larger than 75 mm refers to the particle size sieved on a sieve using a sieve with a mesh size of 75 mm. The sintered ore with a diameter of 75 mm or less refers to a particle size sieved under a sieve using a sieve with a mesh size of 75 mm.

在筛分装置20中被筛分到筛子上的、粒径大于75mm的烧结矿由二次破碎机18粉碎以使得粒径成为50mm以下。将粉碎后的烧结矿与被筛分到筛子下的烧结矿混合,由筛分装置22进行筛分。由此,能够使成品烧结矿的粒径的上限为75mm以下。The sintered ore with a particle size larger than 75 mm, which is screened on the screen in the screening device 20, is pulverized by the secondary crusher 18 so that the particle size becomes 50 mm or less. The crushed sintered ore and the sintered ore sieved under the sieve are mixed and sieved by the sieving device 22 . Thereby, the upper limit of the particle diameter of the product sintered ore can be made 75 mm or less.

由筛分装置20筛分到筛子下的粒径75mm以下的烧结矿随后由筛分装置22、24、26筛分为粒径大于5mm的成品烧结矿以及粒径5mm以下的返矿。由筛分装置22、24、26进行筛分而得的成品烧结矿由作为成品线30的输送带输送至高炉34。另一方面,由筛分装置22、24、26进行筛分而得的返矿由作为返矿线32的输送带再次输送至烧结机12的烧结原料供给装置。使用筛分装置20、22、24、26进行筛分的烧结矿的粒径、成品烧结矿的粒径以及返矿的粒径的各值仅是一例,并不限于该值。The sintered ore with a particle size of less than 75 mm screened by the screening device 20 is then screened by the screening devices 22, 24 and 26 into finished sintered ore with a particle size larger than 5 mm and returned ore with a particle size of less than 5 mm. The finished sintered ore screened by the screening devices 22 , 24 , and 26 is conveyed to the blast furnace 34 by the conveyor belt as the finished product line 30 . On the other hand, the returned ore screened by the sieving devices 22 , 24 , and 26 is conveyed again to the sintering raw material supply device of the sintering machine 12 by the conveyor belt as the returning ore line 32 . The particle diameters of the sintered ore sieved by the sieving devices 20 , 22 , 24 , and 26 , the particle diameter of the finished sintered ore, and the particle diameter of the returned ore are merely examples, and are not limited to these values.

在作为成品线30的输送带上设置有红外线分析仪28。红外线分析仪28实施测定工序。在测定工序中,测定成品烧结矿所含的总CaO、SiO2、MgO、Al2O3、FeO中的1种以上的成分浓度。红外线分析仪28向烧结矿照射0.5μm~50.0μm范围内的波长的红外线,并接收来自烧结矿的反射光。由于烧结矿所含的总CaO、SiO2、MgO、Al2O3、FeO各自的分子振动吸收所照射的红外线的固有的波长成分,所以这些成分对反射红外线赋予固有的波长成分。因此,通过分析照射光和反射光,能够测定成品烧结矿中的总CaO、SiO2、MgO、Al2O3、FeO的成分浓度。总CaO是指将CaO、CaCO3、Ca(OH)2、Fe2CaO4等含有Ca和O的全部化合物中的Ca换算为CaO而得到的值。An infrared analyzer 28 is installed on the conveyor as the finished product line 30 . The infrared analyzer 28 performs the measurement process. In the measurement step, the concentration of one or more of the total CaO, SiO 2 , MgO, Al 2 O 3 , and FeO contained in the finished sintered ore is measured. The infrared analyzer 28 irradiates the sintered ore with infrared rays having a wavelength in the range of 0.5 μm to 50.0 μm, and receives reflected light from the sintered ore. Since the molecular vibration of each of the total CaO, SiO 2 , MgO, Al 2 O 3 , and FeO contained in the sintered ore absorbs the intrinsic wavelength component of the irradiated infrared rays, these components impart intrinsic wavelength components to the reflected infrared rays. Therefore, the component concentrations of total CaO, SiO 2 , MgO, Al 2 O 3 , and FeO in the finished sintered ore can be measured by analyzing the irradiated light and the reflected light. The total CaO refers to a value obtained by converting Ca in all compounds containing Ca and O, such as CaO, CaCO 3 , Ca(OH) 2 , Fe 2 CaO 4 , to CaO.

红外线分析仪28例如以1分钟128次的频率照射20种以上的波长的红外线,并接收被成品烧结矿反射的反射光。通过像这样在短时间内照射红外线,红外线分析仪28能够在线连续测定在成品线30的输送带上输送的成品烧结矿的成分浓度。红外线分析仪28是成分分析装置的一例,不限于对反射光进行分光的方式的成分分析装置,也可以使用对透射光进行分光的方式的成分分析装置。进一步地,也可以代替红外线分析仪28而使用向测定对象照射激光的激光分析仪、向测定对象照射中子的中子分析仪、或者向测定对象照射微波的微波分析仪。The infrared analyzer 28 irradiates infrared rays of 20 or more wavelengths, for example, at a frequency of 128 times per minute, and receives the reflected light reflected by the finished sintered ore. By irradiating infrared rays for a short time in this way, the infrared analyzer 28 can continuously measure the component concentration of the finished sintered ore conveyed on the conveyor belt of the finished product line 30 on-line. The infrared analyzer 28 is an example of a component analysis device, and is not limited to a component analysis device of a method of spectroscopic reflection light, and a component analysis device of a method of spectroscopic transmission light may be used. Furthermore, instead of the infrared analyzer 28, a laser analyzer that irradiates a measurement object with laser light, a neutron analyzer that irradiates a neutron to the measurement object, or a microwave analyzer that irradiates a microwave to the measurement object may be used.

测定了成分浓度的成品烧结矿被输送到高炉34中,实施对包含成品烧结矿、球团、块铁矿石以及辅助原料的高炉原料的配合量进行调整的调整工序。高炉原料可以含有上述以外的原料,也可以不包含球团。在调整工序中,使用用红外线分析仪28测得的成品烧结矿的成分浓度、以及预先测得的球团、块铁矿石以及辅助原料的成分浓度来计算高炉原料的合计成分量,使用该计算值,以使得成为目标成分浓度的方式对高炉原料的配合量进行前馈控制。例如,为了将高炉原料的碱度(CaO/SiO2)控制为目标成分浓度,调整高炉原料所含的辅助原料的配合量即可。The finished sintered ore whose component concentrations have been measured is transported to the blast furnace 34, and an adjustment step of adjusting the blending amount of the blast furnace raw material including the finished sintered ore, pellets, lump iron ore, and auxiliary raw materials is performed. The blast furnace raw material may contain raw materials other than the above, and may not contain pellets. In the adjustment step, the component concentration of the finished sintered ore measured by the infrared analyzer 28 and the component concentrations of the pellets, lump iron ore, and auxiliary raw materials measured in advance are used to calculate the total component amount of the blast furnace raw materials, and the Calculate the value, and perform feedforward control on the blending amount of the blast furnace raw material so that it becomes the target component concentration. For example, in order to control the basicity (CaO/ SiO2 ) of a blast furnace raw material to a target component concentration, what is necessary is just to adjust the compounding quantity of the auxiliary raw material contained in a blast furnace raw material.

假设成品烧结矿的FeO浓度变高而高炉原料的FeO浓度变高,则高炉原料的被还原性恶化。若高炉原料的被还原性恶化,则间接还原(其为放热反应)减少,直接还原(其为吸热反应)增加,高炉内变得热量不足。为了消除该热量不足,进一步向高炉装入还原剂,高炉操作中的焦比增加。因此,通过将高炉原料的FeO浓度控制为目标成分浓度,能够抑制高炉操作的焦比的增加,能够有助于高炉的稳定操作。例如,为了将高炉原料的FeO控制为目标成分浓度,调整高炉原料所含的块矿石的配合量即可。Assuming that the FeO concentration of the finished sintered ore increases and the FeO concentration of the blast furnace raw material increases, the reducibility of the blast furnace raw material deteriorates. When the reducibility of the blast furnace raw material deteriorates, the indirect reduction (which is an exothermic reaction) decreases, and the direct reduction (which is an endothermic reaction) increases, and the inside of the blast furnace becomes insufficient in heat. In order to eliminate this heat shortage, the blast furnace is further charged with a reducing agent, and the coke ratio in blast furnace operation is increased. Therefore, by controlling the FeO concentration of the blast furnace raw material to the target component concentration, it is possible to suppress an increase in the coke ratio in blast furnace operation and contribute to stable blast furnace operation. For example, in order to control FeO of a blast furnace raw material to a target component concentration, what is necessary is just to adjust the compounding quantity of the lump ore contained in a blast furnace raw material.

这样,以使高炉原料的成分浓度成为目标成分浓度的方式来调整高炉原料的配合量。在本实施方式中,基于红外线分析仪28的成分浓度的测定频率是1分钟128次,每1分钟计算1次该128次的成分浓度的平均值,每1分钟使用算出的成分浓度的平均值来调整高炉原料的配合量。In this way, the blending amount of the blast furnace raw material is adjusted so that the component concentration of the blast furnace raw material becomes the target component concentration. In the present embodiment, the measurement frequency of the component concentrations by the infrared analyzer 28 is 128 times per minute, the average value of the component concentrations of the 128 times is calculated once every minute, and the calculated average value of the component concentrations is used every minute. To adjust the mixing amount of blast furnace raw materials.

如上述,本实施方式涉及的高炉操作方法使用红外线分析仪28对在成品线30上输送的成品烧结矿的成分浓度进行测定,使用该成分浓度以成为目标成分浓度的方式调整高炉原料的配合量。由此,即使烧结原料的成分浓度变动而成品烧结矿的成分浓度发生了变动,也能够将高炉原料的成分浓度控制为目标成分浓度,通过将该高炉原料装入高炉,高炉操作稳定且能够抑制高炉操作中焦比的增加。As described above, the blast furnace operating method according to the present embodiment measures the component concentration of the finished sintered ore conveyed on the finished product line 30 by using the infrared analyzer 28, and uses the component concentration to adjust the blending amount of the blast furnace raw material so as to be the target component concentration . Thereby, even if the component concentration of the sintered raw material fluctuates and the component concentration of the finished sintered ore fluctuates, the component concentration of the blast furnace raw material can be controlled to the target component concentration, and by charging the blast furnace raw material into the blast furnace, the blast furnace operation can be stabilized and suppressed Increase in coke ratio in blast furnace operation.

在本实施方式中,示出将红外线分析仪28设置于成品线30的输送带来测定成品烧结矿的成分浓度的例子,但不限于此,也可以将红外线分析仪28设置于烧结矿制造装置10的任何位置来测定冷却后的烧结矿、成品烧结矿以及返矿中的至少1者以上的成分浓度。In this embodiment, the example in which the infrared analyzer 28 is installed on the conveyor belt of the product line 30 to measure the component concentration of the finished sintered ore is shown, but the present invention is not limited to this, and the infrared analyzer 28 may be installed in the sintered ore production apparatus. The component concentration of at least one of the cooled sintered ore, the finished sintered ore, and the returned ore is measured at any position of 10.

在将烧结原料装入托盘而成的装入层中,表层的成分浓度和下层的成分浓度相差甚大,且成分浓度基于烧结原料的水分量及/或烧结原料供给装置的状态而变动。基于红外线的分析就其性质而言只能对分析对象的表层进行分析。因此,表层的成分浓度和下层的成分浓度不同,即使用红外线分析仪28测定该成分浓度变动的装入层,也不能高精度地测定装入层整体的成分浓度。另一方面,由于在冷却工序之后,烧结原料被烧结、粉碎、冷却并以某种程度混合,所以表层的成分浓度和下层的成分浓度不会差异大。因此,在本实施方式的测定工序中,测定冷却工序之后的烧结矿、成品烧结矿以及返矿中的至少1者的成分浓度。由此,即使是只能对分析对象的表层进行分析的红外线分析仪28,也能够高精度地测定成分浓度。In the loading layer in which the sintering raw material is loaded into the tray, the component concentration of the surface layer and the component concentration of the lower layer are greatly different, and the component concentration varies depending on the moisture content of the sintering raw material and/or the state of the sintering raw material supply device. Infrared-based analysis by its nature can only analyze the surface layer of the object to be analyzed. Therefore, the component concentration of the surface layer is different from the component concentration of the lower layer, and even if the infrared analyzer 28 is used to measure the component concentration of the loaded layer whose component concentration fluctuates, the component concentration of the entire loaded layer cannot be measured with high accuracy. On the other hand, after the cooling step, the sintered raw materials are sintered, pulverized, cooled, and mixed to some extent, so that the component concentration of the surface layer and the component concentration of the lower layer are not significantly different. Therefore, in the measurement step of the present embodiment, the component concentration of at least one of the sintered ore, the finished sintered ore, and the returned ore after the cooling step is measured. Thereby, even if it is the infrared analyzer 28 which can analyze only the surface layer of an analysis object, the component concentration can be measured with high precision.

在烧结矿的粒度分布广的状态下,例如,红外线无法照射到粒径大的烧结矿中隐藏的粒径小的烧结矿,从而红外线只能照射到烧结矿的一部分,来自烧结矿的反射光也不稳定。另一方面,由于在筛分工序之后,被筛分为粒径大于5mm的成品烧结矿和粒径5mm以下的返矿,所以烧结矿的粒度分布窄。因此,优选在测定工序中,测定筛分工序之后的成品烧结矿以及返矿中的至少1者的成分浓度。由此,红外线分析仪28能够将红外线均匀地照射于烧结矿,来自烧结矿的反射光也是稳定的,因此能够更高精度地测定成分浓度。When the particle size distribution of the sinter is wide, for example, infrared rays cannot irradiate the sinter with a small particle size hidden in the sinter with a large particle size, and the infrared ray can only be irradiated to a part of the sinter, and the reflected light from the sinter cannot be irradiated. Also unstable. On the other hand, after the sieving process, the sintered ore has a narrow particle size distribution because it is sieved into finished sintered ore with a particle size of more than 5 mm and returned ore with a particle size of 5 mm or less. Therefore, in the measuring step, it is preferable to measure the component concentration of at least one of the finished sintered ore and the returned ore after the sieving step. Accordingly, the infrared analyzer 28 can irradiate the sintered ore uniformly with infrared rays, and since the reflected light from the sintered ore is also stable, the component concentration can be measured with higher accuracy.

在筛分工序之后,在测定工序中测定成品烧结矿或者返矿的成分浓度,但是由于与测定返矿相比,测定成品烧结矿能够直接测定作为高炉原料之一使用的成品烧结矿的成分浓度,所以更为优选。After the sieving step, the component concentration of the finished sintered ore or the returned ore is measured in the measurement step. However, compared with the measurement of the returned ore, the component concentration of the finished sintered ore used as one of the blast furnace raw materials can be directly measured by measuring the finished sintered ore. , so it is more preferable.

实施例1Example 1

使用将红外线分析仪28设置于成品线30的烧结矿制造装置10,以1分钟1次的频率测定成品烧结矿所含的总CaO、SiO2、MgO、Al2O3以及FeO的成分浓度。发明例1是使用该测定结果以1分钟1次的频率调整了高炉原料的辅助原料的配合量的操作例。比较例1是未调整高炉原料的辅助原料的配合量的操作例。测定了比较例1以及发明例1中的高炉矿渣的碱度的变动和高炉的焦比。The component concentrations of total CaO, SiO 2 , MgO, Al 2 O 3 , and FeO contained in the finished sintered ore were measured once per minute using the sintered ore manufacturing apparatus 10 in which the infrared analyzer 28 was installed in the finished product line 30 . Invention Example 1 is an operation example in which the blending amount of the auxiliary raw material of the blast furnace raw material was adjusted at a frequency of once per minute using the measurement result. Comparative Example 1 is an operation example in which the blending amount of the auxiliary raw material of the blast furnace raw material was not adjusted. The fluctuation of the basicity of the blast furnace slag and the coke ratio of the blast furnace in Comparative Example 1 and Inventive Example 1 were measured.

图2是示出高炉矿渣的碱度的变动的图。图2(a)表示比较例1的碱度的变动,图2(b)表示发明例1的碱度的变动。在图2中,横轴是时间(天),纵轴是总CaO/SiO2(-)。图2所示的碱度的值是对从高炉出铁的铁水以及高炉矿渣的成分在线进行化学分析而测得的值。FIG. 2 is a graph showing changes in basicity of blast furnace slag. FIG. 2( a ) shows the variation of the basicity of Comparative Example 1, and FIG. 2( b ) shows the variation of the basicity of Inventive Example 1. FIG. In FIG. 2 , the horizontal axis is time (day), and the vertical axis is total CaO/SiO 2 (−). The value of basicity shown in FIG. 2 is the value measured by the on-line chemical analysis of the components of molten iron tapped from a blast furnace and blast furnace slag.

如图2所示,在比较例1中碱度在目标值附近波动较大。另一方面,在发明例1中,由于以1分钟1次的频率测定成品烧结矿的成分浓度,使用该成分浓度以使高炉原料的成分浓度成为目标值的方式来调整高炉原料的配合,所以相对于碱度的目标值的偏离变小。这样,确认到,通过实施本实施方式涉及的高炉操作方法,能够缩小高炉矿渣的碱度相对于目标值的偏离。As shown in FIG. 2 , in Comparative Example 1, the alkalinity fluctuates greatly around the target value. On the other hand, in Inventive Example 1, the component concentration of the finished sintered ore was measured once a minute, and the composition of the blast furnace raw material was adjusted so that the component concentration of the blast furnace raw material would be the target value using the component concentration. The deviation from the target value of alkalinity becomes smaller. In this way, it was confirmed that by implementing the blast furnace operating method according to the present embodiment, the deviation of the basicity of blast furnace slag from the target value can be reduced.

图3是表示焦比的变动的图。在图3中,横轴是时间(天),纵轴是焦比(kg/t-pig)。0~19天是装入未调整配合量的高炉原料进行高炉操作的比较例1的焦比,20~39天是装入以1分钟1次的频率调整了配合量的高炉原料进行高炉操作的发明例1的焦比。FIG. 3 is a graph showing a change in a focal ratio. In FIG. 3 , the horizontal axis is time (day), and the vertical axis is focal ratio (kg/t-pig). Days 0 to 19 are the coke ratios of Comparative Example 1 in which blast furnace raw materials with unadjusted blending amounts were charged for blast furnace operation, and days 20 to 39 were blast furnace operations performed with blast furnace raw materials whose blending amounts were adjusted once per minute. Focal ratio of Invention Example 1.

如图3所示,与比较例1相比,发明例1的高炉操作中的焦比变低。像这样,确认到,通过实施本实施方式涉及的高炉操作方法,高炉操作稳定,其结果,能够抑制高炉操作的焦比的增加。As shown in FIG. 3 , compared with Comparative Example 1, the coke ratio in the blast furnace operation of Inventive Example 1 became lower. In this way, it was confirmed that the blast furnace operation was stabilized by implementing the blast furnace operation method according to the present embodiment, and as a result, the increase in the coke ratio of the blast furnace operation could be suppressed.

实施例2Example 2

图4是表示高炉原料的碱度的变动以及焦比的变动的图。图4(a)表示比较例2以及发明例2的高炉原料的碱度的变动。在图4(a)中,横轴是时间(小时),纵轴是高炉原料的总CaO/SiO2(-)。图4(b)表示比较例2以及发明例2的高炉操作的焦比的变动。在图4(b)中,横轴是时间(小时),纵轴是焦比(kg/t-pig)。FIG. 4 is a graph showing fluctuations in the basicity of blast furnace raw materials and fluctuations in coke ratio. FIG. 4( a ) shows changes in the basicity of the blast furnace raw materials of Comparative Example 2 and Invention Example 2. FIG. In FIG. 4( a ), the horizontal axis represents time (hours), and the vertical axis represents total CaO/SiO 2 (−) of blast furnace raw materials. FIG.4(b) shows the fluctuation|variation of the coke ratio of the blast furnace operation of the comparative example 2 and the invention example 2. FIG. In FIG. 4( b ), the horizontal axis is time (hours), and the vertical axis is focal ratio (kg/t-pig).

图4中,比较例2是下述操作例:使用荧光X射线以2小时1次的频率进行成品烧结矿的总CaO、SiO2的测定,并使用该测定结果以同一频率调整了高炉原料的辅助原料的配合量。发明例2是下述操作例:与发明例1同样地使用在成品线30上设置的红外线分析仪28,以1分钟1次的频率求出成品烧结矿的总CaO、SiO2成分浓度,并使用该测定结果以同一频率调整了高炉原料的辅助原料的配合量。In FIG. 4, Comparative Example 2 is an operation example in which the total CaO and SiO2 of the finished sintered ore were measured at a frequency of once every 2 hours using fluorescent X-rays, and the results of the measurement were used to adjust the blast furnace raw material at the same frequency. Amounts of auxiliary raw materials. Inventive Example 2 is an operation example in which the infrared analyzer 28 installed on the finished product line 30 is used in the same manner as in Inventive Example 1, and the total CaO and SiO 2 component concentrations of the finished sintered ore are obtained at a frequency of once a minute, and Using this measurement result, the blending amount of the auxiliary raw material for the blast furnace raw material was adjusted at the same frequency.

在图4所示的例子中,0~6小时以比较例2的条件进行高炉操作,6小时至19小时以发明例2的条件实施了高炉操作。如图4(a)所示,由于在比较例2中也以2小时1次的频率调整辅助原料的配合量,所以可以看出,通过2小时1次的测定,高炉原料的碱度的变动得以抑制。但是,在由比较例2改变为发明例2而以1分钟1次的频率调整了高炉原料的辅助原料的配合量时,如图4(b)所示,从被认为是将调整了该配合量的高炉原料装入高炉的时间带开始,高炉操作的焦比下降。一般而言,从烧结机排出的烧结矿会被冷却机冷却,在整粒后经由高炉的储矿槽装入高炉。虽然也取决于储矿槽的大小,但是本实施例中使用的储矿槽中的原料滞留时间约为8小时,能够推断出从8小时后在高炉中逐渐显现出效果。In the example shown in FIG. 4 , the blast furnace operation was performed under the conditions of Comparative Example 2 for 0 to 6 hours, and the blast furnace operation was performed under the conditions of Invention Example 2 for 6 hours to 19 hours. As shown in FIG. 4( a ), in Comparative Example 2, the blending amount of the auxiliary raw material was adjusted at the frequency of once every 2 hours. Therefore, it can be seen that the basicity of the blast furnace raw material fluctuates by the measurement once every 2 hours. be suppressed. However, when changing from Comparative Example 2 to Inventive Example 2 and adjusting the blending amount of the auxiliary raw material of the blast furnace raw material at a frequency of once a minute, as shown in FIG. The time band in which the amount of blast furnace raw material is charged into the blast furnace begins, and the coke ratio of blast furnace operation decreases. Generally, the sintered ore discharged from a sintering machine is cooled by a cooling machine, and after sizing, it is charged into a blast furnace through a storage tank of the blast furnace. Although it also depends on the size of the ore storage tank, the retention time of the raw material in the ore storage tank used in this example is about 8 hours, and it can be estimated that the effect gradually appears in the blast furnace after 8 hours.

鉴于此,认为虽然可以看到通过2小时1次的测定而碱度的变动得以抑制,但是在此期间高炉原料的碱度发生了变动,受其影响,比较例2的焦比变高。另一方面,在发明例2中,认为由于在成品线30上设置红外线分析仪28,并以1分钟1次的频率进行成品烧结矿的总CaO、SiO2的测定,使用该测定结果以使高炉原料的碱度成为目标值的方式来调整辅助原料的配合量,所以即使在2小时的期间,高炉原料的碱度的变动也得以抑制,其结果,能够抑制高炉操作的焦比的增加。In view of this, it is considered that the basicity of the blast furnace raw material fluctuates during this period, and the coke ratio of Comparative Example 2 is increased due to the fluctuation of the basicity by the measurement once every 2 hours. On the other hand, in Inventive Example 2, it is considered that the infrared analyzer 28 was installed on the finished product line 30 to measure the total CaO and SiO 2 of the finished sintered ore at a frequency of once a minute, and the measurement results were used to make By adjusting the blending amount of the auxiliary raw material so that the basicity of the blast furnace raw material becomes the target value, fluctuations in the basicity of the blast furnace raw material are suppressed even for 2 hours, and as a result, an increase in the coke ratio in blast furnace operation can be suppressed.

实施例3Example 3

图5是示出发明例3、发明例4以及比较例3的FeO浓度的测定值的图。在图5中,纵轴是某个特定的时间的FeO浓度的测定值(质量%)。5 is a graph showing measured values of FeO concentrations in Invention Example 3, Invention Example 4, and Comparative Example 3. FIG. In FIG. 5 , the vertical axis is the measured value (mass %) of FeO concentration at a specific time.

发明例3是下述操作例:将红外线分析仪28设置于成品线30,并以1分钟1次的频率测定成品烧结矿的总CaO、SiO2、MgO、Al2O3以及FeO的成分浓度,使用该测定结果以1分钟1次的频率调整了高炉原料的辅助原料的配合量。发明例4是下述操作例:将红外线分析仪28设置于返矿线32,并以1分钟1次的频率测定成品烧结矿的总CaO、SiO2、MgO、Al2O3以及FeO的成分浓度,使用该测定结果以1分钟1次的频率调整了高炉原料的辅助原料的配合量。比较例3是下述操作例:将红外线分析仪28设置于能够测定烧结机12的烧结饼表面的位置,并以1分钟1次的频率测定烧结饼表面的总CaO、SiO2、MgO、Al2O3以及FeO的成分浓度,使用该测定结果以1分钟1次的频率调整了高炉原料的辅助原料的配合量。Invention Example 3 is an operation example in which the infrared analyzer 28 is installed on the finished product line 30, and the component concentrations of total CaO, SiO 2 , MgO, Al 2 O 3 and FeO in the finished sintered ore are measured once a minute. , and the blending amount of the auxiliary raw material for the blast furnace raw material was adjusted at a frequency of once a minute using the measurement results. Invention Example 4 is an operation example in which the infrared analyzer 28 is installed on the ore returning line 32, and the components of total CaO, SiO 2 , MgO, Al 2 O 3 and FeO in the finished sintered ore are measured once a minute. The concentration was used to adjust the blending amount of the auxiliary raw material for the blast furnace raw material at a frequency of once a minute. Comparative Example 3 is an operation example in which the infrared analyzer 28 is installed at a position where the surface of the sintered cake of the sintering machine 12 can be measured, and the total CaO, SiO 2 , MgO and Al on the surface of the sintered cake are measured once a minute. The component concentrations of 2 O 3 and FeO were used to adjust the blending amounts of the auxiliary raw materials for the blast furnace raw materials at a frequency of once per minute using the measurement results.

如图5所示,测定成品烧结矿的情况下的FeO浓度为7.1质量%,与此相对,测定由同一烧结原料制造出的返矿的情况下的FeO浓度为6.9质量%。根据该结果可知,使用红外线分析仪测定返矿的FeO浓度的结果和测定成品烧结矿的FeO浓度的结果没有大的差异。另一方面,使用红外线分析仪28测定将同一烧结原料烧结得到的烧结饼的表面的情况下的FeO浓度为5.6质量%,与测定成品烧结矿的情况下的FeO浓度存在大的差异。As shown in FIG. 5 , the FeO concentration when the finished sintered ore was measured was 7.1 mass %, whereas the FeO concentration when the returned ore produced from the same sintering raw material was measured was 6.9 mass %. From this result, it is understood that there is no significant difference between the results of measuring the FeO concentration of the returned ore and the results of measuring the FeO concentration of the finished sintered ore using an infrared analyzer. On the other hand, the FeO concentration when the surface of the sintered cake obtained by sintering the same sintering raw material was measured using the infrared analyzer 28 was 5.6 mass %, which was significantly different from the FeO concentration when the finished sintered ore was measured.

红外线分析仪就其性质而言只能测定经红外线照射的表面的成分浓度。由于成品烧结矿、返矿被破碎,在此过程中以某种程度混合,所以通过红外线向表面的照射,能够求出整体的平均成分。另一方面,由于装入托盘的烧结原料的成分浓度在上层和下层中不同、以及烧结时上层和下层的热级不同,所以在烧结饼的上层和下层中成分浓度发生较大差异。因此,如图5所示,认为用红外线分析仪测定烧结饼的表面得到的比较例3的成分浓度和测定成品烧结矿的表面的发明例3的成分浓度存在较大差异。Infrared analyzers by their nature can only measure the concentration of components on surfaces irradiated with infrared rays. Since the finished sintered ore and the returned ore are crushed and mixed to some extent in the process, the overall average composition can be obtained by irradiating the surface with infrared rays. On the other hand, since the component concentrations of the sintering raw materials loaded into the tray are different in the upper and lower layers, and the thermal levels of the upper and lower layers during sintering are different, the component concentrations in the upper and lower layers of the sintered cake are greatly different. Therefore, as shown in FIG. 5, it is considered that there is a large difference between the component concentrations of Comparative Example 3 obtained by measuring the surface of the sintered cake with an infrared analyzer and the component concentrations of Inventive Example 3 obtained by measuring the surface of the finished sintered ore.

图6是示出发明例3、发明例4以及比较例3的焦比的削减量的图。在图6中,纵轴是焦比削减量(kg/t-pig)。图6所示的焦比的削减量是调整高炉原料的配合量之前、以及通过发明例3、发明例4、比较例3调整了高炉原料的配合量之后、推测操作变动的影响减弱且成为稳态条件下的操作的、经过120小时后的焦比的削减量。FIG. 6 is a graph showing the reduction amount of the focal ratio in Invention Example 3, Invention Example 4, and Comparative Example 3. FIG. In FIG. 6 , the vertical axis is the focal ratio reduction amount (kg/t-pig). The reduction amount of coke ratio shown in FIG. 6 is before adjusting the blending amount of blast furnace raw material and after adjusting the blending amount of blast furnace raw material by Inventive Example 3, Inventive Example 4, and Comparative Example 3, it is estimated that the influence of the operation fluctuation is weakened and becomes stable. The amount of reduction in coke ratio after 120 hours of operation under state conditions.

在使用作为高炉原料装入高炉的成品烧结矿的成分浓度来调整高炉原料的辅助原料的配合量的发明例3、以及使用与成品烧结矿的成分浓度无差别的返矿的成分浓度来调整高炉原料的辅助原料的配合量的发明例4中,在经过120小时后的时刻,焦比减小。另一方面,在使用与装入高炉的成品烧结矿相比成分浓度差别大的烧结饼的测定值来调整高炉原料的辅助原料的配合量的比较例3中,在经过120小时后的时刻,焦比反而增加。认为这反映了在比较例3中装入高炉的高炉原料的成分浓度未能调整为目标成分浓度这一结果。Invention Example 3 in which the blending amount of auxiliary raw materials for blast furnace raw materials was adjusted using the component concentration of the finished sintered ore charged into the blast furnace as the blast furnace raw material, and the blast furnace was adjusted using the component concentration of the returned ore that did not differ from the component concentration of the finished sintered ore In Inventive Example 4 of the compounding amount of the auxiliary raw material of the raw material, the coke ratio decreased when 120 hours passed. On the other hand, in Comparative Example 3 in which the blending amount of the auxiliary raw material for the blast furnace raw material was adjusted using the measured value of the sintered cake with a large difference in component concentration compared with the finished sintered ore charged into the blast furnace, when 120 hours passed, the The focal ratio increases instead. This is considered to reflect the fact that in Comparative Example 3, the component concentration of the blast furnace raw material charged into the blast furnace was not adjusted to the target component concentration.

附图标记说明Description of reference numerals

10 烧结矿制造装置10 Sinter production equipment

12 烧结机12 Sintering machine

14 一次破碎机14 Primary Crusher

16 冷却机16 Cooler

18 二次破碎机18 Secondary Crusher

20 筛分装置20 Screening device

22 筛分装置22 Screening device

24 筛分装置24 Screening device

26 筛分装置26 Screening device

28 红外线分析仪28 Infrared Analyzer

30 成品线30 Finished Lines

32 返矿线32 Return line

34 高炉34 blast furnace

Claims (6)

1. method for operating blast furnace, high for that will be packed into comprising the blast furnace raw material of finished product sinter, block iron ore and auxiliary material The method for operating blast furnace of furnace, the method for operating blast furnace include
Raw materials for sintering is sintered to form sinter cake by sintering process;
Broken process, by the break of sinter cake to form sinter;
Cooling process, the sinter is cooling;
Process is sieved, the sinter after cooling is sieved as finished product sinter and returned mine;
Mensuration operation, measure the sinter after cooling, the finished product sinter and it is described return mine at least 1 ingredient Concentration;And
Process is adjusted, the finished product sinter, described block of iron ore contained by the blast furnace raw material is adjusted and the auxiliary is former The use level of material,
In the adjustment process, matching for the blast furnace raw material is adjusted using the constituent concentration measured in the mensuration operation Resultant.
2. method for operating blast furnace as described in claim 1, wherein
The blast furnace raw material also contains pelletizing,
In the adjustment process, the finished product sinter, the pelletizing contained by the blast furnace raw material, described block of iron ore are adjusted The use level of stone and the auxiliary material.
3. method for operating blast furnace as claimed in claim 1 or 2, wherein in the mensuration operation, METHOD FOR CONTINUOUS DETERMINATION is in conveyer belt The sinter after cooling of upper conveying, the finished product sinter and it is described return mine at least 1 constituent concentration.
4. method for operating blast furnace as claimed any one in claims 1 to 3, wherein in the mensuration operation, described in measurement Finished product sinter and it is described return mine at least 1 constituent concentration.
5. method for operating blast furnace as claimed any one in claims 1 to 3, wherein in the mensuration operation, described in measurement The constituent concentration of finished product sinter.
6. the method for operating blast furnace as described in any one of claims 1 to 5, wherein
In the mensuration operation, total CaO, SiO are measured2、MgO、Al2O3, one or more of FeO constituent concentration.
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Application publication date: 20190730