CN114832907B - Method for preparing lamellar nano particles in large scale by rapid cutting - Google Patents
Method for preparing lamellar nano particles in large scale by rapid cutting Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于纳米材料制备技术领域,特别涉及一种快速切割大规模制备层状纳米颗粒的方法。The invention belongs to the technical field of nanomaterial preparation, and particularly relates to a method for rapid cutting and large-scale preparation of layered nanoparticles.
背景技术Background technique
二维层状材料由于其超薄的特点,展现出新物理化学性能,在许多领域有着潜在的应用前景。层状材料剥离制备超薄二维材料是目前研究的热点。相对于将层状材料沿平面方向进行剥离,将层状材料沿垂直方向切割成小颗粒的研究很少。这主要是由于沿着层状材料平面方向的剥离主要是克服范德瓦尔斯力,而沿着垂直于层状材料平面方向的力需要克服层状材料平面内原子与原子之间的键合作用。比如石墨的剥离在沿着垂直方向上要比沿着平面方向需要克服的范德华力强28倍。因此选择性的将层状材料切割成小的纳米颗粒要比剥离层状材料更加困难。Due to their ultra-thin characteristics, two-dimensional layered materials exhibit new physical and chemical properties and have potential applications in many fields. The preparation of ultrathin two-dimensional materials by exfoliation of layered materials is a current research hotspot. Compared with peeling off layered materials along the plane direction, there are few studies on cutting layered materials into small particles along the vertical direction. This is mainly because the peeling along the plane direction of the layered material mainly overcomes the van der Waals force, while the force along the direction perpendicular to the plane of the layered material needs to overcome the bonding between atoms in the plane of the layered material. . For example, the van der Waals force that needs to be overcome to peel off graphite in the vertical direction is 28 times stronger than in the plane direction. Therefore, selectively cutting layered materials into small nanoparticles is more difficult than peeling off layered materials.
当前制备层状纳米材料的方法主要有球磨法与机械研磨法,两者通过自上而下的方法对材料进行冲击和研磨,使之杂碎细化至纳米级粒径。采用球磨法制备层状纳米材料,根据不同使用需求可将球磨环境分为干湿两种,对于湿磨的情况,所得层状纳米材料分散液便于后期加工处理以及应用,但是在粒径不断降低的过程中,球磨效率也随之降低,同时球磨介质会使得球磨后的产物纯度不高。而采用干磨同样会由于固体剥离介质在剥离材料表面引入其他杂质。而这些引入的副产物,包括官能团或者缺陷,都会极大的降低材料的性能。采用机械研磨法制备层状纳米材料,由于其研磨粉碎过程中涉及与壁接触产生的剪切力,易使层状材料层间滑移而造成晶体结构改变,比如2H相AB堆垛石墨转化为3R相ABC堆垛石墨,其次由于层状材料在纳米尺度下的润滑特性,在不引入粉碎介质以及粉碎转速较低的情况下,研磨粉碎过程十分漫长,效率低。The current methods for preparing layered nanomaterials mainly include ball milling and mechanical grinding. Both of them impact and grind the materials through a top-down method to refine them to nanometer-sized particles. The ball milling method is used to prepare layered nanomaterials. The ball milling environment can be divided into dry and wet according to different use requirements. In the case of wet grinding, the resulting layered nanomaterial dispersion is convenient for later processing and application, but the particle size continues to decrease. In the process, the ball milling efficiency also decreases, and the ball milling medium will make the purity of the ball milled product low. The use of dry grinding will also introduce other impurities on the surface of the peeling material due to the solid peeling medium. These introduced by-products, including functional groups or defects, will greatly reduce the performance of the material. Mechanical grinding is used to prepare layered nanomaterials. Since the shear force generated by contact with the wall is involved in the grinding and pulverizing process, it is easy for the layered materials to slip between layers and cause changes in the crystal structure. For example, 2H phase AB stacked graphite is transformed into 3R phase ABC stacking graphite. Secondly, due to the lubrication properties of layered materials at the nanoscale, the grinding and grinding process is very long and the efficiency is low without introducing grinding media and at a low grinding speed.
传统的层状材料,如天然石墨或者人造石墨尺寸都在几十微米到毫米级的尺寸,而纳米级石墨粉需要通过特殊的热处理工艺和前驱体材料制备得到,产量低,成本高。因此,目前层状纳米颗粒相比于微米颗粒的价格要高出许多。比如大尺寸的鳞片石墨或者层状石墨价格低于1000元/吨,而纳米石墨粉的价格为300元/公斤。与此同时,相比于二维纳米结构,高品质层状纳米颗粒保留了原始材料的层状结构同时具有大量的开放的边缘结构,使其在离子电池,催化剂载体以及固体润滑等方面具有重要的应用前景,可应用于电子信息的显象管、显示器制造行业的黑底导电涂料,化工行业,钢铁润滑、航天航空等领域。因此,在现代生活领域和高新技术领域中,实现大规模高品质层状纳米颗粒的低成本制备有着重要的意义。Traditional layered materials, such as natural graphite or artificial graphite, range in size from tens of microns to millimeters, while nanoscale graphite powder needs to be prepared through a special heat treatment process and precursor materials, resulting in low yield and high cost. Therefore, the current price of layered nanoparticles is much higher than that of microparticles. For example, the price of large-sized flake graphite or layered graphite is less than 1,000 yuan/ton, while the price of nanographite powder is 300 yuan/kg. At the same time, compared with two-dimensional nanostructures, high-quality layered nanoparticles retain the layered structure of the original material and have a large number of open edge structures, making them important in ion batteries, catalyst carriers, and solid lubrication. The application prospects include black background conductive coatings in picture tubes for electronic information, display manufacturing industries, chemical industry, steel lubrication, aerospace and other fields. Therefore, in the field of modern life and high-tech fields, it is of great significance to realize the low-cost preparation of large-scale high-quality layered nanoparticles.
发明内容Contents of the invention
本发明旨在解决背景技术中提到的技术问题,提供一种快速切割大规模制备层状纳米颗粒的方法,其主要原理为通过固相剪切粉碎层状材料,再加入合适的溶剂,摇匀、离心获得高质量层状纳米颗粒,本申请粉碎使用分级粉碎机,同时以金刚石颗粒作为介质切割粉碎层状材料,采用这种干性物理粉碎的方法效率高,所得纳米材料质量高、粒径大小可控、晶体结构保持完好,并且可以实现大规模制备。将粉末加入合适溶剂中,得到分散性和稳定性良好的纳米颗粒分散液,极大的提高了纳米材料应用的可操作性。The present invention aims to solve the technical problems mentioned in the background art and provide a method for rapidly cutting and large-scale preparation of layered nanoparticles. The main principle is to crush layered materials through solid phase shearing, then add a suitable solvent, and shake Uniformly and centrifugally obtain high-quality layered nanoparticles. In this application, a graded crusher is used for crushing, and diamond particles are used as media to cut and crush the layered materials. This dry physical crushing method is highly efficient, and the resulting nanomaterials are of high quality and granular. The diameter is controllable, the crystal structure remains intact, and large-scale preparation can be achieved. Add the powder to a suitable solvent to obtain a nanoparticle dispersion with good dispersion and stability, which greatly improves the operability of nanomaterial applications.
为了达到上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种快速切割大规模制备高品质层状纳米颗粒的方法,主要包括以下步骤:将层状材料与金刚石颗粒混合后进行旋转粉碎,在金刚石的切割作用下粉碎层状材料,得到粉碎均匀的固相粉末和保持原状的金刚石颗粒混合物,在混合物中加入溶剂,混匀、分离,得到高浓度层状纳米颗粒分散液。A method for rapidly cutting large-scale preparation of high-quality layered nanoparticles, which mainly includes the following steps: mixing layered materials with diamond particles and then rotating and pulverizing them, and crushing the layered materials under the cutting action of diamond to obtain uniformly crushed solids. A mixture of phase powder and diamond particles that remains intact is added, a solvent is added to the mixture, mixed, and separated to obtain a high-concentration layered nanoparticle dispersion.
所述层状纳米颗粒分散液的浓度为1mg/mL~10mg/mL。The concentration of the layered nanoparticle dispersion is 1 mg/mL to 10 mg/mL.
在本发明的技术方案中,还包括以下步骤,将所述层状纳米颗粒分散液干燥,得到固相层状纳米粉末材料,优选的,所述干燥采用冷冻或超临界干燥。In the technical solution of the present invention, the following step is also included: drying the layered nanoparticle dispersion to obtain a solid phase layered nanopowder material. Preferably, the drying adopts freezing or supercritical drying.
在本发明的技术方案中,还包括以下步骤,将所述固相层状纳米粉末材料再次分散在溶剂中,得到含层状纳米粉末材料的二次分散液。In the technical solution of the present invention, the following steps are further included: dispersing the solid-phase layered nanopowder material in a solvent again to obtain a secondary dispersion containing the layered nanopowder material.
在本发明的技术方案中,所述含层状纳米粉末材料的二次分散液的浓度为0.01mg/mL~10mg/mL。In the technical solution of the present invention, the concentration of the secondary dispersion containing layered nanopowder materials is 0.01 mg/mL to 10 mg/mL.
在本发明的技术方案中,所述层状材料包括六方氮化硼、石墨、层状硫化物、层状热电材料、层状拓扑绝缘体、层状氧化物材料和过渡金属层状稀土材料,所述层状材料初始横向尺寸为2~10微米。In the technical solution of the present invention, the layered materials include hexagonal boron nitride, graphite, layered sulfides, layered thermoelectric materials, layered topological insulators, layered oxide materials and transition metal layered rare earth materials, so The initial lateral size of the layered material is 2 to 10 microns.
在本发明的技术方案中,所述层状热电材料包括碲化铋(Bi2Te3)、碲化锑(Sb2Te3),所述层状硫化物包括二硫化钼(MoS2)、二硫化锡(SnS2),所述层状拓扑绝缘体包括硒化铋(Bi2Se3),所述层状氧化物材料包括二氧化钛(TiO2),所述过渡金属层状稀土材料包括钛碳化铝(Ti2AlC)。In the technical solution of the present invention, the layered thermoelectric material includes bismuth telluride (Bi 2 Te 3 ) and antimony telluride (Sb 2 Te 3 ), and the layered sulfide includes molybdenum disulfide (MoS 2 ), Tin disulfide (SnS 2 ), the layered topological insulator includes bismuth selenide (Bi 2 Se 3 ), the layered oxide material includes titanium dioxide (TiO 2 ), and the transition metal layered rare earth material includes titanium carbide Aluminum (Ti 2 AlC).
在本发明的技术方案中,采用金刚石作为研磨颗粒,其硬度最高(莫氏硬度为10),所述金刚石颗粒的粒径为10~100目,优选为30目,粉碎过程中金刚石颗粒形状结构保持完好,不引入杂质,所得层状纳米颗粒纯度高。In the technical solution of the present invention, diamond is used as abrasive particles, which has the highest hardness (Mohs hardness is 10). The particle size of the diamond particles is 10 to 100 mesh, preferably 30 mesh. The shape and structure of the diamond particles during the crushing process It remains intact, no impurities are introduced, and the resulting layered nanoparticles have high purity.
在本发明的技术方案中,所述层状材料和金刚石颗粒的质量比为(10:1)~(1:10),优选为1:1。In the technical solution of the present invention, the mass ratio of the layered material and diamond particles is (10:1) to (1:10), preferably 1:1.
在本发明的技术方案中,所述旋转粉碎时长为30分钟~10小时,旋转粉碎时使用装置为分级粉碎机,分级粉碎机的转速设置为1000~3000rpm,优选为2800rpm;不同于球磨机易造成层状材料层间滑移而改变晶体结构的特点,分级粉碎机的粉碎腔内壁为不锈钢材质,腔体中央为一体成型不锈钢磨盘,磨盘上均匀分布三个硬质破碎齿,磨盘外层均匀间隔分布6个不锈钢磨粉锤。分级粉碎机电机提供高达1000~3000rpm的转速,使层状材料与金刚石颗粒混合物在腔内高速有序旋转,此法利用腔内多个高速旋转的磨粉锤制造垂直于材料平面的强大冲击力,在碰撞面上对材料进行粉碎,不引入杂质且产物晶体结构完好。高速旋转的金刚石颗粒与层状材料碰撞,锐利的金刚石锋面提供倾斜于所述层状材料平面的剪切力;在金刚石的切割作用下粉碎层状材料,从而得到粉碎均匀的固相粉末和保持原状的金刚石颗粒混合物,粉碎后得到的固相粉末主要是粒径为10~300nm的层状纳米颗粒。In the technical solution of the present invention, the duration of the rotary crushing is 30 minutes to 10 hours. The device used during the rotary crushing is a classification pulverizer. The rotation speed of the classification pulverizer is set to 1000 to 3000rpm, preferably 2800rpm; unlike a ball mill, it is easy to cause The interlayer slippage of layered materials changes the crystal structure. The inner wall of the crushing cavity of the graded crusher is made of stainless steel. The center of the cavity is an integrated stainless steel grinding disc. Three hard crushing teeth are evenly distributed on the grinding disc, and the outer layer of the grinding disc is evenly spaced. Distributed 6 stainless steel grinding hammers. The motor of the classification crusher provides a rotational speed of up to 1000-3000 rpm, causing the mixture of layered materials and diamond particles to rotate in an orderly manner at high speed in the cavity. This method uses multiple high-speed rotating grinding hammers in the cavity to create a strong impact force perpendicular to the plane of the material. , the material is crushed on the collision surface, no impurities are introduced and the crystal structure of the product is intact. The high-speed rotating diamond particles collide with the layered material, and the sharp diamond front provides shearing force inclined to the plane of the layered material; the layered material is crushed under the cutting action of the diamond, thereby obtaining uniformly crushed solid powder and maintaining The solid phase powder obtained after crushing the original diamond particle mixture is mainly layered nanoparticles with a particle size of 10 to 300 nm.
在本发明的技术方案中,所述溶剂包括去离子水、有机溶剂、表面活性剂水溶液、聚合物水溶液。In the technical solution of the present invention, the solvent includes deionized water, organic solvent, surfactant aqueous solution, and polymer aqueous solution.
在本发明的技术方案中,所述有机溶剂选自甲醇、乙醇、异丙醇、丙酮、乙醚、N-甲基吡咯烷酮(NMP)、N,N-二甲基甲酰胺、苯;所述表面活性剂水溶液选自十二烷基苯磺酸钠水溶液、十六烷基三甲基溴化铵水溶液;所述聚合物水溶液选自聚苯乙烯磺酸钠水溶液。In the technical solution of the present invention, the organic solvent is selected from methanol, ethanol, isopropyl alcohol, acetone, diethyl ether, N-methylpyrrolidone (NMP), N,N-dimethylformamide, and benzene; the surface The active agent aqueous solution is selected from sodium dodecylbenzene sulfonate aqueous solution and cetyltrimethylammonium bromide aqueous solution; the polymer aqueous solution is selected from polystyrene sodium sulfonate aqueous solution.
在本发明的技术方案中,所述的分离为静置分离或离心分离,所述静置分离是将混匀后的体系静置1~3小时;所述离心分离是将混匀后的体系在离心速率为10~3000rpm离心时长5~30分钟。In the technical solution of the present invention, the separation is static separation or centrifugal separation. The static separation is to leave the mixed system for 1 to 3 hours; the centrifugal separation is to separate the mixed system Centrifuge at a centrifugation rate of 10 to 3000 rpm for 5 to 30 minutes.
在本发明的技术方案中,所得层状纳米颗粒的粒径大小为10~300nm。In the technical solution of the present invention, the particle size of the obtained layered nanoparticles is 10 to 300 nm.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明采用干性物理粉碎,切割速度快,引入金刚石颗粒作为介质使得制备效率高,能耗低,所得纳米颗粒粒径大小可控,晶体结构保持完好,并且不会在切割过程中引入官能团等副产物。选择合适的溶剂后,纳米颗粒分散性和稳定性良好且分散液浓度可调。得到的粒径大小在10~300nm的层状纳米颗粒在能源存储,工业催化剂载体及固体润滑领域上有重大的潜力。(1) The present invention adopts dry physical crushing and has fast cutting speed. The introduction of diamond particles as a medium results in high preparation efficiency and low energy consumption. The size of the obtained nanoparticles is controllable, the crystal structure remains intact, and will not be lost during the cutting process. Introduce by-products such as functional groups. After selecting the appropriate solvent, the nanoparticles have good dispersion and stability and the dispersion concentration can be adjusted. The obtained layered nanoparticles with particle sizes ranging from 10 to 300 nm have significant potential in the fields of energy storage, industrial catalyst carriers and solid lubrication.
(2)本发明干性物理粉碎采用分级粉碎机,该方法中粉碎机封闭腔中含有六个不锈钢磨粉锤,在高达2800rpm的转速下提供强大的风场,带动其中的混合物高速有序运动。一方面,磨粉锤相碰撞制造垂直于材料平面的强大冲击力,在碰撞面上对层状材料进行初步粉碎;另一方面,金刚石颗粒与层状材料在腔体中充分碰撞,碰撞过程中单个金刚石颗粒即可提供切割力作用于层状材料,经过成千成万次的切割,层状材料由初始片材转变为颗粒状。相较于球磨法中两个铁球才提供一个碰撞位点,此法粉碎的效率更高,且得到的纳米颗粒纯度高、晶体结构完好。同时由于金刚石颗粒的数量相较于球磨介质多的多,故粉碎细化的时长会大幅度减小,能耗大大降低。(2) The present invention uses a graded pulverizer for dry physical pulverization. In this method, the closed cavity of the pulverizer contains six stainless steel grinding hammers, which provide a powerful wind field at a speed of up to 2800 rpm, driving the mixture in it to move in a high-speed and orderly manner. . On the one hand, the collision of the grinding hammers creates a strong impact force perpendicular to the material plane, and the layered material is initially crushed on the collision surface; on the other hand, the diamond particles and layered materials fully collide in the cavity. During the collision, A single diamond particle can provide cutting force to act on the layered material. After thousands of cuttings, the layered material transforms from an initial sheet into a granular form. Compared with the ball milling method where two iron balls only provide one collision site, this method is more efficient in crushing, and the nanoparticles obtained have high purity and intact crystal structure. At the same time, since the number of diamond particles is much larger than that of ball milling media, the time for crushing and refining will be greatly reduced, and the energy consumption will be greatly reduced.
(3)相较于加入溶剂的湿磨,采用本发明的制备方法,层状材料和金刚石颗粒可以在粉碎机腔内空间分散,使得金刚石颗粒作用效果更明显。粉碎后得到的固相粉末可进一步加工处理,根据层状材料在不同溶剂中溶解度的差异,在粉碎后所得混合物中加入合适的溶剂,通过离心分离金刚石颗粒以及切割后尺寸仍较大的层状颗粒,可得到高质量的层状纳米颗粒分散液,与此同时,通过改变溶剂的体积可制得分散均匀且浓度可调的层状纳米颗粒分散液,可以直接应用于催化、能源、固体润滑以及喷墨打印等领域。(3) Compared with wet grinding by adding solvent, using the preparation method of the present invention, the layered material and diamond particles can be spatially dispersed in the crusher cavity, making the effect of the diamond particles more obvious. The solid phase powder obtained after crushing can be further processed. According to the difference in solubility of layered materials in different solvents, a suitable solvent is added to the mixture obtained after crushing, and the diamond particles and the layers that are still larger after cutting are separated by centrifugation. particles, a high-quality layered nanoparticle dispersion can be obtained. At the same time, by changing the volume of the solvent, a layered nanoparticle dispersion with uniform dispersion and adjustable concentration can be obtained, which can be directly used in catalysis, energy, and solid lubrication. and inkjet printing and other fields.
附图说明Description of the drawings
图1为本发明快速切割层状材料与现有技术球磨法剥离层状材料的对比示意图。Figure 1 is a schematic diagram comparing the rapid cutting of layered materials according to the present invention and the prior art ball milling method for peeling off layered materials.
图2为实施例1中原始层状石墨的SEM图。Figure 2 is an SEM image of the original layered graphite in Example 1.
图3为实施例1制得的小尺寸石墨的SEM图。Figure 3 is an SEM image of the small-sized graphite prepared in Example 1.
图4为实施例3中制得的小尺寸石墨与金刚石混合物,以及原始石墨粉的XRD图。Figure 4 is the XRD pattern of the mixture of small-sized graphite and diamond prepared in Example 3 and the original graphite powder.
具体实施方式Detailed ways
下面结合实施例以及对比例,对本发明作进一步地详细说明,但本发明的实施方式不限于此。The present invention will be further described in detail below with reference to the examples and comparative examples, but the embodiments of the present invention are not limited thereto.
为了使本领域的技术人员更清楚明了地理解本发明,现结合具体实施方式和附图,对本发明进行详细介绍。以下实施例仅是为了对该方法的实际操作进行说明举例,而非在实施方式上进行限制。除下述操作实例外,还可在细节处加以优化或改动,这里无需也无法对所有的实施方式予以穷举。只要是在本发明实施例基础上做出的常识性的改动方案,都处于本发明的保护范围。In order to enable those skilled in the art to understand the present invention more clearly, the present invention is now described in detail with reference to the specific embodiments and the accompanying drawings. The following examples are only for illustrating the actual operation of the method and are not intended to limit the implementation. In addition to the following operation examples, details can also be optimized or changed. It is not necessary and impossible to exhaustively list all implementation methods here. Any common-sense modifications made based on the embodiments of the present invention are within the protection scope of the present invention.
本发明通过将层状材料与金刚石颗粒混合后进行高速旋转粉碎,在金刚石的切割作用下粉碎层状材料,从而得到粉碎均匀的固相粉末。粉碎过程中,分级粉碎机磨粉锤高速运转,向金刚石颗粒提供作用力,所述剪切力方向倾斜于所述层状材料平面,金刚石锐利的锋面将层状材料切割成纳米级颗粒粉末;所述挤压力方向垂直于所述层状材料平面,由高速旋转的磨粉锤碰撞面提供。其中,起主要粉碎细化作用的是由金刚石颗粒所提供的切割力。In the present invention, the layered material is mixed with diamond particles and then pulverized by high-speed rotation, and the layered material is pulverized under the cutting action of diamond, thereby obtaining uniformly pulverized solid phase powder. During the crushing process, the grinding hammer of the classification pulverizer operates at high speed to provide force to the diamond particles. The direction of the shearing force is inclined to the plane of the layered material, and the sharp front of the diamond cuts the layered material into nano-sized particle powder; The direction of the extrusion force is perpendicular to the plane of the layered material and is provided by the collision surface of the high-speed rotating grinding hammer. Among them, the cutting force provided by diamond particles plays the main role in crushing and refining.
本发明中,旋转粉碎时使用装置为分级粉碎机,不同于球磨机易造成层状材料层间滑移制备薄片状二维材料的特点,此法利用多个高速旋转的磨粉锤制造强大的冲击力,在碰撞面上对材料进行粉碎,所得层状纳米颗粒纯度高且晶体结构保持完好。其次,层状材料与金刚石颗粒按比例相混合,然后置于分级粉碎机封闭腔内,设置合适的转速后启动机器,腔内转动的磨粉锤制造强劲的风场,带动其中的混合物高速有序运动,在离心场和重力场的作用下,磨粉锤之间相碰撞制造垂直于材料平面的强大冲击力,在碰撞面上对层状材料进行粉碎,金刚石颗粒与层状材料相碰撞,在倾斜于层状材料平面的方向施加切割力,从而对层状材料的粒径进行细化。由于采用小颗粒的金刚石作为粉碎介质,在相同研磨时长中,与未加入的情况对比,加入金刚石后得到层状石墨颗粒的粒径大大减少。通过此方法粉碎后的固相粉末质量高,晶体结构完好,易于后期加工处理。在粉碎后所得混合物中加入溶剂,混匀、分离,取上清液,得到浓度可调的高质量层状纳米颗粒分散液。根据层状材料在不同溶剂中溶解度的差异,本发明中所涉及的溶剂包括去离子水、有机溶剂、表面活性剂水溶液和聚合物水溶液,有机溶剂优选甲醇、无水乙醇、异丙醇、丙酮、乙醚、N~甲基吡咯烷酮(NMP)、N,N-二甲基甲酰胺、苯,表面活性剂水溶液优选十二烷基苯磺酸钠水溶液、十六烷基三甲基溴化铵水溶液聚合物水溶液优选聚苯乙烯磺酸钠水溶液。In the present invention, the device used for rotational crushing is a classification pulverizer. Unlike ball mills, which easily cause interlayer slippage of layered materials to prepare flaky two-dimensional materials, this method uses multiple high-speed rotating grinding hammers to create powerful impacts. Force, the material is crushed on the collision surface, and the resulting layered nanoparticles have high purity and the crystal structure remains intact. Secondly, the layered material and diamond particles are mixed in proportion, and then placed in the closed cavity of the classification pulverizer. After setting the appropriate rotation speed, the machine is started. The rotating grinding hammer in the cavity creates a strong wind field, driving the mixture in it at high speed and effectively Sequential motion, under the action of the centrifugal field and gravity field, the grinding hammers collide with each other to create a strong impact force perpendicular to the material plane, crushing the layered material on the collision surface, and the diamond particles collide with the layered material. The particle size of the layered material is refined by applying a cutting force in a direction oblique to the plane of the layered material. Since small particles of diamond are used as the crushing medium, in the same grinding time, compared with the situation without adding diamond, the particle size of the layered graphite particles obtained after adding diamond is greatly reduced. The solid phase powder crushed by this method has high quality, intact crystal structure, and is easy to be processed later. Add a solvent to the mixture obtained after crushing, mix and separate, and take the supernatant to obtain a high-quality layered nanoparticle dispersion with adjustable concentration. According to the difference in solubility of layered materials in different solvents, the solvents involved in the present invention include deionized water, organic solvents, surfactant aqueous solutions and polymer aqueous solutions. The organic solvents are preferably methanol, absolute ethanol, isopropyl alcohol, and acetone. , diethyl ether, N-methylpyrrolidone (NMP), N, N-dimethylformamide, benzene, the surfactant aqueous solution is preferably sodium dodecylbenzene sulfonate aqueous solution, cetyltrimethylammonium bromide aqueous solution The aqueous polymer solution is preferably an aqueous sodium polystyrene sulfonate solution.
本发明制备的纳米颗粒粒径大小为10~300nm,仍保持层状结构且晶体结构完好。本发明具体实施例如下:The particle size of the nanoparticles prepared by the invention is 10 to 300 nm, and the layered structure is still maintained and the crystal structure is intact. Specific embodiments of the present invention are as follows:
实施例1Example 1
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm进行粉碎细化,粉碎时长3小时,得到粉碎后的石墨与金刚石颗粒混合物。将粉碎后所得混合物以10mg/mL的浓度分散至异丙醇溶液中,然后以3000rpm离心10分钟,取上清液,得到平均粒径为300nm以下的高质量纳米石墨颗粒分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 2800 rpm for crushing and refinement. The crushing time is 3 hours. A mixture of crushed graphite and diamond particles is obtained. The pulverized mixture was dispersed into an isopropyl alcohol solution at a concentration of 10 mg/mL, and then centrifuged at 3000 rpm for 10 minutes. The supernatant was taken to obtain a high-quality nanographite particle dispersion with an average particle size of less than 300 nm.
实施例2Example 2
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长1小时。将粉碎后所得混合物以1mg/mL的浓度分散至异丙醇溶液中,3000rpm离心10分钟,取上清液,得到平均粒径为300nm以下的石墨分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 2800 rpm and the crushing time is 1 hour. The mixture obtained after grinding was dispersed into an isopropyl alcohol solution at a concentration of 1 mg/mL, centrifuged at 3000 rpm for 10 minutes, and the supernatant was taken to obtain a graphite dispersion with an average particle size of less than 300 nm.
实施例3Example 3
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至异丙醇溶液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米石墨颗粒分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 2800 rpm and the crushing time is 5 hours. The mixture obtained after crushing was dispersed into an isopropyl alcohol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nanographite particle dispersion with an average particle size of less than 300 nm.
实施例4Example 4
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为1500rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至异丙醇溶液中,3000rpm离心20分钟,取上清液,得到得到平均粒径300nm以下的高质量纳米石墨颗粒分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 1500 rpm and the crushing time is 5 hours. The mixture obtained after crushing was dispersed into an isopropyl alcohol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nanographite particle dispersion with an average particle size of less than 300 nm.
实施例5Example 5
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:5混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至异丙醇溶液中,3000rpm离心20分钟,取上清液,得到得到平均粒径300nm以下的高质量纳米石墨颗粒分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:5, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 2800 rpm and the crushing time is 5 hours. The mixture obtained after crushing was dispersed into an isopropyl alcohol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nanographite particle dispersion with an average particle size of less than 300 nm.
实施例6Example 6
将层状石墨(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:10混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至异丙醇溶液中,3000rpm离心20分钟,取上清液,得到得到平均粒径300nm以下的高质量纳米石墨颗粒分散液。Mix the layered graphite (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:10, and then place them in the crushing chamber of the classification crusher. Set the rotation speed to 2800 rpm and the crushing time is 5 hours. The mixture obtained after crushing was dispersed into an isopropyl alcohol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nanographite particle dispersion with an average particle size of less than 300 nm.
实施例7Example 7
将六方氮化硼(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至异丙醇溶液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米氮化硼颗粒分散液。Mix hexagonal boron nitride (transverse size 10 microns) and diamond particles (30 mesh) at a mass ratio of 1:1, then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. Disperse the crushed mixture into an isopropyl alcohol solution at a concentration of 5 mg/mL, centrifuge at 3000 rpm for 20 minutes, and take the supernatant to obtain a high-quality nano boron nitride particle dispersion with an average particle size of less than 300 nm.
实施例8Example 8
将层状硫化钼(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至无水乙醇溶液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米硫化钼颗粒分散液。Mix layered molybdenum sulfide (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. The mixture obtained after crushing was dispersed into an anhydrous ethanol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nano-molybdenum sulfide particle dispersion with an average particle size of less than 300 nm.
实施例9Example 9
将层状碲化铋(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物分散以5mg/mL的浓度至无水乙醇溶液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米碲化铋颗粒分散液。Mix layered bismuth telluride (10 microns in transverse size) and diamond particles (30 mesh) at a mass ratio of 1:1, and then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. Disperse the crushed mixture into an anhydrous ethanol solution at a concentration of 5 mg/mL, centrifuge at 3000 rpm for 20 minutes, and take the supernatant to obtain a high-quality nano-bismuth telluride particle dispersion with an average particle size of less than 300 nm.
实施例10Example 10
将层状硒化铋(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物分散以5mg/mL的浓度至丙酮与去离子水混合液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米硒化铋颗粒分散液。Mix layered bismuth selenide (10 microns in transverse size) and diamond particles (30 mesh) in a mass ratio of 1:1, and then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. The mixture obtained after crushing was dispersed into a mixture of acetone and deionized water at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nano-bismuth selenide particle dispersion with an average particle size of less than 300 nm.
实施例11Example 11
将层状二氧化钛(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至去离子水中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米二氧化钛颗粒分散液。Mix layered titanium dioxide (transverse size 10 microns) and diamond particles (30 mesh) at a mass ratio of 1:1, then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. The mixture obtained after crushing was dispersed into deionized water at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nano titanium dioxide particle dispersion with an average particle size of less than 300 nm.
实施例12Example 12
将层状钛碳化铝(横向尺寸10微米)与金刚石颗粒(30目)以质量比1:1混合均匀,然后置于分级粉碎机粉碎腔中,设置转速为2800rpm,粉碎时长5小时。将粉碎后所得混合物以5mg/mL的浓度分散至无水乙醇溶液中,3000rpm离心20分钟,取上清液,得到平均粒径300nm以下的高质量纳米钛碳化铝颗粒分散液。Mix the layered titanium aluminum carbide (transverse size 10 microns) and diamond particles (30 mesh) evenly at a mass ratio of 1:1, and then place them in the crushing chamber of a graded crusher, set the rotation speed to 2800 rpm, and crush for 5 hours. The pulverized mixture was dispersed into an anhydrous ethanol solution at a concentration of 5 mg/mL, centrifuged at 3000 rpm for 20 minutes, and the supernatant was taken to obtain a high-quality nano-titanium aluminum carbide particle dispersion with an average particle size of less than 300 nm.
对比例1Comparative example 1
将层状石墨(横向尺寸10微米)置于分级粉碎机粉碎腔中,设置转速为2800rpm进行粉碎细化,粉碎时长3小时,将粉碎后产物以5mg/mL的浓度分散至异丙醇溶液中,然后以3000rpm离心20分钟,取上清液,得到平均粒径为1微米的石墨分散液。Place the layered graphite (transverse size 10 microns) in the crushing chamber of the classification crusher, set the rotation speed to 2800 rpm for crushing and refinement, the crushing time is 3 hours, and the crushed product is dispersed into the isopropyl alcohol solution at a concentration of 5 mg/mL. , then centrifuge at 3000 rpm for 20 minutes, take the supernatant, and obtain a graphite dispersion with an average particle size of 1 micron.
结果分析Result analysis
图1为本发明快速切割层状材料与现有技术球磨法剥离层状材料的对比示意图。现有技术中,球磨法剥离是基于平行于层状材料平面的剪切力,在高速旋转过程中,若层状材料在平面上的方向与球的动量方向平行,层状材料就会逐步被剥脱成少层或单层材料;本发明中的快速切割是基于金刚石提供的垂直于层状材料平面的切割力,在高速旋转过程中,层状材料被不断切割,从而由初始片材转变为颗粒状。Figure 1 is a schematic diagram comparing the rapid cutting of layered materials according to the present invention and the prior art ball milling method for peeling off layered materials. In the existing technology, ball milling peeling is based on shear force parallel to the plane of the layered material. During high-speed rotation, if the direction of the layered material on the plane is parallel to the momentum direction of the ball, the layered material will gradually be Peel off into a few layers or a single layer of material; the rapid cutting in the present invention is based on the cutting force provided by diamond perpendicular to the plane of the layered material. During the high-speed rotation process, the layered material is continuously cut, thereby transforming from the initial sheet into Granular.
图2为实施例1中原始层状石墨的SEM图。图中原始石墨以片状形式存在,横向尺寸为10微米左右。Figure 2 is an SEM image of the original layered graphite in Example 1. In the picture, the original graphite exists in the form of flakes, with a lateral size of about 10 microns.
图3为实施例1制得的小尺寸石墨的SEM图。图中,小尺寸石墨在扫描电镜视野中均匀分散,在1微米的尺度下,通过标尺测量分析可知多数石墨以颗粒形式存在,且平均粒径为300nm以下。Figure 3 is an SEM image of the small-sized graphite prepared in Example 1. In the picture, small-sized graphite is evenly dispersed in the field of view of the scanning electron microscope. At the scale of 1 micron, ruler measurement and analysis show that most graphite exists in the form of particles, and the average particle size is below 300nm.
图4为实施例3中制得的小尺寸石墨与金刚石混合物,以及原始石墨粉的XRD图。图中蓝色柱状线代表2H相石墨的特征峰位置,经过5小时粉碎处理的石墨粉与原始石墨粉在2θ=26.4°时出现了相同的特征峰,未见明显偏移,表明石墨粉在粉碎细化过程中维持原有的2H相结构。Figure 4 is the XRD pattern of the mixture of small-sized graphite and diamond prepared in Example 3 and the original graphite powder. The blue columnar line in the figure represents the characteristic peak position of 2H phase graphite. The graphite powder that has been crushed for 5 hours has the same characteristic peak as the original graphite powder at 2θ = 26.4°, and there is no obvious shift, indicating that the graphite powder is The original 2H phase structure is maintained during the crushing and refinement process.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受所述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, and combinations may be made without departing from the spirit and principles of the present invention. , simplification, should all be equivalent replacement methods, and are all included in the protection scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1410483A (en) * | 2002-08-08 | 2003-04-16 | 四川大学 | Polyiner/laminate inorganic nano composite material and its milling shearing preparation method |
| CN104959189A (en) * | 2015-07-01 | 2015-10-07 | 温州顶历医疗器械有限公司 | Grading crushing machine |
| CN107151001A (en) * | 2017-05-18 | 2017-09-12 | 清华-伯克利深圳学院筹备办公室 | A kind of method for preparing high-quality large scale two-dimensional material |
| CN107188117A (en) * | 2017-05-18 | 2017-09-22 | 清华-伯克利深圳学院筹备办公室 | A kind of equipment of volume production large scale two-dimensional material |
| CN108787042A (en) * | 2018-03-27 | 2018-11-13 | 赵东生 | A kind of the tubular milling rotor and its working method of energy rapid classification |
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| US7824651B2 (en) * | 2007-05-08 | 2010-11-02 | Nanotek Instruments, Inc. | Method of producing exfoliated graphite, flexible graphite, and nano-scaled graphene platelets |
| CN117142522A (en) * | 2017-10-12 | 2023-12-01 | 国立大学法人东京工业大学 | Inorganic particle composite and manufacturing method, inorganic particle composite dispersion and composition |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1410483A (en) * | 2002-08-08 | 2003-04-16 | 四川大学 | Polyiner/laminate inorganic nano composite material and its milling shearing preparation method |
| CN104959189A (en) * | 2015-07-01 | 2015-10-07 | 温州顶历医疗器械有限公司 | Grading crushing machine |
| CN107151001A (en) * | 2017-05-18 | 2017-09-12 | 清华-伯克利深圳学院筹备办公室 | A kind of method for preparing high-quality large scale two-dimensional material |
| CN107188117A (en) * | 2017-05-18 | 2017-09-22 | 清华-伯克利深圳学院筹备办公室 | A kind of equipment of volume production large scale two-dimensional material |
| CN108787042A (en) * | 2018-03-27 | 2018-11-13 | 赵东生 | A kind of the tubular milling rotor and its working method of energy rapid classification |
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