CN116221301A - A sliding clutch assembly and clutch pressing method - Google Patents
A sliding clutch assembly and clutch pressing method Download PDFInfo
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- CN116221301A CN116221301A CN202211733273.8A CN202211733273A CN116221301A CN 116221301 A CN116221301 A CN 116221301A CN 202211733273 A CN202211733273 A CN 202211733273A CN 116221301 A CN116221301 A CN 116221301A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D43/00—Automatic clutches
- F16D43/02—Automatic clutches actuated entirely mechanically
- F16D43/20—Automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本申请涉及交通工具零部件的领域,尤其是涉及一种滑动离合器总成及离合器压装方法,其包括外壳、芯轴和弹性组件,芯轴通过一定的压装装置安装在外壳内,外壳上设置有输出轴,外壳通过输出轴与传动系统相互连接,芯轴与动力系统相互连接,当所述芯轴通过弹性组件与外壳实现弹性连接;所述弹性组件包括弹簧帽和弹簧,所述芯轴的周侧壁上开设有供弹性组件放置的放置槽,所述弹簧位于弹簧帽和放置槽内壁之间,且所述弹簧与弹簧帽、放置槽的内壁均相互抵接;所述外壳的内壁开设有供弹性组件放置的安装槽。本申请具有在输入扭矩过大时,传动系统不易因过载而损坏的效果。
This application relates to the field of vehicle parts, in particular to a slip clutch assembly and a clutch pressing method, which includes a casing, a mandrel and an elastic assembly, the mandrel is installed in the casing through a certain press-fitting device, and on the casing An output shaft is provided, the shell is connected to the transmission system through the output shaft, and the mandrel is connected to the power system. When the mandrel is elastically connected to the shell through an elastic assembly; the elastic assembly includes a spring cap and a spring, and the core The peripheral side wall of the shaft is provided with a placement groove for placing the elastic component, the spring is located between the spring cap and the inner wall of the placement groove, and the spring, the spring cap and the inner wall of the placement groove all abut against each other; The inner wall is provided with a mounting groove for placing the elastic component. The application has the effect that the transmission system is not easily damaged due to overload when the input torque is too large.
Description
技术领域technical field
本申请涉及交通工具零部件的领域,尤其是涉及一种滑动离合器总成及离合器压装方法。The present application relates to the field of vehicle components, in particular to a sliding clutch assembly and a clutch pressing method.
背景技术Background technique
离合器安装在动力系统与传动系统之间,是汽车传动系中直接与发动机相联系的总成件。The clutch is installed between the power system and the transmission system, and is an assembly directly connected with the engine in the automobile transmission system.
相关技术中,离合器包括外壳和芯轴,芯轴通过一定的压装装置安装在外壳内,外壳和芯轴相对静止,外壳和芯轴之间为刚性连接,外壳与传动系统相互连接,芯轴与动力系统相互连接。当离合器工作时,动力系统将扭矩传递给芯轴,芯轴随之转动,外壳随着芯轴同步转动;当动力系统传递给芯轴的扭矩超过额定扭矩时,芯轴需要与外壳相对转动,即发生离合,否则传动系统易接收到过大的扭矩而发生过载,产生损坏。In the related art, the clutch includes a housing and a mandrel, the mandrel is installed in the housing through a certain press-fitting device, the housing and the mandrel are relatively stationary, the housing and the mandrel are rigidly connected, the housing and the transmission system are connected to each other, and the mandrel Interconnect with power system. When the clutch works, the power system transmits the torque to the mandrel, the mandrel rotates accordingly, and the casing rotates synchronously with the mandrel; when the torque transmitted by the power system to the mandrel exceeds the rated torque, the mandrel needs to rotate relative to the shell, That is, the clutch will occur, otherwise the transmission system will easily receive excessive torque and be overloaded and damaged.
发明内容Contents of the invention
为了在输入扭矩过大时,传动系统不易因过载而损坏,本申请提供一种滑动离合器总成。In order to prevent the transmission system from being easily damaged due to overload when the input torque is too large, the present application provides a sliding clutch assembly.
第一方面,本申请提供一种滑动离合器总成及离合器压装方法,本申请提供的一种滑动离合器总成采用如下的技术方案:In the first aspect, the present application provides a slip clutch assembly and a clutch pressing method. The slip clutch assembly provided by the present application adopts the following technical solutions:
一种滑动离合器总成,包括外壳、芯轴和弹性组件,芯轴通过一定的压装装置安装在外壳内,外壳上设置有输出轴,外壳通过输出轴与传动系统相互连接,芯轴与动力系统相互连接,所述芯轴通过弹性组件与外壳实现弹性连接;所述弹性组件包括弹簧帽和弹簧,所述芯轴的周侧壁上开设有供弹性组件放置的放置槽,所述弹簧位于弹簧帽和放置槽内壁之间,且所述弹簧与弹簧帽、放置槽的内壁均相互抵接;所述外壳的内壁开设有供弹性组件放置的安装槽,所述弹簧帽与安装槽的内壁相互抵接。A slip clutch assembly, including a shell, a mandrel and an elastic component, the mandrel is installed in the shell through a certain press-fitting device, the shell is provided with an output shaft, the shell is connected to the transmission system through the output shaft, the mandrel and the power The systems are connected to each other, and the mandrel is elastically connected to the shell through the elastic assembly; the elastic assembly includes a spring cap and a spring, and a placement groove for the elastic assembly is opened on the peripheral side wall of the mandrel, and the spring is located at between the spring cap and the inner wall of the placement groove, and the spring, the spring cap, and the inner wall of the placement groove all abut each other; Butt against each other.
通过采用上述技术方案,当动力系统向芯轴传递的扭矩未超过额定扭矩时,弹簧帽与安装槽的内壁相互抵接,外壳随着芯轴同步转动;当动力系统向芯轴传递的扭矩超过额定扭矩时,随着芯轴的转动,芯轴对弹簧施加的力超过弹簧帽对安装槽内壁施加的力,使弹簧帽与外壳脱离,即芯轴相对外壳发生转动,芯轴上的扭矩不易通过外壳传递给传动系统,传动系统不易因过载而损坏。By adopting the above technical scheme, when the torque transmitted by the power system to the mandrel does not exceed the rated torque, the spring cap and the inner wall of the installation groove are in contact with each other, and the shell rotates synchronously with the mandrel; when the torque transmitted by the power system to the mandrel exceeds At rated torque, with the rotation of the mandrel, the force exerted by the mandrel on the spring exceeds the force exerted by the spring cap on the inner wall of the installation groove, so that the spring cap is separated from the shell, that is, the mandrel rotates relative to the shell, and the torque on the mandrel is not easy It is transmitted to the transmission system through the casing, and the transmission system is not easily damaged due to overload.
可选的,所述弹簧包括第一簧体和第二簧体,所述第一簧体的尺寸大于第二簧体的尺寸,所述第一簧体套设于第二簧体上。Optionally, the spring includes a first spring body and a second spring body, the size of the first spring body is larger than that of the second spring body, and the first spring body is sleeved on the second spring body.
通过采用上述技术方案,单个弹簧传递的扭矩有限,动力系统通过芯轴传递的扭矩需要更多的弹簧,但芯轴上的放置槽数量有限,即容纳的弹簧数量有限,通过将每个放置槽内的弹簧分为大小不一的第一簧体和第二簧体并相互套在一起,使每个放置槽内的弹簧数量增加的同时没有占据更多的空间,便于分担芯轴传递的扭矩。By adopting the above technical scheme, the torque transmitted by a single spring is limited, and the torque transmitted by the power system through the mandrel requires more springs, but the number of placement slots on the mandrel is limited, that is, the number of springs accommodated is limited. By placing each placement slot The springs inside are divided into the first spring body and the second spring body of different sizes and are nested together, so that the number of springs in each placement slot increases without occupying more space, which is convenient for sharing the torque transmitted by the mandrel .
可选的,所述放置槽内开设有锥形槽。Optionally, a tapered groove is opened in the placing groove.
通过采用上述技术方案,当弹簧和弹簧帽放置在放置槽内时,弹簧能够沿着锥形槽进入放置槽内,便于弹簧和弹簧帽放置到放置槽里。By adopting the above technical scheme, when the spring and the spring cap are placed in the placement groove, the spring can enter the placement groove along the tapered groove, so that the spring and the spring cap are conveniently placed in the placement groove.
可选的,所述外壳靠近输出轴的一端内壁开设有让位槽。Optionally, a relief slot is provided on the inner wall of the housing near the end of the output shaft.
通过采用上述技术方案,当输出轴装配到外壳内时,便于输出轴在外壳内发生滑移,从而使输出轴相对外壳具有柔性,不易损坏。By adopting the above technical solution, when the output shaft is assembled into the housing, the output shaft is facilitated to slide in the housing, so that the output shaft is flexible relative to the housing and is not easily damaged.
可选的,还包括多个黄油嘴,所述外壳的周侧壁上开设有多个供黄油嘴安装的注油孔,所述注油孔与外壳的内部空间相互连通。Optionally, a plurality of grease nipples are also included, and a plurality of oil injection holes for installing the grease nipples are opened on the peripheral side wall of the housing, and the oil injection holes communicate with the inner space of the housing.
通过采用上述技术方案,当芯轴相对外壳发生转动时,黄油嘴通过注油孔对外壳内注入润滑油,减小芯轴和外壳之间的摩擦,便于芯轴相对外壳发生转动。By adopting the above technical solution, when the mandrel rotates relative to the housing, the grease nipple injects lubricating oil into the housing through the oil injection hole, reducing the friction between the mandrel and the housing, and facilitating the rotation of the mandrel relative to the housing.
可选的,还包括密封圈, 所述外壳内远离输出轴的一端内壁开设有安装凹槽;当所述芯轴装配到外壳内时,所述安装凹槽相对于放置槽远离输出轴,所述密封圈位于安装凹槽内。Optionally, a sealing ring is also included, and an installation groove is provided on the inner wall of the housing at an end away from the output shaft; when the mandrel is assembled into the housing, the installation groove is far away from the output shaft relative to the placement groove, so The sealing ring is located in the installation groove.
通过采用上述技术方案,当芯轴装配到外壳时,密封圈对芯轴和外壳之间的缝隙进行密封,使外部的杂质不易进入芯轴和外壳之间的缝隙,提高了芯轴和外壳之间的密封性。By adopting the above technical scheme, when the mandrel is assembled to the shell, the sealing ring seals the gap between the mandrel and the shell, so that external impurities are not easy to enter the gap between the mandrel and the shell, and the gap between the mandrel and the shell is improved. The tightness between.
可选的,还包括多个内卡簧和多个限位圈,所述外壳轴向两端的内壁均开设有供内卡簧卡设的安装卡槽;当所述芯轴装配到外壳内时,所述内卡簧与芯轴的周侧壁相抵接,所述限位圈用于对芯轴进行轴向限位。Optionally, it also includes a plurality of inner circlips and a plurality of limit rings, and the inner walls of the axial ends of the housing are provided with installation slots for the inner circlips to be clamped; when the mandrel is assembled into the housing , the inner circlip abuts against the peripheral side wall of the mandrel, and the limit ring is used for axially limiting the mandrel.
通过采用上述技术方案,当芯轴装配到外壳内时,内卡簧与芯轴的周侧壁相互抵接,内卡簧和限位圈相互配合,对芯轴进行轴向定位,提高了芯轴安装的准确性。By adopting the above technical scheme, when the mandrel is assembled into the shell, the inner circlip and the peripheral side wall of the mandrel abut against each other, and the inner circlip and the limit ring cooperate with each other to position the mandrel axially and improve the mandrel. Accuracy of shaft installation.
可选的,靠近所述输出轴的限位圈上开设有限位环槽,所述限位环槽相较于限位圈远离输出轴;当所述芯轴装配到外壳内时,所述限位环槽的底壁与芯轴靠近输出轴的端面相抵接。Optionally, a limit ring groove is provided on the limit ring close to the output shaft, and the limit ring groove is farther away from the output shaft than the limit ring; when the mandrel is assembled into the housing, the limit ring groove The bottom wall of the bit ring groove abuts against the end surface of the core shaft close to the output shaft.
通过采用上述技术方案,对芯轴进行径向定位。By adopting the above technical solution, the mandrel is radially positioned.
可选的,所述密封圈上设置有加强筋。Optionally, reinforcing ribs are provided on the sealing ring.
通过采用上述技术方案,提高了密封圈的结构强度。By adopting the above technical solution, the structural strength of the sealing ring is improved.
第二方面,本申请还公开一种离合器压装方法,应用于滑动离合器总成,包括如下步骤:In the second aspect, the present application also discloses a clutch press-fitting method, which is applied to a sliding clutch assembly, including the following steps:
S1、装配外壳:将输出轴、内卡簧和左限位圈依次放置于外壳内,再将外壳放置在底座上;S1. Assemble the shell: place the output shaft, inner circlip and left limit ring in sequence in the shell, and then place the shell on the base;
S2、定位外壳:将导向装置放置于外壳的上方,并对外壳内芯轴的装配位置进行定位;S2. Positioning the shell: place the guiding device on the top of the shell, and locate the assembly position of the mandrel in the shell;
S3、装配芯轴:将多个组装好的弹性组件分别放置于芯轴周侧壁上对应的放置槽内;S3. Assembling the mandrel: placing a plurality of assembled elastic components in corresponding placement grooves on the side wall around the mandrel;
S4、压装:将装配好的芯轴通过导向装置进行导向,使用压装装置对芯轴进行压装,使芯轴装配到外壳内;S4. Press-fitting: Guide the assembled mandrel through the guide device, press-fit the mandrel with the press-fitting device, and assemble the mandrel into the shell;
S5、完成装配:将右限位圈、内卡簧和密封圈依次放置于外壳内。S5. Completion of assembly: Place the right limit ring, inner circlip and sealing ring in the shell in sequence.
通过采用上述技术方案,实现了将芯轴和输出轴的紧配安装。By adopting the above-mentioned technical scheme, the close fitting installation of the mandrel shaft and the output shaft is realized.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.通过弹性组件的设置,当动力系统向芯轴传递的扭矩未超过额定扭矩时,弹簧帽与安装槽的内壁相互抵接,外壳随着芯轴同步转动;当动力系统向芯轴传递的扭矩超过额定扭矩时,随着芯轴的转动,芯轴对弹簧施加的力超过弹簧帽对安装槽内壁施加的力,使弹簧帽与外壳脱离,即芯轴相对外壳发生转动,芯轴上的扭矩不易通过外壳传递给传动系统,传动系统不易因过载而损坏;1. Through the setting of the elastic component, when the torque transmitted by the power system to the mandrel does not exceed the rated torque, the spring cap and the inner wall of the installation groove are in contact with each other, and the shell rotates synchronously with the mandrel; when the torque transmitted by the power system to the mandrel When the torque exceeds the rated torque, with the rotation of the mandrel, the force exerted by the mandrel on the spring exceeds the force exerted by the spring cap on the inner wall of the installation groove, so that the spring cap is separated from the shell, that is, the mandrel rotates relative to the shell, and the force on the mandrel The torque is not easily transmitted to the transmission system through the casing, and the transmission system is not easily damaged by overload;
2.通过第一簧体和第二簧体的设置,单个弹簧传递的扭矩有限,动力系统通过芯轴传递的扭矩需要更多的弹簧,但芯轴上的放置槽数量有限,即容纳的弹簧数量有限,通过将每个放置槽内的弹簧分为大小不一的第一簧体和第二簧体并相互套在一起,使每个放置槽内的弹簧数量增加的同时没有占据更多的空间,便于分担芯轴传递的扭矩。2. Through the setting of the first spring body and the second spring body, the torque transmitted by a single spring is limited, and the torque transmitted by the power system through the mandrel requires more springs, but the number of placement slots on the mandrel is limited, that is, the number of springs accommodated The number is limited. By dividing the springs in each placement slot into first spring bodies and second spring bodies of different sizes and nesting them together, the number of springs in each placement slot increases without occupying more space. The space is convenient for sharing the torque transmitted by the mandrel.
附图说明Description of drawings
图1是本申请实施例中用于展示滑动离合器总成压装时导向装置和压装装置的位置关系示意图。Fig. 1 is a schematic view showing the positional relationship between the guide device and the press-fitting device during press-fitting of the slip clutch assembly in the embodiment of the present application.
图2是本申请实施例一种滑动离合器总成的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of a slip clutch assembly according to an embodiment of the present application.
图3是本申请实施例中用于展示芯轴和弹性组件的结构示意图。Fig. 3 is a schematic structural diagram for illustrating a mandrel and an elastic component in an embodiment of the present application.
图4是本申请实施例中用于展示外壳的结构示意图。FIG. 4 is a schematic structural diagram for illustrating a housing in an embodiment of the present application.
图5是本申请实施例中用于展示芯轴内孔的结构示意图。Fig. 5 is a schematic structural diagram for showing the inner hole of the mandrel in the embodiment of the present application.
图6是本申请实施例中用于展示弹簧的结构示意图。Fig. 6 is a schematic structural diagram for illustrating a spring in an embodiment of the present application.
图7是本申请实施例中用于隐藏外壳后用于展示内卡簧、限位圈和密封圈的位置关系示意图。Fig. 7 is a schematic diagram showing the positional relationship of the inner circlip, the limit ring and the sealing ring after hiding the outer shell in the embodiment of the present application.
图8是本申请实施例中用于展示加强筋的结构示意图。Fig. 8 is a schematic structural diagram for showing reinforcing ribs in the embodiment of the present application.
图9是本申请实施例中用于展示减震槽的结构示意图。FIG. 9 is a schematic structural diagram for illustrating a shock absorbing groove in an embodiment of the present application.
图10是本申请实施例中用于展示左限位圈的结构示意图。Fig. 10 is a schematic structural diagram for showing the left limiting ring in the embodiment of the present application.
图11是本申请实施例中用于展示导向套的结构示意图。Fig. 11 is a schematic structural diagram for illustrating the guide sleeve in the embodiment of the present application.
图12是本申请实施例中用于展示连接圆角的结构示意图。Fig. 12 is a schematic structural diagram for showing connection fillets in the embodiment of the present application.
图13是本申请实施例中用于展示压装装置的结构示意图。FIG. 13 is a schematic structural diagram for illustrating a press-fitting device in an embodiment of the present application.
附图标记说明:1、外壳;11、壳体法兰;12、输出轴;13、安装槽;14、注油孔;141、黄油嘴;15、安装凹槽;151、限位台;16、安装卡槽;17、让位槽;2、芯轴;21、放置槽;211、锥形槽;22、密封圈;221、加强筋;222、减震槽;23、内孔;231、第一孔;232、第二孔;24、安装台阶;3、弹性组件;31、弹簧帽;32、弹簧;321、第一簧体;322、第二簧体;4、压装装置;41、定位柱;411、安装柱;412、保护套;413、限位套;42、压盖;421、固定槽;422、安装块;5、内卡簧;6、限位圈;61、左限位圈;611、限位环槽;62、右限位圈;7、底座;8、导向套;81、连接段;811、定位槽;82、第一导向壁;821、导向环;83、第二导向壁;84、连接圆角;85、导向槽;851、定向槽;9、压机。Description of reference signs: 1, shell; 11, shell flange; 12, output shaft; 13, installation groove; 14, oil injection hole; 141, grease nipple; 15, installation groove; 151, limit platform; Installation card slot; 17, give way slot; 2, mandrel; 21, placement slot; 211, tapered slot; 22, sealing ring; 221, reinforcing rib; 222, damping groove; 23, inner hole; One hole; 232, the second hole; 24, the installation step; 3, the elastic component; 31, the spring cap; 32, the spring; 321, the first spring body; 322, the second spring body; 4, the pressing device; 41, Positioning column; 411, mounting column; 412, protective cover; 413, limit cover; 42, gland; 421, fixed groove; 422, installation block; 5, inner retaining spring; 6, limit ring; 61, left limit 611, limit ring groove; 62, right limit ring; 7, base; 8, guide sleeve; 81, connection section; 811, positioning groove; 82, first guide wall; 821, guide ring; 83, The second guide wall; 84, the connection fillet; 85, the guide groove; 851, the orientation groove; 9, the press.
具体实施方式Detailed ways
以下结合附图1-13对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-13.
第一方面,本申请实施例公开一种滑动离合器总成。参照图1、图2和图3,滑动离合器总成包括外壳1、芯轴2和弹性组件3,芯轴2通过压装装置4装配在外壳1内,芯轴2与动力系统相互连接,外壳1高度方向的一端一体成型有壳体法兰11,外壳1靠近壳体法兰11的一端装配有输出轴12。壳体法兰11内孔的孔径小于外壳1的内径,当输出轴12装配到外壳1内时,壳体法兰11对输出轴12进行径向限位,使输出轴12不易从外壳1内掉落,提高了输出轴12装配的稳定性。外壳1通过输出轴12与传动系统相连,动力系统通过芯轴2将扭矩传递给外壳1,外壳1通过输出轴12将扭矩传递给传动系统。芯轴2通过弹性组件3与外壳1实现弹性连接。In the first aspect, the embodiment of the present application discloses a sliding clutch assembly. Referring to Figure 1, Figure 2 and Figure 3, the slip clutch assembly includes a housing 1, a
当动力系统通过芯轴2输出的扭矩未超过额定扭矩时,芯轴2对弹性组件3施加的力未超过弹性组件3的弹力,芯轴2与外壳1同步转动,芯轴2将扭矩向外壳1稳定输出。当动力系统通过芯轴2输出的扭矩超过额定扭矩时,芯轴2对弹性组件3施加的力超过弹性组件3的弹力,从而使芯轴2与外壳1之间实现分离,芯轴2相对于外壳1转动,芯轴2不能将扭矩传递给外壳1,最终使传动系统不易接收到过大的扭矩而过载,传动系统不易因过载而损坏。When the torque output by the power system through the
参照图3、图4和图5,芯轴2的周侧壁上开设有供弹性组件3放置的多个放置槽21,外壳1的内壁开设有供弹性组件3放置的安装槽13,安装槽13沿外壳1的高度方向贯穿外壳1高度方向的两端,安装槽13与放置槽21相互连通。放置槽21内开设有锥形槽211。多个放置槽21关于芯轴2的中轴线对称且沿芯轴2的高度方向均匀分布。本实施例中放置槽21设置有十六个,弹性组件3与放置槽21的个数相对应,放置槽21沿芯轴2的周侧壁分为八组,每组包括两个,实际情况中可根据需要设置放置槽21的个数,安装槽13的数量与放置槽21的组数相对应。每个弹性组件3均包括一个弹簧帽31和一组弹簧32,弹簧32位于弹簧帽31和放置槽21内壁之间,且弹簧32与弹簧帽31、放置槽21的内壁均相互抵接。同时弹簧帽31与安装槽的内壁相互抵接,弹簧帽31的形状根据额定扭矩的大小设计。Referring to Fig. 3, Fig. 4 and Fig. 5, the peripheral side wall of the
当芯轴2接收到的扭矩未超过额定扭矩时,弹簧帽31顶端的高度高于芯轴2的周侧壁,弹簧帽31始终与外壳1相抵接。弹簧32收缩,弹簧帽31对外壳1内壁有弹力,芯轴2和外壳1同步转动。当芯轴2接收到的扭矩超过额定扭矩时,芯轴2对弹簧帽31施加的力超过弹簧帽31的弹力,弹簧帽31不再与外壳1内壁抵接,从而使芯轴2和外壳1之间不再相连,芯轴2相对外壳1发生转动,从而使芯轴2不能向外壳1传递扭矩,进而使外壳1不再通过输出轴12向传动系统传递扭矩,传动系统不易因扭矩过大而过载,最终使传动系统不易因过载而损坏。When the torque received by the
参照图3、图5和图6,每组弹簧32均包括一个第一簧体321和一个第二簧体322,第一簧体321的尺寸大于第二簧体322的尺寸,第一簧体321套设于第二簧体322上。单个弹簧32传递的扭矩有限,动力系统通过芯轴2传递的扭矩需要更多的弹簧32,但芯轴2上的放置槽21数量有限,即容纳的弹簧32数量有限,通过将每个放置槽21内的弹簧32分为大小不一的第一簧体321和第二簧体322并相互套在一起,使每个放置槽21内的弹簧32数量增加的同时没有占据更多的空间,便于分担芯轴2传递的扭矩。With reference to Fig. 3, Fig. 5 and Fig. 6, every group of
参照图2和图4,外壳1的周侧壁上开设有四个注油孔14,四个注油孔14关于外壳1的轴线均匀分布。注油孔14与外壳1的内部空间相互连通,注油孔14内对应安装有黄油嘴141。当芯轴2在外壳1内转动时,黄油嘴141通过注油孔14向芯轴2和外壳1之间的缝隙注入润滑油,减小了芯轴2和外壳1之间的摩擦,便于芯轴2相对于外壳1发生转动,Referring to FIG. 2 and FIG. 4 , four oil injection holes 14 are opened on the peripheral side wall of the housing 1 , and the four oil injection holes 14 are evenly distributed about the axis of the housing 1 . The
参照图4、图7和图8,当芯轴2装配到外壳1内时,芯轴2远离输出轴12的一端套设有密封圈22,外壳1内远离壳体法兰11的一端内壁开设有安装凹槽15并形成限位台151,当芯轴2装配到外壳1内时,安装凹槽15相对于放置槽21远离壳体法兰11,密封圈22卡设于安装凹槽15内。密封圈22对芯轴2和外壳1之间的缝隙进行密封,使外部的杂质不易进入芯轴2和外壳1之间的缝隙,提高了芯轴2和外壳1之间的密封性。密封圈22厚度方向一侧的侧壁固定连接有多个加强筋221,提高了密封圈22的结构强度。Referring to Fig. 4, Fig. 7 and Fig. 8, when the
参照图9,密封圈22厚度方向的另一侧开设有减震槽222,减震槽222相较于加强筋221远离壳体法兰11,使密封圈22与芯轴2的连接更加紧密,使其具有变形的空间。Referring to Fig. 9, the other side of the sealing
参照图4、图7和图10,滑动离合器总成还包括两个内卡簧5和两个限位圈6,外壳1轴向两端的内壁均开设有供内卡簧5卡设的安装卡槽16;当芯轴2装配到外壳1内时,内卡簧5与芯轴2的周侧壁相抵接,内卡簧5相较于限位圈6远离芯轴2上的放置槽21。限位圈6位于芯轴2高度方向的两端,且限位圈6的端面与芯轴2高度方向两端的端面相抵接。靠近输出轴12的限位圈6为左限位圈61,远离输出轴12的限位圈6为右限位圈62,左限位圈61上开设有限位环槽611,限位环槽611位于左限位圈61远离输出轴12的一侧;限位环槽611的底壁与芯轴2靠近输出轴12的端面相抵接。通过内卡簧5、限位圈6和限位环槽611相互配合,对芯轴2进行轴向和径向上的定位,提高了芯轴2在外壳1内安装的准确性。外壳1靠近输出轴12的一端内壁开设有让位槽17。本实施例中让位槽17的宽度设置为4.3mm。便于输出轴12装配到外壳1内时,能够有相对外壳1滑移的空间,即使输出轴12相对于外壳1具有柔性,从而使输出轴12不易损坏。Referring to Fig. 4, Fig. 7 and Fig. 10, the slip clutch assembly also includes two
本申请实施例一种滑动离合器总成的实施原理为:当动力系统向芯轴2传递的扭矩未超过额定扭矩时,弹簧帽31顶端的高度高于芯轴2的周侧壁,弹簧32收缩,弹簧帽31对安装槽13内壁施加力,弹簧帽31始终与外壳1的安装槽13内壁相抵接,芯轴2对弹簧帽31施加的力未超过弹簧帽31的弹力,芯轴2和外壳1同步转动。当芯轴2接收到的扭矩超过额定扭矩时,芯轴2对弹簧帽31施加的力超过弹簧帽31的弹力,弹簧帽31不再与安装槽13内壁抵接,即芯轴2和外壳1之间不再相连,芯轴2相对外壳1发生转动,从而使芯轴2不能向外壳1传递扭矩,进而使外壳1不再通过输出轴12向传动系统传递扭矩,传动系统不易因扭矩过大而过载,最终使传动系统不易因过载而损坏。The implementation principle of a sliding clutch assembly in the embodiment of the present application is: when the torque transmitted by the power system to the
第二方面,本申请实施例还公开一种离合器压装方法。离合器压装方法压装方法应用于装配滑动离合器总成,包括如下步骤:In the second aspect, the embodiment of the present application also discloses a clutch press-fitting method. Clutch press-fitting method The press-fitting method is applied to the assembly of the sliding clutch assembly, including the following steps:
S1、装配外壳1:先将外壳1放置到底座7上,壳体法兰11较外壳1靠近底座7,接着将输出轴12从外壳1内远离壳体法兰11的一端放入外壳1内,并将输出轴12较窄的一端穿出壳体法兰11,壳体法兰11将输出轴12较宽的一端限位于外壳1内。并且使输出轴12相较于距离壳体法兰11留出4.3mm的距离设置,即让位槽17的长度,便于输出轴12相对外壳1发生滑移,接着将内卡簧5和左限位圈61依次放置于外壳1内对应的位置。S1. Assemble the shell 1: first place the shell 1 on the
S2、定位外壳1:将导向装置放置于外壳1的上方,参照图4、图10和图11,导向装置为导向套8,导向套8与外壳1相互连通,导向套8靠近外壳1的一端为连接段81,连接段81的周侧壁开设有两个定位槽811,当导向套8安装在外壳1上时,连接段81插设于外壳1内,且定位槽811的内壁与外壳1的端面相互抵接。当连接段81位于外壳1内时,连接段81靠近外壳1一端的端面与外壳1内壁的限位台151相互抵接。S2. Positioning the shell 1: place the guiding device on the top of the shell 1, referring to Figure 4, Figure 10 and Figure 11, the guiding device is the
S3、装配芯轴2:将多个弹簧帽31、第一簧体321和第二簧体322逐一对应装配,再将多个组装好的弹性组件3分别放置于芯轴2周侧壁上对应的放置槽21内。S3. Assembling the mandrel 2: Assemble a plurality of spring caps 31,
S4、压装:参照图4、图11和图12,导向套8的内壁包括一体成型的第一导向壁82和第二导向壁83,第一导向壁82和第二导向壁83沿导向套8的高度方向并列设置,且第一导向壁82相较于第二导向壁83远离外壳1。第一导向壁82沿导向套8的高度方向呈渐缩设置,第一导向壁82远离外壳1的一端相较于第一导向壁82靠近外壳1的一端远离导向套8的中轴线。第二导向壁83与外壳1的内壁齐平,使芯轴2上的弹簧帽31对安装槽13的内壁施加的力保持最大,从而提高了芯轴2和外壳1发生离合的上限,进一步提高了传动系统的使用寿命。第一导向壁82和第二导向壁83相互连接处一体成型有连接圆角84。S4, press-fitting: Referring to Figure 4, Figure 11 and Figure 12, the inner wall of the
参照图3和图11,导向套8的内壁开设有多个导向槽85,导向槽85的数量与芯轴2上的弹簧帽31的数量对应相同。导向槽85与外壳1内壁对应的安装槽13相互连通,导向槽85沿导向套8的高度方向贯穿导向套8的两端,导向槽85与弹簧帽31相适配。每个导向槽85远离外壳1的一端的内壁均开设有定向槽851,定向槽851贯穿导向套远离外壳1一端的端面。第一导向壁82远离外壳1的一端一体成型有导向环821,导向环821与导向套同轴设置,导向环821沿第一导向壁82到第二导向壁83的方向呈渐缩设置,导向环821靠近外壳1一端的开口尺寸小于导向环821远离外壳1一端的开口尺寸。Referring to FIG. 3 and FIG. 11 , the inner wall of the
当对芯轴2压装前,在导向套8的内壁涂上油脂,将装配好的芯轴2沿导向环821进入导向套8内的第一导向壁82处,并使每个弹簧帽31卡设于对应的导向槽85内。Before the
参照图1、图5和图13,接着使用压装装置4对芯轴2进行压装。先组装压装装置4,压装装置4包括定位柱41和压盖42,为了满足定位柱41根据芯轴2内孔23进行加工的需要,使定位柱41和压盖42可拆卸连接。压盖42截面的面积大于定位柱41截面的面积,压装时,压盖42对定位柱41进行保护。压盖42靠近定位柱41的端面开设有固定槽421,定位柱41靠近压头的一端一体成型有安装柱411,安装柱411与定位柱41同轴设置,安装柱411伸入固定槽421内且与固定槽421的侧壁螺纹连接。压盖42靠近压头一端的端面上一体成型有安装块422,安装块422呈圆柱状,不易损伤工作人员。安装块422与压盖42同轴设置,安装块422截面的面积小于压盖42端面的面积,便于拿取。定位柱41上远离芯轴2的一端一体成型有保护套412,保护套412与定位柱41同轴设置。当安装柱411安装在固定槽421内时,保护套412与压盖42靠近定位柱41一端的端面相互抵接。通过安装块422拿取压盖42,使定位柱41上的安装柱411穿入固定槽421内并拧紧,保护套412与压盖42的端面相互抵接。Referring to FIG. 1 , FIG. 5 and FIG. 13 , the
参照图2、图5和图13,接着通过定位柱41对芯轴2的内孔23进行定位。芯轴2的内孔23包括相互连通的第一孔231和第二孔232,第一孔231呈圆形设置,第二孔232呈六边形设置,第二孔232的侧壁形成的六边形内接于第一孔231侧壁形成的圆,第一孔231与第二孔232相互连通处形成有安装台阶24。芯轴2的第一孔231相较于第二孔232远离外壳1。定位柱41靠近芯轴2的一端一体成型有限位套413,限位套413与定位柱41同轴设置。Referring to FIG. 2 , FIG. 5 and FIG. 13 , then the
将定位柱41的一端伸入第一孔231内且与安装台阶24的端面相互抵接,同时定位柱41的周侧壁与芯轴2的内壁相贴合,限位套413的端面与芯轴2高度方向一端的端面相互抵接。接着将压机9上的压头对准压盖42上的安装块422,启动压机9,对芯轴2进行压装,使多个弹簧帽31沿第一导向壁82同时逐渐向放置槽21内收缩,接着沿连接圆角84进入第二导向壁83,然后保持与安装槽13内壁相抵接的状态进入外壳1内,直至装配到外壳1内的指定位置,此时弹簧帽31与外壳1内安装槽13的内壁相互抵接。Extend one end of the
S5、完成装配:将右限位圈62、内卡簧5和密封圈22依次放置于外壳1内的对应位置。S5. Completing the assembly: place the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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| CN207777453U (en) * | 2017-12-29 | 2018-08-28 | 常州莱克斯诺传动设备有限公司 | A kind of ball-type torque limiter assembly |
| CN214274292U (en) * | 2021-02-02 | 2021-09-24 | 盐城市威氏机械有限公司 | Novel overload protector |
| CN114473967A (en) * | 2022-01-21 | 2022-05-13 | 永康市皇冠电动工具制造有限公司 | Electric tool |
| CN217596397U (en) * | 2022-05-26 | 2022-10-18 | 上海法孚自动化成套设备有限公司 | Shell workpiece press-mounting and centering device |
-
2022
- 2022-12-30 CN CN202211733273.8A patent/CN116221301A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2936755A1 (en) * | 1979-09-12 | 1981-03-19 | Jean Walterscheid Gmbh, 5204 Lohmar | Overload coupling with coaxial hub and sleeve - includes spring loaded radial coupling plungers engaging axial grooves within coupling sleeve |
| CN87107008A (en) * | 1986-10-16 | 1988-06-01 | 琼·沃尔特沙·伊德公司 | Be specially adapted to the overload clutch of the protection transmission system of farming machine |
| US4848547A (en) * | 1987-05-14 | 1989-07-18 | Jean Walterscheid Gmbh | Torque limiting clutch |
| CN207777453U (en) * | 2017-12-29 | 2018-08-28 | 常州莱克斯诺传动设备有限公司 | A kind of ball-type torque limiter assembly |
| CN214274292U (en) * | 2021-02-02 | 2021-09-24 | 盐城市威氏机械有限公司 | Novel overload protector |
| CN114473967A (en) * | 2022-01-21 | 2022-05-13 | 永康市皇冠电动工具制造有限公司 | Electric tool |
| CN217596397U (en) * | 2022-05-26 | 2022-10-18 | 上海法孚自动化成套设备有限公司 | Shell workpiece press-mounting and centering device |
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