CN116815903B - Auxiliary fixing equipment for laying horizontal drainage pipes on slopes - Google Patents
Auxiliary fixing equipment for laying horizontal drainage pipes on slopesInfo
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- CN116815903B CN116815903B CN202311041438.XA CN202311041438A CN116815903B CN 116815903 B CN116815903 B CN 116815903B CN 202311041438 A CN202311041438 A CN 202311041438A CN 116815903 B CN116815903 B CN 116815903B
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- angle
- servo electric
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F3/00—Sewer pipe-line systems
- E03F3/06—Methods of, or installations for, laying sewer pipes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/20—Securing of slopes or inclines
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F3/00—Sewer pipe-line systems
- E03F3/04—Pipes or fittings specially adapted to sewers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2600/00—Miscellaneous
- E02D2600/10—Miscellaneous comprising sensor means
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- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Health & Medical Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Sewage (AREA)
Abstract
本发明公开了一种边坡水平排水管铺设用辅助固定设备，包括呈矩形形式的机架；所述机架在四角处均设置有托整机构；所述托整机构通过传感组件检测所述托整机构相对于水平的倾斜程度；所述托整机构用于将矩形形式的所述机架相对于边坡地面或需要铺设水管的沟渠施工面平行调整；一、多角度适应性增加：本发明的技术采用了并联组件、倾斜传感器等组件，实现了水管角度的自动调整。钳具能够实现俯仰角度的调节，从而在水平、倾斜和垂直等多种角度下安装水管，增加了排水系统的适用性。二、精确稳定铺设：自动化调整保证了水管的精确水平铺设和角度调整，从而确保了排水系统的稳定性和性能。
The present invention discloses an auxiliary fixing device for laying horizontal drainage pipes on slopes, comprising a rectangular frame; the frame is provided with supporting mechanisms at the four corners; the supporting mechanisms detect the degree of inclination of the supporting mechanisms relative to the horizontal through sensor components; the supporting mechanisms are used to adjust the rectangular frame parallel to the slope ground or the ditch construction surface where water pipes need to be laid; 1. Increased multi-angle adaptability: The technology of the present invention adopts parallel components, tilt sensors and other components to achieve automatic adjustment of the water pipe angle. The clamp can adjust the pitch angle, so that the water pipe can be installed at multiple angles such as horizontal, inclined and vertical, increasing the applicability of the drainage system. 2. Accurate and stable laying: The automated adjustment ensures the accurate horizontal laying and angle adjustment of the water pipe, thereby ensuring the stability and performance of the drainage system.
Description
Technical Field
The invention relates to the technical field of hydraulic engineering, in particular to auxiliary fixing equipment for paving a slope horizontal drain pipe.
Background
The side slope refers to the side inclined part of the soil-stone structure body such as a river channel, a reservoir, a embankment and the like in the hydraulic engineering. The stability of the slope has an important influence on the safe operation of engineering. The slope is generally affected by external factors (such as water flow flushing, stormy wave erosion, earthquake, etc.) and internal factors (such as physical and mechanical properties of soil, gradient, slope height, etc.), and problems such as sliding, collapse, breach, etc. of the slope may occur, so that analysis and treatment of the slope stability are very important in hydraulic engineering design.
The horizontal drain pipe of the side slope is a drain system arranged in the side slope and used for controlling the water in the side slope so as to reduce the problems of liquefaction and permeation of the side slope and improve the stability of the side slope. In hydraulic engineering, water accumulated in the side slope may cause saturation of soil, so that a part of the strength of the soil is lost, and the risk of sliding and collapsing of the side slope is increased. Through reasonable design and arrangement of the horizontal drain pipes, the soil saturation can be reduced, the water pressure is lightened, and the stability of the side slope is improved.
In the prior art, the laying flow of the drain pipe is to clean and level the construction surface of a laying area, so that no obstacle is ensured to block the laying of the water pipe. The worker begins to manually lay the horizontal drain pipe. Typically, they will determine the position of the water pipe empirically and visually, and then place the water pipe in place with a hand tool. This process may involve multiple adjustments and movements of the water pipe to ensure accuracy of the horizontal position. Once the horizontal laying is completed, if the angle of the water pipe needs to be adjusted, a worker may manually adjust the inclination angle of the water pipe. This may require operations on the side slope, careful manual judgment and adjustment. After adjusting the position and angle of the water pipe, the operator needs to manually fix the water pipe, often using supports or fillers to ensure that the water pipe remains stable in the correct position and angle.
However, through long-term work and research by the inventor, the following technical problems in the conventional paving technology need to be solved:
(1) The manual operation is inaccurate, and the traditional method requires a worker to perform horizontal paving and adjustment according to experience, so that the situation of inaccurate artificial subjective judgment possibly exists, and the position and the angle of the drain pipe are inaccurate.
(2) The efficiency is low, because the laying and adjusting process is time-consuming due to the dependence on manual operation, and the construction efficiency is affected especially under the condition of needing multiple times of adjustment.
(3) Potential safety hazards, namely potential safety hazards of staff operating on a slope can exist due to the fact that the slope horizontal drain pipe is adjusted and fixed on a construction site, and accidents are easy to cause.
(4) The angle adjustment is limited, that is, the traditional method is difficult to realize multi-angle adjustment, such as the inclination or vertical installation of the water pipe, so that the applicability of the drainage system is limited.
(5) The stability is difficult to maintain, and the water pipe is difficult to maintain a durable and stable position on the side slope due to the dependence of manual adjustment, so that the efficiency and the reliability of a drainage system can be influenced.
Therefore, an auxiliary fixing device for paving the horizontal drain pipe of the side slope is provided.
Disclosure of Invention
In view of the above, it is desirable to provide an auxiliary fixing device for paving a horizontal drain pipe of a side slope, so as to solve or alleviate the technical problems existing in the prior art, namely, inaccurate manual operation, low efficiency, hidden safety hazards, limited angle adjustment and difficulty in maintaining stability, and at least provide a beneficial choice for the auxiliary fixing device;
The technical scheme of the embodiment of the invention is that the auxiliary fixing device for paving the horizontal drain pipe of the side slope comprises a rectangular frame, wherein four corners of the frame are respectively provided with a supporting and adjusting mechanism, the supporting and adjusting mechanism is used for detecting the inclination degree of the supporting and adjusting mechanism relative to the horizontal through a sensing assembly, the supporting and adjusting mechanism is used for adjusting the rectangular frame in parallel relative to the ground of the side slope or a ditch construction surface where a water pipe needs to be paved, two adjusting mechanisms are arranged in the middle of the frame and are used for being matched with a water pipe shaft head, the adjusting mechanisms are used for adjusting the height of a clamp for clamping the water pipe through a fifth servo electric cylinder, the fifth servo electric cylinder is used for universal angle adaptation adjustment through a parallel assembly, and the parallel assembly is arranged on the frame.
In the above embodiment, the technology relates to auxiliary fixing equipment for laying a slope horizontal drain pipe. The device comprises a rectangular frame, and four corners of the frame are respectively provided with a supporting mechanism. The supporting mechanisms detect the inclination degree of the supporting mechanisms relative to the horizontal through the sensing assemblies so as to realize the parallel adjustment of the rack on the slope ground or the ditch construction surface of a paved water pipe. Two adjusting mechanisms are arranged in the middle of the frame and are matched with the shaft heads of the water pipes. The height of the clamp is adjusted through the fifth servo electric cylinder, the universal angle of the fifth servo electric cylinder is adjusted through the parallel assembly, and the parallel assembly is installed on the frame.
In one embodiment, the supporting mechanism comprises a third servo electric cylinder, and a piston rod of the third servo electric cylinder is fixedly connected with a grounding chassis for contacting the ground.
In the embodiment, the supporting mechanism consists of a third servo electric cylinder. The piston rod of the third servo electric cylinder is fixedly connected with a grounding chassis, and the grounding chassis is used for being in contact with the ground. The sensing assembly is mounted inside the grounded chassis. The sensor assembly selects inclination sensors which are arranged at the bottom of the grounding chassis.
In one embodiment, the supporting mechanism further comprises an articulated arm, one end of the articulated arm is hinged to one of four corners of the frame, a cylinder body and a piston rod of a first servo electric cylinder are hinged to the frame and the end portion of the articulated arm respectively, a cylinder body and a piston rod of a second servo electric cylinder are hinged to the middle portion of the articulated arm and the cylinder body of a third servo electric cylinder respectively, and the end portion of the cylinder body of the third servo electric cylinder is hinged to the outer surface of the articulated arm.
In another embodiment, the supporting mechanism further comprises an arm. One end of each hinge arm is hinged to one of four corners of the frame, and a cylinder body and a piston rod of the first servo electric cylinder are respectively hinged to the frame and the end parts of the hinge arms. The cylinder body and the piston rod of the second servo electric cylinder are respectively hinged to the middle part of the hinge arm and the cylinder body of the third servo electric cylinder. The cylinder body end of the third servo electric cylinder is hinged to the outer surface of the hinge arm.
In one embodiment, the adjusting mechanism comprises the parallel assembly, the parallel assembly comprises a first frame fixedly connected to the frame, a second frame is arranged at the lower part of the first frame, six fourth servo cylinders are distributed in an annular array mode in a space between the first frame and the second frame by taking the central axis of the first frame as a reference, and the fourth servo cylinders drive the second frame to conduct universal angle adjustment.
In the embodiment, the parallel assembly comprises a first frame body fixedly connected to the frame, and a second frame body is arranged at the lower part of the first frame body. In a space between the first frame and the second frame; the fourth servo cylinders drive the second frame body to adjust the universal angle.
In one embodiment, the cylinder body and the piston rod of the fourth servo electric cylinder are respectively and universally hinged with the opposite surfaces of the first frame body and the second frame body through universal joint couplings.
In the embodiment, the cylinder body and the piston rod of the fourth servo electric cylinder are connected with the first frame body and the second frame body through the universal joint coupling. The universal joint couplings are mounted on respective faces and are connected to the first and second frame bodies by universal joints.
In one embodiment, every two adjacent fourth servo electric cylinders are arranged in a V shape or an inverted V shape. The purpose of this arrangement mode is to enlarge the limit stroke point and increase the control accuracy.
In the above embodiment, this arrangement means that an inverted V-shaped or V-shaped angular layout is formed between the mounting position of the fourth servo cylinder and the reference axis.
In one embodiment, the lower part of the second frame body is fixedly connected with the fifth servo electric cylinder, a piston rod of the fifth servo electric cylinder is downwards fixedly connected with a third frame body, and the third frame body is provided with the clamp.
In one embodiment, the pliers are hinged to the third frame, a servo motor is mounted on the third frame, and an output shaft of the servo motor is fixedly arranged on the outer surface of the pliers. The servo motor is designed to enable the clamp to adjust the pitching angle, and the water pipe can be horizontally arranged or installed in an inclined or vertical mode when the clamp is used.
In the above embodiment, the jawset is connected to the third frame by a hinge. The third frame body is provided with a servo motor, and an output shaft of the servo motor is fixed on the outer surface of the clamp. The servo motor is designed to enable the clamp to realize pitching angle adjustment, so that the water pipe can be horizontally placed when in use, and the water pipe can be installed in an inclined or vertical mode.
Compared with the prior art, the invention has the beneficial effects that:
1. the multi-angle adaptability is improved, and the technology adopts components such as a parallel component, an inclination sensor and the like, so that the automatic adjustment of the angle of the water pipe is realized. The clamp can realize the adjustment of the pitching angle, so that the water pipe is installed under various angles such as horizontal, inclined, vertical and the like, and the applicability of the drainage system is improved.
2. Accurate and stable laying, automatic adjustment ensures accurate horizontal laying and angle adjustment of the water pipe, thereby ensuring the stability and performance of the drainage system.
3. The technology of the invention can adapt to the paving requirements of different angles, including horizontal, inclined and vertical, and provides flexible solutions for different construction scenes.
4. The technology of the invention realizes automatic horizontal and angle adjustment of the water pipe by utilizing the inclination sensor and the servo electric cylinder, thereby greatly improving the accuracy and stability of adjustment and avoiding errors of manual judgment and operation.
5. The automatic adjustment reduces the manual operation requirement, improves the construction efficiency, and saves the time and the labor cost. Compared with the traditional manual operation, the technology of the invention can more quickly finish the laying and adjustment of the drain pipe. Automatic adjustment can finish the laying and adjustment of the water pipe in a short time, so that the construction efficiency is improved, and the construction time is shortened.
6. The invention ensures that staff does not need to operate on a steep slope, thereby reducing the safety risk in the construction process. The automatic adjustment of the inclination sensor and the servo electric cylinder eliminates the dangerous situation on a steep slope and ensures the safety of staff.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a supporting mechanism according to the present invention;
FIG. 3 is a schematic perspective view of an adjustment mechanism according to the present invention;
FIG. 4 is a semi-folded schematic view of the palletizing mechanism of the present invention;
Fig. 5 is a control program diagram (part 1) of the fourth embodiment;
fig. 6 is a control program diagram (part 2) of the fourth embodiment;
The hydraulic power tool comprises a reference numeral 1, a frame, 2, a supporting mechanism, 201, a hinge arm, 202, a first servo electric cylinder, 203, a second servo electric cylinder, 204, a third servo electric cylinder, 205, a grounding chassis, 206, a sensing assembly, 3, an adjusting mechanism, 301, a first frame body, 302, a second frame body, 303, a fourth servo electric cylinder, 304, a universal joint coupling, 305, a fifth servo electric cylinder, 306, a third frame body, 307, a servo motor, 4 and a clamp;
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below;
It should be noted that the terms "first," "second," "symmetric," "array," and the like are used merely for distinguishing between description and location descriptions, and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of features indicated. Thus, where a feature such as "first," "symmetrical," or the like is defined to include, either explicitly or implicitly, one or more such feature, as well as where some feature is not limited in number by words such as "two," "three," or the like, it should be noted that the feature likewise includes, either explicitly or implicitly, one or more feature amounts;
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature may be "under", "below" and "beneath" the second feature, be it directly under or obliquely below the second feature, or simply indicate that the first feature is less horizontal than the second feature, while all axial descriptions such as X-axis, Y-axis, Z-axis, one end of the X-axis, the other end of the Y-axis, or the other end of the Z-axis, etc., are based on a cartesian coordinate system.
In the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may, for example, be fixedly connected, detachably connected, or integrally formed, mechanically connected, directly connected, welded, or indirectly connected via an intervening medium, or may be in communication with each other between two elements or in an interaction relationship between two elements. The specific meaning of the terms described above in the present invention will be understood by those skilled in the art from the specification and drawings in combination with specific cases.
Example 1
In the prior art, the correct installation of the horizontal side slope drain pipe relative to the horizontal angle of the installation position can ensure that the water flow in the drain pipe flows smoothly. If the horizontal angle of the drain pipe is inaccurate, water accumulation, blockage or unsmooth water flow can be caused, so that the drainage efficiency is reduced, and the normal operation of a drainage system is influenced; the accurate installation of the horizontal angle can help the drain pipe to drain accumulated water rapidly, prevent accumulated water accumulation in the pipeline, reduce retention of impurities such as sewage, sediment and the like, reduce the risk of pipeline blockage, and possibly cause water leakage at the pipeline connection part if the horizontal angle of the drain pipe is incorrect. By maintaining an accurate horizontal angle, the water leakage phenomenon at the joint of the pipelines can be avoided, and the integrity of the drainage system is ensured. If the horizontal angle of the drain pipe is not proper, sediment and debris may accumulate inside the pipe. This not only affects the drainage effect, but also may accelerate wear and corrosion of the pipe. The stability of the drainage system can be ensured by the correct horizontal installation, and the inclination, sinking or loosening of the pipeline is avoided, so that the long-term reliable operation of the system is ensured. In the prior art, a worker needs to combine a certain measuring tool with experience to implement the process, but the process has a lot of limitations as described above, and for this purpose, referring to fig. 1-4, the present embodiment provides a related technical solution to solve the above technical problems, where an auxiliary fixing device for laying a horizontal drain pipe on a side slope includes a rectangular frame 1, the frame 1 is provided with a supporting mechanism 2 at four corners, the supporting mechanism 2 detects the inclination of the supporting mechanism 2 relative to the horizontal by a sensing assembly 206, the supporting mechanism 2 is used for parallel adjustment of the rectangular frame 1 relative to the ground on the side slope or a ditch construction surface where a water pipe needs to be laid, two adjusting mechanisms 3 for being matched with a shaft head of the water pipe (a region a of fig. 1) are installed in the middle of the frame 1, the adjusting mechanisms 3 are adjusted by a fifth servo cylinder 305 for adjusting the height of a clamp 4 for clamping the water pipe, and the fifth servo cylinder 305 is adjusted by a parallel assembly for universal angle adaptation, and the parallel assembly is installed on the frame 1.
In the scheme, when the hydraulic pipe support device is used, the frame 1 is supported on the ground or a ditch construction surface where a water pipe needs to be paved based on the support mechanism 2, fine adjustment is carried out according to the sensing assembly 206 during the process, two end shaft heads of the water pipe are clamped in advance through the clamp 4, then the space angle of the clamp 4 and the fifth servo cylinder 305 of the adjusting mechanism 3 are adjusted in advance by using the parallel assembly in the adjusting mechanism 3 according to the sedimentation size and the space angle of the water pipe needed to be paved, then the sedimentation size or the space height of the clamp 4 is adjusted by the fifth servo cylinder 305, and after the water pipe is fixed at a designated space process position in an auxiliary mode, the hydraulic pipe is delivered to a worker for installation operation.
In the scheme, the technology relates to auxiliary fixing equipment for laying a slope horizontal drain pipe. The device specifically comprises a rectangular frame 1, and four corners of the frame are provided with a supporting mechanism 2. The supporting mechanism 2 detects the inclination degree of the supporting mechanism relative to the horizontal through the sensing assembly 206 so as to realize the parallel adjustment of the machine frame 1 on the slope ground or the ditch construction surface of a water pipe. Two adjusting mechanisms 3 are arranged in the middle of the frame 1, and the adjusting mechanisms 3 are matched with the shaft heads of the water pipes. The height of the clamp 4 is adjusted by the fifth servo cylinder 305, and the fifth servo cylinder 305 performs universal angle adjustment by the parallel assembly, and the parallel assembly is mounted on the frame 1.
In the scheme, all the electric elements of the whole device are powered by the storage battery arranged in the frame 1, and specifically, the electric elements of the whole device are in conventional electrical connection with the output port of the storage battery through the relay, the transformer, the button panel and other devices so as to meet the power supply requirements of all the electric elements of the device.
Specifically, the frame 1 of the device is further provided with a controller, and the controller is used for connecting and controlling all the electric elements of the whole device to drive according to preset programs as preset values and driving modes, wherein the driving modes correspond to output parameters such as corresponding starting and stopping time intervals, rotating speeds, power and the like among the related electric elements, and the requirements of the related electric elements for driving the related mechanical devices to operate according to the functions described by the related electric elements are met.
Specifically, the principle of the technology is that the inclination degree is monitored through the combination of the stand 1 and the supporting mechanism 2 and the sensing assembly 206 so as to ensure that the stand 1 is parallel relative to the slope ground or the construction surface, thereby stably supporting the water pipe. The combination of the adjustment mechanism 3 and the fifth servo cylinder 305 allows the height and angle of the jawset 4 to be adjusted. In this way, after the shaft head of the water pipe is clamped, the fifth servo electric cylinder 305 of the adjusting mechanism 3 can be subjected to angle adaptation through the parallel assembly, so that the space height and position of the water pipe can be adjusted under the condition of different settlement sizes and space angles, and the water pipe can be ensured to be fixed at a preset space position.
It will be appreciated that in this embodiment the function of this technique is to provide an effective method to assist in the laying of fixed slope horizontal drains. Through the combination of the frame 1 and the supporting mechanism 2, the frame can be ensured to be parallel to a construction surface, and stable laying of the water pipe is ensured. The height and the angle of the water pipe can be accurately adjusted according to specific requirements by using the adjusting mechanism 3 and the fifth servo electric cylinder 305, so as to adapt to different construction conditions. The equipment can improve the laying efficiency, reduce the complexity of manual adjustment, ensure the accurate position and stability of the water pipe, and further improve the stability and safety of the slope hydraulic engineering. Meanwhile, through the use of the sensing component 206, the inclination condition of the supporting and complete mechanism 2 can be monitored in real time, the adjustment of the rack is ensured to meet the horizontal requirement, and the operation precision and the safety are improved.
In some embodiments of the present application, referring to fig. 2 to 3, the supporting mechanism 2 includes a third servo cylinder 204, and a rod of the third servo cylinder 204 is fixedly connected to a grounding chassis 205 for contacting the ground.
In this embodiment, the setting mechanism 2 is composed of a third servo cylinder 204. The piston rod of the third servo cylinder 204 is fixedly connected to a grounding chassis 205, which grounding chassis 205 is intended to be in contact with the ground. The sensing assembly 206 is mounted inside the grounded chassis 205. The sensor assembly 206 employs tilt sensors that are mounted to the bottom of the grounded chassis 205.
Specifically, the inclination detection and adjustment of the supporting mechanism are realized through the cooperation of the third servo electric cylinder 204, the grounding chassis 205 and the inclination sensor 206. The third servo cylinder 204 changes the height of the grounding chassis 205 by controlling the extension and contraction of the piston rod, thereby realizing the adjustment of the frame 1 relative to the ground. The inclination sensor 206 is installed at the bottom of the ground chassis 205, and can monitor the inclination of the chassis in real time. By monitoring the output of the tilt sensor, it can be determined whether the gantry 1 is parallel to the ground, so that the length of the third servo cylinder 204 is adjusted as needed to keep the gantry 1 in a horizontal position.
It will be appreciated that in this embodiment, the functionality of the supporting mechanism 2 is further improved. The use of the third servo cylinder 204 allows the ground chassis 205 to be precisely adjusted in the vertical direction, thereby adjusting the height of the frame 1. The installation of the inclination sensor 206 enables the supporting mechanism 2 to monitor the inclination of the rack in real time, so as to ensure that the rack 1 is always kept horizontal. The combination can automatically adjust the position of the frame 1, and improve the accuracy and efficiency of water pipe laying. Through the feedback of the sensor, accurate adjustment can be realized, subjective judgment and manual intervention in the traditional adjustment mode are avoided, and therefore the reliability and the safety of work are improved.
In some embodiments of the present application, referring to fig. 2 to 3, the supporting mechanism 2 further includes an arm 201, one end of the arm 201 is hinged to one of four corners of the frame 1, a cylinder body and a piston rod of the first servo cylinder 202 are respectively hinged to the frame 1 and an end of the arm 201, a cylinder body and a piston rod of the second servo cylinder 203 are respectively hinged to a middle portion of the arm 201 and a cylinder body of the third servo cylinder 204, and a cylinder body end of the third servo cylinder 204 is hinged to an outer surface of the arm 201.
In this embodiment, the supporting mechanism 2 further comprises a hinge arm 201 in another embodiment. One end of each of the hinge arms 201 is hinged at one of four corners of the frame 1, and a cylinder body and a piston rod of a first servo cylinder 202 are respectively hinged at the ends of the frame 1 and the hinge arms 201. The cylinder body and the piston rod of the second servo cylinder 203 are respectively hinged to the middle part of the hinge arm 201 and the cylinder body of the third servo cylinder 204. The cylinder end of the third servo cylinder 204 is hinged to the outer surface of the hinge arm 201.
Specifically, the principle of this embodiment is to realize the unfolding and adjustment of the frame 1 by the combination of the hinge arm 201, the first, second and third servo cylinders. In use, first the first servo cylinder 202 deploys the hinge arm 201, rotating it from one of the angular articulation points of the frame 1. The second servo cylinder 203 then expands the third servo cylinder 204, pushing the grounded chassis 205 against the ground. By this arrangement, the height and inclination angle of the frame 1 are adjusted so that the frame is parallel to the ground.
It will be appreciated that in this embodiment, the combination of the hinge arm 201 and the plurality of servo cylinders allows for more flexibility in the adjustment of the support mechanism 2. The adjustment of the height and the inclination angle of the stand 1 can be realized by controlling the expansion and contraction of the first, second and third servo electric cylinders, so that the stand is ensured to be parallel to the ground, and the stable laying of the water pipe is ensured. In addition, this arrangement also has the feature of facilitating retrieval and transportation. When not in use, referring to fig. 4, the first, second and third servo cylinders are retracted, so that the hinge arms 201 and the rest of the holding mechanism 2 can be folded in the frame 1, thereby facilitating transportation and management. Through the arrangement, the device not only realizes the laying auxiliary fixation of the effective slope horizontal drain pipe, but also facilitates the carrying and storage of the device in a non-use state. This functional layout improves the practicality and convenience of the device.
In some embodiments of the present application, please refer to fig. 2-3 in combination, the adjusting mechanism 3 includes a parallel assembly, the parallel assembly includes a first frame 301 fixedly connected to the frame 1, a second frame 302 is disposed at a lower portion of the first frame 301, six fourth servo cylinders 303 are arranged in a ring-shaped array in a space between the first frame 301 and the second frame 302 based on a central axis of the first frame 301, and the fourth servo cylinders 303 drive the second frame 302 to perform universal angle adjustment.
In the scheme, the parallel assembly comprises a first frame body 301 fixedly connected to the frame 1, and a second frame body 302 is arranged at the lower part of the first frame body 301. In the space between the first frame 301 and the second frame 302, these fourth servo cylinders 303 perform adjustment of the universal angle by driving the second frame 302.
Specifically, the angle adjustment of the adjustment mechanism 3 is achieved by the fourth servo cylinder 303 in the parallel assembly. The first frame 301 serves as a fixed reference, and the second frame 302 realizes adjustment of the universal angle through control of the fourth servo cylinder 303. Six fourth servo cylinders 303 are arranged in an annular array, distributed between the first frame 301 and the second frame 302. By adjusting the degree of expansion and contraction of the fourth different servo cylinders 303, the inclination angle of the second frame 302 can be controlled, thereby realizing the spatial angle adjustment of the water pipe clamp.
It will be appreciated that in this embodiment the function of the adjustment mechanism 3 is further enhanced. By combining the parallel assembly with the fourth servo cylinder 303, precise adjustment of the spatial angle of the plumbing fixture is achieved. Due to the annular array of the six fourth servo electric cylinders 303, the omnidirectional universal angle adjustment can be realized, so that different space angle requirements are met. The functional layout enables the laying of the water pipe to adapt to different construction scenes, and improves the applicability and flexibility of the device. Meanwhile, through control of the electric cylinder, accurate angle adjustment can be achieved, proper positions and directions of the water pipes are guaranteed, and paving accuracy and efficiency are improved.
In some embodiments of the present application, referring to fig. 2 to 3, the cylinder body and the piston rod of the fourth servo cylinder 303 are respectively and universally hinged to opposite surfaces of the first frame 301 and the second frame 302 through a universal joint coupling 304.
In this embodiment, the cylinder body and the piston rod of the fourth servo cylinder 303 are connected to the first frame 301 and the second frame 302 via a universal joint coupling 304. These universal joint couplings 304 are mounted on respective faces and are connected to the first frame body 301 and the second frame body 302 by universal joints.
Specifically, through the use of the universal joint coupling 304, the motion transmission of the fourth servo cylinder 303 is realized. The universal joint coupling 304 allows free rotation and bending in different planes. By mounting the universal joint coupling 304 on the respective one sides of the first frame body 301 and the second frame body 302, the movement of the fourth servo cylinder 303 can be transmitted in different angles and directions, thereby realizing the universal angle adjustment of the adjusting mechanism 3.
It will be appreciated that in this embodiment, the function of the adjustment mechanism 3 is enhanced by the use of the universal joint coupling 304. The universal joint coupling 304 allows the fourth servo cylinder 303 to move freely in different planes, thereby enabling multi-directional angular adjustment of the plumbing fixture. The layout enables the device to be more flexibly adapted to different space angle requirements, and improves the precision and accuracy of adjustment. Meanwhile, the universal joint coupler 304 is simple in structure and convenient to operate, and stability and reliability of the device are guaranteed. In this way, the adjusting mechanism 3 can effectively realize the space angle adjustment of the water pipe, and provides a high-efficiency auxiliary fixing method for the laying of the slope horizontal drain pipe.
In some embodiments of the present application, please refer to fig. 2-3 in combination, every two adjacent fourth servo cylinders 303 are arranged in a V-shape or inverted V-shape. The purpose of this arrangement mode is to enlarge the limit stroke point and increase the control accuracy.
In this case, this arrangement means that an inverted V-shaped or V-shaped angular arrangement is formed between the installation position of the fourth servo cylinder 303 and the reference axis.
Specifically, the angle range of the fourth servo electric cylinder 303 is enlarged and the control accuracy is improved in an inverted V-shaped or V-shaped arrangement mode. When the fourth servo cylinders 303 are arranged in an inverted V shape or V shape, their movement ranges are expanded in a plane. The layout ensures that the movable range of each electric cylinder is wider, the larger angle range can be covered, and the whole control precision is improved.
Further, the fourth servo cylinders 303 are adjacently arranged in a V shape or inverted V shape, so that the movable range of the cylinders can be expanded. In conventional linear arrangements, the range of motion of the electric cylinder may be limited, while a greater range of motion may be achieved with a V-shaped or inverted V-shaped arrangement within the same size range. Therefore, more possibilities can be covered when the angle of the water pipe is adjusted, and the water pipe is suitable for wider construction requirements. In a V-shaped or inverted V-shaped arrangement, the motion trajectories of two adjacent cylinders have an angle, which means that they can complement each other in space. When the range of motion of one cylinder approaches a limit, the other cylinder can continue to move, thereby achieving a greater overall range of travel. This coordinated movement is similar to the movement of multiple cylinders superimposed upon one another with an angle change, thereby extending the range of horizontal drain adjustment. While the V-shaped or inverted V-shaped arrangement may increase the resolution of the electric cylinders by making the individual strokes of each electric cylinder relatively small. A smaller individual stroke means that in the same size cylinder more steps or displacements can be allocated to the whole stroke, thereby improving the control accuracy. By distributing more steps or displacements over a smaller angular range, the cylinder can achieve finer movements and thus a larger overall range of travel.
Further, the V-shaped or inverted V-shaped arrangement achieves higher control accuracy by dispensing strokes and angles. Compared with the traditional linear arrangement, the arrangement mode can realize more angle change in the same physical dimension, so that the position and angle of the water pipe can be adjusted more finely. When the electric cylinders are arranged at a certain angle, the movements of the electric cylinders can be coordinated with each other, so that the adjustment is more stable. The layout can reduce the stroke of a single electric cylinder, thereby improving the resolution of the electric cylinder and further increasing the control precision. Through fine control, the angle and the position of the water pipe can be adjusted more accurately, and the stability of the drainage system is ensured.
It will be appreciated that in this embodiment, the function of the fourth servo cylinder 303 is enhanced by the inverted V or V arrangement. The arrangement mode can be adjusted in different angle ranges, and is suitable for wider space angle requirements. Meanwhile, the travel range of each electric cylinder is enlarged, so that the activity flexibility of the adjusting mechanism is improved. The layout mode is also beneficial to increasing the control precision and ensuring more accurate space angle adjustment of the water pipe. By fully utilizing the advantages of V-shaped or inverted V-shaped arrangement, a larger angle adjustment range and higher operation precision are realized, and the performance and application range of the device are improved.
In some embodiments of the present application, referring to fig. 2 to 3, a fifth servo cylinder 305 is fixedly connected to a lower portion of the second frame 302, a third frame 306 is fixedly connected to a piston rod of the fifth servo cylinder 305 downward, and a clamp 4 is disposed on the third frame 306.
Specifically, the height and the space angle of the water pipe are adjusted by the combination of the fifth servo electric cylinder 305, the third frame 306 and the clamp 4. The fifth servo cylinder 305 functions to change the height of the second frame 302 by the extension and contraction of the piston rod. The connection of the second frame 302 and the third frame 306 allows the movement of the fifth servo cylinder 305 to be transferred to the third frame 306, thereby achieving the height adjustment of the plumbing fixture. The jawset 4 is mounted on the third frame 306 for securing the water line.
It will be appreciated that the combination of the fifth servo cylinder 305, the third frame 306 and the jawset 4 in this embodiment enhances the function of the device. The fifth servo cylinder 305 is used to adjust the height of the second frame 302, so as to adjust the height of the water pipe. The connection of the third frame 306 enables the height adjustment to be transferred to the pliers 4 for securing the water line. The layout mode enables the device to adjust in the horizontal direction and the vertical direction simultaneously, and meets the requirements of different angles. By controlling the fifth servo cylinder 305, accurate height adjustment can be achieved, ensuring stable laying of the water pipe. By the mode, the water pipe is adjusted and fixed in all directions, and the applicability and the laying efficiency of the device are improved.
In some embodiments of the present application, referring to fig. 2 to 3, the clamp 4 is hinged to the third frame 306, a servo motor 307 is installed on the third frame 306, and an output shaft of the servo motor 307 is fixedly disposed on an outer surface of the clamp 4. The servo motor 307 is designed to allow the jawset 4 to be tilt-angle adjustable, either by horizontally positioning the water pipe or by mounting the water pipe in an inclined or vertical manner during use.
In this embodiment, the jawset 4 is connected to the third frame 306 by a hinge. The third frame 306 is provided with a servo motor 307, and an output shaft of the servo motor 307 is fixed to an outer surface of the jawset 4. The servo motor 307 is designed to adjust the pitch angle of the pliers 4, so that the water pipe can be horizontally placed or mounted in an inclined or vertical mode when in use.
Specifically, the pitch angle of the jawset 4 is adjusted by driving the servo motor 307. The output shaft of the servo motor 307 is fixed to the outer surface of the jawset 4, and the angle of the jawset 4 is changed by the rotational movement of the motor. When the servo motor 307 rotates, the clamp 4 also changes the angle, thereby realizing the pitching angle adjustment of the water pipe.
It will be appreciated that in this embodiment, the function of the jawset 4 is enhanced by the use of the servo motor 307. The design of the servo motor 307 enables the device to achieve pitch angle adjustment of the water pipe, thereby adapting to different paving requirements. Whether the water pipe is horizontally positioned or the water pipe is mounted obliquely or vertically, accurate adjustment can be performed by the servo motor 307. The functional layout improves the applicability and flexibility of the device, and the water pipe is more convenient to install. Through the control of motor, can realize accurate angular adjustment, guarantee the suitable position and the direction of water pipe, improve accuracy and the efficiency of laying. By the mode, the multi-angle adjustment of the water pipe is realized, and a more flexible solution is provided for the laying of the slope horizontal drain pipe.
It should be noted that, in the present embodiment, the specific structure and the type of the clamp 4 may be selected according to the actual situation, and an electric clamp or a mechanical clamp, which are widely used in the prior art, may be selected, but the clamping portion must be adapted to the curvature of the outer surface of the water pipe. This can be adapted by actual choice and specific construction requirements.
Summarizing, aiming at the related problems in the prior art, the specific embodiment is based on the auxiliary fixing equipment for paving the horizontal drain pipe of the side slope, and adopts the following technical means or characteristics to realize solving:
(1) The accuracy and stability are improved, and the technology of the concrete implementation mode realizes automatic adjustment of the water pipe through the synergistic effect of the servo electric cylinder, the inclination sensor and the parallel component. The inclination sensor can monitor the inclination condition of the supporting mechanism 2 in real time, and the rack is kept in a horizontal state through the control of the servo electric cylinder. Therefore, the technology of the specific embodiment can accurately adjust the position and the angle of the water pipe, and the horizontality and the stability are greatly improved.
(2) The technology of the concrete implementation mode is high-efficient and saves, and the construction efficiency is improved through automatic adjustment without repeated manual operation. By means of the servo electric cylinder, the inclination sensor and the parallel assembly, adjustment and laying of the water pipe can be completed in a short time, and labor investment and construction time are reduced.
(3) The safety is improved, and an automation system ensures that workers do not need to operate on a steep slope, so that the safety risk in the construction process is reduced. The automatic adjustment of the inclination sensor and the servo electric cylinder eliminates the dangerous situation on a steep slope and ensures the safety of staff.
(4) The multi-angle adaptability is improved, and the technology of the specific embodiment adopts the components such as a servo electric cylinder, an inclination sensor and the like, so that the automatic adjustment of the angle of the water pipe is realized. Particularly, by the design of the servo motor 307, the clamp 4 can realize the adjustment of the pitching angle, so that the water pipe is installed under various angles such as horizontal, inclined and vertical, and the applicability of the drainage system is greatly improved.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments may not be described, however, they should be considered as the scope of the present description as long as there is no contradiction between the combinations of the technical features.
Example two
In slope hydraulic engineering, the installation of horizontal drain pipe needs to ensure the horizontal position of water pipe to realize the high efficiency of drainage. The technology of the present embodiment realizes detection and automatic adjustment of the degree of inclination of the chassis 1 by the cooperation of the third servo cylinder 204, the ground chassis 205, and the inclination sensor 206. These components, by cooperating with each other, enable the frame 1 to remain parallel to the ground, thus ensuring the correct installation angle of the water pipe.
When in use, the utility model is characterized in that:
S1, initializing and setting, namely before the horizontal drain pipe is paved, firstly, initializing and setting the system. This includes calibrating the tilt sensor 206 to ensure that it accurately reads the tilt angle of the ground.
S2, when the frame is lifted, the third servo electric cylinder 204 lifts the grounding chassis 205 to a proper height by controlling the extension and retraction of the piston rod, and the frame 1 is lifted to the ground. During this process, the tilt sensor 206 continuously monitors the tilt of the grounded chassis 205.
And S3, real-time inclination monitoring, namely, once the rack 1 is lifted in place, the inclination sensor 206 monitors the inclination of the grounded chassis 205 in real time. The inclination sensor 206 can detect whether the ground engaging chassis 205 is parallel to the ground, i.e. whether the frame 1 is lifted smoothly.
S4, automatically adjusting, wherein based on the output of the inclination sensor 206, the control system can judge whether the rack 1 is parallel to the ground. If tilting is detected, the control system will adjust the telescopic length of the third servo cylinder 204 accordingly, thereby changing the height of the ground chassis 205, and realizing the parallel adjustment of the frame 1.
S5, stably maintaining, namely once the rack 1 is adjusted to a stable position, the third servo motor cylinder 204 can maintain the telescopic length of the rack 1, and the parallel state of the rack 1 is maintained. The tilt sensor 206 will continuously monitor to ensure stability of the gantry 1.
S6, construction is carried out, namely under the stable state that the frame 1 is parallel to the ground, a constructor can start to lay the horizontal drain pipe. The installation of the horizontal drain pipe will be more accurate and stable, since the parallelism of the frame 1 is automatically adjusted and maintained.
And S7, immediately correcting, wherein the inclination sensor 206 can continuously monitor the inclination condition in the construction process. If the rack 1 is tilted due to a change in the ground or other factors, the control system immediately corrects and adjusts the length of the third servo cylinder 204 to maintain the horizontal state of the rack 1.
It should be noted that, in this embodiment, this driving mode has the following advantageous effects:
(1) Accurate adjustment-in the region of the slope, the terrain may be uneven, so that parallel adjustment of the frame 1 is particularly important. Through the third servo electric cylinder 204 and the inclination sensor 206 which cooperate, the technology of the embodiment can monitor and adjust the inclination degree of the stand 1 in real time, thereby realizing high-precision horizontal adjustment and ensuring the correct installation angle of the water pipe.
(2) Safety is improved, and safety of workers is particularly important because of instability in side slope areas. The technology of the specific embodiment reduces the requirement of adjusting on a steep slope by automatic adjustment, thereby reducing the safety risk in operation.
(3) Efficiency is improved in that conventional manual adjustment may require multiple attempts and adjustments, which are time and labor consuming. Through the real-time monitoring of the inclination sensor and the automatic adjustment of the third servo electric cylinder, the technology of the specific embodiment can complete the adjustment more quickly and accurately, and the construction efficiency is improved.
(4) The adaptability is enhanced, and no matter how complex the terrain is, the technology of the embodiment can realize accurate parallel adjustment of the frame 1. The adaptability enhances the applicability of the technology in the specific embodiment in different environments, and provides a more reliable solution for the laying of the slope horizontal drain pipe.
Further, the control algorithm of S1-S7 is as follows:
a and B represent readings from the tilt sensor, α represents the degree of tilt of the setting mechanism 2, and L represents the telescopic length of the third servo cylinder 204:
the relationship of the tilt sensor readings to the degree of tilt of the palletizing mechanism assumes that the tilt sensor readings a and B correspond to the tilt angles α1 and α2, respectively, of the palletizing mechanism. The relationship between the two can be represented by a certain mathematical relationship, such as a linear relationship:
α1=k1*A+c1α2=k2*B+c2
where k1, k2 are the scaling factors between sensor readings and tilt angle and c1, c2 are the offsets.
And adjusting the telescopic length of the third servo motor cylinder, wherein a control algorithm can judge whether the frame 1 is parallel to the ground by measuring the inclination degree alpha of the supporting mechanism. If the average value of α1, α2 is close to 0, this indicates that the gantry 1 is already in a parallel state. If the average value of α1, α2 deviates from 0, the telescoping length L of the third servo cylinder needs to be adjusted to achieve parallel adjustment of the gantry 1.
The telescoping length L is adjusted based on proportional-integral-derivative (PID) control or other control strategy:
ΔL=Kp*α+Ki*∫αdt+Kd*dα/dt
wherein DeltaL is the variable quantity of the telescopic length to be adjusted, kp, ki and Kd are control gains, alpha is the inclination degree of the supporting mechanism, dt is a time interval, and dalpha/dt is the change rate of the inclination degree. This amount of variation will be used to adjust the telescopic length of the cylinder by controlling the control signal of the third servo cylinder 204.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments may not be described, however, they should be considered as the scope of the present description as long as there is no contradiction between the combinations of the technical features.
Example III
In this embodiment, the adjusting mechanism 3 is used for adjusting the height and angle of the water pipe shaft head to ensure that the water pipe can maintain the correct position and angle during the installation process, and comprises:
S1, initializing the setting, namely before starting to use the adjusting mechanism 3, the initializing setting is needed. This may include calibrating the servo cylinder, sensor or other control components to ensure proper operation.
S2, fixing the water pipe, namely firstly, fixing shaft heads at two ends of the water pipe on a clamp of a third servo electric cylinder 306 by using the clamp 4. This will ensure that the water pipe does not move during the adjustment.
And S3, adjusting the angle, namely if the angle of the water pipe needs to be adjusted, changing the pitching angle of the clamp 4 by controlling the servo motor 307. The output shaft of the servo motor 307 is connected to the outer surface of the jawset 4, which allows the water pipe to be mounted in an inclined or vertical manner.
S4, height adjustment, wherein the height of the clamp 4 can be adjusted by controlling the telescopic length of the fifth servo electric cylinder 305. By varying the length of the servo cylinder 305, the height of the water pipe can be adjusted to a desired position.
And S5, linking the angle and the height, wherein the angle and the height can be simultaneously adjusted when the water pipe is adjusted so as to realize the optimal installation position. The linkage control of the servo motor 307 and the fifth servo cylinder 305 can flexibly move the water pipe between different angles and heights.
S6, fixing and adjusting, namely once the water pipe reaches the required angle and height, fixing the adjusted position by controlling a locking mechanism or a fixing device. This will ensure that the water pipe remains stable during construction and use.
And S7, after the water pipe is adjusted, the water pipe can be delivered to staff for subsequent installation operation, such as connecting pipelines, interfaces and other related components.
It should be noted that, in this embodiment, this driving mode has the following advantageous effects:
(1) Accurate adjustment, namely, the control of the motor and the electric cylinder can realize accurate angle and height adjustment and ensure the correct installation position of the water pipe.
(2) Flexibility the adjustment mechanism 3 allows flexible switching of the water pipe between different angles and heights, adapting to different installation requirements.
(3) And the automatic adjustment process is more convenient and faster through automatic control, so that the requirement of manual operation is reduced, and the installation efficiency is improved.
(4) Adaptation the adjusting mechanism 3 can adapt to different types and sizes of water pipes, providing versatility and adaptation.
(5) Stability once adjusted in place, the water pipe can maintain a stable position by the aid of the fixing mechanism and is not easy to be disturbed by external influences.
Further:
(1) The universal angle adjustment control algorithm servo motor 307 is used to achieve pitch angle adjustment of the water pipe. Assuming that the target pitching angle of the water pipe is θtarget, the current pitching angle of the water pipe is θcurrent, and the control algorithm can adopt a proportional control strategy. The control output is the angle change amount, expressed as Δθ:
Δθ=Kpθ*(θtarget-θcurrent)
where kpθ is the angle control gain.
(2) Height adjustment control algorithm the fifth servo cylinder 305 is used to effect height adjustment of the water line. Assuming a target height of htarget for the water pipe, the current height of hcurrent for the water pipe, the control algorithm may likewise employ a proportional control strategy. The control output is the expansion length variation, denoted as Δl:
ΔL=Kph*(htarget-hcurrent)
Where Kph is the height control gain.
(3) And (3) comprehensive control, namely in practical application, the adjustment of the universal angle and the height can be comprehensively considered. Thus, the final control output may be expressed as a comprehensive control variation including an angle variation and a telescopic length variation:
Δθ=Kpθ*(θtarget-θcurrent)ΔL=Kph*(htarget-hcurrent)
where Δθ is used to control the output of the servo motor 307 and Δl is used to control the output of the fifth servo cylinder 305.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments may not be described, however, they should be considered as the scope of the present description as long as there is no contradiction between the combinations of the technical features.
Example IV
In some embodiments of the present application, please refer to fig. 5-6, which illustrate a program for driving or controlling the auxiliary fixing device for paving a horizontal drain pipe of a slope according to the embodiment, wherein the program is stored in the controller described in the first embodiment, and the logic and principle of the program are shown in the form of c++ pseudo code, and the principle is that:
(1) Class definition and membership functions:
In the example code, different components of the mechanical system are driven by defining different classes (e.g., servoMotor, linearActuator, slopeAdjustmentSystem, etc.). Each class has a membership function to simulate a corresponding action, such as setting an angle, setting a length, etc. These classes and membership functions are used to encapsulate the logic of the control.
(2) SlopeAdjustmentSystem classes:
The adjustSlope (double angle) function simulates the action of adjusting the grade. This function, in a real system, would be in communication with the actual servo motor, setting the angle of the servo motor to achieve the desired grade angle.
(3) PipeInstallationSystem classes:
the adjustPipeAngle (double angle) function simulates the action of adjusting the angle of the pipe. In practical application, the angle of the servo motor is set by communicating with an actual servo motor so as to realize the required angle adjustment of the pipeline.
The adjustPipeHeight (double length) function simulates the action of adjusting the height of the pipe. In practice, the device will communicate with the actual linear actuator, and the length of the linear actuator is set to achieve the required pipe height.
The CLAMPPIPE (DOUBLE ANGLE) function simulates the action of a fixed pipe. In practice, the clamp assembly will communicate with the actual clamp assembly and set the angle of the clamp to secure the pipe.
(4) Main function:
in the main function, example code creates instances SlopeAdjustmentSystem and PipeInstallationSystem. It then uses different functions to simulate the process of adjusting grade, pipe angle and height, and securing the pipe.
The technical features of the above-described embodiments may be combined in any manner, and for brevity, all of the possible combinations of the technical features of the above-described embodiments may not be described, however, they should be considered as the scope of the present description as long as there is no contradiction between the combinations of the technical features.
Application example
In order to make the above-described embodiments of the present invention more comprehensible, the present invention will be described in detail using examples of application. The present invention may be embodied in many other forms than described herein, and similar modifications may be made by those skilled in the art without departing from the spirit of the invention, so that the invention is not limited to the examples of application disclosed below.
In the application example, the structure and the principle of the auxiliary fixing device for paving the horizontal drain pipe of the side slope are all based on the structure and the principle of the auxiliary fixing device for paving the horizontal drain pipe of the side slope provided by the specific embodiment, and an application scene is shown, and the structure and the principle of the auxiliary fixing device for paving the horizontal drain pipe of the side slope provided by the specific embodiment are adopted in the scene to carry out application deduction description and display, wherein in hydraulic engineering, the horizontal drain pipe is required to be paved on the side slope so as to prevent the problems of landslide and the like caused by water accumulation under the side slope. Traditional installation methods require manual laying and adjustment, are inefficient and may have problems with unstable installation. However, by the technology provided by the application example, the automatic installation of the slope horizontal drain pipe can be realized, and the efficiency and the safety are improved.
The technology provided by the application example comprises auxiliary fixing equipment for paving a horizontal drain pipe of a side slope, wherein the auxiliary fixing equipment comprises a supporting and trimming mechanism 2, an adjusting mechanism 3 and a clamp 4.
The using steps are as follows:
s1, preparing, namely assembling the frame 1 and the supporting mechanism 2 before construction, and mounting the inclination sensor 206 at the bottom of the grounding chassis 205.
S2, setting a starting position, and placing the stand 1 at a slope position where a drain pipe needs to be installed. By the cooperation of the third servo cylinder 204 and the hinge arm 201, the inclination angle of the supporting mechanism 2 is adjusted, so that the machine frame 1 is ensured to be parallel relative to the ground.
S3, fixing the frame 1, and once the frame 1 reaches the parallel position, fixing the supporting mechanism 2 at the position by the third servo electric cylinder 204. At this time, the frame 1 is kept parallel to the ground, providing a reference for the installation of the horizontal drain pipe.
And S4, installing the water pipe, namely fixing shaft heads at two ends of the water pipe on the clamp of the third servo electric cylinder 306 by using the clamp 4. This will ensure that the water pipe does not move during the adjustment.
And S5, adjusting the angle and the height of the water pipe by adjusting the servo motor 307 and the fifth servo electric cylinder 305. If the water pipe is required to be horizontally installed, the angle is 0 degrees, and if the water pipe is required to be obliquely installed, the angle is adjusted. The height of the water pipe can be adjusted by controlling the telescopic length of the fifth servo electric cylinder.
And S6, fixing the adjusted position, namely fixing the position of the water pipe by using a locking mechanism or a fixing device once the water pipe reaches the required angle and height so as to ensure that the water pipe is kept stable in the construction and use processes.
And S7, finishing installation, namely after the water pipe is adjusted, delivering the water pipe to workers for subsequent installation operation, such as connecting pipelines, interfaces and the like.
Summarizing, by the technology provided by the application example, the installation of the horizontal drain pipe of the side slope becomes more efficient and accurate. By the cooperation of the automatic setting mechanism 2, the adjusting mechanism 3 and the pliers 4, the angle and the height of the water pipe can be adjusted, thereby providing a better installation solution in hydraulic engineering. The technology can not only improve the construction efficiency, but also improve the stability and the safety of installation.
The above examples of application only represent embodiments of the invention which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (6)
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| CN112377677B (en) * | 2020-11-20 | 2023-09-12 | 中船华南船舶机械有限公司 | Submarine pipe laying adjusting mechanism and pipe laying adjusting method |
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