CN115303879A - Connection parts and yarn hanging method - Google Patents
Connection parts and yarn hanging method Download PDFInfo
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- CN115303879A CN115303879A CN202210366755.8A CN202210366755A CN115303879A CN 115303879 A CN115303879 A CN 115303879A CN 202210366755 A CN202210366755 A CN 202210366755A CN 115303879 A CN115303879 A CN 115303879A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/20—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming multiple packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/185—End caps, plugs or adapters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Storage Of Web-Like Or Filamentary Materials (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
本发明的连接部件在向装载在连接部件上的卷取筒管进行挂纱之际,使纱线不会松弛而将其可靠地捕捉。连接部件(60)构成为,使用来卷取行进中的纱线(Y)的2个卷取筒管(B2a、B2b)沿规定的轴向排列并连接。连接部件(60)具备:配置成被夹在沿轴向排列的2个卷取筒管之间的底座部(61),以及配置在底座部的轴向的两侧、构成为能够装载2个卷取筒管的一对装载部(62)。底座部具有:在轴向上配置在一对装载部之间的一对阻挡部(66),在轴向上配置在一对阻挡部之间、将行进中的纱线(纱线(Yb))向底座部的径向的内侧引导的引导面(73),以及捕捉被引导面向径向的内侧引导的纱线的捕捉爪(72)。
The connecting member of the present invention securely catches the yarn without slack when the yarn is hung on the winding bobbin mounted on the connecting member. The connecting member (60) is configured such that two winding bobbins (B2a, B2b) used for winding the running yarn (Y) are aligned and connected in a predetermined axial direction. The connecting member (60) includes a base portion (61) arranged to be sandwiched between two winding bobbins arranged in the axial direction, and a base portion (61) arranged on both sides of the base portion in the axial direction and configured to be capable of loading two coils A pair of loading portions (62) of the take-up bobbin. The base part has a pair of stopper parts (66) arranged between the pair of loading parts in the axial direction, and a yarn (yarn (Yb) to be run) arranged between the pair of stopper parts in the axial direction ) a guide surface (73) that guides radially inwardly of the base portion, and a catch claw (72) that catches the yarn guided radially inwardly by the guide surface.
Description
技术领域technical field
本发明涉及将用来分别卷取纱线的多个卷取筒管连接的连接部件及挂纱方法。The present invention relates to a connecting member and a yarn hanging method for connecting a plurality of winding bobbins for separately winding yarn.
背景技术Background technique
专利文献1、2中公开的卷取纱线的卷取装置构成为能够切换可同时卷取到被把持在筒管支架上的纸管(卷取筒管)上的纱线的数量。在筒管支架上,例如由连接部件沿卷取筒管的轴向连接的2个卷取筒管(以下称为“卷取体”)能够被拆装。由此,卷取装置能够将2根纱线卷取到卷取体上。2根纱线中的一方纱线的端部例如通过夹在一方卷取筒管的端面与筒管支架之间的间隙中而能够被保持。2根纱线中的另一方纱线的端部例如通过夹在另一方卷取筒管的端面与连接部件之间的间隙中而能够被保持。The yarn winding devices disclosed in
在卷取装置中,当2根纱线被挂到卷取体上之际,从纱线行进方向上游一侧提供的2根纱线例如被2个吸嘴分别吸引保持。行进中的2根纱线被操作人员或专利文献2中记载的自动挂纱装置朝向旋转中的卷取筒管与筒管支架(或连接部件)的边界部分、向径向内侧靠近。当纱线被夹在卷取筒管与筒管支架(或连接部件)之间的间隙中而被捕捉时,纱线中的比卷取体靠纱线行进方向上游一侧的部分被卷绕到该间隙的邻近部分而被保持。并且,纱线中的比卷取体靠纱线行进方向下游一侧的部分例如由于张力而自然断裂,被吸嘴吸引除去。这样,纱线的端部被保持在卷取筒管与筒管支架(或连接部件)之间的间隙中,能够开始纱线向卷取体的卷取。In the winding device, when the two yarns are caught on the take-up body, the two yarns supplied from the upstream side in the yarn traveling direction are sucked and held by, for example, two suction nozzles, respectively. The two running yarns are approached radially inward by the operator or the automatic yarn hanging device described in
在先技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2013-35640号公报Patent Document 1: Japanese Patent Laid-Open No. 2013-35640
专利文献2:日本特开2013-23385号公报Patent Document 2: Japanese Patent Laid-Open No. 2013-23385
发明的概要Summary of the invention
发明想要解决的课题The problem that the invention wants to solve
近年来,由于能够制造出比以往更细的纱线,当纱线被捕捉到卷取筒管与连接部件之间的间隙之际,以下问题开始显现。即,即使细的纱线被暂时夹在卷取筒管与连接部件之间的间隙中,也很难在该间隙中被牢固地把持,容易从间隙脱落。在这种状况下,存在行进中的纱线变成忽紧忽松的不稳定状态的担忧。如果纱线的松弛传播到纱线行进方向上游一侧,则配置在纱线行进方向上游一侧的纱线可能不能正常行进。并且,细的纱线本身就无法被捕捉到卷取筒管与连接部件之间的间隙中,存在挂纱失败的担忧。In recent years, since it is possible to manufacture thinner yarn than before, when the yarn is caught in the gap between the winding bobbin and the connecting member, the following problems have emerged. That is, even if a thin yarn is temporarily caught in the gap between the winding bobbin and the connecting member, it is difficult to be firmly held in the gap and easily falls out of the gap. In such a situation, there is a possibility that the running yarn may become an unstable state in which the yarn is tensed and loosened suddenly. If the slack in the yarn propagates to the upstream side in the yarn running direction, the yarn arranged on the upstream side in the yarn running direction may not run normally. In addition, the thin yarn itself cannot be caught in the gap between the winding bobbin and the connecting member, and there is a possibility of yarn hanging failure.
发明内容Contents of the invention
本发明的目的在于在向装载在连接部件上的卷取筒管进行挂纱之际,使纱线不松弛而将其可靠地捕捉。An object of the present invention is to securely catch the yarn without slack when the yarn is hooked to the winding bobbin mounted on the connecting member.
用于解决课题的手段means to solve the problem
第1发明的连接部件为构成为使用来卷取行进中的纱线的2个卷取筒管沿规定的轴向排列并连接的连接部件,其特征在于,具备:配置为被夹在沿上述轴向排列的上述2个卷取筒管之间的底座部,以及配置在上述底座部的上述轴向上的两侧、构成为能够装载上述2个卷取筒管的一对装载部;上述底座部具有:在上述轴向配置在上述一对装载部之间、限制上述2个卷取筒管在上述轴向上的移动的一对阻挡部,在上述轴向上配置在上述一对阻挡部之间、将上述行进中的纱线向上述底座部的径向的内侧引导的引导面,以及捕捉由上述引导面向上述径向的内侧引导的纱线的捕捉爪。The connection member according to the first invention is a connection member configured to connect two winding bobbins arranged in a predetermined axial direction by use of which the running yarn is wound, and is characterized in that it is provided with: a base part between the above-mentioned two winding bobbins arranged in the axial direction, and a pair of loading parts arranged on both sides of the above-mentioned base part in the above-mentioned axial direction and configured to be able to load the above-mentioned two winding bobbins; The base portion has a pair of stoppers arranged between the pair of loading parts in the axial direction to restrict movement of the two winding bobbins in the axial direction, and arranged between the pair of stoppers in the axial direction. Between the parts, a guide surface that guides the running yarn toward the radially inner side of the base portion, and a catching claw that catches the yarn guided by the guide surface toward the radially inner side.
为了便于说明,将连接2个卷取筒管和连接部件而构成的组件称为卷取体。在本发明中,通过使行进中的纱线向旋转中的卷取体靠近、并且将连接部件的捕捉爪钩挂到纱线上,能够将纱线卷入捕捉爪而将其可靠地捕捉。在此,如果在纱线达到捕捉爪之前而被连接部件的其他部分意外地给纱线施加了阻力,则存在纱线不能顺畅地行进而松弛的担忧。这一点,本发明中通过引导面能够将纱线顺畅地引导到径向的内侧。因此,能够抑制意外地给纱线施加了阻力,同时能够使纱线到达捕捉爪。因此,能够使纱线不松弛而将其可靠地捕捉。For convenience of explanation, a unit composed of connecting two take-up bobbins and a connecting member is called a take-up body. In the present invention, by bringing the running yarn close to the rotating take-up body and hooking the catching claws of the connecting member on the yarn, the yarn can be wound into the catching claws and reliably caught. Here, if resistance is unexpectedly applied to the yarn by other parts of the connected member before the yarn reaches the catch claw, the yarn may not run smoothly and may become loose. In this regard, in the present invention, the yarn can be smoothly guided radially inward by the guide surface. Therefore, it is possible to prevent the yarn from being unintentionally applied with resistance, and at the same time to allow the yarn to reach the catch claw. Therefore, it is possible to reliably catch the yarn without slack.
第2发明的连接部件特征在于,在上述第1发明中,上述捕捉爪具有:形成为至少朝向上述底座部的周向上的一侧的承接面,以及比上述承接面至少向上述周向上的上述一侧突出、防止由上述承接面承接的上述行进中的纱线脱落的突出部。A connection member according to a second invention is characterized in that, in the above-mentioned first invention, the catch claw has: a receiving surface formed to face at least one side in the circumferential direction of the base part; One side protrudes and prevents the protruding portion of the running yarn received by the receiving surface from falling off.
在本发明中,卷取体向周向上的一侧旋转时,通过由承接面承接纱线能够捕捉纱线。在此,承接面仅为承接纱线的部件,而不是例如夹着纱线将其把持的部件。即,至少在刚刚由承接面承接之后的纱线能够相对于承接面滑动。因此,能够抑制纱线陷入由捕捉爪导致的忽紧忽松的不稳定状态。而且,能够利用突出部防止由承接面承接的纱线移动到径向外侧而从底座部脱落。因此,能够稳定地捕捉并且保持行进中的纱线。In the present invention, when the winding body rotates to one side in the circumferential direction, the yarn can be caught by receiving the yarn on the receiving surface. Here, the receiving surface is only a member that receives the yarn, not a member that sandwiches the yarn to hold it, for example. That is, at least the yarn immediately after being received by the receiving surface can slide relative to the receiving surface. Therefore, it is possible to suppress the yarn from falling into an unstable state where the catching claw suddenly tightens and loosens. Furthermore, the protruding portion can prevent the yarn received by the receiving surface from moving radially outward and falling off the base portion. Therefore, the running yarn can be stably caught and held.
第3发明的连接部件的特征在于,在上述第1或第2发明中,上述底座部具有由上述引导面和配置成在上述轴向与上述引导面对置的对置面形成的引导缝。A connection member according to a third invention is characterized in that in the first or second invention, the base portion has a guide slit formed by the guide surface and an opposing surface arranged to face the guide surface in the axial direction.
在本发明中,能够由引导缝将纱线可靠并且稳定地向径向内侧引导。In the present invention, the yarn can be reliably and stably guided radially inward by the guide slit.
第4发明的连接部件的特征在于,在上述第1~第3发明中的任一个发明中,上述引导面至少朝向上述轴向上的一侧;上述捕捉爪配置在上述引导面的上述轴向上的另一侧,并且至少向上述底座部的周向上的一侧突出;上述底座部具有:至少朝向上述轴向上的另一侧、能够将上述行进中的纱线向上述径向的内侧引导的后备引导面,以及配置在上述引导面的上述轴向上的上述一侧、并且至少向上述周向上的上述另一侧突出的后备捕捉爪。A connection member according to a fourth invention is characterized in that, in any one of the first to third inventions, the guide surface faces at least one side in the axial direction; and the catch claw is arranged on the axial direction of the guide surface. and protrude at least toward one side in the circumferential direction of the above-mentioned base portion; A backup guide surface for guiding, and a backup catch claw disposed on the one side in the axial direction of the guide surface and protruding at least toward the other side in the circumferential direction.
在本发明中,当使连接部件在与轴向平行的平面内旋转了180°时,能够使后备引导面取代引导面而发挥作用、使后备捕捉爪取代捕捉爪而发挥作用。由此,即使在卷取体被以与正常朝向相反的方向装载到卷取用的装置中情况下,也能够正常地捕捉纱线。即,在将连接部件装载到卷取用的装置中时,没必要考虑连接部件的朝向。因此,能够削减有必要考虑连接部件的朝向的情况下产生的劳力和时间。In the present invention, when the connecting member is rotated by 180° in a plane parallel to the axial direction, the backup guide surface can function instead of the guide surface, and the backup catch claw can function instead of the catch claw. Thereby, even when the winding body is loaded in the winding device in a direction opposite to the normal direction, the yarn can be normally caught. That is, it is not necessary to consider the orientation of the connecting member when loading the connecting member in the take-up device. Therefore, it is possible to reduce the labor and time required to consider the orientation of the connecting member.
第5发明的连接部件的特征在于,在上述第4发明中,上述后备捕捉爪配置在上述周向上与上述捕捉爪不同的位置上。A connecting member according to a fifth invention is characterized in that, in the above fourth invention, the backup catching claw is disposed at a position different from the catching claw in the circumferential direction.
在周向上后备捕捉爪的全部或一部分被配置在与捕捉爪重叠的位置上的情况下,存在底座部在轴向上大型化了的担忧。如果为了避免这种情况而使捕捉爪和后备捕捉爪在轴向上缩小,则产生纱线的捕捉和/或保持失败的风险。在本发明中,与周向上后备捕捉爪的全部或一部分被配置在与捕捉爪重叠的位置上的情况相比,能够抑制底座部在轴向上的大型化,同时能够较大地形成捕捉爪和后备捕捉爪。因此,能够同时兼顾“抑制连接部件大型化”和“抑制纱线的捕捉失败和/或保持失败”这两者。When all or part of the backup catch claws in the circumferential direction are arranged at positions overlapping with the catch claws, there is a possibility that the size of the base portion increases in the axial direction. If the catch claw and the backup catch claw are axially reduced in order to avoid this, there is a risk of failure to catch and/or hold the yarn. In the present invention, compared with the case where all or a part of the backup catch claws in the circumferential direction are arranged at positions overlapping with the catch claws, it is possible to suppress an increase in the size of the base portion in the axial direction, and at the same time, it is possible to form larger catch claws and Backup catch claw. Therefore, it is possible to achieve both "suppression of increase in size of the connecting member" and "suppression of failure to catch and/or hold the yarn".
第6发明的连接部件的特征在于,在上述第1~第5发明的任一发明中,上述引导面和上述捕捉爪配置在比上述一对阻挡部的上述径向的最外侧的端部靠上述径向的内侧。A connecting member according to a sixth invention is characterized in that, in any one of the above-mentioned first to fifth inventions, the guide surface and the catch claw are arranged closer to the outermost ends in the radial direction of the pair of stoppers. radially inward of the above.
如果引导面和/或捕捉爪配置在比阻挡部靠径向外侧,则引导面和/或捕捉爪可以突出到比2个筒管靠径向外侧。在这样的情况下,在例如卷取用的装置中,存在与单独长条的卷取筒管同样地处理卷取体会变得困难的担忧。在本发明中,引导面和捕捉爪配置在比阻挡部的径向外端靠径向内侧。因此,通过将外径在一对阻挡部的外径以上的2个卷取筒管装载到连接部件上,能够与单独卷取筒管同样地处理卷取体。If the guide surface and/or the catch claws are arranged radially outward of the blocking portion, the guide surface and/or the catch claws may protrude radially outside of the two bobbins. In such a case, for example, in a device for winding, it may become difficult to handle the winding in the same way as a single long winding bobbin. In the present invention, the guide surface and the catch claw are disposed radially inward of the radially outer end of the blocking portion. Therefore, by loading two winding bobbins with an outer diameter larger than that of the pair of stoppers on the connecting member, the winding body can be handled in the same way as a single winding bobbin.
第7发明的连接部件为,在上述第6发明中,上述一对阻挡部中的一方具有倾斜面,该倾斜面形成为与上述引导面连接、并且在上述轴向上越靠近上述引导面外径变得越小。In the connection member of the seventh invention, in the sixth invention, one of the pair of stoppers has an inclined surface formed to be connected to the guide surface and to be closer to the outer diameter of the guide surface in the axial direction. become smaller.
在本发明中,能够由倾斜面将行进中的纱线顺畅地向引导面引导。In the present invention, the running yarn can be smoothly guided to the guide surface by the inclined surface.
第8发明的挂纱方法为将行进中的多根纱线挂到卷取体上的挂纱方法,所述卷取体具有上述第1~第7发明中的任一发明的连接部件和装载在上述连接部件上的2个卷取筒管,其特征在于,边使上述卷取体旋转,边利用上述引导面将上述多根纱线中的1根纱线向上述径向的内侧引导,使其被上述捕捉爪捕捉。The yarn hanging method of the eighth invention is a yarn hanging method of hanging a plurality of traveling yarns on a take-up body having the connecting member and the loading device according to any one of the above-mentioned first to seventh inventions. The two winding bobbins on the connecting member are characterized in that one of the plurality of yarns is guided inwardly in the radial direction by the guide surface while the winding body is rotated, Make it be caught by the above-mentioned catch claw.
在本发明中,通过使纱线被捕捉爪捕捉,能够使纱线不松弛而将其可靠地捕捉和保持。因此,能够提高挂纱的成功率。In the present invention, by catching the yarn by the catching claws, the yarn can be reliably caught and held without slack. Therefore, the success rate of yarn hanging can be improved.
附图说明Description of drawings
图1为具备本实施方式所涉及的卷取装置的假捻加工机的侧视图。Fig. 1 is a side view of a false twist processing machine provided with a coiling device according to the present embodiment.
图2为沿着纱线的路径将假捻加工机展开了的示意图。Fig. 2 is a schematic diagram of a false twist processing machine developed along a yarn path.
图3的(a)为表示单独卷取筒管及其周边结构的说明图,(b)为表示具有2个卷取筒管的卷取体及其周边结构的说明图。(a) of FIG. 3 is an explanatory diagram showing a single winding bobbin and its surrounding structure, and (b) is an explanatory diagram showing a winding body having two winding bobbins and its surrounding structure.
图4的(a)、(b)为挂纱装置及其周边的示意图。(a) and (b) of Fig. 4 are schematic diagrams of the yarn hanging device and its surroundings.
图5的(a)~(c)为表示向卷取筒管挂纱时挂纱装置的动作的说明图。(a) to (c) of Fig. 5 are explanatory diagrams showing the operation of the yarn hooking device when the yarn is hooked to the winding bobbin.
图6为连接部件的底座部的立体图。Fig. 6 is a perspective view of a base portion of a connecting member.
图7为从与轴向正交的方向观察底座部的、图6的Ⅶ向视图。Fig. 7 is a view taken along the line VII of Fig. 6, when the base portion is viewed from a direction perpendicular to the axial direction.
图8为从与轴向正交的方向观察底座部的、图6的Ⅷ向视图。Fig. 8 is a view in the direction of VIII in Fig. 6, when the base portion is viewed from a direction perpendicular to the axial direction.
图9的(a)为图7的局部放大图,(b)为图8的局部放大图。(a) of FIG. 9 is a partial enlarged view of FIG. 7 , and (b) is a partial enlarged view of FIG. 8 .
图10的(a)为图8的X(a)-X(a)线剖视图,(b)为图8的X(b)-X(b)线剖视图。(a) of FIG. 10 is a sectional view taken along line X(a)-X(a) of FIG. 8, and (b) is a sectional view taken along line X(b)-X(b) of FIG. 8 .
图11的(a)~(c)为表示捕捉爪捕捉纱线的说明图。(a) to (c) of Fig. 11 are explanatory views showing how the catching claws catch the yarn.
图12的(a)~(c)为表示捕捉爪捕捉及保持纱线的说明图。(a) to (c) of Fig. 12 are explanatory views showing how the catching claw catches and holds the yarn.
附图标记的说明Explanation of reference signs
1—假捻加工机;21—卷取装置;60—连接部件;61—底座部;62装载部;66—阻挡部;68a—倾斜面;71—引导缝;72—捕捉爪;73—引导面;74—对置面;76—承接面;77—突出部;82—后备捕捉爪;83—后备引导面;100—卷取体;B1—卷取筒管;B2—卷取筒管;P1—卷取卷装;P2—卷取卷装;Y—纱线;Ya—纱线;Yb—纱线1—false twist processing machine; 21—coiling device; 60—connecting parts; 61—base portion; 62 loading portion; 66—blocking portion; 68a—inclined surface; 71—guiding seam; Surface; 74—opposite surface; 76—accepting surface; 77—protrusion; 82—backup catch claw; 83—backup guide surface; 100—coiling body; B1—coiling bobbin; B2—coiling bobbin; P1—coiling package; P2—coiling package; Y—yarn; Ya—yarn; Yb—yarn
具体实施方式Detailed ways
接下来,说明本发明实施的方式。将图1的纸面垂直方向作为机体纵长方向,将纸面左右方向作为机体横宽方向。将与机体纵长方向和机体横宽方向两者正交的方向作为重力作用的上下方向(竖直方向)。Next, an embodiment of the present invention will be described. The vertical direction of the paper in Fig. 1 is taken as the longitudinal direction of the machine body, and the left-right direction of the paper is taken as the transverse width direction of the machine body. The direction perpendicular to both the longitudinal direction of the body and the lateral width direction of the body is taken as the up-down direction (vertical direction) of gravity.
(假捻加工机的整体结构)(Overall structure of false twist processing machine)
首先,参照图1和图2说明具有本实施方式的卷取装置21(后述)的假捻加工机1的整体结构。图1为假捻加工机1的侧视图。图2为沿着纱线Y的路径(纱道)将假捻加工机1展开了的示意图。First, the overall structure of a false
假捻加工机1构成为能够假捻加工由合成纤维构成的纱线Y。假捻加工机1具备供纱部2、加工部3和卷取部4。供纱部2构成为能够提供纱线Y。加工部3构成为从供纱部2抽出纱线Y进行假捻加工。卷取部4构成为将被加工部3加工过的纱线Y卷取到卷取筒管B1或卷取体100(参照图1、图2和图3的(b)。详情后述)上。在与配置从供纱部2通过加工部3到达卷取部4的纱道的纱线行进面(图1的纸面)正交的机体纵长方向上,供纱部2、加工部3和卷取部4所具有的各组成要件被配列有多个(参照图2)。The false
供纱部2具有保持多个供纱卷装Ps的筒子架座7,给加工部3提供多根纱线Y。加工部3构成为从供纱部2抽出多根纱线Y进行加工。加工部3为从纱线行进方向的上游一侧开始依次配置了第1喂纱辊11、止捻导纱器12、第1加热装置13、冷却装置14、假捻装置15、第2喂纱辊16、并纱装置17、第3喂纱辊18、第2加热装置19和第4喂纱辊20的结构。卷取部4具有多个卷取装置21。各卷取装置21将在加工部3被假捻加工过的纱线Y卷取到卷取筒管B1或卷取体100上,形成1个或多个卷取卷装Pw。The
假捻加工机1具有在机体横宽方向上隔开间隔配置的主机体8和卷取台9。主机体8和卷取台9设置成沿机体纵长方向延伸大致相同的长度。主机体8和卷取台9配置成在机体横宽方向上互相对置。假捻加工机1包含1组主机体8和卷取台9,具有被称为“跨度”的成组单元。在一个跨度中,以能够同时对以沿机体纵长方向排列的状态行进的多根纱线Y实施假捻加工的方式配置各装置。在假捻加工机1中,该跨度被以主机体8的机体横宽方向的中心线C为对称轴对称地配置在纸面左右(主机体8成为左右跨度中共用的部件)。并且,多个跨度沿机体纵长方向配列。The false
(加工部的结构)(Structure of processing department)
参照图1和图2说明加工部3的结构。第1喂纱辊11构成为从装载在供纱部2上的供纱卷装Ps退绕纱线Y并将其向第1加热装置13传送。第1喂纱辊11构成为能够将例如2根纱线Y向第1加热装置13传送,但不局限于此。止捻导纱器12构成为使由假捻装置15施加给纱线Y的捻不会传播到比止捻导纱器12靠纱线行进方向上游一侧。第1加热装置13构成为加热从第1喂纱辊11送来的纱线Y。例如,如图2所示,第1加热装置13构成为能够加热4根纱线Y,但不局限于此。冷却装置14构成为将被第1加热装置13加热过的纱线Y冷却。例如,如图2所示,冷却装置14构成为能够冷却4根纱线Y,但不局限于此。假捻装置15配置在冷却装置14的纱线行进方向下游一侧,构成为给纱线Y施加捻。假捻装置15例如为所谓盘式摩擦式假捻装置,但不局限于此。第2喂纱辊16构成为将被假捻装置15处理过的纱线Y向并纱装置17传送。第2喂纱辊16搬送纱线Y的速度比第1喂纱辊11搬送纱线Y的速度快。由此,纱线Y在第1喂纱辊11与第2喂纱辊16之间被拉伸。The configuration of the
并纱装置17构成为能够将纱线Ya与纱线Yb并纱而形成纱线Yc。并纱装置17例如能够将被某个假捻装置15处理过的纱线Ya与被与该假捻装置15相邻配置的假捻装置15处理过的纱线Yb并纱。并纱装置17具有2个络交喷嘴31、32(参照图2)。并纱装置17例如对通过络交喷嘴31内部的纱线Ya和纱线Yb(参照图2的纸面左侧部分)喷射空气,通过利用空气流使纱线Ya与纱线Yb缠绕的空气交织(络交)进行并纱,形成纱线Yc。并纱装置17也可能不使纱线Ya与纱线Yb并纱,而直接将2根纱线Y向纱线行进方向的下游一侧引导。这种情况下,纱线Ya通过络交喷嘴31的内部,纱线Yb通过络交喷嘴32的内部(参照图2的纸面右侧部分)。The doubling
第3喂纱辊18构成为将在比并纱装置17靠纱线行进方向的下游一侧行进的纱线Y向第2加热装置19传送。例如,如图2所示,第3喂纱辊18构成为能够将2根纱线Y向第2加热装置19传送,但不局限于此。另外,第3喂纱辊18搬送纱线Y的速度比第2喂纱辊16搬送纱线Y的速度慢。因此,纱线Y在第2喂纱辊16与第3喂纱辊18之间变松弛。第2加热装置19构成为将从第3喂纱辊18送来的纱线Y加热。第2加热装置19沿竖直方向延伸,每一个跨度各设置一个。第4喂纱辊20构成为将由第2加热装置19加热过的纱线Y向卷取装置21传送。例如,如图2所示,第4喂纱辊20构成为能够将2根纱线Y向卷取装置21传送,但不局限于此。第4喂纱辊20搬送纱线Y的速度比第3喂纱辊18搬送纱线Y的速度慢。因此,纱线Y在第3喂纱辊18与第4喂纱辊20之间被松弛。The third
在如上所述地构成的加工部3中,在第1喂纱辊11与第2喂纱辊16之间被拉伸的纱线Y由假捻装置15加捻。由假捻装置15形成的捻传播到止捻导纱器12为止,但不会传播到比止捻导纱器12靠纱线行进方向上游一侧。被拉伸并被施加了捻的纱线Y被第1加热装置13加热而热定型后,由冷却装置14冷却。在比假捻装置15靠纱线行进方向下游一侧,纱线Y被退捻,但通过上述热定型维持纱线Y被假捻成波纹形的状态。在被施加了假捻的2根纱线Y(纱线Ya及纱线Yb)于第2喂纱辊16与第3喂纱辊18之间被松弛、并由并纱装置17并纱后,或者未被并纱而直接向纱线行进方向下游一侧被引导。而且,纱线Y边在第3喂纱辊18与第4喂纱辊20之间被松弛,边被第2加热装置19热定型。最后,从第4喂纱辊20送来的纱线Y(纱线Yc或纱线Ya、Yb)由卷取装置21卷取。由此,在各卷取装置21中形成1个卷取卷装P1或2个卷取卷装P2。In the
(卷取部的结构)(Structure of take-up section)
参照图2和图3的(a)、(b)说明卷取部4的结构。图3的(a)为表示单独卷取筒管Bw及其周边结构的说明图。图3的(b)为表示具有多个卷取筒管Bw(卷取筒管B2)和后述的连接部件60的卷取体100及其周边结构的说明图。卷取部4具有多个卷取装置21。各卷取装置21构成为像例如日本专利“特开2013-35640号”公报中记述的那样,能够将纱线Y卷取到1或2个卷取筒管Bw上。即,各卷取装置21可以选择单独模式和多数模式作为动作模式。所谓单独模式为将1根纱线Yc卷取到1个卷取筒管Bw(卷取筒管B1)上的动作模式。所谓多数模式为将2根纱线Ya、Yb卷取到2个卷取筒管Bw(卷取筒管B2)上的动作模式。卷取装置21具有成为纱线Y横动时的支点的支点导纱器41、使纱线Y横动的横动装置42、将卷取筒管Bw支承为旋转自由的单独摇架43和控制部44(参照图1)。另外,例如也可以设置控制多个卷取装置21的控制装置(未图示)来代替控制部44。The configuration of the winding
如上所述,支点导纱器41为成为纱线Y横动时的支点的导纱器。支点导纱器41例如以沿着机体纵长方向排列的方式在各卷取装置21上各设置有3个(参照图2)。例如,在引导被并纱装置17并纱而变成1根的纱线Y的情况下,纱线Y被挂到3个支点导纱器中的配置在中央的支点导纱器41上(参展图2的纸面左侧部分)。并且,在引导没有并纱而被直接送来的2根纱线Y的情况下,纱线Y被分别挂到3个支点导纱器41中的两端的2个支点导纱器41上(参照图2的纸面右侧部分)。As described above, the
横动装置42例如构成为能够利用安装在由电动机(未图示)往复驱动的环形带(未图示)上的横动导纱器45使纱线Y横动。安装在环形带上的横动导纱器45的数量能够根据被横动的纱线Y的数量而变更。例如,在使被并纱装置17并纱变成1根的纱线Y横动的横动装置42中,设置1个横动导纱器45(参照图2的纸面左侧部分)。并且,在使没被并纱而被直接送来的2根纱线Y横动的横动装置42中,设置2个横动导纱器45(参照图2的纸面右侧部分)。横动导纱器45的移动范围能够根据被横动的纱线Y的数量而变更。有关设定被横动的纱线Y的数量及横动导纱器45的移动范围等的信息,例如储存在控制部44中。The
摇架43构成为将用来卷取纱线Yc的单独卷取筒管Bw(卷取筒管B1。参照图3的(a))或用来卷取纱线Ya和Yb的卷取体100(参照图3的(b))支承成旋转自由。在此,对卷取体100的概要进行说明。卷取体100具有2个卷取筒管Bw(卷取筒管B2)和连接部件60。在装载在摇架43上的卷取筒管Bw的轴向(以下简称为轴向)上,各卷取筒管B2的长度小于卷取筒管B1的一半长度。卷取筒管B2的外径和内径与卷取筒管B1的外径和内径大致相等。The
连接部件60为例如树脂制的部件。连接部件60构成为使2个卷取筒管B2沿轴向排列并将其连接。连接部件60具有底座部61和配置在底座部61的轴向上的两侧的一对装载部62(第1装载部63和第2装载部64)。底座部61配置在连接部件60的轴向上的中心部。底座部61配置成在轴向上被夹在2个卷取筒管B2(卷取筒管B2a、B2b)之间。为了便于说明,将图3的(a)、(b)的纸面右侧作为轴向上的一侧,将纸面左侧作为轴向上的另一侧。例如,第1装载部63在轴向上配置在底座部61的一侧。第2装载部64在轴向上配置在底座部61的另一侧。第1装载部63和第2装载部64分别构成为能够被插入卷取筒管B2。由此,通过将2个卷取筒管B2分别装载(固定)到第1装载部63和第2装载部64上形成卷取体100。在轴向上,卷取体100的长度与单独卷取筒管B1的长度大致相等。连接部件60的更多细节后述。The connecting
摇架43构成为卷取筒管B1能够被拆装,并且卷取体100能够被拆装。如图3的(a)、(b)所示,摇架43具有为了把持卷取筒管B1或卷取体100而配置的一对筒管支架47(筒管支架47a、47b)。筒管支架47a、47b被分别旋转自由地支承在摇架43的一对臂部43a、43b上。各筒管支架47具有插入卷取筒管B1或卷取筒管B2中的插入部48和沿轴向挤压插入部48的挤压部49。挤压部49为直径比卷取筒管B1以及卷取筒管B2大的部分。挤压部49由例如未图示的弹簧向沿轴向挤压卷取筒管B1(或卷取筒管B2)的一侧施加力。在轴向上一侧的挤压部49上,形成有在后述的挂纱作业之际将纱线Y向径向的内侧引导的未图示的切口(请参照例如日本专利“特开2013-35640号”公报)。The
在摇架43的附近,配置有接触辊46。接触辊46与纱线Y被卷取到单独卷取筒管B1(参照图3的(a))上形成的单独卷取卷装P1、或纱线Y被分别卷取到2个卷取筒管B2(参照图3的(b))形成的2个卷取卷装P2的表面接触,施加接触压力。接触辊46具有相对于轴向外径大致均匀的大致圆筒形状。接触辊46对单独卷取卷装P1和2个卷取卷装P2中的任一个都能施加接触压力(原因将后述)。即,接触辊46为形成单独卷取卷装P1和2个卷取卷装P2中的任一个时都能使用的共用的辊。In the vicinity of the
被支承在摇架43上的卷取筒管B1或卷取体100例如由未图示的电动机旋转驱动。在这样的结构中,与卷取卷装P1或卷取卷装P2的表面接触的接触辊46通过摩擦而从动旋转,同时给卷取卷装P1(或卷取卷装P2)施加接触压力。或者,接触辊46也可以由未图示的电动机旋转驱动,来代替由电动机旋转驱动卷取筒管B1或卷取体100。在这样的结构中,与接触辊46接触的卷取卷装P1(或卷取卷装P2)通过摩擦而从动旋转。The take-up bobbin B1 or the take-up
控制部44控制横动装置42的动作和旋转驱动卷取筒管B1(或卷取体100)的电动机的动作。控制部44构成为使与卷取到卷取装置21上的纱线Y的数量有关的设定能够变更。即,控制部44使动作模式能够在将1根纱线Y卷取到单独卷取筒管B1上(参照图2的纸面左侧部分)的单独模式、与将2根纱线Y分别卷取到2个卷取筒管B2上(参照图2的纸面右侧部分)的多数模式之间切换。The
在如上所述地构成的卷取部4中,从上述第4喂纱辊20送来的纱线Y由各卷取装置21卷取到卷取筒管B1(或卷取筒管B2)上,形成卷取卷装P1(或卷取卷装P2)。在2根纱线Y由并纱装置17并纱的情况下,对应的卷取装置21的动作模式被设定为单独模式。并且,在2根纱线Y没被并纱而被直接向纱线行进方向的下游一侧引导的情况下,对应的卷取装置21的动作模式被设定为多数模式。以下主要对执行多数模式的情况下的结构进行说明。In the winding
(挂纱装置)(yarn hanging device)
在本实施方式中,在卷取装置21的附近设置有挂纱装置50(参照图4的(a)、(b)和图5的(a)~(c))。图4的(a)为从上侧观察挂纱装置50的图。图4的(b)为从轴向上的一侧观察挂纱装置50的图。图5的(a)~(c)为表示向卷取筒管B2挂纱时挂纱装置50的动作的说明图。In this embodiment, a
挂纱装置50构成为结束纱线Y向装载在摇架43上的卷取体100的卷取,并且进行向新装载在摇架43上的卷取体100的挂纱。挂纱装置50构成为能够将纱线Y挂到2个卷取筒管B2的每一个上。以下对挂纱装置50的一例进行说明。挂纱装置50具有沿轴向排列配置的2个挂纱部51(挂纱部51a、51b)。挂纱部51a构成为将轴向一侧的纱线Y(纱线Ya)挂到轴向一侧的卷取筒管B2(卷取筒管B2a)上。挂纱部51b构成为将轴向另一侧的纱线Y(纱线Yb)挂到轴向另一侧的卷取筒管B2(卷取筒管B2b)上。如图4的(a)、(b)所示,各挂纱部51具有吸嘴52、拨纱杆53、纱线配置杆54、纱线按压杆55、纱线保持杆56和切断器57(参照图4的(a))。各挂纱部51构成为能够执行结束纱线Y向卷取筒管B2卷取的动作,以及执行向新的卷取筒管B2的挂纱动作。The
吸嘴52为用来在纱线Y向某个卷取体100的卷取结束后,到向下一个卷取体100的挂纱结束为止的期间,暂时吸引保持被加工部3假捻加工过的行进中的纱线Y的部件。吸嘴52配置在纱线Y由横动导纱器45横动的区域(参照图4的(a)中利用实线和双点划线示出的纱线Y)的外侧。各吸嘴52配置在卷到对应的卷取筒管B2上的纱线Y被横动的范围的外侧(在本实施方式中为轴向一侧)。拨纱杆53构成为使由横动导纱器45横动的纱线Y向轴向上的一侧移动。拨纱杆53能够以沿与轴向大致正交的方向延伸的转动轴53a为轴中心转动。在转动轴53a的附近,设置有能够将纱线Y向吸嘴52的入口附近引导的导引部件58。拨纱杆53使状态能够在沿着轴向延伸的退避位置(参照例如图5的(a))与从退避位置旋转约90°的拨纱位置(参照例如图5的(b))之间变更。纱线配置杆54构成为使由吸嘴52吸引保持的纱线Y位于卷取体100的大致正上方(参照例如图5的(c))。挂纱部51a的纱线配置杆54和挂纱部51b的纱线配置杆54构成为能够以沿轴向延伸的转动轴54a为轴中心一体地转动。纱线按压杆55构成为将纱线Y按压在卷取体100的外周部上。挂纱部51a的纱线按压杆55和挂纱部51b的纱线按压杆55构成为能够以沿轴向延伸的转动轴55a为轴中心而一体地转动。纱线保持杆56构成为将纱线Y夹在与纱线按压杆55之间并保持。纱线保持杆56构成为能够与纱线配置杆54一体地转动。切断器57构成为将由拨纱杆53向轴向上的一侧移动了的纱线Y切断。对于这些组成要件的更多细节,请参照例如日本专利“特开2013-23385号”公报。The
参照图5的(a)~(c)简单地说明挂纱装置50进行的挂纱的动作。例如,纱线Y被卷取到装载在摇架43上的卷取体100的2个卷取筒管B2上,形成2个卷取卷装P2(参照图5的(a))。此时,通过拨纱杆53从退避位置转动到拨纱位置,纱线Y被沿着导引部件58引导,同时被移动到轴向上的一侧。由此,纱线Y离开横动导纱器45,进而被切断器57切断。由此,结束纱线Y向装载在摇架43上的卷取体100的卷取。与此几乎同时,比切断器57靠纱线行进方向上游一侧的纱线Y被吸嘴52吸引捕捉(参照图5的(b))。另外,在纱线Y被吸嘴52吸引捕捉后,拨纱杆53回到退避位置。接下来,利用例如未图示的自动落纱装置从摇架43取下满卷的卷取卷装P2,具有新的空的卷取筒管B2的卷取体100被装载到摇架43上。The yarn hanging operation performed by the
接下来,在纱线Y被吸嘴52吸引保持着的状态下,纱线配置杆54向上方转动(参照图5的(c))。由此,纱线Y被配置到卷取体100大致正上方。另外,此时纱线保持杆56也与纱线配置杆54一体地转动(参照图5的(c))。而且,通过纱线按压杆55转动,位于纱线行进方向上纱线配置杆54与吸嘴52之间的纱线Y被按压在旋转着的卷取筒管B2及其附近部分上(参照图5的(c)和图3的(b))。更具体为,轴向上的一侧的纱线Y(纱线Ya)被沿着形成在筒管支架47的挤压部49上的切口(未图示)向径向内侧引导,被把持在卷取筒管B2a的轴向一侧的端面与挤压部49之间。由此,纱线Ya能够被卷取到卷取筒管B2a上。轴向上另一侧的纱线Y(纱线Yb)像后述那样由连接部件60捕捉,能够被卷取到旋转着的卷取筒管B2b上。Next, the
另外,挂纱部51b的组成部分中的至少一部分也可以构成为能够从挂纱装置50中取下。由此,在卷取装置21的动作模式从多数模式切换到单独模式之际,挂纱部51b的组成要件中的至少一部分可以从挂纱装置50中取下,仅挂纱部51a用于1根纱线Y的挂纱。或者,也可以整个挂纱装置50更换为单独模式专用的挂纱装置(未图示)。另外,上述挂纱的作业也可以由操作人员进行来代替挂纱装置50。In addition, at least a part of the components of the
在此,以往的连接部件(未图示)构成为将纱线Yb夹在该连接部件与卷取筒管B2b之间形成的间隙中而捕捉。但是,近年来,由于能够制造出比以往更细的纱线Y,以下问题便显现出来。即,即使细的纱线Y被夹在以往的连接部件与卷取筒管B2b之间的间隙中,也很难在该间隙中被牢固地把持,容易从间隙脱落。在这种状况下,存在行进中的纱线Y变成忽紧忽松的不稳定状态的担忧。如果纱线Y的松弛传播到纱线行进方向上游一侧,则配置在纱线行进方向上游一侧的纱线Y可能不能正常地行进。并且,细的纱线Y本身就无法被捕捉到卷取筒管B2b与以往的连接部件之间的间隙中,存在挂纱失败的担忧。在本实施方式中,为了使纱线Y不松弛而将纱线Y可靠地捕捉,连接部件60具有后述的结构。另外,在将纱线Y捕捉到卷取筒管B2a与筒管支架47之间的间隙中之际,不会发生这样的问题。本申请发明人研究后发现,这可能与纱线Y被上述筒管支架47的切口捕捉有关。Here, the conventional connecting member (not shown) is configured to catch the yarn Yb between the gap formed between the connecting member and the winding bobbin B2b. However, in recent years, since it is possible to manufacture a thinner yarn Y than before, the following problems have emerged. That is, even if the thin yarn Y is caught in the gap between the conventional connecting member and the winding bobbin B2b, it is difficult to be firmly held in the gap, and it is easy to fall out of the gap. In such a situation, there is a possibility that the traveling yarn Y becomes an unstable state in which the yarn Y becomes tense and loosens suddenly. If the slack in the yarn Y propagates to the upstream side in the yarn running direction, the yarn Y arranged on the upstream side in the yarn running direction may not run normally. In addition, the thin yarn Y itself cannot be caught in the gap between the winding bobbin B2b and the conventional connecting member, and there is a possibility that the yarn hooking may fail. In the present embodiment, in order to securely catch the yarn Y without slack, the connecting
(连接部件的详细结构)(Detailed structure of connecting parts)
接下来,参照图6~图10的(b)说明连接部件60的详细结构(尤其是底座部61的详细结构)。图6为底座部61的立体图。图7为从与轴向正交的方向观察底座部61的、图6的Ⅶ向视图。图8为从与轴向正交的方向观察底座部61的、图6的Ⅷ向视图。图9的(a)为图7示出的底座部61的局部放大图。图9的(b)为图8示出的底座部61的局部放大图。图10的(a)为图8的X(a)—X(a)线剖视图。图10的(b)为图8的X(b)-X(b)线剖视图。在图6~图8中,利用实线表达底座部61、利用虚线表达装载部62(第1装载部63和第2装载部64)、利用双点划线表示卷取筒管B2a、B2b。Next, the detailed structure of the connection member 60 (particularly, the detailed structure of the base part 61) is demonstrated with reference to FIGS. 6-10(b). FIG. 6 is a perspective view of the
在图7和图8中,第1装载部63被配置在底座部61的轴向一侧(纸面右侧),第2装载部64被配置在底座部61的轴向另一侧(纸面左侧)。为了便于说明,将这样的连接部件60的朝向称为连接部件60的「正常朝向」。并且,为了便于说明,在连接部件60被配置成正常朝向的情况下,将从轴向的一侧观察连接部件60时的逆时针方向作为周向上的一侧(参照图10的(a))。同样,将顺时针方向作为周向上的另一侧(参照图10的(a))。另外,作为参考,由于图10的(b)为从轴向上的另一侧观察连接部件60的剖视图,因此在图10的(b)中,顺时针方向为周向一侧,逆时针方向为周向另一侧。In FIGS. 7 and 8 , the first mounting
底座部61整体上为大概圆板状的部分。底座部61在径向比卷取筒管B2a、B2b小。即,底座部61在径向上收于卷取筒管B2a、B2b的内侧。The
如图6~图10的(a)所示,底座部61具有一对阻挡部66、引导缝71(参照图7~图10的(b))和捕捉爪72。底座部61构成为,在连接部件60被配置成正常朝向的情况下,能够由引导缝71将行进中的纱线Y(纱线Yb)引导到径向的内侧,而且,能够由捕捉爪72捕捉纱线Yb。As shown in (a) of FIGS. 6 to 10 , the
一对阻挡部66(阻挡部67、68)构成为限制卷取筒管B2在轴向上的移动。阻挡部67形成在底座部61的轴向的一侧的端部上。阻挡部67位于比第1装载部63的轴向上的另一侧的端部靠径向外侧。阻挡部67具有倾斜面67a。倾斜面67a例如为大体圆锥台形状,越向轴向上的另一侧(即,离底座部61的轴向一侧的端部越远)外径变得越变小。阻挡部68(本发明的一对阻挡部中的一个)形成在底座部61的轴向上的另一侧的端部上。阻挡部68位于比第2装载部64的轴向上一侧的端部靠径向外侧。阻挡部68具有倾斜面68a。倾斜面68a例如为大体圆锥台形状,越向轴向上的一侧(即,离底座部61的轴向另一侧的端部越远,越靠近后述的引导面73)外径变得越小。另外,倾斜面67a和倾斜面68a从与轴向正交的方向观察时为例如直线状(参照图7和图8),但不局限于此。倾斜面67a和/或倾斜面68a例如也可以具有从与轴向正交的方向观察时弯曲的弯曲面。The pair of stoppers 66 (
引导缝71(参照图7~图10的(b))为用来向径向内侧引导纱线Yb的狭缝。引导缝71在轴向上形成在底座部61的内侧部(大概中央部)。更详细为,引导缝71在轴向配置在阻挡部67与阻挡部68之间(参照图8~图9的(b))。引导缝71具有引导面73和对置面74。引导面73至少朝向轴向上的一侧。引导面73例如形成为大概“L”字形。更详细为,例如如图10的(a)所示,引导面73的径向外侧部分沿周向延伸。引导面73的径向外侧部分的周向一侧的部分在径向上与底面部75之间具有间隙。引导面73的周向另一侧的部分从径向外侧延伸到径向内侧,与底面部75的周向另一侧部分连接。引导面73形成在周向上的一部分上。引导面73与倾斜面68a连接,在径向上配置在倾斜面68a的内侧(参照图10的(a))。换言之,引导面73配置在比一对阻挡部66的径向上的最外侧的端部靠径向内侧。引导面73形成为在径向上延伸到比捕捉爪72靠内侧。对置面74配置成,朝向轴向上的另一侧,在轴向上与引导面73面对面(参照图8、图9的(b))。对置面74形成为大概月牙形(参照图10的(b))。对置面74与倾斜面67a连接,在径向上配置在倾斜面67a的内侧(参照图10的(b))。在轴向上引导面73与对置面74之间,形成有将引导面73的径向内端部与对置面74的径向内端部连接的底面部75。底面部75至少朝向径向外侧。从轴向观察时,底面部75大概为直线形状。底面部75也可是大致直线形状。或者,底面部75也可以像图10的(a)、(b)所示那样两端部稍微弯曲。The guide slit 71 (see (b) of FIGS. 7 to 10 ) is a slit for guiding the yarn Yb radially inward. The guide slit 71 is formed on the inner side (approximately central portion) of the
捕捉爪72构成为捕捉由引导面73向径向内侧引导的纱线Yb。如图7~图9所示,捕捉爪72在轴向上例如配置在引导面73的另一侧。捕捉爪72在轴向上例如配置在与阻挡部68至少部分重叠的位置上。捕捉爪72在周向上例如配置在引导面73的一侧的端部的位置上。捕捉爪72例如具有承接面76和突出部77。承接面76构成为承接行进中的纱线Yb。承接面76例如至少朝向周向上的一侧。突出部77构成为防止由承接面76承接的纱线Yb从承接面76脱落。突出部77为例如比承接面76朝向周向上的一侧突出的凸起。突出部77配置在承接面76的轴向上的一侧。突出部77具有例如朝向轴向上的另一侧和周向上的一侧的大致平面状的侧面77a(参照图9的(a)、(b))。The catching
并且,底座部61构成为,即使在连接部件60被配置成与正常朝向相反的方向(即,在与轴向平行的平面内使连接部件60从正常朝向旋转180°后的朝向)的情况下,也能够捕捉纱线Yb。如图8和图10的(b)所示,底座部61具有后备引导狭缝81和后备捕捉爪82。后备引导狭缝81和后备捕捉爪82配置在周向上与引导缝71和捕捉爪72不同的位置上。更具体为,后备引导狭缝81和后备捕捉爪82配置在周向上距离形成有引导缝71和捕捉爪72的位置大概180°的位置上(参照图10的(a)、(b))。后备引导狭缝81和后备捕捉爪82形成为,从与轴向正交的规定方向观察时,以底座部61的轴向和径向上的中心为对称点,与引导缝71和捕捉爪72点对称(参照图8)。In addition, the
后备引导狭缝81具有与引导缝71大致相同的形状。后备引导狭缝81具有与引导面73大致相同形状的后备引导面83和与对置面74大致相同形状的后备对置面84。后备引导面83至少朝向轴向上的另一侧。后备引导面83与倾斜面67a连接,在径向上配置在倾斜面67a的内侧(参照图10的(b))。换言之,后备引导面83也配置在比一对阻挡部66的径向最外侧的端部靠径向内侧。后备对置面84被配置成,至少朝向轴向上的一侧,在轴向上与后备引导面83面对面。后备对置面84与倾斜面68a连接,在径向上配置在倾斜面68a的内侧(参照图10的(a))。在轴向上后备引导面83与后备对置面84之间,形成有将后备引导面83的径向内端部与后备对置面84的径向内端部连接的底面部85(参照图8)。底面部85的形状与底面部75的形状大致相同。The backup guide slit 81 has substantially the same shape as the guide slit 71 . The backup guide slit 81 has a
后备捕捉爪82具有与捕捉爪72大致相同的形状。如图8所示,后备捕捉爪82在轴向上例如配置在后备引导面83的一侧。后备捕捉爪82在轴向上例如配置在与阻挡部67至少局部重叠的位置上。后备捕捉爪82在周向上例如配置在后备引导面83的另一侧端部的位置上。后备捕捉爪82具有例如与承接面76大致相同形状的后备承接面86和与突出部77大致相同形状的后备突出部87。后备承接面86例如至少朝向周向上的另一侧。后备突出部87例如为比后备承接面86更向周向上的另一侧突出的凸起。后备突出部87配置在后备承接面86的轴向上的另一侧。The
如图10的(a)、(b)所示,在底面部75的周向一侧的端部连接有例如配置在比底面部75靠径向外侧的外周面91。在底面部75的周向另一侧的端部连接有例如配置在比底面部75靠径向外侧的外周面92。外周面91、92为从轴向观察时大致圆弧形状。外周面91连接在底面部85的周向另一侧的端部上。外周面92连接在底面部85的周向一侧的端部上。底面部75、85和外周面91、92形成在底座部61的轴向上的大致中心部。在外周面91、92的轴向上的一侧的端部,连接有倾斜面67a(参照图9的(a)、(b))。在外周面91、92的轴向上的另一侧的端部,连接有倾斜面68a(参照图9的(a)、(b))。As shown in (a) and (b) of FIG. 10 , an outer
(向连接部件的挂纱方法)(How to hang the yarn to the connecting part)
接下来,参照图11的(a)~图12的(c)说明将多根纱线Y挂到上述卷取体100上的挂纱方法中的将多根纱线Y中的1根纱线Y挂到连接部件60上的方法。更具体为,说明配置成纱线Y(纱线Yb)被挂纱装置50(或操作人员)按压到卷取体100的表面上时(参照图3的(b)和图5的(c)),纱线Yb被捕捉到连接部件60上的情形。在此,假定连接部件60被配置成正常朝向进行说明。Next, referring to FIG. 11( a ) to FIG. 12( c ), the yarn hooking method of hooking a plurality of yarns Y onto the above-mentioned take-up
在进行挂纱之际,从与轴向正交的方向观察时(参照图3的(b)、图7和图8),纱线Yb在相对于连接部件60的底座部61的延伸方向(纸面上下方向)稍微倾斜(向纸面左右方向)的状态下被配置到底座部61的表面附近。并且,如上所述,纱线Yb朝向吸嘴52(即,像图11的(a)~图12的(c)的虚线箭头所示那样,朝向纸面下侧)行进。并且,包含连接部件60的卷取体100向周向上的一侧旋转(参照图11的(a)~图12的(c)的实线箭头)。When yarn hanging is performed, when viewed from a direction perpendicular to the axial direction (see FIG. The upper and lower directions on the paper) are arranged near the surface of the
在配置成行进中的纱线Yb被按压到旋转中的卷取体100的表面上时(参照图5的(c)),纱线Yb被沿着连接部件60的底座部61的倾斜面67a、68a向底座部61的轴向内侧并且径向内侧引导(参照图11的(a))。如果卷取体100进一步旋转,则被倾斜面67a、68a向径向内侧引导的纱线Yb被沿着引导面73进一步向径向内侧引导(参照图11的(b))。如果卷取体100进一步旋转,则捕捉爪72被钩挂到纱线Yb上,纱线Yb被捕捉爪72捕捉(参照图11的(c)、图12的(a))。被捕捉爪72捕捉到的纱线Yb由承接面76承接(参照图12的(b))。由承接面76承接的纱线Yb利用突出部77防止从承接面76脱落(更详细为,防止向纱线Yb的轴向一侧和径向外侧脱落)。这样,纱线Yb被捕捉爪72捕捉并被保持。另外,刚被捕捉爪72捕捉之后的纱线Yb仅由承接面76承接,存在相对于承接面76滑动的可能。因此,纱线Yb陷入由捕捉爪72导致的忽紧忽松的不稳定状态被抑制。When the running yarn Yb is pressed against the surface of the rotating take-up body 100 (see FIG. , 68a are guided axially and radially inwardly of the base portion 61 (see (a) of FIG. 11 ). When the take-up
另外,卷取体100旋转时,纱线Yb也被后备引导狭缝81向径向内侧引导。然而,在连接部件60被配置成正常朝向的情况下,后备捕捉爪82沿与钩挂到纱线Yb上的朝向相反的方向旋转。因此,后备捕捉爪82不会意外地捕捉纱线Yb。In addition, the yarn Yb is also guided radially inward by the backup guide slit 81 when the take-up
而且,通过卷取体100继续旋转(参照图12的(c)),纱线Yb被重复几圈地卷绕到连接部件60上,纱线Yb被连接部件60牢固地保持。由此,纱线Yb中的比卷取体100靠纱线行进方向下游一侧(吸嘴52一侧)的部分因张力而自然断裂。如以上这样,纱线Yb能够被卷取到卷取筒管B2b上。Then, as the take-up
另外,在连接部件60被配置成与正常朝向相反方向的情况下,后备捕捉爪82配置成向周向上的一侧突出。这种情况下,能够使后备引导狭缝81和后备捕捉爪82取代引导缝71和捕捉爪72发挥作用。即,在连接部件60被配置成与正常朝向相反方向的情况下,能够利用后备捕捉爪82捕捉和保持由后备引导狭缝81(后备引导面83和后备对置面84)引导到径向内侧的纱线Yb。这种情况下,纱线Yb不会意外地被捕捉爪72捕捉。In addition, when the
如上所述,通过使行进中的纱线Yb靠近旋转中的卷取体100,进而钩挂到连接部件60的捕捉爪72上,能够使纱线Yb卷入捕捉爪72中而将其可靠地捕捉。并且,能够利用引导面73将纱线Yb顺畅地向径向上的内侧引导。因此,能够抑制意外地给纱线Yb施加阻力,同时能够使纱线Yb到达捕捉爪72。因此,能够使纱线Yb不松弛而将其可靠地捕捉。As described above, by bringing the advancing yarn Yb close to the rotating take-up
并且,当卷取体100向周向上的一侧旋转时,通过由承接面76承接纱线Yb,能够捕捉纱线Yb。在此,承接面76仅为承接纱线Yb的结构,不是例如夹着纱线Yb来把持的结构。即,至少在刚被承接面76承接之后的纱线Yb能够相对于承接面76滑动。因此,能够抑制纱线Yb陷入由捕捉爪72导致的忽紧忽松的不稳定状态。而且,能够利用突出部77防止由承接面76承接的纱线Yb移动到径向外侧而从底座部61脱落。因此,能够稳定地捕捉并且保持行进中的纱线Yb。In addition, when the winding
并且,能够利用引导缝71稳固并且稳定地向径向内侧引导纱线Yb。Furthermore, the yarn Yb can be stably and stably guided radially inward by the guide slit 71 .
并且,当使连接部件60在与轴向平行的平面内旋转180°时,能够使后备引导面83取代引导面73而发挥作用、使后备捕捉爪82取代捕捉爪72而发挥作用。由此,即使在卷取体100以与正常朝向相反的方向被装载在卷取装置21上的情况下,也能够正常地捕捉纱线Yb。即,在将连接部件60装载到卷取装置21上之际,没有必要考虑连接部件60的朝向。因此,能够削减需要考虑连接部件60的朝向的情况下产生的劳力和时间。Furthermore, when the connecting
并且,后备捕捉爪82配置在周向上与捕捉爪72不同的位置。由此,与周向上后备捕捉爪82的全部或一部分配置在与捕捉爪72重叠的位置上的情况相比,能够抑制底座部61在轴向上大型化,同时能够较大地形成捕捉爪72和后备捕捉爪82。因此,能够兼顾“抑制连接部件60大型化”和“抑制纱线Yb的捕捉失败和/或保持失败”这两者。Also, the
并且,引导面73和捕捉爪72配置在比一对阻挡部66的径向外端靠径向内侧。因此,通过将外径在一对阻挡部66的外径以上的2个卷取筒管B2装载到连接部件60上,能够与单独卷取筒管B1同样地处理卷取体100。尤其是,当卷取装置21的动作模式为多数模式时和单独模式时,都能够使用同一个接触辊46。因此,在切换动作模式之际能够节省更换接触辊46的劳力和时间。Furthermore, the
并且,能够由倾斜面68a将行进中的纱线Yb顺畅地向引导面73引导。Furthermore, the traveling yarn Yb can be smoothly guided to the
并且,在本实施方式的挂纱方法中,通过将纱线Yb捕捉到捕捉爪72中,能够不使纱线Yb松弛而将其可靠地捕捉和保持。因此,能够使挂纱的成功率提高。In addition, in the yarn hanging method of the present embodiment, by catching the yarn Yb in the
接下来,说明对上述实施方式施加了变更的变形例。但是,对于具有与上述实施方式同样结构的部分,附加相同的标记,适当省略其说明。Next, a modified example in which changes are made to the above-described embodiment will be described. However, the same symbols are attached to the parts having the same configuration as those in the above-mentioned embodiment, and descriptions thereof are appropriately omitted.
(1)在上述实施方式中,假定构成卷取体100的连接部件60的底座部61收敛在比卷取筒管B2a、B2b靠径向内侧。然而,不局限于此。底座部61也可以形成为径向上的尺寸与卷取筒管B2a、B2b相等。在这样的情况下,也能够在多数模式和单独模式下共用接触辊46。(1) In the above-described embodiment, it is assumed that the
或者,底座部61的径向的尺寸也可以比卷取筒管B2a、B2b的径向的尺寸大。例如,也可以引导面73和捕捉爪72突出到比阻挡部67、68靠径向外侧。但是,这种情况下,为了在多数模式下正常地给卷取卷装P2施加接触压力,有必要使用轴向上的中央部凹陷的接触辊(未图示)。Alternatively, the radial dimension of the
(2)在到上述为止的实施方式中,假定后备引导面83和后备捕捉爪82设置在周向上与引导面73和捕捉爪72不同的位置上。然而,不局限于此。后备引导面83和后备捕捉爪82中的至少一部分也可以设置在周向上与引导面73和捕捉爪72重叠的位置上。(2) In the above-mentioned embodiments, it is assumed that the
(3)在到上述为止的实施方式中,假定捕捉爪72和后备捕捉爪82分别在连接部件60上各设置有一个。然而,不局限于此。例如,捕捉爪72和后备捕捉爪82中的至少一方可以设置有多个。具体例为,可以在周向上排列配置2个捕捉爪72。或者,也可以在例如形成有后备对置面84的位置设置第2个捕捉爪72。并且,设置在连接部件60上的捕捉爪72的数量与后备捕捉爪82的数量既可以相同,也可以互不相同。(3) In the above-mentioned embodiments, it is assumed that one
(4)在到上述为止的实施方式中,假定在连接部件60上设置有后备引导面83和后备捕捉爪82。然而,不局限于此。连接部件60也可以没有后备引导面83和后备捕捉爪82。但是,在这种情况下,在将卷取体100装载到摇架43上之际,有必要注意卷取体100的朝向。(4) In the above-mentioned embodiments, it is assumed that the
(5)在到上述为止的实施方式中,假定对置面74形成在引导面73的轴向一侧,由引导面73和对置面74形成引导缝71。然而,不局限于此。对置面74不一定要设置。(5) In the above-mentioned embodiments, it was assumed that the opposing
(6)承接面76的形状不局限于上述形状。例如,承接面76也可以弯曲成凹形。(6) The shape of the receiving
(7)突出部77的形状不局限于上述形状。突出部77也可以例如具有至少突出到周向的圆柱形状。(7) The shape of the protruding
(8)在到上述为止的实施方式中,假定分别形成承接面76和突出部77,但不局限于此。例如,承接面76不一定要形成。这种情况下,可以例如突出部77的侧面77a承接纱线Yb。(8) In the above-mentioned embodiments, it has been assumed that the receiving
(9)捕捉爪72的结构不局限于上述结构。捕捉爪72可以是与将纱线Yb夹到卷取筒管B2与底座部61的间隙中的机构不同的机构,只要构成为能够捕捉由引导面73向径向内侧引导的纱线Yb就可以。(9) The structure of the
(10)在到上述为止的实施方式中,假定在底座部61的轴向上的中心部形成有底面部75、85和外周面91、92。然而,不局限于此。在底座部61的轴向上的中心部也可以形成例如遍及周向的整个区域形成的、从轴向观察时为大致圆形的底面部(未图示)。该底面部例如也可以形成在比上述底面部75、85靠径向的内侧。(10) In the above-mentioned embodiments, it is assumed that the
(11)卷取装置21也可以构成为作为卷取纱线Y的动作模式而仅能执行多数模式。(11) The winding
(12)卷取装置21也可以构成为能够将纱线Y卷取到3个以上的卷取筒管(未图示)上。即,卷取体100可以有2个以上的连接部件60和3个以上的卷取筒管(未图示)。(12) The winding
(13)本发明的连接部件60并不局限于假捻加工机1的卷取装置21,可以应用于构成为能够卷取2根以上的纱线(未图示)的各种各样的卷取装置(未图示)。(13) The connecting
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