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CN119002129A - Supporting structure and forming method and application thereof - Google Patents

Supporting structure and forming method and application thereof Download PDF

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Publication number
CN119002129A
CN119002129A CN202411471088.5A CN202411471088A CN119002129A CN 119002129 A CN119002129 A CN 119002129A CN 202411471088 A CN202411471088 A CN 202411471088A CN 119002129 A CN119002129 A CN 119002129A
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China
Prior art keywords
layer
powder
liquid crystal
space
support structure
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CN202411471088.5A
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Chinese (zh)
Inventor
侯英光
李春芳
张辉
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Anshan Jingcheng Electronic Co ltd
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Anshan Jingcheng Electronic Co ltd
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Priority to CN202411471088.5A priority Critical patent/CN119002129A/en
Publication of CN119002129A publication Critical patent/CN119002129A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13392Gaskets; Spacers; Sealing of cells spacers dispersed on the cell substrate, e.g. spherical particles, microfibres
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13398Spacer materials; Spacer properties

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)

Abstract

本发明涉及信息显示屏构件技术领域,公开了一种支撑结构及其形成方法与应用,所述一种支撑结构,包括第一PI层、第二PI层和位于所述第一PI层和第二PI层之间的边框密封层,所述第一PI层、所述第二PI层和所述边框密封层之间形成有密封空间,所述密封空间内填充有空间粉、UV复合材料和液晶材料,本发明提供的支撑结构可以用于各种类型的信息显示屏,并且可以实现局部强支撑,有效解决外力造成的信息显示屏产生黑白斑、显示图素抖动或盒厚变化等问题。此外,该支撑结构较比现有的环氧树脂型支撑结构相比还具有以下有点:实现了指定区域的强支撑的同时,具有更好的反光隐藏效果,不易产生支撑图形气泡。

The present invention relates to the technical field of information display screen components, and discloses a support structure and a method for forming the same and an application thereof. The support structure comprises a first PI layer, a second PI layer and a frame sealing layer located between the first PI layer and the second PI layer. A sealed space is formed between the first PI layer, the second PI layer and the frame sealing layer. The sealed space is filled with space powder, UV composite material and liquid crystal material. The support structure provided by the present invention can be used for various types of information display screens, and can achieve local strong support, effectively solving the problems of black and white spots on information display screens, jitter of display pixels or changes in box thickness caused by external forces. In addition, compared with the existing epoxy resin type support structure, the support structure has the following advantages: while achieving strong support in a designated area, it has a better reflective hiding effect and is not easy to generate bubbles in the support graphics.

Description

Supporting structure and forming method and application thereof
Technical Field
The invention relates to the technical field of information display screen components, in particular to a supporting structure, a forming method and application thereof.
Background
The existing box support of an information display screen such as a liquid crystal display screen comprises a frame support and a box inner support, wherein the frame is generally formed by hardening SPAER by epoxy resin glue, the support is strong, the supported area is generally not easy to deform, the box inner support is generally formed by a plastic ball spacer, smaller spraying density (70-150 pieces/mm 2) is needed, and certain elastic deformation is needed to ensure uniform and consistent transmittance and box thickness, so that the support force is relatively weak. For large-size liquid, as the middle area is far away from the strong supporting area of the edge pattern, a touch screen structure is additionally arranged or a cover plate attaching processing mode is adopted, or in practical application, the liquid crystal screen can be influenced by external force such as vibration and extrusion, so that the deformation of the liquid crystal box is easily caused, further the problems of uneven appearance of black and white spots, shaking of display pixels and the like are caused, and the thickness of the box can be changed.
In order to solve the problems of black and white spots, display pixel shaking or box thickness change and the like caused by external force influence on a large-size liquid crystal screen, stronger and more stable support needs to be carried out on relevant areas in a box, the prior art has the common practice that if the density of a spacer is increased, for example, the powder spraying density exceeds 300 pieces/mm 2, so as to enhance the supporting force, but the local strong support cannot be realized in the mode, the spacer can only be sprayed in a full screen mode, more negative problems are brought about in the mode, for example, appearance white fog brought by the movement of the spacer, and the light transmittance of the display area is seriously influenced by spaer; yet another solution is to use existing technology to locally support strongly, similar to the printing of the border (epoxy + hard powder) into the box to strengthen the support, but because the border material is epoxy, the optical properties are very different from other layers in the box, with the negative problem that these support areas can be seen by the human eye when reflecting light, and the whole screen cannot achieve uniform and uniform integral black.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a supporting structure, a forming method and application thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The support structure comprises a first PI layer, a second PI layer and a frame sealing layer positioned between the first PI layer and the second PI layer, wherein a sealing space is formed among the first PI layer, the second PI layer and the frame sealing layer, and space powder, a UV composite material and a liquid crystal material are filled in the sealing space; the UV composite material is formed by UV glue and hard powder.
Preferably, the frame sealing layer is formed by epoxy resin glue and hard powder according to the mass ratio of 100: (0.2-2); the thickness of the frame sealing layer is 4 mu m, namely the thickness of the formed sealing space is 3.8-4 mu m.
Preferably, the hard powder is at least one selected from silicon balls and glass rods.
Preferably, the space powder consists of plastic balls, the size of each plastic ball is 3.5-4mm, and the filling density of the space powder in the sealed space is 80-120 pieces/mm 2.
Preferably, in the UV composite material, the mass ratio of the UV adhesive to the hard powder is 100: (0.2-2); the filling pattern of the UV composite material in the sealing space comprises one or two of punctiform with the diameter of less than 1mm and linear with the length of less than 1 mm.
Preferably, the refractive index of the UV glue is 1.3-1.7.
The method for forming the supporting structure comprises the following steps:
Step 1: mixing epoxy resin glue with hard powder, and performing screen printing and curing on one PI layer to form a frame sealing layer;
step 2: mixing UV glue with hard powder, and performing screen printing and curing on the other PI layer to form a UV composite material;
Step 3: isopropanol, water and space powder are mixed according to the mass ratio of 90:10:4, mixing, spraying on any PI layer, bonding and solidifying the two PI layers, and finally further filling the formed sealed space with liquid crystal material.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; performing UV curing at 2500-3500mJ, wherein in the step 3, the spraying density of the space powder is 50-200 pieces/mm 2; in the step 3, the space powder does not need to be solidified after being sprayed, and the isopropanol and water are volatilized after being atomized.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; UV curing was then carried out at 2500-3500 mJ.
Preferably, in step 1, the curing temperature is 160-180 ℃, and in step 2, the curing process includes: pre-curing at 50-70 ℃; and heat curing at 160-180 ℃.
Preferably, in the step 3, the spraying density of the space powder is 50-200 pieces/mm 2.
The support structure is applied to the preparation of a black-and-white VA type liquid crystal display.
A black and white VA mode liquid crystal display comprising the support structure of any one of claims 1 to 4.
Preferably, the structure of the black-and-white VA-mode liquid crystal display screen is as follows in turn: POL layer, ITO layer, glass layer, ITO layer, TOP layer, the bearing structure, TOP layer, ITO layer, glass layer, POL layer.
The beneficial effects of the invention are as follows:
The supporting structure provided by the invention can be used for various information display screens, can realize local strong support, and effectively solves the problems of black and white spots, display pixel shaking or box thickness change and the like of the information display screen caused by external force. In addition, the support structure has the following advantages compared with the prior epoxy resin type support structure: the strong support of the appointed area is realized, and meanwhile, the light reflection hiding effect is better, and the bubbles of the support pattern are not easy to generate.
Drawings
Fig. 1 is a schematic structural diagram of a support structure according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a structure of one of the PI layers of the UV-SPACER material, wherein the green part is a dot-like and linear structure formed by the UV-SPACER material, and the square area where the TFT is located and the white line surrounding area are display areas;
FIG. 3 is a schematic view of the partial structure of FIG. 2;
fig. 4 is a schematic structural view of a liquid crystal display formed by the support structure of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In one embodiment, referring to fig. 1 to 4, a support structure includes a first PI layer, a second PI layer, and a bezel sealing layer between the first PI layer and the second PI layer, a sealing space is formed between the first PI layer, the second PI layer, and the bezel sealing layer, and the sealing space is filled with space powder, UV composite material, and liquid crystal material; the UV composite material is formed by UV glue and hard powder.
As a preferred embodiment of the invention, the frame sealing layer is formed by epoxy resin glue and hard powder according to the mass ratio of 100:1.2 formation; the thickness of the frame sealing layer is 4 mu m, namely the thickness of the formed sealing space is 3.8 mu m.
As a preferred embodiment of the present invention, the hard powder is at least one selected from the group consisting of silicon spheres and glass rods.
As a preferred embodiment of the present invention, the space powder is composed of plastic balls, the size of each plastic ball is 3.8um, the filling density of the space powder in the sealed space is 80-120 pieces/mm 2, and the material manufacturer of the space powder is Zaochuan, japan.
As a preferred embodiment of the present invention, in the UV composite material, the mass ratio of the UV gel to the hard powder is 100:0.5; the filling pattern of the UV composite material in the sealing space comprises a dot shape with the diameter of 0.2-0.5 mm.
As a preferred embodiment of the present invention, the UV glue has a refractive index of 1.3-1.7.
The method for forming the supporting structure comprises the following steps:
Step 1: mixing epoxy resin glue with hard powder, and performing screen printing and curing on one PI layer to form a frame sealing layer;
step 2: mixing UV glue with hard powder, and performing screen printing and curing on the other PI layer to form a UV composite material;
Step 3: isopropanol, water and space powder are mixed according to the mass ratio of 90:10:4, mixing, spraying on any PI layer, bonding and solidifying the two PI layers, and finally further filling the formed sealed space with liquid crystal material.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; performing UV curing at 2500-3500mJ, wherein in the step 3, the spraying density of the space powder is 80-120 pieces/mm 2; in the step 3, the space powder does not need to be solidified after being sprayed, and the isopropanol and water are volatilized after being atomized.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; UV curing was then carried out at 2500-3500 mJ.
As a preferred embodiment of the present invention, in step 1, the curing temperature is 170 ℃, and in step 2, the curing process includes: pre-curing at 70 ℃; and then thermally cured at 170 ℃.
As a preferred embodiment of the invention, in step 3, the spraying density of the space powder is 80-120 pieces/mm 2.
The support structure is applied to the preparation of a black-and-white VA type liquid crystal display.
A black and white VA mode liquid crystal display comprising the support structure of any one of claims 1 to 4.
As a preferred embodiment of the present invention, the structure of the black-and-white VA-mode liquid crystal display panel is as follows in order: POL layer, ITO layer, glass layer, ITO layer, TOP layer, the bearing structure, TOP layer, ITO layer, glass layer, POL layer.
The support structure provided by the invention realizes strong support of any required area in the liquid crystal display box, namely local strong support; after the optical characteristics of the liquid crystal screen are matched with each film layer of the liquid crystal screen, the reflection has concealment; the materials used in the supporting structure and the related materials contacted with the materials have no reliability risk; the forming method of the supporting structure provided by the invention is suitable for the manufacturing and processing process related to the liquid crystal display screen, and other pollution-free production and processing processes cannot be brought, so that the supporting structure, the forming method and the application thereof are provided.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (9)

1.一种支撑结构,其特征在于,包括第一PI层、第二PI层和位于所述第一PI层和第二PI层之间的边框密封层,所述第一PI层、所述第二PI层和所述边框密封层之间形成有密封空间,所述密封空间内填充有空间粉、UV复合材料和液晶材料;所述UV复合材料由UV胶和硬粉形成,所述边框密封层由环氧树脂胶和所述硬粉按照质量比为100:(0.2-2)形成,所述UV复合材料中,UV胶和硬粉的质量比为100:(0.2-2)。1. A supporting structure, characterized in that it comprises a first PI layer, a second PI layer and a frame sealing layer located between the first PI layer and the second PI layer, a sealed space is formed between the first PI layer, the second PI layer and the frame sealing layer, and the sealed space is filled with space powder, UV composite material and liquid crystal material; the UV composite material is formed of UV glue and hard powder, the frame sealing layer is formed of epoxy resin glue and the hard powder in a mass ratio of 100: (0.2-2), and in the UV composite material, the mass ratio of UV glue and hard powder is 100: (0.2-2). 2.根据权利要求1所述的一种支撑结构,其特征在于;所述边框密封层的厚度为4μm,即形成的密封空间厚度为3.8-4μm。2. A supporting structure according to claim 1, characterized in that the thickness of the frame sealing layer is 4 μm, that is, the thickness of the formed sealed space is 3.8-4 μm. 3.根据权利要求1所述的一种支撑结构,其特征在于,所述空间粉由塑料球组成,单个塑料球的尺寸为3.5-4um。3. A supporting structure according to claim 1, characterized in that the space powder is composed of plastic balls, and the size of a single plastic ball is 3.5-4um. 4.根据权利要求1所述的一种支撑结构,其特征在于;所述UV复合材料在所述密封空间内的填充图形包括直径0.1-1mm的点状、宽度0.1-1mm的线状中的一种或两种。4. A supporting structure according to claim 1, characterized in that the filling pattern of the UV composite material in the sealed space includes one or both of a dot shape with a diameter of 0.1-1 mm and a line shape with a width of 0.1-1 mm. 5.如权利要求1-4任一所述的一种支撑结构的形成方法,其特征在于,包括以下步骤:5. A method for forming a support structure according to any one of claims 1 to 4, characterized in that it comprises the following steps: 步骤1:将环氧树脂胶与硬粉混合,在其中一个PI层上经丝网印刷并固化,形成边框密封层;Step 1: Mix epoxy resin glue and hard powder, screen print and cure on one of the PI layers to form a frame sealing layer; 步骤2:将UV胶与硬粉混合,在另一个PI层上经丝网印刷并固化,形成UV复合材料;Step 2: Mix the UV glue with the hard powder, screen print and cure on another PI layer to form a UV composite material; 步骤3:将异丙醇、水、空间粉按照质量比为90:10:4混合,喷洒于上述任意之一的PI层上,然后将两个PI层贴合并固化,最后在形成的密封空间进一步填充液晶材料。Step 3: Mix isopropyl alcohol, water, and space powder in a mass ratio of 90:10:4, spray it on any one of the above PI layers, then bond and solidify the two PI layers, and finally further fill the formed sealed space with liquid crystal material. 6.根据权利要求5所述的一种支撑结构的形成方法,其特征在于,步骤1中,固化温度为160-180℃,所述步骤2中,固化过程包括:先于50-70℃预固化;再于2500-3500mJ进行UV固化,所述步骤3中,空间粉的喷洒密度为70-150个/mm26. A method for forming a support structure according to claim 5, characterized in that in step 1, the curing temperature is 160-180°C, in step 2, the curing process includes: pre-curing at 50-70°C; and then UV curing at 2500-3500mJ, and in step 3, the spraying density of the space powder is 70-150 pieces/ mm2 . 7.权利要求1-4任一所述的支撑结构在制备黑白VA型液晶显示屏上的应用。7. Use of the support structure according to any one of claims 1 to 4 in the preparation of black and white VA type liquid crystal display screens. 8.一种黑白VA型液晶显示屏,其特征在于,包括权利要求1-4任一所述的支撑结构。8. A black and white VA type liquid crystal display screen, characterized by comprising the supporting structure according to any one of claims 1 to 4. 9.根据权利要求8所述的一种黑白VA型液晶显示屏,其特征在于,所述黑白VA型液晶显示屏的结构按照上下顺序依次为:POL层、ITO层、玻璃层、ITO层、TOP层、所述支撑结构、TOP层、ITO 层、玻璃层、POL层。9. A black and white VA type liquid crystal display screen according to claim 8, characterized in that the structure of the black and white VA type liquid crystal display screen is, in ascending and descending order: POL layer, ITO layer, glass layer, ITO layer, TOP layer, the supporting structure, TOP layer, ITO layer, glass layer, POL layer.
CN202411471088.5A 2024-10-22 2024-10-22 Supporting structure and forming method and application thereof Pending CN119002129A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120559906A (en) * 2025-07-30 2025-08-29 鞍山晶诚电子有限公司 Liquid crystal display screen with strong local support and production process thereof
CN120808682A (en) * 2025-09-08 2025-10-17 鞍山晶诚电子有限公司 Vehicle-mounted anti-shake display screen and processing technology thereof

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JP2002072218A (en) * 2000-08-24 2002-03-12 Lac:Kk Method and device for spraying spacer
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JP2006293241A (en) * 2005-04-14 2006-10-26 Citizen Electronics Co Ltd Liquid crystal lens and method for manufacturing same
CN101713880A (en) * 2009-09-22 2010-05-26 蒋实 Inductive liquid crystal display key screen
CN202939392U (en) * 2012-12-20 2013-05-15 重庆捷尔士显示技术有限公司 Color vertical array (VA) liquid crystal display (LCD)
CN113504686A (en) * 2021-06-04 2021-10-15 华南师范大学 Sub-wavelength focusing liquid crystal lens and high-resolution preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05107516A (en) * 1991-10-21 1993-04-30 Toshiba Corp Liquid crystal display manufacturing method
US5812232A (en) * 1995-04-12 1998-09-22 Fujitsu Limited Optical switching device with hard spacers exhibiting thermoplastic property at a temperature not higher than 150° C. and fabrication process
JP2002072218A (en) * 2000-08-24 2002-03-12 Lac:Kk Method and device for spraying spacer
JP2002208158A (en) * 2001-01-11 2002-07-26 Citizen Watch Co Ltd Liquid crystal element and optical pickup using the same
JP2006293241A (en) * 2005-04-14 2006-10-26 Citizen Electronics Co Ltd Liquid crystal lens and method for manufacturing same
CN101713880A (en) * 2009-09-22 2010-05-26 蒋实 Inductive liquid crystal display key screen
CN202939392U (en) * 2012-12-20 2013-05-15 重庆捷尔士显示技术有限公司 Color vertical array (VA) liquid crystal display (LCD)
CN113504686A (en) * 2021-06-04 2021-10-15 华南师范大学 Sub-wavelength focusing liquid crystal lens and high-resolution preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120559906A (en) * 2025-07-30 2025-08-29 鞍山晶诚电子有限公司 Liquid crystal display screen with strong local support and production process thereof
CN120808682A (en) * 2025-09-08 2025-10-17 鞍山晶诚电子有限公司 Vehicle-mounted anti-shake display screen and processing technology thereof

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