CN117564819A

CN117564819A - A stainless steel concentric circle hairline device and method

Info

Publication number: CN117564819A
Application number: CN202311747123.7A
Authority: CN
Inventors: 杨根山; 裴辉辉; 周俊; 蔡卫东; 王雨森; 陈凯; 蔡镇谦
Original assignee: Nantong Chang Rong Mechanical And Electrical Co ltd
Current assignee: Nantong Chang Rong Mechanical And Electrical Co ltd
Priority date: 2023-12-19
Filing date: 2023-12-19
Publication date: 2024-02-20

Abstract

The invention discloses a stainless steel concentric circular hairline device and method, which includes a fixed bottom plate. The left and right sides of the fixed bottom plate are inlaid and connected with limited side plates. The top of the fixed bottom plate is inlaid with a fixed partition. A connecting base plate is placed on the top of the fixed base plate, and a circular slot is provided on the top surface of the connecting base plate. In the present invention, a driving component, a moving chute and a driving component are provided, and by utilizing their mutual cooperation, the operator places several elevator buttons in the circular slots on the connecting bottom plate in sequence, and then starts the servo motor, and The rack side plates are synchronously driven to perform transverse reciprocating movements in the left and right directions, and finally the spiral processing disc is driven to perform a forward and reverse repeated sanding and molding process on the surface of the buttons, thereby completing the batch hairline operation of the buttons. It ensures the quality and beauty of each batch of products, while also increasing the processing efficiency of the equipment and reducing the probability of differences in each batch of products.

Description

Stainless steel concentric circular hairline device and method

Technical Field

The invention relates to the technical field of elevator button processing, in particular to a stainless steel concentric circular hairline device and a method.

Background

In recent years, stainless steel has the advantages of unique strength, higher wear resistance, excellent corrosion resistance, beautiful appearance and the like, is widely applied to the fields of chemical industry, food machinery, household appliance industry, building industry and the like, has wider development prospect, is smooth and moderate in surface after being processed, presents silver gray color and luster, has metal luster, plays a role in enriching decoration for the stainless steel, achieves attractive effect, is welcome by customers, and has to carry out surface processing on the stainless steel, and the processing technology can be divided into wiredrawing, mirror polishing, color plating and the like, and is applied to hall doors, suspended ceilings, car panels and elevator buttons in the elevator at present to play a rich and various decorative effect, wherein the elevator buttons are processed, and particularly relates to a hairline device for concentric circular textures on the elevator surface.

It still has some drawbacks in practical use, such as: the prior hairline device is used for designing lines of buttons, the volume of the buttons is small, the buttons can be processed singly, and when processed singly, the time and the labor are consumed, and the difference of the lines of the buttons in each batch can be caused due to the difference of hairline force each time, so that the overall attractiveness of the products is influenced, the quality of the products is further influenced, and the working quality of the button processing is required to be improved.

The device and the method for the concentric circular hairline of the stainless steel are researched and improved aiming at the prior structure and the prior deficiency, so as to achieve the aim of having more practical value.

Disclosure of Invention

In order to overcome the defects of the prior art, the embodiment of the invention provides the stainless steel concentric circular hairline device and the method, the driving assembly, the movable sliding groove and the driving assembly are arranged, the mutually matched ones are utilized, an operator sequentially places a plurality of elevator buttons in circular slots on a connecting bottom plate, then a servo motor is started to drive a driven gear on the other side to rotate, at the moment, the driven gear drives a spiral processing disc at the bottom end of the driven gear to carry out friction rotation on the surface of the buttons, and then the surface of the driven gear carries out hairline operation, the spiral is gradually opened at the outer surface of the buttons, and meanwhile, the servo motor is controlled to carry out forward and backward rotation, so that a rack side plate is synchronously driven to carry out transverse reciprocating motion operation in the left-right direction, and finally, the spiral processing disc is driven to carry out repeated sanding forming processes in the forward and backward directions on the surface of the buttons, so that batch hairline operation on the buttons is completed, the quality and the aesthetic degree of each batch of products are ensured, meanwhile, the processing efficiency of equipment is increased, the probability of difference between each batch of products is reduced, the possibility of occurrence of difference is also through the two belt pulleys, the driving gear and the rack side plate and the driven gear are arranged, the automatic device is further improved, the running precision is guaranteed, the linkage structure between each structure is simultaneously, the device is guaranteed, the flexible running efficiency is improved, and the device is improved, and the problem is improved, and the device is in the overall and the technical is well is improved.

In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a stainless steel concentric circle hairline device and method, includes PMKD, PMKD's left and right sides all is inlayed and is connected with spacing curb plate, PMKD's top is inlayed and is installed fixed baffle, PMKD's top has been placed connecting plate, circular slotted hole has been seted up to connecting plate's top face, fixed round hole has been seted up in proper order from left to right on fixed baffle's top, movable chute has been seted up to fixed baffle's top face, fixed baffle's bottom is integrated with the connection backplate, the side fixed mounting of connection backplate has drive assembly, the opposite side of connection backplate is inlayed and is connected with locking structure.

In a preferred embodiment, the driving assembly comprises a servo motor, a motor base is connected with the bottom end of the servo motor in an embedded mode, a driving rotating shaft is fixedly connected to the side face of the servo motor, and a first belt pulley is fixedly sleeved at the other end of the driving rotating shaft.

In a preferred embodiment, the side laminating transmission of the first belt pulley is provided with a connecting belt, the inner side of the other end of the connecting belt is provided with a second belt pulley in a laminating mode, and the top end of the second belt pulley is provided with a driving gear in a embedding mode.

In a preferred embodiment, the side surface of the driving gear is connected with a rack side plate in a meshed mode, a sliding column body is mounted at the bottom end of the rack side plate in an embedded mode, and fixing columns are mounted at the top ends of the rack side plate in an equidistant mode in sequence.

In a preferred embodiment, the side of rack curb plate is connected with driven gear in proper order in the meshing, the bottom rotation of second belt pulley is connected with the support curb plate, one side of support curb plate inlays the installation with the side of connecting the backplate, driven gear's bottom inlays and is connected with fixed sleeve, the inside screw thread slotted hole of seting up of fixed sleeve's bottom, the internal face of screw thread slotted hole evenly coats one deck lubricating oil.

In a preferred embodiment, a threaded cylinder is mounted in the internal thread of the threaded slot, a spiral processing disc is fixedly sleeved at the bottom end of the threaded cylinder, and a plurality of spiral coils which are sequentially reduced at equal intervals are uniformly formed on the surface of the spiral processing disc.

In a preferred embodiment, the locking structure comprises a bottom supporting plate, a limit sleeve is rotatably arranged at the top end of the bottom supporting plate, an installation groove is formed in the top end of the limit sleeve, a stirring column is connected with the inside of the installation groove in an embedded mode, and a positioning column is embedded and installed in the center of the installation groove.

In a preferred implementation mode, the top slip cap of reference column is equipped with spacing sleeve board, the spacing groove with stir post looks adaptation is seted up to the bottom of spacing sleeve board, the top fixedly connected with of spacing sleeve board supports the side bearer, locating hole and adaptation round hole have been seted up respectively to the center of spacing sleeve board and support the side bearer, the bottom one side slip cap of support the side bearer is equipped with the fixing base, spacing perpendicular notch has been seted up to the side of fixing base, the side of fixing base and one side surface mosaic installation of connection backplate.

In a preferred embodiment, S1, prefabricating a button matrix mold, designing graphics on the surface of a decorative sheet/layer/film, wherein the graphics can be patterns and/or characters, and selecting a proper silk screen, photosensitive paste or film according to graphics requirements;

s2, preparing ink, adding a proper amount of diluent into the ink, fully and uniformly stirring, then printing the prepared ink on a decorative sheet/layer/film through a silk screen, photosensitive paste or film in a printing process to form an image-text decorative layer, and waiting for drying;

s3, injection molding the raw materials, and firstly placing an image-text decorative layer on the button substrate; injecting the resin raw material into a button matrix mold, and fusing the resin raw material and the decorative layer into an integrated elevator button;

s4, designing the surface of the elevator button into a required stripe pattern by a frosting technology, and increasing the expression form of the button;

and S5, polishing and polishing the surface of the elevator button by adopting polishing equipment, carrying out subsequent finishing, and finally packaging, warehousing and transferring for placement.

The invention has the technical effects and advantages that:

1. according to the invention, by arranging the driving assembly, the movable sliding chute and the driving assembly, and utilizing mutual coordination of the driving assembly and the movable sliding chute, an operator sequentially places a plurality of elevator buttons in a circular slot hole on a connecting bottom plate, then starts a servo motor to drive a driven gear on the other side to rotate, at the moment, the driven gear drives a spiral processing disc at the bottom end of the driven gear to perform friction rotation on the surface of the button, thereby performing hairline operation on the surface of the driven gear, gradually opening a spiral at the outer surface of the button, and simultaneously controlling the servo motor to perform forward and reverse rotation, so as to synchronously drive a rack side plate to perform transverse reciprocating motion operation in the left and right directions, and finally drive a spiral processing disc to perform forward and reverse repeated polishing forming on the surface of the button, thereby completing batch hairline operation on the button, ensuring the quality and aesthetic degree of each batch of products, simultaneously increasing the processing efficiency of equipment, reducing the occurrence of differential probability of each batch of products, and improving the working quality of the equipment;

2. according to the invention, by arranging the two belt pulleys, the driving gear, the rack side plate and the driven gear, the linkage precision between the structures is further improved when the equipment is operated, meanwhile, the operation sensitivity between the structures is ensured, the flexible effect of the equipment is improved, the overall working efficiency of the equipment is improved on the side surface, and the failure rate is reduced while the automation of the equipment is improved in a meshing connection mode;

3. according to the invention, the fixed cylinder and the locking structure are arranged, and the side limiting sleeve plate can be driven to move up and down right above the top end of the limiting sleeve by the supporting side frame in the follow-up process by utilizing the mutual matching of the fixed cylinder and the locking structure, and when the limiting sleeve plate moves to the surface of the limiting sleeve, the limiting groove at the bottom end of the limiting sleeve plate is embedded into the stirring cylinder, so that the fixed cylinder is prevented from continuously transmitting with the fixed cylinder, and further the rack side plate is limited and fixed, so that the stability of the whole equipment in placement is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic view of a three-dimensional assembly structure of the present invention;

FIG. 3 is a schematic top side view of the present invention;

FIG. 4 is a schematic side view of the overall structure of the drive assembly of the present invention;

FIG. 5 is a schematic view of a three-dimensional assembly structure of a driving assembly according to the present invention;

FIG. 6 is a schematic view of a three-dimensional assembly structure of a driving assembly according to the present invention;

FIG. 7 is an enlarged schematic view of the structure of FIG. 6A according to the present invention;

FIG. 8 is a perspective assembly schematic view of a locking mechanism of the present invention;

fig. 9 is a schematic view of a three-dimensional assembly structure of a fixing sleeve and a threaded cylinder according to the present invention.

The reference numerals are: 1. a fixed bottom plate; 2. a limit side plate; 3. fixing the partition board; 4. a connecting bottom plate; 5. a circular slot; 6. fixing the round hole; 7. moving the chute; 8. a drive assembly; 9. a locking structure; 10. connecting a backboard; 81. a servo motor; 82. a motor base; 83. driving the rotating shaft; 84. a first pulley; 85. a connecting belt; 86. a second pulley; 87. a drive gear; 88. a rack side plate; 89. a sliding column; 891. a fixed cylinder; 892. a driven gear; 893. supporting the side plates; 894. a fixed sleeve; 895. a threaded slot; 896. a threaded column; 897. spiral processing discs; 91. a bottom support plate; 92. a limit sleeve; 93. a mounting groove; 94. stirring the column; 95. positioning columns; 96. a limiting sleeve plate; 97. a limit groove; 98. a support side frame; 99. positioning holes; 910. fitting the round hole; 911. a fixing seat; 912. and limiting the vertical notch.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

The utility model provides a stainless steel concentric circle hairline device and method as shown in fig. 1 through 9, includes PMKD 1, PMKD 1's left and right sides all inlays and is connected with spacing curb plate 2, PMKD 1's top is inlayed and is installed PMKD 3, PMKD 4 has been placed on PMKD 1's top, circular slotted hole 5 has been seted up on PMKD 4's top face, PMKD 3's top has from left to right seted up fixed round hole 6 in proper order, PMKD 3's top face has seted up removal spout 7, PMKD 3's bottom an organic whole is formed with and connects backplate 10, the side fixed mounting of connecting backplate 10 has drive assembly 8, PMKD 10's opposite side is inlayed and is connected with locking structure 9.

The driving assembly 8 comprises a servo motor 81, a motor base 82 is connected with the bottom end of the servo motor 81 in an embedded mode, a driving rotating shaft 83 is fixedly connected with the side face of the servo motor 81, a first belt pulley 84 is fixedly sleeved at the other end of the driving rotating shaft 83, a connecting belt 85 is arranged on the side face of the first belt pulley 84 in a fit mode, a second belt pulley 86 is arranged on the inner side of the other end of the connecting belt 85 in a fit mode, a driving gear 87 is installed on the top end of the second belt pulley 86 in an embedded mode, a rack side plate 88 is connected with the side face of the driving gear 87 in an engaged mode, a sliding column 89 is installed on the bottom end of the rack side plate 88 in an embedded mode, a fixed column 891 is installed on the top end of the rack side plate 88 in an equidistant mode in sequence, a threaded column 896 is installed on internal threads of the threaded column 895, a spiral processing disc 897 is fixedly sleeved at the bottom end of the threaded column 897, a plurality of circles of spiral coil which are sequentially reduced in an equidistant mode are evenly arranged on the surface of the spiral processing disc 897, the locking structure 9 comprises a bottom plate 91, a limiting sleeve 92 is arranged on the top end of the bottom plate 91 in a rotating mode, a position fixing groove 92 is formed in the top end of the position of the limiting sleeve 92 in an embedded mode, a position of the fixing groove 93 is installed in the position of the fixing column 93 is located in the position of the inner column and is installed in the position of the fixing column.

Referring to fig. 3-6 of the specification, the side surface of the rack side plate 88 is sequentially engaged with and connected with a driven gear 892, the bottom end of the second belt pulley 86 is rotationally connected with a supporting side plate 893, one side of the supporting side plate 893 is mounted with the side surface of the connecting backboard 10 in an embedded manner, the bottom end of the driven gear 892 is connected with a fixing sleeve 894 in an embedded manner, a threaded slot hole 895 is formed in the bottom end of the fixing sleeve 894, and a layer of lubricating oil is uniformly coated on the inner wall surface of the threaded slot hole 895.

The implementation mode specifically comprises the following steps: utilize the even coating of the inner wall surface of screw thread slotted hole 895 to have one deck lubricating oil liquid, make it when installing with screw thread cylinder 896 mutual rotation, can reduce its frictional force between the two to the degree of smoothness when having increased the installation between the two, the connection laminating intensity between the assurance device structure.

The using method of the stainless steel concentric circular hairline device comprises the following steps: s1, prefabricating a button matrix mold, designing graphics and texts on the surface of a decorative sheet/layer/film, wherein the graphics and texts can be patterns and/or characters, and selecting a proper silk screen, photosensitive paste or film according to graphics and texts;

s5, finally, polishing and finishing the surface of the elevator button by adopting polishing equipment, and finally, warehousing and transferring after packaging for placement

Referring to fig. 5-8 of the specification, the top end of the positioning column 95 is slidably sleeved with a limiting sleeve plate 96, a limiting groove 97 adapted to the stirring column 94 is formed in the bottom end of the limiting sleeve plate 96, a supporting side frame 98 is fixedly connected to the top end of the limiting sleeve plate 96, positioning holes 99 and an adapting round hole 910 are respectively formed in the centers of the limiting sleeve plate 96 and the supporting side frame 98, a fixing seat 911 is slidably sleeved on one side of the bottom end of the supporting side frame 98, a limiting vertical notch 912 is formed in the side face of the fixing seat 911, and the side face of the fixing seat 911 is mounted in an embedded mode on one side surface of the connecting backboard 10.

The implementation mode specifically comprises the following steps: the supporting side frame 98 and the limiting vertical notch 912 on the fixed seat 911 are mutually sleeved in a sliding manner, so that the supporting side frame 98 can drive the limiting sleeve plate 96 on the side surface of the supporting side frame to move up and down right above the top end of the limiting sleeve 92, thereby locking and releasing the supporting side frame at any time, and further increasing the practical effect of the device.

The working principle of the invention is as follows:

the first step: first the operator normally assembles the various components of the device and then normally starts the device.

And a second step of: firstly, an operator sequentially places a plurality of elevator buttons in a circular slot 5 on a connecting bottom plate 4, then starts a servo motor 81 to drive a first belt pulley 84 to rotate through a driving rotating shaft 83, then drives a connecting belt 85 to rotate, synchronously drives a second belt pulley 86 through the connecting belt 85 at the moment, drives a driving gear 87 at the top end of the second belt pulley to synchronously rotate, drives a rack side plate 88 to transversely move in a movable chute 7 at the top end of a fixed partition plate 3 through the meshing of the driving gear 87, drives a driven gear 892 at the other side to rotate, drives a spiral processing disc 897 at the bottom end of the driven gear 892 to perform friction rotation on the surface of the button, further performs hairline operation on the surface of the button, gradually spirally opens the outer surface of the button, and simultaneously controls the servo motor 81 to positively and negatively rotate, thereby synchronously driving the rack side plate 88 to perform transverse reciprocating motion operation in the left-right direction, finally driving the spiral processing disc 897 to perform forward and reverse repeated sanding forming process on the surface of the button, wherein in the moving process of the rack side plate 88, a fixed cylinder 891 at the top end of the fixed cylinder is in transmission connection with a poking column 94 at the top end of a limit sleeve 92, meanwhile, a limit sleeve plate 96 at the side surface of the rack side plate is driven to vertically move right above the top end of the limit sleeve 92 by a support side frame 98, when the rack side plate moves to the surface of the limit sleeve 92, a limit groove 97 at the bottom end of the limit sleeve plate 96 is embedded into the poking column 94, thereby preventing the rack side plate 88 from continuously transmitting with the fixed cylinder 891, further limiting and fixing the rack side plate 88, thereby improving the stability of the whole placement of equipment, and (3) obtaining the product.

And a third step of: the operator first closes the device normally, then checks whether the fixity between the various components of the device is normal, and then replaces and repairs the parts inside the device that are more subject to aging and wear.

The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;

secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;

finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims

1. The utility model provides a stainless steel concentric circle hairline device, includes PMKD (1), all inlay in the left and right sides of PMKD (1) and be connected with spacing curb plate (2), fixed baffle (3), its characterized in that are inlayed on the top of PMKD (1): connection bottom plate (4) have been placed on the top of PMKD (1), circular slotted hole (5) have been seted up on the top face of connection bottom plate (4), fixed round hole (6) have been seted up in proper order from left to right on the top of fixed baffle (3), remove spout (7) have been seted up on the top face of fixed baffle (3), the bottom an organic whole of fixed baffle (3) has connection backplate (10), the side fixed mounting of connection backplate (10) has drive assembly (8), the opposite side of connection backplate (10) is inlayed and is connected with locking structure (9).

2. A stainless steel concentric circle hairline device as claimed in claim 1, wherein: the driving assembly (8) comprises a servo motor (81), a motor base (82) is embedded and connected at the bottom end of the servo motor (81), a driving rotating shaft (83) is fixedly connected to the side face of the servo motor (81), and a first belt pulley (84) is fixedly sleeved at the other end of the driving rotating shaft (83).

3. A stainless steel concentric circle hairline device as claimed in claim 2, wherein: the side laminating transmission of first belt pulley (84) is provided with connecting belt (85), the inboard laminating of the other end of connecting belt (85) is provided with second belt pulley (86), drive gear (87) are inlayed and are installed on the top of second belt pulley (86).

4. A stainless steel concentric circle hairline device as claimed in claim 3, wherein: the side meshing of drive gear (87) is connected with rack curb plate (88), slide cylinder (89) are inlayed and are installed to the bottom of rack curb plate (88), fixed cylinder (891) are installed to the top equidistance in proper order of rack curb plate (88).

5. The stainless steel concentric circle hairline device of claim 4, wherein: the side of rack curb plate (88) is connected with driven gear (892) in proper order in the meshing, the bottom of second belt pulley (86) rotates and is connected with supports curb plate (893), one side of supporting curb plate (893) is inlayed with the side of connecting backplate (10) and is installed, the bottom of driven gear (892) is inlayed and is connected with fixed sleeve (894), threaded slotted hole (895) have been seted up inside the bottom of fixed sleeve (894), the even coating of the internal face of threaded slotted hole (895) has one deck lubricating oil.

6. A stainless steel concentric circle hairline device as claimed in claim 5, wherein: the internal thread of screw thread slotted hole (895) installs screw thread cylinder (896), the bottom fixed sleeve of screw thread cylinder (896) has cup jointed spiral processing disc (897), the surface of spiral processing disc (897) evenly has seted up a plurality of circles and has equally reduced screw thread coil in proper order.

7. A stainless steel concentric circle hairline device as claimed in claim 1, wherein: the locking structure (9) comprises a bottom supporting plate (91), a limit sleeve (92) is rotationally arranged at the top end of the bottom supporting plate (91), an installation groove (93) is formed in the top end of the limit sleeve (92), a stirring column (94) is embedded in the installation groove (93), and a positioning column (95) is embedded in the center of the installation groove (93).

8. The stainless steel concentric circle hairline device of claim 7, wherein: the top slip cap of reference column (95) is equipped with spacing sleeve plate (96), spacing groove (97) with stir post (94) looks adaptation are seted up to the bottom of spacing sleeve plate (96), the top fixedly connected with support side bearer (98) of spacing sleeve plate (96), locating hole (99) and adaptation round hole (910) have been seted up respectively to the center of spacing sleeve plate (96) and support side bearer (98), the bottom one side slip cap of support side bearer (98) is equipped with fixing base (911), spacing perpendicular notch (912) have been seted up to the side of fixing base (911), the side of fixing base (911) and one side surface mosaic installation of connection backplate (10).

9. A stainless steel concentric circle hairline device according to any of claims 1-8, which is used as follows: the method comprises the following steps:

s1, prefabricating a button matrix mold, designing graphics and texts on the surface of a decorative sheet/layer/film, wherein the graphics and texts can be patterns and/or characters, and selecting a proper silk screen, photosensitive paste or film according to graphics and texts;

s3, injection molding the raw materials, and firstly placing an image-text decorative layer on the button substrate;

injecting the resin raw material into a button matrix mold, and fusing the resin raw material and the decorative layer into an integrated elevator button;