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CN114801307A - Ultrasonic wave carton former - Google Patents

Ultrasonic wave carton former Download PDF

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Publication number
CN114801307A
CN114801307A CN202210544428.7A CN202210544428A CN114801307A CN 114801307 A CN114801307 A CN 114801307A CN 202210544428 A CN202210544428 A CN 202210544428A CN 114801307 A CN114801307 A CN 114801307A
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China
Prior art keywords
transmission
die
ultrasonic
paper
station
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Chinese (zh)
Inventor
丁春枫
陆玉虎
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Hefei Yuanchuan Packaging Technology Co ltd
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Hefei Yuanchuan Packaging Technology Co ltd
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Priority to CN202210544428.7A priority Critical patent/CN114801307A/en
Publication of CN114801307A publication Critical patent/CN114801307A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/07Feeding sheets or blanks by air pressure or suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60Uniting opposed surfaces or edges; Taping
    • B31B50/64Uniting opposed surfaces or edges; Taping by applying heat or pressure, e.g. by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations

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  • Making Paper Articles (AREA)

Abstract

The invention relates to the technical field of carton forming machines, and particularly discloses ultrasonic carton forming equipment. The ultrasonic paper box forming equipment comprises a support frame, and a transmission device, a paper stacking device, a material suction device, a forming device and an ultrasonic welding device which are arranged on the support frame. Wherein, a feeding station, a forming station, a collecting station and a discharging station are sequentially arranged on the transmission device along the transmission direction of the paper sheets and the paper boxes. According to the invention, the automation of forming paper sheets into the paper boxes can be realized by the ultrasonic paper box forming equipment, the box is adhered by utilizing an ultrasonic vibration friction heating principle, the problem of glue failure in the process of directly using the adhesive for forming can be avoided, meanwhile, the mould does not need to generate heat for a long time by utilizing the ultrasonic vibration friction heating principle, the retention time of paper box forming is short, the product cannot be damaged, the decoloration or discoloration of the product is avoided, and the applicable types of the paper sheets are further increased.

Description

一种超声波纸盒成型设备An ultrasonic carton forming equipment

技术领域technical field

本发明涉及纸盒成型机技术领域,尤其涉及一种超声波纸盒成型设备。The invention relates to the technical field of carton forming machines, in particular to an ultrasonic carton forming device.

背景技术Background technique

随着市场经济的发展进步和人们生活水平的不断提高,对商品的包装要求也越来越高,由此衍生出的一些高品质的包装产品,为了满足市场产品需求,纸盒的成型设备应运而生,如纸盒成型机就是诸多成型设备中的一种。其中,纸盒成型机能够解决纸盒加工过程中的折边以及成型的问题。With the development and progress of the market economy and the continuous improvement of people's living standards, the packaging requirements for commodities are also getting higher and higher. Some high-quality packaging products derived from this, in order to meet the needs of market products, carton forming equipment should be used. And raw, such as carton forming machine is one of many forming equipment. Among them, the carton forming machine can solve the problems of folding and forming in the process of carton processing.

现有技术中的纸盒成型机包括立体胶粘成型方式以及热粘原理粘合成型方式。其中,立体胶粘成型方式使用胶对纸片进行粘合成型,但其制造过程中存在着不环保现象,且产品稳定性差,易开胶;而热粘原理粘合成型方式在成型时,需要利用多处大功率发热管对热成型模具进行加热处理,因此其整个机器的能耗偏高,并在成型过程因热粘温度过高,可能会造成部分印刷产品脱色或变色,严重影响产品美观及产品品质,且对部分品牌纸张不适用。The carton forming machine in the prior art includes a three-dimensional adhesive forming method and a thermal adhesive principle adhesive forming method. Among them, the three-dimensional adhesive molding method uses glue to form the paper sheet, but there is an unenvironmental phenomenon in the manufacturing process, and the product stability is poor, and the glue is easy to open; while the hot-adhesive principle adhesive molding method needs to be used when forming. Many high-power heating tubes heat the thermoforming mold, so the energy consumption of the entire machine is relatively high, and due to the excessively high hot sticking temperature during the molding process, some printed products may be discolored or discolored, which seriously affects the appearance and appearance of the product. Product quality, and not applicable to some brands of paper.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种超声波纸盒成型机,以解决现有技术中产品易开胶的问题,以及因热粘温度过高后造成印刷产品脱色或变色的问题。The purpose of the present invention is to provide an ultrasonic carton forming machine to solve the problem of easy opening of the product in the prior art, and the problem of discoloration or discoloration of the printed product caused by the excessively high hot sticking temperature.

为达上述目的,本发明采用以下技术方案:For achieving the above object, the present invention adopts the following technical solutions:

本发明提供一种超声波纸盒成型设备,用于将纸片成型为纸盒,上述超声波纸盒成型设备包括支撑架以及设于上述支撑架上的:The present invention provides an ultrasonic carton forming device for forming paper sheets into a carton. The above-mentioned ultrasonic carton forming device includes a support frame and a support frame arranged on the support frame:

传输装置,用于依次传输上述纸片和上述纸盒;上述传输装置上沿上述纸片和上述纸盒的传输方向依次设置有上料工位、成型工位、收集工位和下料工位;A transmission device, used for sequentially transporting the above-mentioned paper sheet and the above-mentioned carton; the above-mentioned transmission device is sequentially provided with a feeding station, a forming station, a collecting station and an unloading station along the transmission direction of the above-mentioned paper sheet and the above-mentioned carton ;

堆纸装置,用于提供上述纸片;A stacking device for providing the above-mentioned sheets;

吸料装置,用于将上述堆纸装置上的上述纸片吸取到上述上料工位上;a suction device for sucking the above-mentioned paper sheets on the above-mentioned paper stacking device to the above-mentioned feeding station;

成型装置,用于在上述成型工位上将上述纸片折边为上述纸盒;A forming device for folding the above-mentioned paper sheet into the above-mentioned carton at the above-mentioned forming station;

超声波焊接装置,用于焊接上述成型装置折边后的上述纸盒。An ultrasonic welding device is used for welding the above-mentioned carton after the above-mentioned forming device is folded.

作为上述超声波纸盒成型设备的一种可选方案,上述成型装置包括压模机构和升模机构;上述压模机构用于将上述成型工位上的上述纸片下压至上述升模机构上,上述升模机构用于承接上述压模机构下压的上述纸片。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned forming device includes a die-pressing mechanism and a die-lifting mechanism; the above-mentioned die-pressing mechanism is used to press down the above-mentioned paper sheet on the above-mentioned forming station to the above-mentioned die-lifting mechanism The above-mentioned die-lifting mechanism is used for receiving the above-mentioned paper sheet pressed by the above-mentioned pressing-die mechanism.

作为上述超声波纸盒成型设备的一种可选方案,上述压模机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned compression molding mechanism includes:

压模支架,上述压模支架设于上述支撑架上;a die support, the die support is arranged on the support frame;

压模驱动电机,上述压模驱动电机设于上述压模支架上;a die drive motor, the die drive motor is arranged on the die support;

第一竖直移动组件和设于上述第一竖直移动组件下端的压模块;上述第一竖直移动组件沿竖直方向滑动设于上述压模支架上;上述压模驱动电机的驱动端连接上述第一竖直移动组件,以使上述压模驱动电机能够驱动上述第一竖直移动组件沿上述竖直方向移动;上述压模块用于下压上述纸片。a first vertical moving assembly and a pressing module arranged at the lower end of the first vertical moving assembly; the first vertical moving assembly is slidably arranged on the pressing die bracket along the vertical direction; the driving end of the pressing die driving motor is connected to The above-mentioned first vertical moving assembly enables the above-mentioned die driving motor to drive the above-mentioned first vertical moving assembly to move in the above-mentioned vertical direction; the above-mentioned pressing module is used to press down the above-mentioned paper sheet.

作为上述超声波纸盒成型设备的一种可选方案,上述升模机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned mold lifting mechanism includes:

竖直驱动组件,上述竖直驱动组件设于上述支撑架上;a vertical drive assembly, the vertical drive assembly is arranged on the support frame;

支撑座,上述支撑座设于上述支撑架上;上述纸片能够设于上述支撑座的顶端;a support seat, the support seat is arranged on the support frame; the paper sheet can be arranged on the top end of the support seat;

槽型模,上述槽型模设于上述竖直驱动组件的驱动端,上述竖直驱动组件能够驱动上述槽型模沿上述竖直方向移动;上述支撑座沿上述竖直方向开设有通槽,上述槽型模设于上述通槽内;上述压模块能够将上述纸片压入上述槽型模内。A slot die, the slot die is set at the driving end of the vertical drive assembly, the vertical drive assembly can drive the slot die to move in the vertical direction; the support base is provided with a through slot along the vertical direction, The slot die is arranged in the through slot; the pressing module can press the paper sheet into the slot die.

作为上述超声波纸盒成型设备的一种可选方案,上述超声波焊接装置包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned ultrasonic welding device includes:

焊接支架,上述焊接支架设于上述支撑架上;Welding bracket, the above-mentioned welding bracket is arranged on the above-mentioned support frame;

焊接驱动电机,上述焊接驱动电机设于上述焊接支架上;Welding drive motor, the above-mentioned welding drive motor is arranged on the above-mentioned welding bracket;

水平移动组件和设于上述水平移动组件上的超声波焊接枪;上述水平移动组件沿水平方向滑动设于上述焊接支架上;上述焊接驱动电机的驱动端连接上述水平移动组件,以使上述焊接驱动电机能够驱动上述水平移动组件沿上述水平方向移动;上述超声波焊接枪用于焊接上述成型装置折边后的上述纸盒。A horizontal moving assembly and an ultrasonic welding gun arranged on the horizontal moving assembly; the horizontal moving assembly is slid on the welding bracket along the horizontal direction; the driving end of the welding drive motor is connected to the horizontal moving assembly, so that the welding drive motor The above-mentioned horizontal moving component can be driven to move along the above-mentioned horizontal direction; the above-mentioned ultrasonic welding gun is used for welding the above-mentioned carton after the folding of the above-mentioned forming device.

作为上述超声波纸盒成型设备的一种可选方案,上述吸料装置包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned material suction device includes:

吸料支架,上述吸料支架设于上述支撑架上;A material suction support, the above-mentioned material suction support is arranged on the above-mentioned support frame;

吸料驱动电机,上述吸料驱动电机设于上述吸料支架上;A material-absorbing drive motor, the above-mentioned material-absorbing drive motor is arranged on the above-mentioned material-absorbing support;

第二竖直移动组件和设于上述第二竖直移动组件顶端的真空吸盘;上述第二竖直移动组件沿竖直方向滑动设于上述吸料支架上;上述吸料驱动电机的驱动端连接上述第二竖直移动组件,以使上述吸料驱动电机能够驱动上述第二竖直移动组件沿上述竖直方向移动;上述真空吸盘用于吸取上述堆纸装置上的上述纸片。The second vertical moving assembly and the vacuum suction cup arranged at the top of the second vertical moving assembly; the second vertical moving assembly is slidably arranged on the suction support in the vertical direction; the driving end of the suction driving motor is connected to The above-mentioned second vertical moving assembly enables the above-mentioned suction drive motor to drive the above-mentioned second vertical moving assembly to move in the above-mentioned vertical direction; the above-mentioned vacuum suction cup is used for sucking the above-mentioned paper sheets on the above-mentioned paper stacking device.

作为上述超声波纸盒成型设备的一种可选方案,上述传输装置包括第一传输机构和第二传输机构;上述第一传输机构用于将上述上料工位上的上述纸片移动至上述成型工位;上述第二传输机构用于将上述成型工位上的上述纸盒移动至上述收集工位。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned transmission device includes a first transmission mechanism and a second transmission mechanism; the above-mentioned first transmission mechanism is used to move the above-mentioned paper sheet on the above-mentioned feeding station to the above-mentioned forming. Station; the second transmission mechanism is used to move the carton on the forming station to the collecting station.

作为上述超声波纸盒成型设备的一种可选方案,上述第一传输机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned first transmission mechanism includes:

第一传输支架,上述第一传输支架设于上述支撑架上;a first transmission bracket, the first transmission bracket is arranged on the support bracket;

第一传动轮,上述第一传动轮转动设于上述第一传输支架上;a first transmission wheel, which is rotatably arranged on the first transmission bracket;

运输链,上述运输链设于上述第一传动轮上,上述纸片能够设于上述运输链上;上述第一传动轮能够带动上述运输链将上述纸片由上述上料工位移动至上述成型工位;A transport chain, the transport chain is arranged on the first transmission wheel, and the sheet of paper can be arranged on the transport chain; the first transmission wheel can drive the transport chain to move the sheet of paper from the loading station to the molding Station;

第一传输电机,上述第一传输电机设于上述支撑架上;上述第一传输电机的驱动端连接上述第一传动轮。A first transmission motor, the first transmission motor is arranged on the support frame; the driving end of the first transmission motor is connected to the first transmission wheel.

作为上述超声波纸盒成型设备的一种可选方案,上述第二传输机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned second transmission mechanism includes:

第二传输支架,上述第二传输支架设于上述支撑架上;a second transmission bracket, the second transmission bracket is arranged on the support bracket;

第二传动轮,上述第二传动轮转动设于上述第二传输支架上;a second transmission wheel, the second transmission wheel is rotatably arranged on the second transmission bracket;

传动带,上述传动带设于上述第二传动轮上;a transmission belt, the above-mentioned transmission belt is arranged on the above-mentioned second transmission wheel;

第二传输电机,上述第二传输电机设于上述第二传输支架上;上述第二传输电机的驱动端连接上述第二传动轮;The second transmission motor, the second transmission motor is arranged on the second transmission bracket; the driving end of the second transmission motor is connected to the second transmission wheel;

抓取组件,上述抓取组件沿水平方向滑动设于上述第二传输支架上;上述抓取组件用于抓取上述成型工位上的上述纸盒;上述抓取组件连接上述传动带,以使上述传动带能够带动上述抓取组件沿上述水平方向将上述纸盒由上述成型工位移动至上述收集工位。a grabbing assembly, the grabbing assembly is slidably arranged on the second transmission bracket along the horizontal direction; the grabbing assembly is used for grabbing the carton on the forming station; the grabbing assembly is connected with the transmission belt, so that the The transmission belt can drive the grab assembly to move the carton from the forming station to the collecting station along the horizontal direction.

作为上述超声波纸盒成型设备的一种可选方案,上述超声波纸盒成型设备还包括收集装置,上述收集装置包括收集支架、移动气缸和倾斜挡板;上述收集支架设于上述支撑架上,上述移动气缸设于上述收集支架上,上述倾斜挡板连接于上述移动气缸的驱动端;上述收集装置设置有多个,多个上述收集装置沿周向围绕设置,多个上述挡板能够在多个上述移动气缸一一对应地驱动下夹持住上述收集工位的上述纸盒。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned ultrasonic carton forming equipment further includes a collecting device, and the above-mentioned collecting device includes a collecting bracket, a moving cylinder and an inclined baffle; the above-mentioned collecting bracket is arranged on the above-mentioned support frame, and the above-mentioned The moving cylinder is arranged on the above-mentioned collecting bracket, and the above-mentioned inclined baffle is connected to the driving end of the above-mentioned moving cylinder; the above-mentioned collecting device is provided with a plurality of, and the plurality of the above-mentioned collecting devices are arranged around the circumferential direction, and the plurality of the above-mentioned baffles can be arranged in a plurality of The above-mentioned moving cylinders are driven in a one-to-one correspondence to clamp the above-mentioned paper boxes in the above-mentioned collection station.

本发明的有益效果为:The beneficial effects of the present invention are:

该超声波纸盒成型设备包括支撑架以及设于支撑架上的传输装置、堆纸装置、吸料装置、成型装置和超声波焊接装置。传输装置用于依次传输纸片和纸盒,传输装置上沿纸片和纸盒的传输方向依次设置有上料工位、成型工位、收集工位和下料工位。其中,堆纸装置用于提供纸片,吸料装置用于将堆纸装置上的纸片吸取到上料工位,成型装置用于在成型工位上将纸片折边为纸盒,超声波焊接装置用于焊接成型装置折边后的纸盒,从而通过该超声波纸盒成型设备能够实现纸片成型为纸盒的自动化,且利用超声波振动摩擦发热原理进行粘盒,能够避免直接使用胶粘成型时的开胶问题,同时,利用超声波振动摩擦发热原理能够使模具不用进行长期发热,且纸盒成型停留时间短,进而不会损伤产品,避免了产品的脱色或变色,进一步地增加了纸片的可适用种类。The ultrasonic carton forming equipment includes a support frame and a transmission device, a paper stacking device, a suction device, a forming device and an ultrasonic welding device arranged on the support frame. The conveying device is used for sequentially conveying the paper sheet and the carton, and the conveying device is sequentially provided with a feeding station, a forming station, a collecting station and an unloading station along the transmission direction of the paper sheet and the carton. Among them, the stacking device is used to provide paper sheets, the suction device is used to suck the paper sheets on the stacking device to the feeding station, the forming device is used to fold the paper sheets into a carton at the forming station, and the ultrasonic wave The welding device is used to weld the folded carton of the forming device, so that the ultrasonic carton forming equipment can realize the automation of forming the paper into the carton, and use the ultrasonic vibration friction heating principle to glue the box, which can avoid the direct use of gluing At the same time, the use of ultrasonic vibration friction heating principle can prevent the mold from heating for a long time, and the carton forming time is short, which will not damage the product, avoid product discoloration or discoloration, and further increase the number of paper sheets applicable types.

附图说明Description of drawings

图1为本发明实施例所提供的部分超声波纸盒成型设备结构示意图;1 is a schematic structural diagram of a part of the ultrasonic carton forming equipment provided by an embodiment of the present invention;

图2为本发明实施例所提供的部分超声波纸盒成型设备在另一方向的结构示意图;2 is a schematic structural diagram of part of the ultrasonic carton forming equipment provided in the embodiment of the present invention in another direction;

图3为本发明实施例所提供的堆纸装置的结构示意图;3 is a schematic structural diagram of a paper stacking device provided by an embodiment of the present invention;

图4为本发明实施例所提供的吸料装置的结构示意图;4 is a schematic structural diagram of a material suction device provided by an embodiment of the present invention;

图5为本发明实施例所提供的导料装置的结构示意图;5 is a schematic structural diagram of a material guiding device provided by an embodiment of the present invention;

图6为本发明实施例所提供的第一传输机构的结构示意图;6 is a schematic structural diagram of a first transmission mechanism provided by an embodiment of the present invention;

图7为本发明实施例所提供的压模机构的结构示意图;7 is a schematic structural diagram of a compression molding mechanism provided by an embodiment of the present invention;

图8为本发明实施例所提供的升模机构的结构示意图;8 is a schematic structural diagram of a mold lifting mechanism provided by an embodiment of the present invention;

图9为本发明实施例所提供的升模机构在另一方向的结构示意图;FIG. 9 is a schematic structural diagram of a die-lifting mechanism in another direction provided by an embodiment of the present invention;

图10为本发明实施例所提供的超声波焊接装置的结构示意图;10 is a schematic structural diagram of an ultrasonic welding device provided by an embodiment of the present invention;

图11为本发明实施例所提供的第二传输机构的结构示意图;11 is a schematic structural diagram of a second transmission mechanism provided by an embodiment of the present invention;

图12为本发明实施例所提供的收集装置的结构示意图;12 is a schematic structural diagram of a collection device provided by an embodiment of the present invention;

图13为本发明实施例所提供的超声波纸盒成型设备的结构示意图。FIG. 13 is a schematic structural diagram of an ultrasonic carton forming apparatus provided by an embodiment of the present invention.

图中:In the picture:

1、支撑架;11、溜槽;111、吹气管;12、电控箱;13、人机界面操作装置;14、防护栏;2、传输装置;21、上料工位;22、成型工位;23、收集工位;24、下料工位;25、第一传输机构;251、第一传输支架;252、第一传动轮;253、运输链;2531、拨爪;254、第一传输电机;26、第二传输机构;261、第二传输支架;262、第二传动轮;263、传动带;264、第二传输电机;265、抓取组件;2651、抓取支架;2652、夹爪;2653、抓取气缸;266、顶推组件;3、堆纸装置;31、堆纸台;32、导向杆;4、吸料装置;41、吸料支架;42、吸料驱动电机;43、第二竖直移动组件;44、真空吸盘;5、成型装置;51、压模机构;511、压模支架;512、压模驱动电机;513、第一竖直移动组件;514、压模块;52、升模机构;521、竖直驱动组件;522、支撑座;523、槽型模;6、超声波焊接装置;61、焊接支架;62、焊接驱动电机;63、水平移动组件;64、超声波焊接枪;7、收集装置;71、收集支架;72、移动气缸;73、倾斜挡板;8、导料装置;81、水平滑轨;82、导料支架;83、导料平台;831、压条;84、旋转驱动机构;841、旋转支架;842、旋转手轮;843、左旋丝杆;844、右旋丝杆;9、纸片。1. Support frame; 11. Chute; 111. Air blowing pipe; 12. Electric control box; 13. Man-machine interface operation device; 14. Guard fence; 2. Transmission device; 23, collecting station; 24, blanking station; 25, first transmission mechanism; 251, first transmission bracket; 252, first transmission wheel; 253, transport chain; 2531, shifting claw; 254, first transmission motor; 26, second transmission mechanism; 261, second transmission bracket; 262, second transmission wheel; 263, transmission belt; 264, second transmission motor; 265, grab assembly; 2651, grab support; 2652, gripper ;2653, grab cylinder; 266, push assembly; 3, stacking device; 31, stacking table; 32, guide rod; 4, suction device; 41, suction bracket; 42, suction drive motor; 43 5. The second vertical movement assembly; 44, the vacuum suction cup; 5, the forming device; 51, the compression molding mechanism; 511, the compression mold support; ;52, mold lifting mechanism; 521, vertical drive assembly; 522, support base; 523, slot die; 6, ultrasonic welding device; 61, welding bracket; 62, welding drive motor; 63, horizontal movement assembly; 64, Ultrasonic welding gun; 7. Collecting device; 71. Collecting bracket; 72. Mobile cylinder; 73. Inclined baffle; 8. Material guiding device; 81. Horizontal slide rail; 82. Material guiding bracket; 83. Material guiding platform; 831 84, rotating drive mechanism; 841, rotating bracket; 842, rotating handwheel; 843, left-hand screw; 844, right-hand screw; 9, paper.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Wherein, the terms "first position" and "second position" are two different positions, and the first feature being "above", "over" and "above" the second feature includes the first feature being "over" the second feature Directly above and diagonally above, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.

本实施例提供一种超声波纸盒成型设备,用于将纸片成型为纸盒。This embodiment provides an ultrasonic carton forming device for forming a paper sheet into a carton.

如图1~13所示,该超声波纸盒成型设备包括支撑架1以及设于支撑架1上的传输装置2、堆纸装置3、吸料装置4、成型装置5和超声波焊接装置6。传输装置2用于依次传输纸片9和纸盒,传输装置2上沿纸片9和纸盒的传输方向依次设置有上料工位21、成型工位22、收集工位23和下料工位24。其中,堆纸装置3用于提供纸片9,吸料装置4用于将堆纸装置3上的纸片9吸取到上料工位21,成型装置5用于在成型工位22上将纸片9折边为纸盒,超声波焊接装置6用于焊接成型装置5折边后的纸盒,从而通过该超声波纸盒成型设备能够实现纸片9成型为纸盒的自动化,且利用超声波振动摩擦发热原理进行粘盒,能够避免直接使用胶粘成型时的开胶问题,同时,利用超声波振动摩擦发热原理能够使模具不用进行长期发热,且纸盒成型停留时间短,进而不会损伤产品,避免了产品的脱色或变色,进一步地增加了纸片9的可适用种类,同时达到了节能提效,降低产品品质风险的作用。可选地,该超声波纸盒成型设备也可适用于其它能够进行折边以及超声波焊接的产品,本实施例不作具体限定。As shown in Figures 1-13, the ultrasonic carton forming equipment includes a support frame 1 and a transmission device 2, a stacking device 3, a suction device 4, a forming device 5 and an ultrasonic welding device 6 arranged on the support frame 1. The transmission device 2 is used to transport the paper sheet 9 and the carton in sequence. The transmission device 2 is provided with a feeding station 21, a forming station 22, a collecting station 23 and a blanking station in sequence along the transmission direction of the paper sheet 9 and the carton. bit 24. Among them, the stacking device 3 is used to provide the sheet of paper 9 , the suction device 4 is used to suck the sheet of paper 9 on the stacking device 3 to the feeding station 21 , and the forming device 5 is used to place the paper on the forming station 22 . The sheet 9 is folded into a carton, and the ultrasonic welding device 6 is used to weld the folded carton of the forming device 5, so that the automation of forming the paper sheet 9 into a carton can be realized by the ultrasonic carton forming equipment, and the ultrasonic vibration friction is used. The heating principle is used to glue the box, which can avoid the problem of glue opening when directly using the glue molding. At the same time, the use of the ultrasonic vibration friction heating principle can make the mold not need to be heated for a long time, and the carton molding stay time is short, which will not damage the product. The discoloration or discoloration of the product further increases the applicable types of the paper sheet 9, and at the same time achieves the functions of energy saving and efficiency improvement, and reducing the risk of product quality. Optionally, the ultrasonic carton forming device can also be applied to other products capable of edge folding and ultrasonic welding, which is not specifically limited in this embodiment.

进一步地,传输装置2包括第一传输机构25和第二传输机构26,第一传输机构25用于将上料工位21上的纸片9移动至成型工位22,第二传输机构26用于将成型工位22上的纸盒移动至收集工位23,从而通过第一传输机构25能够实现工艺前段纸片9的运输,在纸片9成型为纸盒后,通过第二传输机构26能够实现工艺后段纸盒的运输。可选地,第二传输机构26的外部还设置有防护栏14,防护栏14设于支撑架1上,以用于进行安装防护。Further, the conveying device 2 includes a first conveying mechanism 25 and a second conveying mechanism 26. The first conveying mechanism 25 is used to move the paper sheet 9 on the loading station 21 to the forming station 22, and the second conveying mechanism 26 is used for In order to move the carton on the forming station 22 to the collecting station 23, the first transfer mechanism 25 can realize the transportation of the paper sheet 9 at the front stage of the process. It can realize the transportation of the carton in the later stage of the process. Optionally, the outside of the second transmission mechanism 26 is further provided with a guardrail 14, and the guardrail 14 is provided on the support frame 1 for installation and protection.

进一步地,成型装置5包括压模机构51和升模机构52,压模机构51用于将成型工位22上的纸片9下压至升模机构52上,升模机构52用于承接压模机构51下压的纸片9,进而在压模机构51和升模机构52的整合下,纸片9能够折边为纸盒,进而方便后续超声波焊接装置6对折边后的纸盒进行超声波焊接。Further, the molding device 5 includes a die pressing mechanism 51 and a die raising mechanism 52. The die pressing mechanism 51 is used to press down the paper sheet 9 on the forming station 22 to the die raising mechanism 52, and the die raising mechanism 52 is used to receive the pressure. The paper sheet 9 pressed down by the die mechanism 51, and then under the integration of the die pressing mechanism 51 and the die raising mechanism 52, the paper sheet 9 can be folded into a paper box, which is convenient for the subsequent ultrasonic welding device 6 to perform ultrasonic waves on the folded paper box. welding.

如图3所示,堆纸装置3包括堆纸台31和导向杆32,导向杆32沿竖直方向延伸设于堆纸台31上,且导向杆32设置有多个,多个导向杆32沿周向围绕设置,多个导向杆32能够对多张纸片9进行卡接,进而实现纸片9的堆积。其中,堆纸台31上开设有通孔,在吸料装置4对纸片9的吸取下,纸片9能够沿多个导向杆32的导向沿竖直方向通过通孔,进而实现纸片9从堆纸装置3上转运到上料工位21上。可选地,堆纸装置3上还设置有缺料报警器,当纸片9低于缺料报警器时,缺料报警器报警,进而方便工作人员及时添加纸片9。As shown in FIG. 3 , the stacking device 3 includes a stacking table 31 and a guide rod 32 . The guiding rod 32 is extended on the stacking table 31 in the vertical direction, and the guide rods 32 are provided with a plurality of guide rods 32 . The plurality of guide rods 32 are arranged around the circumferential direction, and the plurality of guide rods 32 can be clamped and connected to the plurality of paper sheets 9 , thereby realizing the stacking of the paper sheets 9 . The paper stacking table 31 is provided with a through hole. Under the suction of the paper sheet 9 by the suction device 4, the paper sheet 9 can pass through the through hole in the vertical direction along the guide of the plurality of guide rods 32, thereby realizing the realization of the paper sheet 9. It is transferred from the stacking device 3 to the loading station 21 . Optionally, the paper stacking device 3 is also provided with a material shortage alarm, when the paper sheet 9 is lower than the material shortage alarm, the material shortage alarm alarm, thereby facilitating the staff to add the paper sheet 9 in time.

如图1、4所示,吸料装置4包括吸料支架41、吸料驱动电机42、第二竖直移动组件43和设于第二竖直移动组件43顶端的真空吸盘44。吸料支架41设于支撑架1上,吸料驱动电机42设于吸料支架41上,第二竖直移动组件43沿竖直方向滑动设于吸料支架41上。其中,吸料驱动电机42的驱动端连接第二竖直移动组件43,以使吸料驱动电机42能够驱动第二竖直移动组件43沿竖直方向移动,从而实现第二竖直移动组件43带动真空吸盘44沿竖直方向移动。真空吸盘44用于吸取堆纸装置3上的纸片9,从而在真空吸盘44吸取的作用下,能够把单张纸片9吸下放到上料工位21上,以实现单张纸片9的上料。具体地,吸料驱动电机42的驱动端连接有转轮,转轮的端部转动连接有摇杆,摇杆的自由端转动连接于第二竖直移动组件43。可选地,吸料装置4还包括真空发生器,真空发生器连接真空吸盘44,进而通过真空发生器能够实现真空吸盘44对纸片9的吸取。As shown in FIGS. 1 and 4 , the suction device 4 includes a suction support 41 , a suction drive motor 42 , a second vertical moving component 43 and a vacuum suction cup 44 disposed at the top of the second vertical moving component 43 . The material suction bracket 41 is arranged on the support frame 1 , the material suction drive motor 42 is arranged on the material suction bracket 41 , and the second vertical moving component 43 is slidably arranged on the material suction bracket 41 along the vertical direction. The driving end of the suction drive motor 42 is connected to the second vertical moving assembly 43, so that the suction drive motor 42 can drive the second vertical moving assembly 43 to move in the vertical direction, so as to realize the second vertical moving assembly 43 The vacuum suction cup 44 is driven to move in the vertical direction. The vacuum suction cup 44 is used to suck the paper sheet 9 on the stacking device 3 , so that under the suction effect of the vacuum suction cup 44 , the single sheet of paper 9 can be sucked down and placed on the feeding station 21 to realize the single sheet of paper 9 of feeding. Specifically, the driving end of the suction drive motor 42 is connected with a runner, the end of the runner is rotatably connected with a rocker, and the free end of the rocker is rotatably connected with the second vertical moving component 43 . Optionally, the material suction device 4 further includes a vacuum generator, and the vacuum generator is connected to the vacuum suction cup 44 , so that the vacuum suction cup 44 can suck the paper sheet 9 through the vacuum generator.

如图1、5所示,超声波纸盒成型设备还包括导料装置8,导料装置8包括水平滑轨81、导料支架82、导料平台83和旋转驱动机构84。水平滑轨81和旋转驱动机构84均设于支撑架1上,导料支架82沿水平方向滑动设于水平滑轨81上,导料平台83设于倒料支架上,且导料平台83沿纸片9的传输方向延伸设置。其中,旋转驱动机构84的驱动端连接导料支架82,从而在旋转驱动机构84的驱动下,导料支架82能够沿水平方向在水平滑轨81上移动,进而带动导料平台83沿水平方向移动。具体地,导料平台83设置有两个,两个导料平台83能够在导料支架82的带动下相互靠近或相互远离,从而两个导料平台83能够对纸片9进行支撑,并沿水平方向对纸片9进行夹持限位,同时,倒料平台上还设置有压条831,压条831能够沿竖直方向对纸片9进行限位,以将纸片9紧贴设于导料平台83上,以避免纸片9出现弯折或翘起的现象,进而提高纸片9的定位精度。具体地,两个倒料平台上具有上料工位21,吸料装置4沿竖直方向设于上料工位21的下方。As shown in FIGS. 1 and 5 , the ultrasonic carton forming equipment further includes a material guide device 8 , and the material guide device 8 includes a horizontal slide rail 81 , a material guide bracket 82 , a material guide platform 83 and a rotary drive mechanism 84 . The horizontal slide rail 81 and the rotary drive mechanism 84 are both arranged on the support frame 1, the material guide bracket 82 is slidably arranged on the horizontal slide rail 81 in the horizontal direction, the material guide platform 83 is arranged on the discharge bracket, and the material guide platform 83 is arranged along the horizontal direction. The sheet 9 is extended in the conveying direction. The driving end of the rotary drive mechanism 84 is connected to the material guide bracket 82, so that under the drive of the rotary drive mechanism 84, the material guide bracket 82 can move on the horizontal slide rail 81 in the horizontal direction, thereby driving the material guide platform 83 in the horizontal direction. move. Specifically, two material guide platforms 83 are provided, and the two material guide platforms 83 can approach or move away from each other under the drive of the material guide bracket 82 , so that the two material guide platforms 83 can support the paper sheet 9 and move along the The paper sheet 9 is clamped and limited in the horizontal direction. At the same time, a pressure bar 831 is also provided on the rewinding platform. The pressure bar 831 can limit the position of the paper sheet 9 in the vertical direction, so that the paper sheet 9 is closely attached to the guide material. On the platform 83 , the paper sheet 9 is prevented from being bent or lifted, thereby improving the positioning accuracy of the paper sheet 9 . Specifically, there are feeding stations 21 on the two discharging platforms, and the suction device 4 is arranged below the feeding stations 21 in the vertical direction.

进一步地,旋转驱动机构84包括旋转支架841、旋转手轮842、相互连接的左旋丝杆843和右旋丝杆844,旋转支架841设于支撑架1上,旋转手轮842转动设于旋转支架841上,旋转手轮842连接左旋丝杆843或右旋丝杆844,两个导料平台83其中一个导料平台83连接的导料支架82设于左旋丝杆843上,另一个导料平台83连接的导料支架82设于右旋丝杆844上,从而通过转动旋转手轮842能够实现相对移动的两个导料支架82的相互远离或相互靠近。具体地,每两个相对移动的导料支架82上均连接有互相连接的左旋丝杆843和右旋丝杆844,左旋丝杆843与左旋丝杆843之间,或右旋丝杆844与右旋丝杆844之间能够通过传动链条传动连接,进而通过转动一个旋转手轮842就能实现多组导料支架82之间的相对移动。Further, the rotary drive mechanism 84 includes a rotary support 841, a rotary hand wheel 842, a left-handed screw 843 and a right-handed screw 844 connected to each other, the rotary support 841 is provided on the support frame 1, and the rotary handwheel 842 is rotated and provided on the rotary support On the 841, the rotating handwheel 842 is connected to the left-hand screw 843 or the right-hand screw 844. The guide bracket 82 connected to one of the two guide platforms 83 is set on the left-hand screw 843, and the other guide platform The material guide brackets 82 connected by 83 are arranged on the right-handed screw rod 844 , so that by rotating the rotating handwheel 842 , the two material guide brackets 82 that move relatively can be moved away from each other or approach each other. Specifically, a left-handed screw 843 and a right-handed screw 844 are connected to each of the two relatively moving material guide brackets 82, between the left-handed screw 843 and the left-handed screw 843, or the right-handed screw 844 and the The right-handed screw rods 844 can be connected through a transmission chain, and by rotating a rotating hand wheel 842, the relative movement between the plurality of groups of material guide brackets 82 can be realized.

如图1、6所示,第一传输机构25包括第一传输支架251、第一传动轮252、运输链253和第一传输电机254。第一传输支架251和第一传输电机254均设于支撑架1上,第一传动轮252转动设于第一传输支架251上,运输链253设于第一传动轮252上,且纸片9能够设于运输链253上。其中,第一传输电机254的驱动端连接第一传动轮252,以使第一传输电机254能够驱动第一传动轮252进行转动,从而第一传动轮252能够带动运输链253将纸片9由上料工位21移动至成型工位22,以实现纸片9的位移,且通过第一传输电机254带动运输链253移动,能够提高纸片9的定位精度。进一步地,运输链253上设置有拨爪2531,拨爪2531设置有多个,多个拨爪2531能够沿水平方向对运输链253上的纸片9进行卡接,从而在运输链253移动后,拨爪2531能够带动纸片9沿水平方向移动。具体地,第一传输机构25设于导料装置8的两个导料平台83之间,从而通过第一传输机构25与导料装置8能够进一步地提高纸片9走纸的定位精度。As shown in FIGS. 1 and 6 , the first transmission mechanism 25 includes a first transmission bracket 251 , a first transmission wheel 252 , a transport chain 253 and a first transmission motor 254 . The first transmission bracket 251 and the first transmission motor 254 are both arranged on the support bracket 1, the first transmission wheel 252 is rotatably arranged on the first transmission bracket 251, the transportation chain 253 is arranged on the first transmission wheel 252, and the paper sheet 9 It can be provided on the transport chain 253 . The driving end of the first transmission motor 254 is connected to the first transmission wheel 252, so that the first transmission motor 254 can drive the first transmission wheel 252 to rotate, so that the first transmission wheel 252 can drive the transport chain 253 to move the paper sheet 9 from The feeding station 21 is moved to the forming station 22 to realize the displacement of the paper sheet 9 , and the transport chain 253 is driven to move by the first transmission motor 254 , which can improve the positioning accuracy of the paper sheet 9 . Further, the transport chain 253 is provided with shifting claws 2531 , a plurality of shifting claws 2531 are provided, and the plurality of shifting claws 2531 can clamp the paper pieces 9 on the transport chain 253 in the horizontal direction, so that after the transport chain 253 moves, , the claw 2531 can drive the paper sheet 9 to move in the horizontal direction. Specifically, the first transmission mechanism 25 is provided between the two material guide platforms 83 of the material guide device 8 , so that the positioning accuracy of the paper sheet 9 can be further improved through the first transmission mechanism 25 and the material guide device 8 .

如图1、7所示,压模机构51包括压模支架511、压模驱动电机512、第一竖直移动组件513和设于第一竖直移动组件513下端的压模块514。压模支架511设于支撑架1上,压模驱动电机512设于压模支架511上,第一竖直移动组件513沿竖直方向滑动设于压模支架511上。其中,压模驱动电机512的驱动端连接第一竖直移动组件513,以使压模驱动电机512能够驱动第一竖直移动组件513沿竖直方向移动,从而实现第一竖直移动组件513带动压模块514沿竖直方向移动。压模块514用于下压纸片9,以使纸片9能够被下压至升模机构52上,进而方便后续纸片9的折边。具体地,压模驱动电机512的驱动端设置有齿轮,第一竖直移动组件513上设置有沿竖直方向延伸的齿条,齿轮与齿条能够相互啮合,进而实现压模驱动电机512驱动第一竖直移动组件513沿竖直方向的移动。As shown in FIGS. 1 and 7 , the die mechanism 51 includes a die support 511 , a die drive motor 512 , a first vertical moving assembly 513 and a pressing module 514 disposed at the lower end of the first vertical moving assembly 513 . The die support 511 is provided on the support frame 1 , the die drive motor 512 is provided on the die support 511 , and the first vertical moving component 513 is slidably mounted on the die support 511 in the vertical direction. Wherein, the driving end of the die drive motor 512 is connected to the first vertical movement assembly 513, so that the die drive motor 512 can drive the first vertical movement assembly 513 to move in the vertical direction, thereby realizing the first vertical movement assembly 513 The driving and pressing module 514 is moved in the vertical direction. The pressing module 514 is used to press down the paper sheet 9 so that the paper sheet 9 can be pressed down onto the die-lifting mechanism 52 , thereby facilitating the subsequent folding of the paper sheet 9 . Specifically, the driving end of the die drive motor 512 is provided with a gear, and the first vertical moving assembly 513 is provided with a rack extending in the vertical direction, and the gear and the rack can mesh with each other, thereby realizing the drive of the die drive motor 512 The first vertical moving component 513 moves in the vertical direction.

如图1、8、9所示,升模机构52包括竖直驱动组件521、支撑座522和槽型模523。竖直驱动组件521和支撑座522均设于支撑架1上,且纸片9能够设于支撑座522的顶端。槽型模523设于竖直驱动组件521的驱动端,竖直驱动组件521能够驱动槽型模523沿竖直方向移动,从而槽型模523在竖直方向上的位置能够改变。其中,支撑座522沿竖直方向开设有通槽,槽型模523设于通槽内,且压模块514能够将纸片9压入槽型模523内,从而压模块514与槽型模523进行合模,以实现将纸片9折边为纸盒。具体地,支撑座522的顶端为成型工位22,压模块514与槽型模523在支撑座522的通槽内进行合模,且同时超声波焊接装置6能够在支撑座522的通槽内将折边后的纸盒进行焊接,以使纸盒成型。进一步地,纸片9成型为纸盒后,竖直驱动组件521能够将带有纸盒的槽型模523顶升出支撑座522,进而方便后续第二传输机构26对纸盒的传输。可选地,竖直驱动组件521为气缸结构。当然,竖直驱动组件521也可以为其它能够驱动槽型模523沿竖直方向移动的组件,本实施例不作具体限定。As shown in FIGS. 1 , 8 and 9 , the die-lifting mechanism 52 includes a vertical drive assembly 521 , a support base 522 and a slot die 523 . The vertical drive assembly 521 and the support base 522 are both disposed on the support frame 1 , and the paper sheet 9 can be disposed on the top of the support base 522 . The slot die 523 is provided at the driving end of the vertical drive assembly 521, and the vertical drive assembly 521 can drive the slot die 523 to move in the vertical direction, so that the position of the slot die 523 in the vertical direction can be changed. The support base 522 is provided with a through slot along the vertical direction, the slot die 523 is arranged in the through slot, and the pressing module 514 can press the paper sheet 9 into the slot die 523, so that the pressing module 514 and the slot die 523 The mold is closed to realize the folding of the paper sheet 9 into a carton. Specifically, the top end of the support seat 522 is the forming station 22 , the pressing module 514 and the slot die 523 are clamped in the through groove of the support seat 522 , and at the same time, the ultrasonic welding device 6 can The folded carton is welded to form the carton. Further, after the paper sheet 9 is formed into a carton, the vertical drive assembly 521 can lift the slot die 523 with the carton out of the support base 522 , thereby facilitating the subsequent transfer of the carton by the second transfer mechanism 26 . Optionally, the vertical drive assembly 521 is a cylinder structure. Certainly, the vertical driving component 521 may also be other components capable of driving the slot die 523 to move in the vertical direction, which is not specifically limited in this embodiment.

如图1、10所示,超声波焊接装置6包括焊接支架61、焊接驱动电机62、水平移动组件63和设于水平移动组件63上的超声波焊接枪64。焊接支架61设于支撑架1上,焊接驱动电机62设于焊接支架61上,水平移动组件63沿水平方向滑动设于焊接支架61上。其中,焊接驱动电机62的驱动端连接水平移动组件63,以使焊接驱动电机62能够驱动水平移动组件63沿水平方向移动,从而实现水平移动组件63带动超声波焊接枪64沿水平方向移动,以使超声波焊接枪64的焊头能够抵接于折边后的纸盒。超声波焊接枪64用于焊接成型装置5折边后的纸盒,进而实现纸盒的成型。进一步地,超声波焊接装置6包括两个,两个超声波焊接装置6沿水平方向设于垂直于纸片9传输方向的相对两侧,从而两个超声波焊接装置6能够对纸盒的粘合点进行多点多面处理。具体地,支撑座522以及槽型模523的侧壁上开设有开口,超声波焊接枪64的焊头能够依次穿过两个开口对纸盒进行焊接,且槽型模523侧壁上的开口与超声波焊接枪64的焊头形状吻合,进而提高了纸盒的成型精度。As shown in FIGS. 1 and 10 , the ultrasonic welding device 6 includes a welding bracket 61 , a welding drive motor 62 , a horizontal moving assembly 63 and an ultrasonic welding gun 64 provided on the horizontal moving assembly 63 . The welding bracket 61 is arranged on the support frame 1 , the welding driving motor 62 is arranged on the welding bracket 61 , and the horizontal moving component 63 is slidably arranged on the welding bracket 61 along the horizontal direction. The driving end of the welding drive motor 62 is connected to the horizontal moving component 63, so that the welding driving motor 62 can drive the horizontal moving component 63 to move in the horizontal direction, so that the horizontal moving component 63 drives the ultrasonic welding gun 64 to move in the horizontal direction, so that the The welding head of the ultrasonic welding gun 64 can abut on the folded carton. The ultrasonic welding gun 64 is used for welding the carton after the folding of the forming device 5, so as to realize the forming of the carton. Further, the ultrasonic welding device 6 includes two, and the two ultrasonic welding devices 6 are arranged on opposite sides perpendicular to the transmission direction of the paper sheet 9 along the horizontal direction, so that the two ultrasonic welding devices 6 can perform the bonding point of the carton. Multi-point multi-faceted processing. Specifically, openings are formed on the side walls of the support seat 522 and the slot die 523, and the welding head of the ultrasonic welding gun 64 can pass through the two openings to weld the carton in sequence, and the opening on the side wall of the slot die 523 is the same as the The shape of the welding head of the ultrasonic welding gun 64 matches, thereby improving the forming accuracy of the carton.

如图1、2、11所示,第二传输机构26包括第二传输支架261、第二传动轮262、传动带263、第二传输电机264和抓取组件265。第二传输支架261设于支撑架1上,第二传动轮262和第二传输电机264均设于第二传输支架261上,传动带263设于第二传动轮262上,从而第二传输电机264能够驱动传动轮进行转动,进而带动传动带263进行移动。其中,抓取组件265沿水平方向滑动设于第二传输支架261上,且抓取组件265连接传动带263,以使传动带263能够带动抓取组件265沿水平方向将纸盒由成型工位22移动至收集工位23,进而实现了工艺后段对纸盒的运输。具体地,第二传输电机264通过带传动驱动第二传动轮262进行转动,抓取组件265能够在成型工位22抓取升模机构52顶升后的纸盒,并在收集工位23放开纸盒,以方便后续收集装置7对纸盒的收集。可选地,抓取组件265包括抓取支架2651、设于抓取支架2651上的夹爪2652以及设于抓取支架2651上的抓取气缸2653,抓取支架2651设于传动带263上,抓取气缸2653的驱动端与夹爪2652相互靠近后能够对纸盒进行抓取,进而方便纸盒的运输。As shown in FIGS. 1 , 2 and 11 , the second transmission mechanism 26 includes a second transmission bracket 261 , a second transmission wheel 262 , a transmission belt 263 , a second transmission motor 264 and a grab assembly 265 . The second transmission bracket 261 is arranged on the support bracket 1, the second transmission wheel 262 and the second transmission motor 264 are both arranged on the second transmission bracket 261, and the transmission belt 263 is arranged on the second transmission wheel 262, so that the second transmission motor 264 The transmission wheel can be driven to rotate, thereby driving the transmission belt 263 to move. The grabbing assembly 265 is slidably disposed on the second transmission bracket 261 in the horizontal direction, and the grabbing assembly 265 is connected to the transmission belt 263 so that the transmission belt 263 can drive the grabbing assembly 265 to move the carton from the forming station 22 in the horizontal direction to the collection station 23, thereby realizing the transportation of the carton in the latter stage of the process. Specifically, the second transmission motor 264 drives the second transmission wheel 262 to rotate through the belt drive, and the grab assembly 265 can grab the cartons lifted by the mold raising mechanism 52 in the forming station 22 and place them in the collection station 23 Open the carton to facilitate the subsequent collection of the carton by the collecting device 7 . Optionally, the grabbing assembly 265 includes a grabbing bracket 2651, a clamping jaw 2652 arranged on the grabbing bracket 2651, and a grabbing cylinder 2653 disposed on the grabbing bracket 2651. After the driving end of the air cylinder 2653 and the clamping jaw 2652 are close to each other, the carton can be grasped, thereby facilitating the transportation of the carton.

进一步地,第二传输机构26还包括顶推组件266,顶推组件266包括顶推支架、顶推件和顶推电机。顶推支架设于第二传输支架261上且位于收集工位23的上方,顶推电机设于顶推支架上,顶推件沿竖直方向滑动设于顶推支架上。其中,顶推电机的驱动端连接顶推件,以使顶推电机能够驱动顶推件沿竖直方向移动,进而顶推件能够向下顶推纸盒,以将纸盒顶推至收集装置7上。具体地,顶推电机的驱动端设置有齿轮,顶推件上沿竖直方向设置有齿条,齿轮与齿条能够相互啮合。Further, the second transmission mechanism 26 further includes a push assembly 266, and the push assembly 266 includes a push bracket, a push member and a push motor. The pushing support is arranged on the second transmission support 261 and is located above the collecting station 23 , the pushing motor is arranged on the pushing support, and the pushing member is slidably arranged on the pushing support along the vertical direction. Wherein, the driving end of the push motor is connected to the push piece, so that the push motor can drive the push piece to move in the vertical direction, and then the push piece can push down the carton to push the carton to the collecting device 7 on. Specifically, the driving end of the pushing motor is provided with a gear, and the pushing member is provided with a rack along the vertical direction, and the gear and the rack can mesh with each other.

如图2、12所示,超声波纸盒成型设备还包括收集装置7,收集装置7包括收集支架71、移动气缸72和倾斜挡板73。收集支架71设于支撑架1上,移动气缸72设于收集支架71上,倾斜挡板73连接于移动气缸72的驱动端,从而倾斜挡板73能够在移动气缸72的带动下进行移动。其中,收集装置7设置有多个,多个收集装置7沿周向围绕设置,多个挡板能够在多个移动气缸72一一对应地驱动下夹持住收集工位23的纸盒,从而纸盒能够在收集工位23进行定点收集,进而达到收集数量后,挡板通过移动气缸72进行回缩,以使纸盒移动到下料工位24。可选地,收集装置7上设置有堵料报警传感器,用于感应纸盒是否堵料。As shown in FIGS. 2 and 12 , the ultrasonic carton forming apparatus further includes a collecting device 7 , and the collecting device 7 includes a collecting bracket 71 , a moving cylinder 72 and an inclined baffle 73 . The collecting bracket 71 is arranged on the support frame 1 , the moving cylinder 72 is arranged on the collecting bracket 71 , and the inclined baffle 73 is connected to the driving end of the moving cylinder 72 , so that the inclined baffle 73 can move under the driving of the moving cylinder 72 . Among them, there are a plurality of collecting devices 7, the plurality of collecting devices 7 are arranged around the circumferential direction, and the plurality of baffles can clamp the cartons of the collecting station 23 under the driving of the plurality of moving cylinders 72 in a one-to-one correspondence, thereby The carton can be collected at a fixed point at the collecting station 23 , and after reaching the number of collections, the baffle is retracted by the moving cylinder 72 , so that the carton can be moved to the unloading station 24 . Optionally, a material blocking alarm sensor is provided on the collecting device 7 to sense whether the paper box is blocked.

进一步地,支撑架1上还设有溜槽11,溜槽11设于下料工位24处,进而从收集工位23落下的纸盒能够通过溜槽11移动至生产线上。可选地,溜槽11上设置有吹气管111,吹气管111用于将堆积在溜槽11上的纸盒吹出,以方便纸盒在溜槽11上的移动。Further, the support frame 1 is also provided with a chute 11 , which is arranged at the unloading station 24 , and the cartons dropped from the collecting station 23 can be moved to the production line through the chute 11 . Optionally, the chute 11 is provided with a blowing pipe 111 , and the blowing pipe 111 is used to blow out the cartons stacked on the chute 11 to facilitate the movement of the cartons on the chute 11 .

可选地,如图13所示,超声波纸盒成型设备还包括人机界面操作装置13、PLC(Programmable Logic Controller,可编程逻辑控制器)控制系统和伺服控制系统,人机界面操作装置13设于压模支架511上,PLC控制系统和伺服控制系统均设于支撑架1上的电控箱12内。进一步地可选地,超声波纸盒成型设备还包括伺服过载报警停机系统、无纸不合模系统、无纸合模不发波报警停机系统、超声波模具振动子散热系统,进而增强超声波纸盒成型设备的安全性。Optionally, as shown in FIG. 13 , the ultrasonic carton forming equipment also includes a man-machine interface operating device 13, a PLC (Programmable Logic Controller, programmable logic controller) control system and a servo control system. On the die support 511 , the PLC control system and the servo control system are both installed in the electric control box 12 on the support frame 1 . Further optionally, the ultrasonic carton forming equipment also includes a servo overload alarm shutdown system, a paperless mold clamping system, a paperless mold clamping and no wave alarm shutdown system, and an ultrasonic mold vibrator heat dissipation system, thereby enhancing the ultrasonic carton forming equipment. security.

显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides an ultrasonic wave carton former for with scraps of paper (9) shaping for the carton, its characterized in that, ultrasonic wave carton former includes support frame (1) and locates on support frame (1):
-a transport device (2) for transporting the sheets (9) and the cartons in sequence; a feeding station (21), a forming station (22), a collecting station (23) and a blanking station (24) are sequentially arranged on the conveying device (2) along the conveying direction of the paper sheets (9) and the paper boxes;
-a stacking device (3) for providing said sheets (9);
the material suction device (4) is used for sucking the paper sheets (9) on the paper stacking device (3) to the feeding station (21);
-forming means (5) for folding said sheets (9) into said cartons at said forming station (22);
and the ultrasonic welding device (6) is used for welding the paper box folded by the forming device (5).
2. An ultrasonic carton forming apparatus according to claim 1, wherein the forming device (5) comprises a die pressing mechanism (51) and a die lifting mechanism (52); the die pressing mechanism (51) is used for pressing the paper sheets (9) on the forming station (22) downwards onto the die lifting mechanism (52), and the die lifting mechanism (52) is used for receiving the paper sheets (9) pressed downwards by the die pressing mechanism (51).
3. An ultrasonic carton forming apparatus according to claim 2, wherein the die mechanism (51) comprises:
the die holder (511), the said die holder (511) locates on said support frame (1);
a die driving motor (512), wherein the die driving motor (512) is arranged on the die support (511);
a first vertical moving assembly (513) and a pressing module (514) arranged at the lower end of the first vertical moving assembly (513); the first vertical moving assembly (513) is arranged on the die support (511) in a sliding mode along the vertical direction; the driving end of the die driving motor (512) is connected with the first vertical moving assembly (513) so that the die driving motor (512) can drive the first vertical moving assembly (513) to move along the vertical direction; the pressing module (514) is used for pressing down the paper sheet (9).
4. An ultrasonic carton forming apparatus according to claim 3, wherein the die raising mechanism (52) comprises:
the vertical driving assembly (521), the vertical driving assembly (521) is arranged on the supporting frame (1);
the supporting seat (522) is arranged on the supporting frame (1); the paper sheet (9) can be arranged at the top end of the supporting seat (522);
the groove type die (523), the groove type die (523) is arranged at the driving end of the vertical driving component (521), and the vertical driving component (521) can drive the groove type die (523) to move along the vertical direction; a through groove is formed in the supporting seat (522) along the vertical direction, and the groove section die (523) is arranged in the through groove; the pressing module (514) can press the paper sheet (9) into the groove mold (523).
5. An ultrasonic carton forming apparatus according to claim 1, wherein the ultrasonic welding device (6) comprises:
the welding bracket (61), the welding bracket (61) is arranged on the support frame (1);
the welding driving motor (62), the said welding driving motor (62) is set in the said welding support (61);
the ultrasonic welding device comprises a horizontal moving assembly (63) and an ultrasonic welding gun (64) arranged on the horizontal moving assembly (63); the horizontal moving assembly (63) is arranged on the welding bracket (61) in a sliding manner along the horizontal direction; the driving end of the welding driving motor (62) is connected with the horizontal moving assembly (63) so that the welding driving motor (62) can drive the horizontal moving assembly (63) to move along the horizontal direction; the ultrasonic welding gun (64) is used for welding the paper box after the edge folding of the forming device (5).
6. An ultrasonic carton forming apparatus according to claim 1, wherein the suction means (4) comprises:
the material suction support (41), the material suction support (41) is arranged on the support frame (1);
the material sucking driving motor (42), the material sucking driving motor (42) is arranged on the material sucking bracket (41);
a second vertical moving assembly (43) and a vacuum chuck (44) arranged at the top end of the second vertical moving assembly (43); the second vertical moving assembly (43) is arranged on the material suction support (41) in a sliding mode along the vertical direction; the driving end of the suction driving motor (42) is connected with the second vertical moving assembly (43), so that the suction driving motor (42) can drive the second vertical moving assembly (43) to move along the vertical direction; the vacuum sucker (44) is used for sucking the paper sheets (9) on the paper stacking device (3).
7. An ultrasonic carton forming apparatus according to claim 1, wherein the transfer device (2) comprises a first transfer mechanism (25) and a second transfer mechanism (26); the first conveying mechanism (25) is used for moving the paper sheets (9) on the loading station (21) to the forming station (22); the second transfer mechanism (26) is for moving the cartons on the forming station (22) to the collecting station (23).
8. An ultrasonic carton forming apparatus according to claim 7, wherein the first transfer mechanism (25) comprises:
the first transmission bracket (251), the first transmission bracket (251) is arranged on the support frame (1);
the first transmission wheel (252), the said first transmission wheel (252) is set up on the said first transmission support (251) rotatably;
a transport chain (253), wherein the transport chain (253) is arranged on the first drive wheel (252), and the paper sheets (9) can be arranged on the transport chain (253); the first driving wheel (252) can drive the conveying chain (253) to move the paper sheets (9) from the feeding station (21) to the forming station (22);
the first transmission motor (254), the said first transmission motor (254) locates on the said supporting arm (1); the driving end of the first transmission motor (254) is connected with the first transmission wheel (252).
9. The ultrasonic carton forming apparatus of claim 7, wherein the second transfer mechanism (26) comprises:
the second transmission bracket (261) is arranged on the support frame (1);
the second driving wheel (262), the said second driving wheel (262) is set up on the said second transmission support (261) rotatably;
the transmission belt (263) is arranged on the second transmission wheel (262);
the second transmission motor (264), the second transmission motor (264) is arranged on the second transmission bracket (261); the driving end of the second transmission motor (264) is connected with the second transmission wheel (262);
the grabbing component (265), the grabbing component (265) is arranged on the second transmission bracket (261) in a sliding mode along the horizontal direction; the grabbing component (265) is used for grabbing the carton on the forming station (22); the grabbing component (265) is connected with the transmission belt (263) so that the transmission belt (263) can drive the grabbing component (265) to move the paper box from the forming station (22) to the collecting station (23) along the horizontal direction.
10. The ultrasonic carton forming apparatus according to claim 1, further comprising a collecting device (7), wherein the collecting device (7) comprises a collecting bracket (71), a moving cylinder (72) and an inclined baffle plate (73); the collecting support (71) is arranged on the support frame (1), the moving cylinder (72) is arranged on the collecting support (71), and the inclined baffle (73) is connected to the driving end of the moving cylinder (72); the collecting device (7) is provided with a plurality of collecting devices (7), the collecting devices (7) are arranged around in the circumferential direction, and the baffles can clamp the paper boxes of the collecting station (23) under the one-to-one driving of the moving cylinders (72).
CN202210544428.7A 2022-05-18 2022-05-18 Ultrasonic wave carton former Pending CN114801307A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210544428.7A CN114801307A (en) 2022-05-18 2022-05-18 Ultrasonic wave carton former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210544428.7A CN114801307A (en) 2022-05-18 2022-05-18 Ultrasonic wave carton former

Publications (1)

Publication Number Publication Date
CN114801307A true CN114801307A (en) 2022-07-29

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ID=82515901

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Country Status (1)

Country Link
CN (1) CN114801307A (en)

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