Supporting structure and forming method and application thereof
Technical Field
The invention relates to the technical field of information display screen components, in particular to a supporting structure, a forming method and application thereof.
Background
The existing box support of an information display screen such as a liquid crystal display screen comprises a frame support and a box inner support, wherein the frame is generally formed by hardening SPAER by epoxy resin glue, the support is strong, the supported area is generally not easy to deform, the box inner support is generally formed by a plastic ball spacer, smaller spraying density (70-150 pieces/mm 2) is needed, and certain elastic deformation is needed to ensure uniform and consistent transmittance and box thickness, so that the support force is relatively weak. For large-size liquid, as the middle area is far away from the strong supporting area of the edge pattern, a touch screen structure is additionally arranged or a cover plate attaching processing mode is adopted, or in practical application, the liquid crystal screen can be influenced by external force such as vibration and extrusion, so that the deformation of the liquid crystal box is easily caused, further the problems of uneven appearance of black and white spots, shaking of display pixels and the like are caused, and the thickness of the box can be changed.
In order to solve the problems of black and white spots, display pixel shaking or box thickness change and the like caused by external force influence on a large-size liquid crystal screen, stronger and more stable support needs to be carried out on relevant areas in a box, the prior art has the common practice that if the density of a spacer is increased, for example, the powder spraying density exceeds 300 pieces/mm 2, so as to enhance the supporting force, but the local strong support cannot be realized in the mode, the spacer can only be sprayed in a full screen mode, more negative problems are brought about in the mode, for example, appearance white fog brought by the movement of the spacer, and the light transmittance of the display area is seriously influenced by spaer; yet another solution is to use existing technology to locally support strongly, similar to the printing of the border (epoxy + hard powder) into the box to strengthen the support, but because the border material is epoxy, the optical properties are very different from other layers in the box, with the negative problem that these support areas can be seen by the human eye when reflecting light, and the whole screen cannot achieve uniform and uniform integral black.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a supporting structure, a forming method and application thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The support structure comprises a first PI layer, a second PI layer and a frame sealing layer positioned between the first PI layer and the second PI layer, wherein a sealing space is formed among the first PI layer, the second PI layer and the frame sealing layer, and space powder, a UV composite material and a liquid crystal material are filled in the sealing space; the UV composite material is formed by UV glue and hard powder.
Preferably, the frame sealing layer is formed by epoxy resin glue and hard powder according to the mass ratio of 100: (0.2-2); the thickness of the frame sealing layer is 4 mu m, namely the thickness of the formed sealing space is 3.8-4 mu m.
Preferably, the hard powder is at least one selected from silicon balls and glass rods.
Preferably, the space powder consists of plastic balls, the size of each plastic ball is 3.5-4mm, and the filling density of the space powder in the sealed space is 80-120 pieces/mm 2.
Preferably, in the UV composite material, the mass ratio of the UV adhesive to the hard powder is 100: (0.2-2); the filling pattern of the UV composite material in the sealing space comprises one or two of punctiform with the diameter of less than 1mm and linear with the length of less than 1 mm.
Preferably, the refractive index of the UV glue is 1.3-1.7.
The method for forming the supporting structure comprises the following steps:
Step 1: mixing epoxy resin glue with hard powder, and performing screen printing and curing on one PI layer to form a frame sealing layer;
step 2: mixing UV glue with hard powder, and performing screen printing and curing on the other PI layer to form a UV composite material;
Step 3: isopropanol, water and space powder are mixed according to the mass ratio of 90:10:4, mixing, spraying on any PI layer, bonding and solidifying the two PI layers, and finally further filling the formed sealed space with liquid crystal material.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; performing UV curing at 2500-3500mJ, wherein in the step 3, the spraying density of the space powder is 50-200 pieces/mm 2; in the step 3, the space powder does not need to be solidified after being sprayed, and the isopropanol and water are volatilized after being atomized.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; UV curing was then carried out at 2500-3500 mJ.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; and heat curing at 160-180 ℃.
Preferably, in the step 3, the spraying density of the space powder is 50-200 pieces/mm 2.
The support structure is applied to the preparation of a black-and-white VA type liquid crystal display.
A black and white VA mode liquid crystal display comprising the support structure of any one of claims 1 to 4.
Preferably, the structure of the black-and-white VA-mode liquid crystal display screen is as follows in turn: POL layer, ITO layer, glass layer, ITO layer, TOP layer, the bearing structure, TOP layer, ITO layer, glass layer, POL layer.
The beneficial effects of the invention are as follows:
The supporting structure provided by the invention can be used for various information display screens, can realize local strong support, and effectively solves the problems of black and white spots, display pixel shaking or box thickness change and the like of the information display screen caused by external force. In addition, the support structure has the following advantages compared with the prior epoxy resin type support structure: the strong support of the appointed area is realized, and meanwhile, the light reflection hiding effect is better, and the bubbles of the support pattern are not easy to generate.
Drawings
Fig. 1 is a schematic structural diagram of a support structure according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a structure of one of the PI layers of the UV-SPACER material, wherein the green part is a dot-like and linear structure formed by the UV-SPACER material, and the square area where the TFT is located and the white line surrounding area are display areas;
FIG. 3 is a schematic view of the partial structure of FIG. 2;
fig. 4 is a schematic structural view of a liquid crystal display formed by the support structure of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In one embodiment, referring to fig. 1 to 4, a support structure includes a first PI layer, a second PI layer, and a bezel sealing layer between the first PI layer and the second PI layer, a sealing space is formed between the first PI layer, the second PI layer, and the bezel sealing layer, and the sealing space is filled with space powder, UV composite material, and liquid crystal material; the UV composite material is formed by UV glue and hard powder.
As a preferred embodiment of the invention, the frame sealing layer is formed by epoxy resin glue and hard powder according to the mass ratio of 100:1.2 formation; the thickness of the frame sealing layer is 4 mu m, namely the thickness of the formed sealing space is 3.8 mu m.
As a preferred embodiment of the present invention, the hard powder is at least one selected from the group consisting of silicon spheres and glass rods.
As a preferred embodiment of the present invention, the space powder is composed of plastic balls, the size of each plastic ball is 3.8um, the filling density of the space powder in the sealed space is 80-120 pieces/mm 2, and the material manufacturer of the space powder is Zaochuan, japan.
As a preferred embodiment of the present invention, in the UV composite material, the mass ratio of the UV gel to the hard powder is 100:0.5; the filling pattern of the UV composite material in the sealing space comprises a dot shape with the diameter of 0.2-0.5 mm.
As a preferred embodiment of the present invention, the UV glue has a refractive index of 1.3-1.7.
The method for forming the supporting structure comprises the following steps:
Step 1: mixing epoxy resin glue with hard powder, and performing screen printing and curing on one PI layer to form a frame sealing layer;
step 2: mixing UV glue with hard powder, and performing screen printing and curing on the other PI layer to form a UV composite material;
Step 3: isopropanol, water and space powder are mixed according to the mass ratio of 90:10:4, mixing, spraying on any PI layer, bonding and solidifying the two PI layers, and finally further filling the formed sealed space with liquid crystal material.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; performing UV curing at 2500-3500mJ, wherein in the step 3, the spraying density of the space powder is 80-120 pieces/mm 2; in the step 3, the space powder does not need to be solidified after being sprayed, and the isopropanol and water are volatilized after being atomized.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; UV curing was then carried out at 2500-3500 mJ.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; and then thermally cured at 170 ℃.
As a preferred embodiment of the invention, in step 3, the spraying density of the space powder is 80-120 pieces/mm 2.
The support structure is applied to the preparation of a black-and-white VA type liquid crystal display.
A black and white VA mode liquid crystal display comprising the support structure of any one of claims 1 to 4.
As a preferred embodiment of the present invention, the structure of the black-and-white VA-mode liquid crystal display panel is as follows in order: POL layer, ITO layer, glass layer, ITO layer, TOP layer, the bearing structure, TOP layer, ITO layer, glass layer, POL layer.
The support structure provided by the invention realizes strong support of any required area in the liquid crystal display box, namely local strong support; after the optical characteristics of the liquid crystal screen are matched with each film layer of the liquid crystal screen, the reflection has concealment; the materials used in the supporting structure and the related materials contacted with the materials have no reliability risk; the forming method of the supporting structure provided by the invention is suitable for the manufacturing and processing process related to the liquid crystal display screen, and other pollution-free production and processing processes cannot be brought, so that the supporting structure, the forming method and the application thereof are provided.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.