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CN115816009A - A CV joint automatic steel ball loading device - Google Patents

A CV joint automatic steel ball loading device Download PDF

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Publication number
CN115816009A
CN115816009A CN202211718767.9A CN202211718767A CN115816009A CN 115816009 A CN115816009 A CN 115816009A CN 202211718767 A CN202211718767 A CN 202211718767A CN 115816009 A CN115816009 A CN 115816009A
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fixed
steel ball
plate
joint
servo motor
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CN202211718767.9A
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CN115816009B (en
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谭亚
李润泽
姚剑军
夏杏根
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Nexteer Lingyun Driveline Zhuozhou Co Ltd
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Nexteer Lingyun Driveline Zhuozhou Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses an automatic steel ball loading device for a CV joint.A lifting mechanism I drives swing rods I and II and servo motors I and II to lift, the servo motors I and II respectively drive the swing rods I and II to rotate, when the swing rods I and II descend to the lowest positions, the swing rods I are pressed on a retainer of the CV joint, the swing rods II are inserted into inner annular holes of the CV joint, and the swing rods I and II are used for swinging the retainer of the CV joint and the inner ring to a certain angle, so that steel balls can be conveniently loaded; the CV joint indexing mechanism comprises a servo motor III and a CV joint tool fixed on an output shaft of the servo motor III and used for rotating the CV joint to a specified angle; the ball supply mechanism comprises a steel ball bin, a steel ball storage, a steel ball feeder fixed in an inclined mode and a lifting mechanism II, and is used for supplying steel balls to convey the steel balls to a specified position. The invention has the advantages of accurate alignment of the steel balls assembled on the CV joint, no neglected loading, improved assembly quality and qualification rate of products, greatly reduced labor intensity of workers and improved production efficiency.

Description

一种CV节自动装钢球装置A CV joint automatic steel ball loading device

技术领域technical field

本发明属于汽车用CV节的制造技术领域,涉及一种CV节自动装钢球装置。The invention belongs to the technical field of manufacturing CV joints for automobiles, and relates to a CV joint automatic steel ball loading device.

背景技术Background technique

车辆在运转过程中,车轮是高速旋转部件, CV节与车轮轮毂连接,用来传递动力及扭矩,是传动轴的关键部件。目前,CV节的钢球采用传统的纯手工装配,装配质量及效率完全取决于操作者的熟练程度,存在效率低、装配困难,工人劳动强度大,易错装的缺陷。此外,随着人们对车辆安全系数要求的不断提高,以及半轴产量的逐渐增加,手工装配钢球生产的CV节已远远不能满足市场的需要。During the operation of the vehicle, the wheel is a high-speed rotating part, and the CV joint is connected to the wheel hub to transmit power and torque, and is a key component of the drive shaft. At present, the steel balls of the CV section are assembled by traditional pure manual methods, and the quality and efficiency of the assembly depend entirely on the proficiency of the operator, which has the defects of low efficiency, difficult assembly, high labor intensity and easy wrong assembly. In addition, with the continuous improvement of people's requirements for vehicle safety factors and the gradual increase in the output of half shafts, the CV joints produced by manually assembling steel balls are far from meeting the needs of the market.

发明内容Contents of the invention

本发明的目的就是解决现有技术中存在的上述问题,提供一种CV节自动装钢球装置,采用该装置给CV节装配钢球安装位置稳定,对位准确,不会漏装,提高了产品的装配质量和合格率,对工人的操作经验要求低,大大降低了工人劳动强度大,提高了生产效率。The purpose of the present invention is to solve the above-mentioned problems existing in the prior art, and to provide a device for automatically installing steel balls in CV joints, which can be used to assemble steel balls in CV joints in a stable installation position, accurate alignment, and no missing installation, which improves the The assembly quality and pass rate of the product require low operating experience for workers, which greatly reduces the labor intensity of workers and improves production efficiency.

为实现上述目的,本发明的技术解决方案是:一种CV节自动装钢球装置,包括固定连接板、工作台、装球机构、供球机构、可旋转地连接在工作台上的CV节分度机构和控制器;装球机构包括摆杆Ⅰ、摆杆Ⅱ、伺服电机Ⅰ、伺服电机Ⅱ和升降机构Ⅰ;升降机构Ⅰ固定部分固定在固定连接板上,升降连接头Ⅰ带动摆杆Ⅰ、摆杆Ⅱ、伺服电机Ⅰ和伺服电机Ⅱ升降,伺服电机Ⅰ和伺服电机Ⅱ分别带动摆杆Ⅰ和摆杆Ⅱ旋转,摆杆Ⅰ和摆杆Ⅱ下降到最低位置时,摆杆Ⅰ压接在CV节的保持架上,摆杆Ⅱ插入CV节的内环孔内;CV节分度机构包括伺服电机Ⅲ和固定在伺服电机Ⅲ输出轴上的CV节工装, CV节的柄端卡接固定在CV节工装上;供球机构包括通过支架固定在工作台上的钢球料仓、内有钢球下流通道的钢球储存器、倾斜固定的钢球推料器和升降机构Ⅱ;钢球料仓通过连接管连接钢球储存器上端的接料口、钢球储存器有钢球出口正对钢球推料器的钢球进口,钢球储存器的钢球出口处安装有阀门和计数器,计数器通过控制器控制阀门打开只流出一个钢球;钢球推料器的钢球出口正对CV节,设定伺服电机Ⅰ和伺服电机Ⅱ的行程,当摆杆Ⅰ和摆杆Ⅱ摆动倾斜到位后,钢球推料器推出的一个钢球正对保持架的其中一个钢球窗口,摆杆Ⅰ和摆杆Ⅱ摆动到垂直位时,伺服电机Ⅲ带动CV节转动一个角度,使钢球推料器的钢球出口对应保持架相邻的另一个钢球窗口;升降机构Ⅱ固定部分固定在固定连接板上,其升降连接头Ⅱ带动钢球储存器和钢球推料器升降;控制器控制升降机构Ⅰ、升降机构Ⅱ、伺服电机Ⅰ、伺服电机Ⅱ和伺服电机Ⅲ的动作。To achieve the above object, the technical solution of the present invention is: a CV joint automatic steel ball loading device, including a fixed connection plate, a workbench, a ball loading mechanism, a ball supply mechanism, and a CV joint rotatably connected to the workbench Indexing mechanism and controller; the ball loading mechanism includes pendulum Ⅰ, pendulum Ⅱ, servo motor Ⅰ, servo motor Ⅱ and lifting mechanism Ⅰ; the fixed part of lifting mechanism Ⅰ is fixed on the fixed connecting plate, and the lifting connector Ⅰ drives the pendulum Ⅰ. Swing rod Ⅱ, servo motor Ⅰ and servo motor Ⅱ go up and down. Servo motor Ⅰ and servo motor Ⅱ respectively drive the swing rod Ⅰ and swing rod Ⅱ to rotate. When the swing rod Ⅰ and swing rod Ⅱ drop to the lowest position, the swing rod Ⅰ presses Connected to the cage of the CV section, the swing rod II is inserted into the inner ring hole of the CV section; the indexing mechanism of the CV section includes the servo motor III and the CV section tooling fixed on the output shaft of the servo motor III, and the handle end of the CV section is clamped It is connected and fixed on the CV section tooling; the ball feeding mechanism includes a steel ball silo fixed on the workbench through a bracket, a steel ball storage with a steel ball downflow channel inside, a tilted and fixed steel ball pusher and a lifting mechanism II; The steel ball silo is connected to the material receiving port on the upper end of the steel ball storage through a connecting pipe. The steel ball storage has a steel ball outlet facing the steel ball inlet of the steel ball pusher, and a valve is installed at the steel ball outlet of the steel ball storage. And the counter, the counter controls the valve to open through the controller and only one steel ball flows out; the steel ball outlet of the steel ball pusher is facing the CV joint, and the stroke of the servo motor Ⅰ and servo motor Ⅱ is set, when the swing rod Ⅰ and the swing rod Ⅱ After the swing is tilted in place, a steel ball pushed out by the steel ball pusher is facing one of the steel ball windows of the cage. When the swing rod Ⅰ and swing rod Ⅱ swing to the vertical position, the servo motor Ⅲ drives the CV joint to rotate an angle, so that The steel ball outlet of the steel ball pusher corresponds to another steel ball window adjacent to the cage; the fixed part of the lifting mechanism II is fixed on the fixed connecting plate, and its lifting joint II drives the steel ball storage and the steel ball pusher up and down ; The controller controls the actions of the lifting mechanism Ⅰ, the lifting mechanism Ⅱ, the servo motor Ⅰ, the servo motor Ⅱ and the servo motor Ⅲ.

进一步优选地,所述装球机构的升降机构Ⅰ包括气缸Ⅰ、气缸支板Ⅰ、立板、连接头、连接块、滑板、过渡板、限位螺钉、固定块、支板、导轨Ⅰ和滑座Ⅰ;气缸Ⅰ固定在气缸支板Ⅰ上,气缸支板Ⅰ固定在立板上,立板边缘固定有导轨Ⅰ;立板直接固定在所述固定连接板上或者立板固定在支板上,支板固定在所述固定连接板上;与导轨Ⅰ配合使用的两个滑座Ⅰ上固定有滑板;气缸Ⅰ的活塞杆也就是所述的升降连接头Ⅰ上固定有连接块,连接块固定在滑板上端;滑板正下方有固定在立板下端的固定块,固定块上固定有限位螺钉,限位螺钉限制滑板下移的最低位置;滑板上固定有过渡板;机壳固定在过渡板上,所述伺服电机Ⅰ和伺服电机Ⅱ分别固定在滑板上;过渡板的上孔内可旋转地固定有转轴Ⅰ,转轴Ⅰ的另一端可旋转固定在机壳内;转轴Ⅰ穿越滑板上的过孔通过联轴器Ⅰ固定在伺服电机Ⅰ的输出轴上;过渡板的下孔内可旋转地固定有转轴Ⅱ,转轴Ⅱ穿越滑板上的另一过孔通过联轴器Ⅱ固定在伺服电机Ⅱ的输出轴上;转轴Ⅱ的另一端间隙装配有齿轮轴且该另一端部与齿轮轴之间装配有轴承Ⅴ;齿轮轴外圆可旋转地固定在机壳上;齿轮轴左端固定有齿轮Ⅱ,转轴Ⅰ相对位置上固定有与齿轮Ⅱ啮合的齿轮Ⅰ;所述摆杆Ⅰ固定在齿轮轴右端,所述的摆杆Ⅱ固定在转轴Ⅱ右端。气缸Ⅰ的升降连接头的伸出和缩回带动滑板沿导轨Ⅰ下移和上升,从而带动过渡板及过渡板上安装的机壳、转轴Ⅰ、转轴Ⅱ、齿轮Ⅰ、齿轮Ⅱ、齿轮轴、摆杆Ⅰ、摆杆Ⅱ、伺服电机Ⅰ和伺服电机Ⅱ等部件整体下降和上升,限位螺钉限定滑板下降的最低位置,此时摆杆Ⅰ压接在CV节的保持架上,摆杆Ⅱ插入CV节的内环孔内,整机处理装钢球的工作状态。升降机构方便更换要装钢球的CV节。伺服电机Ⅰ和伺服电机Ⅱ带动带动摆杆Ⅰ和摆杆Ⅱ旋转倾斜,使CV节的内环和保持架倾斜处于装钢球的状态,带动带动摆杆Ⅰ和摆杆Ⅱ旋转垂直,使CV节转动一个角度至CV节的保持架的另一个相邻窗口处于接钢球的位置。Further preferably, the lifting mechanism I of the ball loading mechanism includes a cylinder I, a cylinder support plate I, a vertical plate, a connecting head, a connecting block, a sliding plate, a transition plate, a limit screw, a fixing block, a supporting plate, a guide rail I and a slide Seat I; cylinder I is fixed on the cylinder support plate I, cylinder support plate I is fixed on the vertical plate, and the edge of the vertical plate is fixed with guide rail I; the vertical plate is directly fixed on the fixed connecting plate or the vertical plate is fixed on the support plate , the support plate is fixed on the fixed connecting plate; the two sliding seats I used in conjunction with the guide rail I are fixed with a sliding plate; the piston rod of the cylinder I is also fixed on the lifting joint I. A connecting block, the connecting block It is fixed on the top of the slide plate; there is a fixed block fixed on the lower end of the vertical plate directly below the slide plate, and a limit screw is fixed on the fixed block, which limits the lowest position of the slide plate to move down; a transition plate is fixed on the slide plate; the casing is fixed on the transition plate The servo motor I and the servo motor II are respectively fixed on the slide plate; the shaft I is rotatably fixed in the upper hole of the transition plate, and the other end of the shaft I is rotatably fixed in the casing; the shaft I passes through the The through hole is fixed on the output shaft of the servo motor I through the coupling I; the shaft II is rotatably fixed in the lower hole of the transition plate, and the shaft II passes through another through hole on the slide plate and is fixed on the servo motor through the coupling II. On the output shaft of II; the other end of the rotating shaft II is equipped with a gear shaft and a bearing V is installed between the other end and the gear shaft; the outer circle of the gear shaft is rotatably fixed on the casing; the left end of the gear shaft is fixed with a gear II, the gear I meshing with the gear II is fixed on the relative position of the rotating shaft I; the swing rod I is fixed on the right end of the gear shaft, and the swing rod II is fixed on the right end of the rotating shaft II. The extension and retraction of the lifting connector of the cylinder Ⅰ drives the slide plate to move down and up along the guide rail Ⅰ, thereby driving the transition plate and the casing installed on the transition plate, the shaft I, the shaft II, the gear I, the gear II, the gear shaft, The pendulum Ⅰ, pendulum Ⅱ, servo motor Ⅰ and servo motor Ⅱ and other components descend and rise as a whole, and the limit screw limits the lowest position where the slide plate descends. At this time, the pendulum Ⅰ is crimped on the cage of the CV section, and the pendulum Ⅱ Insert it into the inner ring hole of the CV section, and the whole machine handles the working state of loading steel balls. The lifting mechanism facilitates the replacement of the CV section where steel balls are to be installed. Servo motor Ⅰ and servo motor Ⅱ drive the swing rod Ⅰ and swing rod Ⅱ to rotate and tilt, so that the inner ring of the CV joint and the cage are inclined to be in the state of loading steel balls, and drive the swing rod Ⅰ and swing rod Ⅱ to rotate vertically, so that the CV Rotate the joint by an angle until the other adjacent window of the cage of the CV joint is in the position of receiving the steel ball.

进一步优选地,所述供球机构的升降机构Ⅱ包括气缸Ⅱ、气缸支板Ⅱ、竖板、导轨Ⅱ、滑座Ⅱ和滑动板;气缸Ⅱ固定在气缸支板Ⅱ上,气缸支板Ⅱ固定在竖板上,竖板上固定有导轨Ⅱ,与导轨Ⅱ配合使用的滑座Ⅱ上固定有滑动板;气缸Ⅱ的活塞杆也就是所述的升降连接头Ⅱ通过连接块Ⅱ固定在滑动板上,竖板固定在固定连接板上;滑动板正下方有固定在竖板下端的限位块,限位块上固定有限位螺钉Ⅰ,限位螺钉Ⅰ限制滑动板下移的最低位置;所述钢球储存器和钢球推料器固定在滑动板上;钢球料仓高于钢球储存器,钢球储存器内的钢球下流通道上端有一段为倾斜面,钢球充满钢球下流通道,每少一个钢球料仓流动一个过来;钢球储存器的下端固定在钢球推料器的上端,钢球推料器的倾斜底板上固定有气缸Ⅲ,气缸Ⅲ的活塞杆端部固定有与倾斜底板平行的倾斜推料板,不动作时,推料板下端位于钢球推料器的钢球进口的上端,气缸Ⅲ由控制器控制动作。气缸Ⅱ的升降连接头的伸出和缩回带动滑动板沿导轨Ⅱ下移和上升,从而带动钢球储存器和钢球推料器下移和上升,方便更换要装钢球的CV节;气缸Ⅲ则是推动钢球进入CV节保持架的窗口内。Further preferably, the lifting mechanism II of the ball supply mechanism includes a cylinder II, a cylinder support plate II, a vertical plate, a guide rail II, a sliding seat II and a sliding plate; the cylinder II is fixed on the cylinder support plate II, and the cylinder support plate II is fixed On the vertical plate, the guide rail II is fixed on the vertical plate, and the sliding seat II used in conjunction with the guide rail II is fixed on the sliding plate; the piston rod of the cylinder II is also the lifting connector II mentioned above. It is fixed on the sliding plate through the connecting block II. The vertical plate is fixed on the fixed connecting plate; there is a limit block fixed on the lower end of the vertical plate directly below the sliding plate, and a limit screw Ⅰ is fixed on the limit block, and the limit screw Ⅰ limits the lowest position of the sliding plate to move down; The steel ball storage and the steel ball pusher are fixed on the sliding plate; the steel ball storage bin is higher than the steel ball storage, and the upper end of the steel ball downflow channel in the steel ball storage has an inclined surface, and the steel balls are filled with steel balls. Downstream channel, one steel ball silo flows one less; the lower end of the steel ball storage is fixed on the upper end of the steel ball pusher, and the inclined bottom plate of the steel ball pusher is fixed with the cylinder III, and the piston rod end of the cylinder III An inclined pusher plate parallel to the inclined bottom plate is fixed on the upper part. When not in action, the lower end of the pusher plate is located at the upper end of the steel ball inlet of the steel ball pusher, and the cylinder III is controlled by the controller. The extension and retraction of the lifting connector of the cylinder II drives the sliding plate to move down and up along the guide rail II, thereby driving the steel ball storage and the steel ball pusher to move down and up, which facilitates the replacement of the CV joint to be loaded with steel balls; Cylinder III pushes the steel ball into the window of the CV section cage.

进一步优选地,所述CV节工装包括定位座和底座;定位座中心开有与CV节的柄端相匹配的中心安装孔,其底部外圆上有定位台阶;底座开有中心孔,定位座的定位台阶从穿入底座的中心孔,并由插销插接固定;底座下端固定在位于工作台台阶安装孔内的固定板上,固定板固定在主轴上端面,主轴通过轴承固定在工作台台阶安装孔内,主轴的下端通过联轴器固定在伺服电机Ⅲ输出轴上。伺服电机Ⅲ带动CV节工装旋转,从而带动CV节旋转一个角度。Further preferably, the CV section tooling includes a positioning seat and a base; the center of the positioning seat has a central mounting hole matching the handle end of the CV section, and there is a positioning step on the outer circle of the bottom; the base has a central hole, and the positioning seat The positioning step penetrates into the center hole of the base and is fixed by a plug; the lower end of the base is fixed on the fixing plate located in the mounting hole of the workbench step, the fixing plate is fixed on the upper end of the main shaft, and the main shaft is fixed on the workbench step through the bearing. In the installation hole, the lower end of the main shaft is fixed on the output shaft of the servo motor III through a coupling. Servo motor III drives the CV joint tooling to rotate, thereby driving the CV joint to rotate by an angle.

本发明能够准确、方便地将钢球装配到CV节内,提高了产品的装配质量,进而使车辆运行更安全、更耐久。本发明对位准确,不会漏装,提高了产品的合格率,对工人的操作经验要求低,大大降低了工人劳动强度大,提高了生产效率,装配质量稳定可靠。且本发明结构简单、使用方便、通用化强。The invention can accurately and conveniently assemble the steel ball into the CV joint, improves the assembly quality of the product, and further makes the vehicle run safer and more durable. The invention has accurate alignment, no missing assembly, high qualified rate of products, low requirements for workers' operating experience, greatly reduces labor intensity of workers, improves production efficiency, and has stable and reliable assembly quality. Moreover, the invention has the advantages of simple structure, convenient use and strong generalization.

附图说明Description of drawings

图1为本发明的主视图;Fig. 1 is the front view of the present invention;

图2为图1的AA剖视图。FIG. 2 is an AA sectional view of FIG. 1 .

具体实施方式Detailed ways

下面结合具体实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with specific embodiments.

如图1和图2所示,本实施例包括固定连接板27、工作台13、装球机构01、供球机构02、可旋转地连接在工作台13上的CV节分度机构03和控制器。装球机构01包括摆杆Ⅰ9、摆杆Ⅱ10、伺服电机Ⅰ28、伺服电机Ⅱ32和升降机构Ⅰ。升降机构Ⅰ固定部分固定在固定连接板27上,升降连接头Ⅰ5带动摆杆Ⅰ9、摆杆Ⅱ10、伺服电机Ⅰ28和伺服电机Ⅱ32升降,伺服电机Ⅰ28和伺服电机Ⅱ32分别带动摆杆Ⅰ9和摆杆Ⅱ10旋转,摆杆Ⅰ9和摆杆Ⅱ10下降到最低位置时,摆杆Ⅰ9压接在CV节49的保持架49-2上,摆杆Ⅱ10插入CV节49的内环孔49-1内。优选地,所述装球机构01的升降机构Ⅰ包括气缸Ⅰ1、气缸支板Ⅰ2、立板3、连接头5、连接块6、滑板7、过渡板8、限位螺钉11、固定块12、支板24、导轨Ⅰ25和滑座Ⅰ26。气缸Ⅰ1通过螺钉固定在气缸支板Ⅰ2上,气缸支板Ⅰ2通过螺钉固定在立板3上。立板3边缘固定有导轨Ⅰ25;立板3通过螺钉固定在支板24上,支板24通过螺钉固定在所述固定连接板27上(也可根据需要将立板3直接固定在所述固定连接板27上)。与导轨Ⅰ25配合使用的两个滑座Ⅰ26上通过螺钉固定有滑板7。气缸Ⅰ1的活塞杆也就是所述的升降连接头Ⅰ5上固定有连接块6,连接块6通过螺钉固定在滑板7上端。滑板7正下方有通过螺钉固定在立板3下端的固定块12,固定块12上固定有限位螺钉11,限位螺钉11限制滑板7下移的最低位置。滑板7上通过螺钉固定有过渡板8;机壳通过螺钉固定在过渡板8上,所述伺服电机Ⅰ28和伺服电机Ⅱ32分别固定在滑板7上。过渡板8的上孔内通过轴承Ⅰ31可旋转地固定有转轴Ⅰ30,转轴Ⅰ30的另一端通过轴承Ⅱ43可旋转固定在机壳内。转轴Ⅰ30穿越滑板7上的过孔通过联轴器Ⅰ29固定在伺服电机Ⅰ28的输出轴上。过渡板8的下孔内通过轴承Ⅲ 35可旋转地固定有转轴Ⅱ34,转轴Ⅱ34穿越滑板7上的另一过孔通过联轴器Ⅱ33固定在伺服电机Ⅱ32的输出轴上。转轴Ⅱ34的另一端间隙装配有齿轮轴44且该另一端部与齿轮轴44之间装配有轴承Ⅴ56。齿轮轴44外圆通过轴承Ⅳ 37和压块Ⅰ39可旋转地固定在机壳上。齿轮轴44左端固定有齿轮Ⅱ36,转轴Ⅰ30相对位置上固定有与齿轮Ⅱ36啮合的齿轮Ⅰ42。所述摆杆Ⅰ9通过键Ⅰ38和和压块Ⅱ40固定在齿轮轴44右端,所述的摆杆Ⅱ10通过键Ⅱ45、压块Ⅲ41和端部螺钉46固定在转轴Ⅱ34右端。CV节分度机构03包括伺服电机Ⅲ55和固定在伺服电机Ⅲ 55输出轴上的CV节工装, CV节49的柄端卡接固定在CV节工装上。优选地,所述CV节工装包括定位座50和底座52;定位座50中心开有与CV节49的柄端相匹配的中心安装孔,其底部外圆上有定位台阶。底座52开有中心孔,定位座50的定位台阶从穿入底座52的中心孔,并由插销51插接固定;底座52下端通过螺钉固定在位于工作台13台阶安装孔内的固定板53上,固定板53固定在主轴上端面,主轴通过轴承57固定在工作台13台阶安装孔内,主轴的下端通过联轴器54固定在伺服电机Ⅲ 55输出轴上。供球机构02包括通过支架14固定在工作台13上的钢球料仓21、内有钢球下流通道4的钢球储存器16、倾斜固定的钢球推料器15和升降机构Ⅱ。钢球料仓21通过连接管20连接钢球储存器16上端的接料口18、钢球储存器16有钢球出口正对钢球推料器15的钢球进口,钢球储存器16的钢球出口处安装有阀门和计数器,计数器通过控制器控制阀门打开只流出一个钢球。钢球推料器15的钢球出口正对CV节49,设定伺服电机Ⅰ28和伺服电机Ⅱ32的行程,当摆杆Ⅰ9和摆杆Ⅱ10摆动倾斜到位后,钢球推料器15推出的一个钢球正对保持架的其中一个钢球窗口,摆杆Ⅰ9和摆杆Ⅱ10摆动到垂直位时,伺服电机Ⅲ带动CV节49转动一个角度,使钢球推料器15的钢球出口对应保持架相邻的另一个钢球窗口;升降机构Ⅱ固定部分固定在固定连接板27上,其升降连接头Ⅱ19带动钢球储存器16和钢球推料器15升降。控制器控制升降机构Ⅰ、升降机构Ⅱ、伺服电机Ⅰ28、伺服电机Ⅱ32和伺服电机Ⅲ 55的动作。优选地,所述供球机构02的升降机构Ⅱ包括气缸Ⅱ23、气缸支板Ⅱ22、竖板47、导轨Ⅱ、滑座Ⅱ和滑动板48。气缸Ⅱ23通过螺钉固定在气缸支板Ⅱ22上,气缸支板Ⅱ22通过螺钉固定在竖板47上,竖板47上通过螺钉固定有装有导轨Ⅱ,与导轨Ⅱ配合使用的滑座Ⅱ上固定有滑动板48。气缸Ⅱ23的活塞杆也就是所述的升降连接头Ⅱ19通过连接块Ⅱ固定在滑动板48上,竖板47通过螺钉固定在固定连接板27上。滑动板48正下方有固定在竖板47下端的限位块60,限位块60上固定有限位螺钉Ⅰ,限位螺钉Ⅰ限制滑动板48下移的最低位置。所述钢球储存器16和钢球推料器15通过螺钉固定在滑动板48上。钢球料仓21高于钢球储存器16,钢球储存器16内的钢球下流通道4上端有一段为倾斜面,钢球充满钢球下流通道4,每少一个钢球料仓21流动一个过来;钢球储存器16的下端固定在钢球推料器15的上端,钢球推料器15的倾斜底板58上固定有气缸Ⅲ 17,气缸Ⅲ 17的活塞杆端部固定有与倾斜底板58平行的倾斜推料板59,不动作时,推料板59下端位于钢球推料器15的钢球进口的上端,气缸Ⅲ 17由控制器控制动作。As shown in Figures 1 and 2, this embodiment includes a fixed connecting plate 27, a workbench 13, a ball loading mechanism 01, a ball feeding mechanism 02, a CV joint indexing mechanism 03 rotatably connected to the workbench 13, and a control device. The ball loading mechanism 01 includes a swing rod I9, a swing rod II10, a servo motor I28, a servo motor II32 and a lifting mechanism I. The fixed part of the lifting mechanism I is fixed on the fixed connecting plate 27. The lifting connection head I5 drives the swing rod I9, the swing rod II10, the servo motor I28 and the servo motor II32 to lift up and down, and the servo motor I28 and servo motor II32 respectively drive the swing rod I9 and the swing rod II10 rotates, and when the swing rod I9 and the swing rod II10 descend to the lowest position, the swing rod I9 is crimped on the cage 49-2 of the CV section 49, and the swing rod II10 is inserted into the inner ring hole 49-1 of the CV section 49. Preferably, the lifting mechanism I of the ball loading mechanism 01 includes a cylinder I1, a cylinder support plate I2, a vertical plate 3, a connecting head 5, a connecting block 6, a sliding plate 7, a transition plate 8, a limit screw 11, a fixing block 12, Support plate 24, guide rail I25 and sliding seat I26. The cylinder I1 is fixed on the cylinder support plate I2 by screws, and the cylinder support plate I2 is fixed on the vertical plate 3 by screws. The edge of the vertical plate 3 is fixed with a guide rail I25; the vertical plate 3 is fixed on the support plate 24 by screws, and the support plate 24 is fixed on the fixed connecting plate 27 by screws (the vertical plate 3 can also be directly fixed on the fixed connecting plate 27). The two sliding seats I26 used in conjunction with the guide rail I25 are fixed with slide plates 7 by screws. A connecting block 6 is fixed on the piston rod of the cylinder I1, that is, the lifting connector I5, and the connecting block 6 is fixed on the upper end of the slide plate 7 by screws. Sliding plate 7 just below has the fixing block 12 that is fixed on vertical plate 3 lower ends by screw, and fixing limit screw 11 is fixed on the fixing block 12, and limiting screw 11 limits the lowest position that slide plate 7 moves down. The transition plate 8 is fixed on the slide plate 7 by screws; A rotating shaft I30 is rotatably fixed in the upper hole of the transition plate 8 through a bearing I31, and the other end of the rotating shaft I30 is rotatably fixed in the casing through a bearing II43. The rotating shaft I30 passes through the through hole on the slide plate 7 and is fixed on the output shaft of the servo motor I28 through the shaft coupling I29. The shaft II 34 is rotatably fixed in the lower hole of the transition plate 8 through the bearing III 35 , and the shaft II 34 passes through another hole on the slide plate 7 and is fixed on the output shaft of the servo motor II 32 through the coupling II 33 . The other end of the rotating shaft II34 is gap-fitted with the gear shaft 44 and a bearing V56 is fitted between the other end and the gear shaft 44 . The outer circle of the gear shaft 44 is rotatably fixed on the casing through the bearing IV 37 and the pressure block I 39. A gear II36 is fixed on the left end of the gear shaft 44, and a gear I42 meshing with the gear II36 is fixed on the relative position of the rotating shaft I30. The swing rod I9 is fixed on the right end of the gear shaft 44 through the key I38 and the pressure block II40, and the swing rod II10 is fixed on the right end of the rotating shaft II34 through the key II45, the pressure block III41 and the end screw 46. The CV joint indexing mechanism 03 includes the servo motor III 55 and the CV joint tooling fixed on the output shaft of the servo motor III 55, and the handle end of the CV joint 49 is clipped and fixed on the CV joint tooling. Preferably, the CV section tooling includes a positioning seat 50 and a base 52; the center of the positioning seat 50 is provided with a central mounting hole matching the handle end of the CV section 49, and there is a positioning step on the outer circumference of the bottom. The base 52 has a central hole, and the positioning step of the positioning seat 50 penetrates into the central hole of the base 52, and is fixed by a latch 51; , the fixed plate 53 is fixed on the upper end surface of the main shaft, the main shaft is fixed in the step mounting hole of the workbench 13 through the bearing 57, and the lower end of the main shaft is fixed on the output shaft of the servo motor III 55 through the coupling 54. The ball feeding mechanism 02 includes a steel ball bin 21 fixed on the workbench 13 by a bracket 14, a steel ball storage 16 with a steel ball downflow channel 4 inside, an obliquely fixed steel ball pusher 15 and a lifting mechanism II. The steel ball silo 21 is connected to the material receiving port 18 on the upper end of the steel ball storage 16 through the connecting pipe 20, and the steel ball storage 16 has a steel ball outlet facing the steel ball inlet of the steel ball pusher 15, and the steel ball storage 16 A valve and a counter are installed at the outlet of the steel ball, and the counter is controlled by the controller to open the valve and only one steel ball flows out. The steel ball outlet of the steel ball pusher 15 is facing the CV joint 49, and the strokes of the servo motor I28 and the servo motor II32 are set. The steel ball is facing one of the steel ball windows of the cage. When the swing rod I9 and the swing rod II10 swing to the vertical position, the servo motor III drives the CV joint 49 to rotate an angle, so that the steel ball outlet of the steel ball pusher 15 is kept correspondingly. Another steel ball window adjacent to the frame; the lifting mechanism II fixed part is fixed on the fixed connecting plate 27, and its lifting joint II 19 drives the steel ball storage 16 and the steel ball pusher 15 to lift. The controller controls the actions of the lifting mechanism I, the lifting mechanism II, the servo motor I28, the servo motor II32 and the servo motor III55. Preferably, the lifting mechanism II of the ball feeding mechanism 02 includes a cylinder II 23 , a cylinder supporting plate II 22 , a vertical plate 47 , a guide rail II, a sliding seat II and a sliding plate 48 . The cylinder II 23 is fixed on the cylinder support plate II 22 by screws, the cylinder support plate II 22 is fixed on the vertical plate 47 by screws, the vertical plate 47 is fixed with a guide rail II by screws, and the sliding seat II used in conjunction with the guide rail II is fixed with a slide plate 48 . The piston rod of the cylinder II23, that is, the lifting connector II19 is fixed on the sliding plate 48 through the connecting block II, and the vertical plate 47 is fixed on the fixed connecting plate 27 by screws. Just below the sliding plate 48 there is a stop block 60 fixed on the lower end of the vertical plate 47, and the stop screw I is fixed on the stop block 60, and the stop screw I limits the lowest position where the slide plate 48 moves down. The steel ball storage 16 and the steel ball pusher 15 are fixed on the sliding plate 48 by screws. The steel ball silo 21 is higher than the steel ball storage 16, and the upper end of the steel ball downflow passage 4 in the steel ball storage 16 has an inclined surface. One comes over; the lower end of the steel ball reservoir 16 is fixed on the upper end of the steel ball pusher 15, the inclined bottom plate 58 of the steel ball pusher 15 is fixed with the cylinder III 17, and the end of the piston rod of the cylinder III 17 is fixed with an inclined Base plate 58 parallel inclined pusher plate 59, when not moving, the lower end of pusher plate 59 is positioned at the upper end of the steel ball inlet of steel ball pusher 15, and cylinder III 17 is controlled action by controller.

上述所述实施例仅是优选和示例形的,不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-described embodiments are only preferred and exemplary, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention within.

Claims (5)

1. The utility model provides a CV festival automatic dress steel ball device which characterized in that: comprises a fixed connecting plate, a workbench, a ball loading mechanism, a ball supply mechanism, a CV joint indexing mechanism which is rotatably connected on the workbench and a controller; the ball loading mechanism comprises a swing rod I, a swing rod II, a servo motor I, a servo motor II and a lifting mechanism I; the fixed part of a lifting mechanism I is fixed on a fixed connecting plate, a lifting connector I drives a swing rod I, a swing rod II, a servo motor I and a servo motor II to lift, the servo motor I and the servo motor II respectively drive the swing rod I and the swing rod II to rotate, when the swing rod I and the swing rod II descend to the lowest positions, the swing rod I is pressed on a retainer of a CV joint, and the swing rod II is inserted into an inner annular hole of the CV joint; the CV joint indexing mechanism comprises a servo motor III and a CV joint tool fixed on an output shaft of the servo motor III, and a handle end of the CV joint is clamped and fixed on the CV joint tool; the ball supply mechanism comprises a steel ball bin fixed on the workbench through a bracket, a steel ball storage with a steel ball down-flow channel inside, a steel ball pusher fixed in an inclined manner and a lifting mechanism II; the steel ball bin is connected with a material receiving port at the upper end of the steel ball storage through a connecting pipe, a steel ball outlet of the steel ball storage is opposite to a steel ball inlet of the steel ball feeder, a valve and a counter are mounted at the steel ball outlet of the steel ball storage, and the counter controls the valve to be opened through a controller so that only one steel ball flows out; the steel ball outlet of the steel ball feeder is over against the CV joint, the stroke of the servo motor I and the servo motor II is set, when the swing rod I and the swing rod II swing and incline to the right position, one steel ball pushed out by the steel ball feeder is over against one of the steel ball windows of the retainer, and when the swing rod I and the swing rod II swing to the vertical position, the servo motor III drives the CV joint to rotate by an angle, so that the steel ball outlet of the steel ball feeder corresponds to the other steel ball window adjacent to the retainer; the fixed part of the lifting mechanism II is fixed on the fixed connecting plate, and the lifting connector II drives the steel ball storage and the steel ball pusher to lift; the controller controls the actions of the lifting mechanism I, the lifting mechanism II, the servo motor I, the servo motor II and the servo motor III.
2. The automatic steel ball loading device for the CV joint as recited in claim 1, wherein: the lifting mechanism I of the ball loading mechanism comprises a cylinder I, a cylinder support plate I, a vertical plate, a connector, a connecting block, a sliding plate, a transition plate, a limit screw, a fixed block, a support plate, a guide rail I and a sliding seat I; the air cylinder I is fixed on an air cylinder support plate I, the air cylinder support plate I is fixed on a vertical plate, and a guide rail I is fixed at the edge of the vertical plate; the vertical plate is directly fixed on the fixed connecting plate or the vertical plate is fixed on the support plate, and the support plate is fixed on the fixed connecting plate; sliding plates are fixed on the two sliding seats I which are matched with the guide rail I; a connecting block is fixed on a piston rod of the air cylinder I, namely the lifting connector I, and the connecting block is fixed at the upper end of the sliding plate; a fixed block fixed at the lower end of the vertical plate is arranged right below the sliding plate, a limit screw is fixed on the fixed block, and the limit screw limits the lowest position of the sliding plate moving downwards; a transition plate is fixed on the sliding plate; the shell is fixed on the transition plate, and the servo motor I and the servo motor II are respectively fixed on the sliding plate; a rotating shaft I is rotatably fixed in an upper hole of the transition plate, and the other end of the rotating shaft I is rotatably fixed in the shell; the rotating shaft I penetrates through a through hole in the sliding plate and is fixed on an output shaft of the servo motor I through a coupler I; a rotating shaft II is rotatably fixed in a lower hole of the transition plate, penetrates through another through hole in the sliding plate and is fixed on an output shaft of a servo motor II through a coupler II; a gear shaft is assembled at the other end of the rotating shaft II in a clearance mode, and a bearing V is assembled between the other end of the rotating shaft II and the gear shaft; the outer circle of the gear shaft is rotatably fixed on the shell; a gear II is fixed at the left end of the gear shaft, and a gear I meshed with the gear II is fixed at the opposite position of the rotating shaft I; the swing rod I is fixed at the right end of the gear shaft, and the swing rod II is fixed at the right end of the rotating shaft II.
3. The CV joint automatic steel ball loading device according to claim 1 or 2, wherein: the lifting mechanism II of the ball supply mechanism comprises an air cylinder II, an air cylinder support plate II, a vertical plate, a guide rail II, a sliding seat II and a sliding plate; the air cylinder II is fixed on an air cylinder support plate II, the air cylinder support plate II is fixed on a vertical plate, a guide rail II is fixed on the vertical plate, and a sliding plate is fixed on a sliding seat II matched with the guide rail II; a piston rod of the air cylinder II, namely the lifting connector II is fixed on the sliding plate through a connecting block II, and the vertical plate is fixed on the fixed connecting plate; a limiting block fixed at the lower end of the vertical plate is arranged right below the sliding plate, a limiting screw I is fixed on the limiting block, and the limiting screw I limits the lowest position of the sliding plate in the downward movement; the steel ball storage and the steel ball feeder are fixed on the sliding plate; the steel ball bin is higher than the steel ball storage, the upper end of a steel ball down-flow channel in the steel ball storage is provided with an inclined plane, the steel ball down-flow channel is filled with steel balls, and one steel ball bin flows in each steel ball bin; the lower end of the steel ball storage is fixed at the upper end of the steel ball feeder, an air cylinder III is fixed on an inclined bottom plate of the steel ball feeder, an inclined material pushing plate parallel to the inclined bottom plate is fixed at the end part of a piston rod of the air cylinder III, when the steel ball storage does not act, the lower end of the material pushing plate is located at the upper end of a steel ball inlet of the steel ball feeder, and the air cylinder III is controlled to act by a controller.
4. The automatic steel ball loading device for the CV joint as recited in claim 3, wherein: the CV joint tool comprises a positioning seat and a base; the center of the positioning seat is provided with a center mounting hole matched with the handle end of the CV joint, and the outer circle at the bottom of the positioning seat is provided with a positioning step; the base is provided with a central hole, and the positioning step of the positioning seat penetrates through the central hole of the base and is inserted and fixed by a plug pin; the lower end of the base is fixed on a fixing plate in the workbench step mounting hole, the fixing plate is fixed on the upper end face of the main shaft, the main shaft is fixed in the workbench step mounting hole through a bearing, and the lower end of the main shaft is fixed on an output shaft of the servo motor III through a coupler.
5. The automatic steel ball loading device for the CV joint as recited in claim 1 or 2, wherein: the CV joint tool comprises a positioning seat and a base; the center of the positioning seat is provided with a center mounting hole matched with the handle end of the CV joint, and the outer circle at the bottom of the positioning seat is provided with a positioning step; the base is provided with a central hole, and the positioning step of the positioning seat penetrates through the central hole of the base and is inserted and fixed by a plug pin; the lower end of the base is fixed on a fixing plate in the workbench step mounting hole, the fixing plate is fixed on the upper end face of the main shaft, the main shaft is fixed in the workbench step mounting hole through a bearing, and the lower end of the main shaft is fixed on an output shaft of the servo motor III through a coupler.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117300612A (en) * 2023-10-18 2023-12-29 儒拉玛特自动化技术(长春)有限公司 A transmission shaft fixed end section assembly equipment
CN117300612B (en) * 2023-10-18 2025-11-11 儒拉玛特自动化技术(长春)有限公司 Transmission shaft fixed end section equipment

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