CN117300603A - Mobile phone flash lamp cover plate assembly system - Google Patents
Mobile phone flash lamp cover plate assembly system Download PDFInfo
- Publication number
- CN117300603A CN117300603A CN202311355348.8A CN202311355348A CN117300603A CN 117300603 A CN117300603 A CN 117300603A CN 202311355348 A CN202311355348 A CN 202311355348A CN 117300603 A CN117300603 A CN 117300603A
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- China
- Prior art keywords
- image sensor
- cover plate
- ccd image
- mobile phone
- screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Image Input (AREA)
Abstract
The invention relates to the technical field of mobile phone processing devices, in particular to a mobile phone flash lamp cover plate assembly system which comprises a production line, a six-axis robot, a screw feeding box, a Y-direction screw CCD image sensor, an X-direction screw CCD sensor, an electric screw driver, a screw throwing box, a hand changing mechanism, a material shifter, a microphone cover plate throwing box for the robot, a side flash lamp cover plate CCD image sensor, a microphone cover plate throwing box for the material shifter, a transfer platform, a material tray, a top mobile phone back plate CCD image sensor, a top microphone cover plate CCD image sensor, a point laser sensor and a bottom foam CCD sensor, wherein the top mobile phone back plate CCD image sensor photographs a mobile phone back plate, an image processing system positions the mobile phone back plate, and prepares for installing the mobile phone back plate after confirmation, so that the assembly efficiency of the mobile phone microphone cover plate is improved, position deviation is avoided, and manual operation is not needed.
Description
Technical Field
The invention relates to the technical field of mobile phone processing devices, in particular to a mobile phone flash lamp cover plate assembly system.
Background
In the mobile phone processing production, for the installation of the mobile phone microphone cover plate, the manual handheld accessory is operated step by step according to the installation flow.
In the prior art, the mobile phone microphone cover plate is installed in a semi-manual mode, a large amount of manpower and material resources are needed, the installation environment is guaranteed to be clean, fine installation is performed simultaneously, the assembly efficiency is low, and position deviation is easy to occur.
Disclosure of Invention
The invention aims to provide a mobile phone flash lamp cover plate assembly system, which solves the problems that in the prior art, a mobile phone microphone cover plate is mostly installed in a semi-manual mode, a large amount of manpower and material resources are needed, the installation environment is ensured to be clean, meanwhile, the fine installation is performed, the assembly efficiency is low, and the position deviation is easy to occur.
In order to achieve the above purpose, the invention provides a mobile phone flash lamp cover plate assembly system, which comprises a production line, a six-axis robot, a screw feed box, a Y-direction screw CCD image sensor, an X-direction screw CCD sensor, an electric screwdriver, a screw feed box, a hand-changing mechanism, a material shifter, a microphone cover plate for the robot, a side flash lamp cover plate CCD image sensor, a microphone cover plate for the material shifter, a transfer platform, a material tray, a top mobile phone backboard CCD image sensor, a top microphone cover plate CCD image sensor, a point laser sensor and a bottom foam CCD sensor, wherein the production line is arranged on one side of the screw feed box, the screw feed box is arranged on the other side of the screw feed box, the Y-direction screw CCD image sensor is arranged on one end of the screw feed box, the X-direction screw CCD sensor is arranged on the other end of the screw feed box, the electric screwdriver is positioned on one side of the Y-direction screw CCD image sensor, the mobile phone is arranged on the other side of the microphone cover plate for the robot, the transfer platform is arranged on one side of the microphone cover plate for the microphone cover plate, the transfer platform is arranged on the other side of the CCD image sensor, the transfer platform is arranged on one side of the CCD image sensor for the microphone cover plate for the robot, the transfer platform is sequentially arranged on one side of the CCD image sensor, and the CCD image sensor is arranged on one side of the CCD image sensor is arranged on the side of the CCD cover plate for the side of the microphone cover plate, the bottom foam CCD sensor is arranged on one side, far away from the material tray, of the microphone cover plate material throwing box for the material shifter.
The bottom foam CCD image sensor is arranged between the transfer platform and the microphone cover plate material throwing box for the material shifter.
The hand changing mechanism is arranged above the assembly line.
The side flash lamp cover plate CCD image sensor is located above the charging tray.
The bottom foam CCD sensor is arranged between the side flash lamp cover plate CCD image sensor and the microphone cover plate material throwing box for the material shifter.
The top mobile phone backboard CCD image sensor is arranged below the top microphone cover board CCD image sensor.
Wherein, the transfer platform set up in the top of assembly line.
According to the mobile phone flash lamp cover plate assembly system disclosed by the invention, the mobile phone back plate CCD image sensor at the top is used for photographing the mobile phone back plate, the image processing system is used for positioning the mobile phone back plate, the mobile phone back plate is ready to be installed after confirmation, the expansion clamping jaw of the mobile phone is used for grabbing a microphone cover plate arranged on the charging tray, after the mobile phone back plate is grabbed to a certain height, the bottom foam CCD image sensor is used for scanning whether the thickness of foam at the lower part of the microphone cover plate is qualified, the vacuum clamping jaw of the six-axis robot is used for clamping the microphone cover plate arranged on the transfer platform, moving the microphone cover plate to the position right in front of the side flash lamp cover plate CCD image sensor for continuous photographing record, the electric screwdriver enters the screw feeding box to pick up screws, moves to the position right in front of the Y-direction screw CCD image sensor and the X-direction screw CCD sensor which are vertically installed, and checks whether the picked up screw gesture is inclined or not, if the picked up screw gesture is obliquely discarded into the throwing box, the screw feeding box is returned, the screw feeding box is used for picking up again, the efficiency of the mobile phone cover plate is improved through the structure, and the manual position deviation of the mobile phone cover plate is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a top view of the entirety of the present invention.
Fig. 2 is a schematic overall structure of the present invention.
Fig. 3 is a side view of the entirety of the present invention.
1-assembly line, 2-six axis robot, 3-screw feed box, 4-Y to screw CCD image sensor, 5-X to screw CCD sensor, 6-electric screwdriver, 7-screw throwing box, 8-point laser sensor, 9-top cell phone backboard CCD image sensor, 10-top microphone apron CCD image sensor, 11-hand change mechanism, 12-material shifter, 13-microphone apron throwing box for robot, 14-transfer platform, 15-side flash apron CCD image sensor, 16-bottom foam CCD image sensor, 17-microphone apron throwing box for material shifter, 18-charging tray.
Detailed Description
The following detailed description of embodiments of the invention, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the invention.
Referring to fig. 1 to 3, the invention provides a mobile phone flash lamp cover plate assembly system, which comprises a production line 1, a six-axis robot 2, a screw feed box 3, a Y-direction screw CCD image sensor 4, an X-direction screw CCD sensor 5, an electric screwdriver 6, a screw feed box 7, a hand-changing mechanism 11, a material shifter 12, a microphone cover plate feed box 13 for the robot, a side flash cover plate CCD image sensor 15, a microphone cover plate feed box 17 for the material shifter, a middle rotating platform 14, a material tray 18, a top mobile phone back plate CCD image sensor 9, a top microphone cover plate CCD image sensor 10, a point laser sensor 8 and a bottom foam CCD sensor, wherein the production line 1 is arranged at one side of the screw feed box 3, the screw feed box 7 is arranged at the other side of the screw feed box 3, the Y-direction screw CCD image sensor 4 is arranged at one end of the screw feed box 3, the X-direction screw CCD sensor 5 is arranged at the other end of the screw feed box 3, the electric screwdriver 6 is positioned at one side of the Y-direction screw CCD image sensor 4, the hand changing mechanism 11 is arranged at the other side of the assembly line 1, the shifter 12 and the microphone cover plate throwing box 13 for the robot are both arranged at one side of the transit platform 14, the transit platform 14 is arranged at one side of the side flash cover plate CCD image sensor 15, the side flash cover plate CCD image sensor 15 is positioned at the other side of the transit platform 14, the six-axis robot 2 is arranged at one side of the assembly line 1, the material tray 18 is arranged at one side of the microphone cover plate throwing box 17 for the shifter, the top mobile phone backboard CCD image sensor 9 and the top microphone cover board CCD image sensor 10 are sequentially arranged above the electric screwdriver 6, the point laser sensor 8 is arranged on one side of the top microphone cover board CCD image sensor 10, and the bottom foam CCD sensor is arranged on one side of the microphone cover board throwing box 17 for the material shifter, which is far away from the material tray 18.
Further, the bottom foam CCD image sensor 16 is mounted between the transfer platform 14 and the microphone cover plate throwing box 17 for the pipettor.
Further, the hand-changing mechanism 11 is disposed above the assembly line 1.
Further, the side flash cover plate CCD image sensor 15 is located above the tray 18.
Further, the bottom foam CCD sensor is disposed between the side flash cover CCD image sensor 15 and the microphone cover throw box 17 for the pipettor.
Further, the top handset backplate CCD image sensor 9 is disposed below the top microphone cover plate CCD image sensor 10.
Further, the transfer platform 14 is disposed above the pipeline 1.
In this embodiment, the mobile phone flash cover plate assembly system is further provided with a central processor, the central processor is used for centrally controlling the movement of the flash cover plate assembly line 1 and the action of the six-axis robot 2, the assembly line 1 is used for conveying a mobile phone back plate, the hand changing mechanism 11 is used for pressing the installed flash cover plate, the top mobile phone back plate CCD image sensor 9 and the top microphone cover plate CCD image sensor 10 are assembled above the input flow line 1 according to the front-back position, the bottom foam CCD sensor is assembled below the right side of the transfer platform 14, the optical axes of the two side screw CCD image sensors intersect in a vertical way on the same plane, the axes of the screws taken out by the electric screw driver 6 intersect in a vertical way with the optical axis planes of the two side screw CCD image sensors thereof, the CCD image sensor 9 of the top mobile phone backboard is used for detecting the position of the mobile phone backboard, the point laser sensor 8 is used for detecting the height of a screw in a screw hole of the mobile phone backboard, the CCD sensor of the bottom foam is used for detecting the foam thickness at the bottom of the flash lamp cover plate, the transfer platform 14 is used for placing the flash lamp cover plate after being detected, the six-axis robot 2 grabs the flash lamp cover plate from the transfer platform 14 and sends the flash lamp cover plate to the mobile phone backboard for assembly, the electric screwdriver 6 is used for picking up the screw from the screw bin and transferring the screw to the CCD image sensor 4 of the Y-direction screw and the CCD sensor 5 of the X-direction screw for detection, the CCD image sensor 4 of the Y-direction screw and the CCD sensor 5 of the X-direction screw are used for detecting whether the position and the gesture of the screw picked up by the electric screwdriver 6 on the electric screwdriver 6 are correct, the electric screwdriver 6 sends the screws with correct positions and postures to screw holes of the mobile phone backboard and the flash lamp cover plate to be screwed, and the screws with incorrect positions and postures are sent to the material throwing box;
the height set should be consistent with the depth of field of the top CCD image sensor. The top CCD image sensor is used for photographing the back plate of the mobile phone, the purpose is to position the back plate of the mobile phone through an image processing system, the point laser sensor 8 is used for confirming the height of a screw in a screw hole of the back plate of the mobile phone, before assembly, the sucker of the mobile phone 12 is used for sucking the flash lamp cover plate to a certain height, then the CCD image sensor at the bottom is used for scanning whether the thickness of foam at the lower part of the flash lamp cover plate is qualified or not, the unqualified flash lamp cover plate is discarded into a throwing box for the mobile phone 12, the qualified flash lamp cover plate is placed on the transfer platform 14, the flash lamp cover plate on the transfer platform 14 is clamped by using the vacuum clamping jaw of the six-axis robot 2 and is moved to the front of the Y-direction screw CCD image sensor 4 and the X-direction screw CCD sensor 5, the six-axis robot 2 can be any other robot capable of completing the grabbing function, the six-axis robot 2 moves the flash cover plate within the depth of field range right in front of the Y-direction screw CCD image sensor 4 and the X-direction screw CCD sensor 5 and adjusts the depth of field range to the clearest position, in order to detect the flash cover plate shape variable, the flash cover plate is rotated by 20 degrees to continuously shoot and record and transmit the flash cover plate shape variable to an image processing system to calculate the deformation of the flash cover plate, if the deformation variable is smaller than a set value, the flash cover plate deformation value is required, the flash cover plate can be mounted on a mobile phone backboard, if the deformation value is not required, the flash cover plate is discarded into a throwing box for the robot, a screw is picked up in the screw feeding box 3 by adopting the electric screw driver 6, the electric screw driver 6 is generally a screw driver which can grasp the screw and has other forms of screw screwing functions, the side screw CCD image sensor checks whether the screw posture picked up by the electric screwdriver 6 is inclined or not, if so, the screw is discarded into a throwing box, the screw is picked up again, the screw is screwed without abnormal insertion of screw holes, one or more side screw CCD image sensors can be used, for example, when one side screw CCD image sensor is used, a plurality of images can be obtained through continuous or discontinuous rotation of the screw to judge the screw position and posture, the top CCD image sensor photographs and checks the screwing position of the screw after installation, a cross or a line image of the top of the screw is obtained through photographing, and whether the screwed cross or line rotation position is consistent with the image of the set position is judged to judge whether the preset screwing position is reached or not;
the central processing unit controls the mobile phone backboard without the microphone cover plate to enter the assembly line 1, the mobile phone backboard is sent to the lower part of the installation position, the carrying platform is lifted, the mobile phone backboard is sent to the set installation height, the top mobile phone backboard CCD image sensor 9 shoots the mobile phone backboard, the image processing system locates the mobile phone backboard, and the mobile phone backboard is ready to be installed after confirmation. Simultaneously, the expansion clamping jaw of the material shifter 12 picks up a microphone cover plate arranged on the material tray 18, after the microphone cover plate is picked up to a certain height, the bottom foam CCD image sensor 16 scans whether the foam thickness at the lower part of the microphone cover plate is qualified or not, the unqualified microphone cover plate is discarded into the microphone cover plate material throwing box 17 for the material shifter, and the qualified microphone cover plate is placed on the transfer platform 14. The vacuum clamping jaw of the six-axis robot 2 clamps a microphone cover plate arranged on the transfer platform 14, moves the microphone cover plate to the position right in front of the CCD image sensor 15 of the side flash lamp cover plate, carries out continuous photographing recording, and the image processing system detects the deformation of the microphone cover plate, if the deformation is smaller than a set numerical value, the deformation of the microphone cover plate is required, the microphone cover plate is mounted on a mobile phone backboard, and if the deformation is not required, the microphone cover plate is discarded in the microphone cover plate throwing box 13 for the robot. The robot carries the flash lamp backplate to the cell-phone backplate top, descends to accomplish the installation action to the apron, and the mechanism 11 steps down and live the flash lamp apron after the installation, guarantees six robots 2 return to transfer platform 14 top after can not influenced by six robots 2 that move. The electric screwdriver 6 enters the screw feed box 3 to pick up the screw, moves to the right front of the Y-direction screw CCD image sensor 4 and the X-direction screw CCD sensor 5 which are vertically installed, checks whether the gesture of the picked screw is inclined or not, if so, discards the screw to the throwing box, returns the screw feed box 3 to pick up the screw again, screws are screwed in the screw holes without abnormal insertion, the CCD image sensor 10 of the top microphone cover plate photographs the screwing position after the screw is checked, the point laser sensor 8 tests whether the screw installation height accords with the screwing feature, the CCD image sensor 9 of the top mobile phone back plate rechecks the integrity of the mobile phone back plate, and enters the next procedure after judging the inferior products.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application and is not intended to limit the scope of the claims hereof, as it is to be understood by those skilled in the art that all or part of the process of implementing the described embodiment may be practiced otherwise than as specifically described and illustrated by the appended claims.
Claims (7)
1. A mobile phone flash lamp cover plate assembly system is characterized in that,
the system comprises a production line, a six-axis robot, a screw feed box, a Y-axis screw CCD image sensor, an X-axis screw CCD sensor, an electric screwdriver, a screw feed box, a hand-changing mechanism, a material shifter, a microphone cover plate CCD image sensor for the robot, a microphone cover plate CCD image sensor for the material shifter, a transfer platform, a charging tray, a top mobile phone backboard CCD image sensor, a top microphone cover plate CCD image sensor, a point laser sensor and a bottom foam CCD sensor, wherein the production line is arranged on one side of the screw feed box, the screw feed box is arranged on the other side of the screw feed box, the Y-axis screw CCD image sensor is arranged on the other side of the screw feed box, the X-axis screw CCD image sensor is arranged on the other side of the screw feed box, the electric screwdriver is positioned on one side of the Y-axis screw CCD image sensor, the transfer platform is arranged on the other side of the microphone cover plate CCD image sensor for the robot, the material shifter and the robot are arranged on one side of the transfer platform, the CCD image sensor for the transfer platform is arranged on one side of the CCD image sensor for the microphone cover plate, the transfer platform is arranged on one side of the CCD image sensor for the robot, the Y-axis screw CCD image sensor is arranged on one side of the transfer platform, the CCD image sensor is arranged on the other side of the CCD image sensor for the transfer platform, the bottom foam CCD sensor is arranged on one side, far away from the material tray, of the microphone cover plate material throwing box for the material shifter.
2. The mobile phone flash cover assembly system of claim 1, wherein,
the bottom foam CCD image sensor is arranged between the transfer platform and the microphone cover plate material throwing box for the material shifter.
3. The mobile phone flash cover assembly system of claim 2, wherein,
the hand changing mechanism is arranged above the assembly line.
4. The mobile phone flash cover assembly system of claim 3,
the side flash lamp cover plate CCD image sensor is located above the charging tray.
5. The mobile phone flash cover assembly system of claim 4, wherein,
the bottom foam CCD sensor is arranged between the CCD image sensor of the side flash lamp cover plate and the microphone cover plate material throwing box for the material shifter.
6. The mobile phone flash cover assembly system of claim 5,
the top mobile phone backboard CCD image sensor is arranged below the top microphone cover board CCD image sensor.
7. The mobile phone flash cover assembly system of claim 6, wherein,
the transfer platform is arranged above the assembly line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311355348.8A CN117300603A (en) | 2023-10-19 | 2023-10-19 | Mobile phone flash lamp cover plate assembly system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311355348.8A CN117300603A (en) | 2023-10-19 | 2023-10-19 | Mobile phone flash lamp cover plate assembly system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117300603A true CN117300603A (en) | 2023-12-29 |
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ID=89286390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311355348.8A Pending CN117300603A (en) | 2023-10-19 | 2023-10-19 | Mobile phone flash lamp cover plate assembly system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117300603A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119260365A (en) * | 2024-09-30 | 2025-01-07 | 珠海格力智能装备有限公司 | A controller installation method, device and system |
-
2023
- 2023-10-19 CN CN202311355348.8A patent/CN117300603A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119260365A (en) * | 2024-09-30 | 2025-01-07 | 珠海格力智能装备有限公司 | A controller installation method, device and system |
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