CN115806203A - Aluminum ash screening and harmless treatment conveying mechanism and construction method - Google Patents
Aluminum ash screening and harmless treatment conveying mechanism and construction method Download PDFInfo
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- CN115806203A CN115806203A CN202211591416.6A CN202211591416A CN115806203A CN 115806203 A CN115806203 A CN 115806203A CN 202211591416 A CN202211591416 A CN 202211591416A CN 115806203 A CN115806203 A CN 115806203A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 84
- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 238000012216 screening Methods 0.000 title claims abstract description 19
- 238000010276 construction Methods 0.000 title abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims abstract description 38
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims description 35
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 6
- 239000013049 sediment Substances 0.000 claims 3
- 239000008187 granular material Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000003723 Smelting Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
技术领域:Technical field:
本发明涉及一种铝灰渣快速筛分装置,特别涉及一种铝灰渣筛分无害化处理传输机构及施工方法。The invention relates to a rapid screening device for aluminum ash slag, in particular to a transmission mechanism and construction method for screening and harmless treatment of aluminum ash slag.
背景技术:Background technique:
铝冶炼成型过程中会产生许多副产品,这些副产品在熔炉熔炼工序中铝含量约占铝生产使用过程中总损失量的1%-12%,也就是我们常见的铝灰、铝渣。Many by-products will be produced in the process of aluminum smelting and forming. The aluminum content of these by-products in the furnace smelting process accounts for about 1%-12% of the total loss in the process of aluminum production and use, which is our common aluminum ash and aluminum slag.
铝灰、铝渣在后期加工中,需要先对其进行筛分,在筛分过程中,会出现铝灰渣堆积导致滤网堵塞的情况,所以需要工作人员利用棍棒不停的对铝灰渣进行搅拌,从而使小颗粒的铝渣或铝灰输送至传送带上,并进行统一收集,而遗留的大颗粒铝渣需要另行收集;在此操作中,当工作人员利用棍棒对铝灰渣进行搅拌时会费时费力,同时也会使粉尘进入工作人员体内,会带来一定的隐患。Aluminum ash and aluminum slag need to be sieved first in the post-processing. During the sieving process, the aluminum ash slag will accumulate and cause the filter screen to be blocked. Therefore, the staff must use sticks to continuously clean the aluminum ash Stirring, so that the small particles of aluminum slag or aluminum ash are transported to the conveyor belt and collected uniformly, while the remaining large particles of aluminum slag need to be collected separately; in this operation, when the staff uses sticks to stir the aluminum ash It will take time and effort, and at the same time, the dust will enter the body of the staff, which will bring certain hidden dangers.
发明内容:Invention content:
本发明所要解决的技术问题是:克服现有技术的不足,提供一种铝灰渣筛分无害化处理传输机构及施工方法,能够快速对铝灰渣进行搅拌,避免筛分过程中出现堵塞滤网的情况,减轻工作人员的负担。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a transmission mechanism and construction method for aluminum ash screening and harmless treatment, which can quickly stir the aluminum ash and avoid blockage during the screening process The case of the filter screen reduces the burden on the staff.
本发明为解决技术问题所采取的技术方案是:The technical scheme that the present invention takes for solving technical problems is:
一种铝灰渣筛分无害化处理传输机构,包括第一料仓、料斗和第二料仓,在第一料仓的底部设置有料斗,所述料斗的下方设置有第二料仓,所述第二料仓的底部设置有第一支架,所述第二料仓内插设有插板,并在插板的底部设置有滤网,所述第一料仓的上方设置有位移架,所述位移架呈U型状分布,且位移架的端部与第一料仓滑动连接在一起,所述位移架的顶部设置有至少一个搅拌钎。A transmission mechanism for screening and harmless treatment of aluminum ash slag, comprising a first silo, a hopper and a second silo, a hopper is arranged at the bottom of the first hopper, and a second hopper is arranged below the hopper, The bottom of the second silo is provided with a first bracket, a plugboard is inserted in the second silo, and a filter screen is arranged at the bottom of the plugboard, and a displacement frame is arranged above the first silo , the displacement frame is distributed in a U shape, and the end of the displacement frame is slidably connected with the first material bin, and at least one stirring rod is arranged on the top of the displacement frame.
所述第一料仓与第二料仓之间设置有支杆,所述第一料仓的外部设置有外围板,所述外围板上设置有动力机构。A strut is arranged between the first silo and the second silo, and a peripheral plate is arranged outside the first silo, and a power mechanism is arranged on the peripheral plate.
所述动力机构为两组,分别位于第一料仓两侧的外围板,所述动力机构由主动轮、从动轮和链条组成,所述主动轮和从动轮分别位于外围板一侧的两端,所述主动轮和从动轮分别通过第二支架固定在外围板上,且主动轮和从动轮分别通过轴与第二支架转动连接在一起,所述主动轮和从动轮通过链条连接在一起,所述外围板上设置有电机,且电机的转轴与其中一组动力机构的从动轮固定连接在一起。The power mechanism is two groups, which are respectively located on the peripheral plates on both sides of the first silo. The power mechanism is composed of a driving wheel, a driven wheel and a chain. The driving wheel and the driven wheel are respectively located at both ends of one side of the peripheral plate , the driving wheel and the driven wheel are respectively fixed on the peripheral plate through the second bracket, and the driving wheel and the driven wheel are connected together with the second bracket through the shaft respectively, and the driving wheel and the driven wheel are connected together through a chain, A motor is arranged on the peripheral plate, and the rotating shaft of the motor is fixedly connected with the driven wheels of one group of power mechanisms.
所述第一料仓的外壁挖设有位移凹槽,所述位移架的下端通过滑块与位移凹槽滑动连接在一起,且位移架的底部与链条固定连接在一起。The outer wall of the first silo is dug with a displacement groove, the lower end of the displacement frame is slidably connected with the displacement groove through a slider, and the bottom of the displacement frame is fixedly connected with a chain.
所述搅拌钎的下端呈尖锥状分布,且搅拌钎通过螺纹与位移架连接在一起。The lower end of the stirring rod is distributed in a pointed cone shape, and the stirring rod is connected with the displacement frame through threads.
所述第二料仓的侧面挖设有矩形通孔,所述矩形通孔内插设有插板,且插板的端部对应第二料仓的内壁处设置有限位凹槽,所述插板的内端处设置有限位板。The side of the second silo is dug with a rectangular through hole, and a plug-in plate is inserted in the rectangular through-hole, and the end of the plug-in plate corresponds to the inner wall of the second silo. A limiting plate is arranged at the inner end of the plate.
所述插板呈L状分布,所述插板的顶部挖设有矩形孔,并在矩形孔的下方设置有穿孔,所述穿孔对应第二料仓的位置处设置有螺杆,且螺杆位于矩形通孔的上方,所述插板上的穿孔套设在螺杆上,并通过相匹配的螺母进行固定。The inserting plate is distributed in an L shape, and a rectangular hole is dug on the top of the inserting plate, and a perforation is provided under the rectangular hole, and a screw is provided at a position corresponding to the second feed bin in the perforation, and the screw is located in the rectangular Above the through hole, the perforation on the inserting plate is sleeved on the screw rod and fixed by a matching nut.
所述第一料仓与料斗之间设置有格栅网,所述第二料仓的下方设置有传送带。A grid net is set between the first silo and the hopper, and a conveyor belt is set under the second silo.
所述的一种铝灰渣筛分无害化处理传输机构,包括如下步骤:The transmission mechanism for screening and harmless treatment of aluminum ash slag comprises the following steps:
S1:将铝灰渣倒入第一料仓内,并根据铝灰渣的在第一料仓内的量,调节搅拌钎下端伸出的长度;S1: Pour the aluminum ash slag into the first silo, and adjust the protruding length of the lower end of the stirring rod according to the amount of aluminum ash slag in the first silo;
S2:,启动电机,此时链条带动位移架移动,从而使搅拌钎下端对铝灰渣进行搅拌,并将较大颗粒铝渣进行快速分离;S2: Start the motor. At this time, the chain drives the displacement frame to move, so that the aluminum ash slag is stirred at the lower end of the stirring braze, and the larger particles of aluminum slag are quickly separated;
S3:分离后的铝灰渣顺着格栅网快速进行第二料仓内,此时,颗粒较小的铝灰通过滤网掉落在第二料仓下方的传送带上,而铝渣会留在插板上: S3: The separated aluminum ash slag quickly enters the second silo along the grid net. At this time, the aluminum ash with smaller particles falls on the conveyor belt below the second silo through the filter screen, and the aluminum slag will remain On the board:
S4;工作人员定期对插板上的铝渣进行统一收集,对于传送带上的铝灰进行另外收集。S4; The staff regularly collects the aluminum slag on the plug board in a unified manner, and collects the aluminum ash on the conveyor belt separately.
本发明的积极有益效果是:The positive beneficial effect of the present invention is:
1、本发明通过在位移架顶部设置搅拌钎,在动力机构的作用下能够对第一料仓内的铝灰、渣进行快速搅拌,同时也能够对粘黏在一起的铝灰渣进行分离,便于铝灰渣快速进入第二料仓,避免因铝灰渣堆积导致料仓堵塞的情况。1. The present invention can quickly stir the aluminum ash and slag in the first silo under the action of the power mechanism by setting the stirring rod on the top of the displacement frame, and can also separate the sticky aluminum ash and slag at the same time. It is convenient for the aluminum ash to quickly enter the second silo, avoiding the blockage of the silo due to the accumulation of aluminum ash.
2、本发明通过搅拌钎和动力机构代替人工搅拌,使工作人员远离料仓,避免大量粉尘被吸入体内所带来的隐患,减轻了工作人员的负担,使用方便,操作简单。2. The present invention replaces manual stirring with a stirring rod and a power mechanism, keeps the workers away from the silo, avoids the hidden dangers caused by a large amount of dust being sucked into the body, reduces the burden on the workers, and is easy to use and easy to operate.
3、本发明通过在第二料仓内插设插板,能够对铝灰、较大颗粒的铝渣进行分离及收集,使铝灰、铝渣能够得到更好的利用。3. The present invention can separate and collect aluminum ash and aluminum slag with larger particles by inserting an insert plate in the second silo, so that the aluminum ash and aluminum slag can be better utilized.
附图说明:Description of drawings:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明第一料仓及料斗的结构示意图;Fig. 2 is the structural representation of the first feed bin and hopper of the present invention;
图3为本发明插板的结构示意图;Fig. 3 is a schematic structural view of the plugboard of the present invention;
图4为本发明电机的局部结构示意图;Fig. 4 is the partial structure schematic diagram of motor of the present invention;
其中:1-第一料仓,2-料斗,3-支杆,4-第二料仓,401-限位凹槽,5-第一支架,6-矩形通孔,7-插板,701-限位板,8-格栅网,9-螺杆,10-外围板,11-位移凹槽,12-位移架,13-搅拌钎,14-主动轮,15-从动轮,16-第二支架,17-链条,18-电机。Among them: 1-first silo, 2-hopper, 3-rod, 4-second silo, 401-limiting groove, 5-first bracket, 6-rectangular through hole, 7-board, 701 -limiting plate, 8-grid, 9-screw, 10-peripheral plate, 11-displacement groove, 12-displacement frame, 13-stirring brazing, 14-driving wheel, 15-driven wheel, 16-second Support, 17-chain, 18-motor.
具体实施方式:Detailed ways:
下面结合附图对本发明做进一步的解释和说明:Below in conjunction with accompanying drawing, the present invention is further explained and illustrated:
实施例1,参见图1-图4,一种铝灰渣筛分无害化处理传输机构,包括第一料仓1、料斗2和第二料仓4,在第一料仓1的底部设置有料斗2,在料斗2的下方设置有第二料仓4,第二料仓4的底部设置有第一支架5,第二料仓4内插设有插板7,并在插板7的底部设置有滤网,第一料仓1的上方设置有位移架12,位移架12呈U型状分布,且位移架12的端部与第一料仓1滑动连接在一起,位移架12的顶部设置有至少一个搅拌钎13。
第一料仓1与第二料仓4之间设置有支杆3,第一料仓1的外部设置有外围板10,外围板10上设置有动力机构。A
动力机构为两组,分别位于第一料仓1两侧的外围板10,动力机构由主动轮14、从动轮15和链条17组成,主动轮14和从动轮15分别位于外围板10一侧的两端,主动轮14和从动轮15分别通过第二支架16固定在外围板10上,且主动轮14和从动轮15分别通过轴与第二支架16转动连接在一起,主动轮14和从动轮15通过链条17连接在一起,外围板10上设置有电机18,且电机18的转轴与其中一组动力机构的从动轮15固定连接在一起。The power mechanism is two groups, which are respectively located on the
上述描述中,主动轮、从动轮的外部固定连接有轴,轴与第二支架转动连接在一起,电机转轴与主动轮的轴固定连接在一起。In the above description, shafts are fixedly connected to the outside of the driving wheel and the driven wheel, the shafts are rotatably connected to the second bracket, and the shaft of the motor is fixedly connected to the shaft of the driving wheel.
第一料仓1的外壁挖设有位移凹槽11,位移架12的下端通过滑块与位移凹槽11滑动连接在一起,且位移架12的底部与链条17固定连接在一起。The outer wall of the
搅拌钎13的下端呈尖锥状分布,且搅拌钎13通过螺纹与位移架12连接在一起。The lower end of the
第二料仓4的侧面挖设有矩形通孔6,矩形通孔6内插设有插板7,且插板7的端部对应第二料仓4的内壁处设置有限位凹槽401,插板7的内端处设置有限位板701。The side of the
插板7呈L状分布,插板7的顶部挖设有矩形孔,并在矩形孔的下方设置有穿孔,穿孔对应第二料仓4的位置处设置有螺杆9,且螺杆9位于矩形通孔6的上方,插板7上的穿孔套设在螺杆9上,并通过相匹配的螺母进行固定。The
第一料仓1与料斗2之间设置有格栅网8,第二料仓4的下方设置有传送带。A
上述描述中,料斗呈锥形状分布,且料斗的下端口小于第二料仓的上端口。In the above description, the hopper is distributed in a cone shape, and the lower port of the hopper is smaller than the upper port of the second silo.
上述描述中,第二料仓侧面的矩形通孔满足:矩形通孔内壁与第二料仓内壁位于同一水平面上。In the above description, the rectangular through hole on the side of the second silo satisfies that the inner wall of the rectangular through hole is located on the same level as the inner wall of the second silo.
上述描述中,当插板端部插设在限位凹槽内,此时,插板两侧外壁与第二料仓内壁紧贴在一起;当限位板与第二料仓内壁紧贴,此时,插板外端面上的穿孔套设在螺杆上,并通过在螺杆拧相匹配的螺母使插板与第二料仓固定。In the above description, when the end of the inserting plate is inserted into the limiting groove, at this time, the outer walls on both sides of the inserting plate are in close contact with the inner wall of the second silo; when the limiting plate is in close contact with the inner wall of the second silo, At this time, the perforation on the outer end surface of the flashing plate is sleeved on the screw rod, and the flashing plate is fixed to the second feed bin by screwing a matching nut on the screw rod.
上述描述中,支杆四个,分别位于两个料仓之间的四角处。In the above description, there are four support rods, which are respectively located at the four corners between the two silos.
上述描述中,限位板右侧的插板设置有滤网,且滤网的孔径小于格栅网的孔径。In the above description, the inserting plate on the right side of the limiting plate is provided with a filter screen, and the aperture of the filter screen is smaller than the aperture of the grid mesh.
上述描述中,电机的转动,带动主动轮的转动,从而使位移架随着链条转动而移动。In the above description, the rotation of the motor drives the rotation of the driving wheel, so that the displacement frame moves with the rotation of the chain.
实施例2,上述的一种铝灰渣筛分无害化处理传输机构,包括如下步骤:
S1:将铝灰渣倒入第一料仓1内,并根据铝灰渣的在第一料仓1内的量,调节搅拌钎13下端伸出的长度;S1: Pour the aluminum ash slag into the
S2:,启动电机18,此时链条17带动位移架12移动,从而使搅拌钎13下端对铝灰渣进行搅拌,并将较大颗粒铝渣进行快速分离;S2: Start the
S3:分离后的铝灰渣顺着格栅网快速进行第二料仓4内,此时,颗粒较小的铝灰通过滤网掉落在第二料仓4下方的传送带上,而铝渣会留在插板7上: S3: The separated aluminum ash slag quickly enters the
S4;工作人员定期对插板7上的铝渣进行统一收集,对于传送带上的铝灰进行另外收集。S4: The staff regularly collects the aluminum slag on the
实际使用时,由于料仓较高,工作人员还需搭设一个平台,工作人员站在平台上方可利用棍棒对铝灰渣进行搅拌。In actual use, due to the high silo, the staff also need to build a platform, and the staff can use sticks to stir the aluminum ash when standing on the platform.
使用时,由于铝灰和铝渣是掺和在一起的,如果不对料仓中的铝灰渣进行搅拌,很难使铝灰渣透过格栅网下移至第二料仓内,而铝灰渣通过格栅网也是对铝灰渣进行的第一次过滤,最后移动在格栅网的均为大块铝灰渣,工作人员利用铲子将其取出即可。When in use, since aluminum ash and aluminum slag are mixed together, if the aluminum ash in the silo is not stirred, it is difficult to make the aluminum ash slag move down to the second silo through the grid net, while the aluminum The ash passing through the grid net is also the first filtering of the aluminum ash, and finally all the ash that moves on the grid net is a large piece of aluminum ash, and the staff can take it out with a shovel.
使用时,第二料仓下方设置有传送带,过滤后的铝灰渣经过传送带进行统一收集。When in use, a conveyor belt is provided under the second silo, and the filtered aluminum ash is collected uniformly through the conveyor belt.
本发明通过在位移架上设置搅拌钎,在电机的作用下能够对第一料仓内的铝灰渣进行搅拌,便于铝灰渣快速进行第一次过滤,通过在第二料仓内插设插板,能够对铝灰渣进行二次过滤,并能够对大颗粒的铝渣进行收集,减低了工作人员的负担,使用方便,操作简单。The present invention can stir the aluminum ash in the first silo under the action of the motor by arranging the stirring rod on the displacement frame, which is convenient for the aluminum ash to be quickly filtered for the first time. The plug-in plate can perform secondary filtration on aluminum ash slag, and can collect large particles of aluminum slag, which reduces the burden on the staff, and is easy to use and easy to operate.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211591416.6A CN115806203A (en) | 2022-12-12 | 2022-12-12 | Aluminum ash screening and harmless treatment conveying mechanism and construction method |
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| CN202211591416.6A CN115806203A (en) | 2022-12-12 | 2022-12-12 | Aluminum ash screening and harmless treatment conveying mechanism and construction method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0039097A1 (en) * | 1980-04-25 | 1981-11-04 | Weegwerktuigenfabriek Alfra B.V. | Mobile weighing bunker |
| CN212468802U (en) * | 2020-06-08 | 2021-02-05 | 深圳市和志诚环保建材有限公司 | Concrete aggregate particle size screening separator |
| CN216420064U (en) * | 2021-12-13 | 2022-05-03 | 江苏海光金属有限公司 | Filter device for extracting aluminum ash |
| CN114515752A (en) * | 2022-03-02 | 2022-05-20 | 徐州惜能环境工程设备有限公司 | Administer soil heavy metal pollution device |
| WO2022111430A1 (en) * | 2020-11-30 | 2022-06-02 | 湖南省虹宇碳素新材料有限公司 | Vibration screening device for carbon production |
| CN217222266U (en) * | 2022-01-20 | 2022-08-19 | 四川衡鼎建材有限公司 | Slag powder screening plant is used in special concrete production |
-
2022
- 2022-12-12 CN CN202211591416.6A patent/CN115806203A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0039097A1 (en) * | 1980-04-25 | 1981-11-04 | Weegwerktuigenfabriek Alfra B.V. | Mobile weighing bunker |
| CN212468802U (en) * | 2020-06-08 | 2021-02-05 | 深圳市和志诚环保建材有限公司 | Concrete aggregate particle size screening separator |
| WO2022111430A1 (en) * | 2020-11-30 | 2022-06-02 | 湖南省虹宇碳素新材料有限公司 | Vibration screening device for carbon production |
| CN216420064U (en) * | 2021-12-13 | 2022-05-03 | 江苏海光金属有限公司 | Filter device for extracting aluminum ash |
| CN217222266U (en) * | 2022-01-20 | 2022-08-19 | 四川衡鼎建材有限公司 | Slag powder screening plant is used in special concrete production |
| CN114515752A (en) * | 2022-03-02 | 2022-05-20 | 徐州惜能环境工程设备有限公司 | Administer soil heavy metal pollution device |
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