CN114801307A - Ultrasonic wave carton former - Google Patents
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- 230000005540 biological transmission Effects 0.000 claims abstract description 119
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- 238000012546 transfer Methods 0.000 claims description 9
- 238000007723 die pressing method Methods 0.000 claims description 8
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure, e.g. by welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
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Abstract
Description
技术领域technical field
本发明涉及纸盒成型机技术领域,尤其涉及一种超声波纸盒成型设备。The invention relates to the technical field of carton forming machines, in particular to an ultrasonic carton forming device.
背景技术Background technique
随着市场经济的发展进步和人们生活水平的不断提高,对商品的包装要求也越来越高,由此衍生出的一些高品质的包装产品,为了满足市场产品需求,纸盒的成型设备应运而生,如纸盒成型机就是诸多成型设备中的一种。其中,纸盒成型机能够解决纸盒加工过程中的折边以及成型的问题。With the development and progress of the market economy and the continuous improvement of people's living standards, the packaging requirements for commodities are also getting higher and higher. Some high-quality packaging products derived from this, in order to meet the needs of market products, carton forming equipment should be used. And raw, such as carton forming machine is one of many forming equipment. Among them, the carton forming machine can solve the problems of folding and forming in the process of carton processing.
现有技术中的纸盒成型机包括立体胶粘成型方式以及热粘原理粘合成型方式。其中,立体胶粘成型方式使用胶对纸片进行粘合成型,但其制造过程中存在着不环保现象,且产品稳定性差,易开胶;而热粘原理粘合成型方式在成型时,需要利用多处大功率发热管对热成型模具进行加热处理,因此其整个机器的能耗偏高,并在成型过程因热粘温度过高,可能会造成部分印刷产品脱色或变色,严重影响产品美观及产品品质,且对部分品牌纸张不适用。The carton forming machine in the prior art includes a three-dimensional adhesive forming method and a thermal adhesive principle adhesive forming method. Among them, the three-dimensional adhesive molding method uses glue to form the paper sheet, but there is an unenvironmental phenomenon in the manufacturing process, and the product stability is poor, and the glue is easy to open; while the hot-adhesive principle adhesive molding method needs to be used when forming. Many high-power heating tubes heat the thermoforming mold, so the energy consumption of the entire machine is relatively high, and due to the excessively high hot sticking temperature during the molding process, some printed products may be discolored or discolored, which seriously affects the appearance and appearance of the product. Product quality, and not applicable to some brands of paper.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种超声波纸盒成型机,以解决现有技术中产品易开胶的问题,以及因热粘温度过高后造成印刷产品脱色或变色的问题。The purpose of the present invention is to provide an ultrasonic carton forming machine to solve the problem of easy opening of the product in the prior art, and the problem of discoloration or discoloration of the printed product caused by the excessively high hot sticking temperature.
为达上述目的,本发明采用以下技术方案:For achieving the above object, the present invention adopts the following technical solutions:
本发明提供一种超声波纸盒成型设备,用于将纸片成型为纸盒,上述超声波纸盒成型设备包括支撑架以及设于上述支撑架上的:The present invention provides an ultrasonic carton forming device for forming paper sheets into a carton. The above-mentioned ultrasonic carton forming device includes a support frame and a support frame arranged on the support frame:
传输装置,用于依次传输上述纸片和上述纸盒;上述传输装置上沿上述纸片和上述纸盒的传输方向依次设置有上料工位、成型工位、收集工位和下料工位;A transmission device, used for sequentially transporting the above-mentioned paper sheet and the above-mentioned carton; the above-mentioned transmission device is sequentially provided with a feeding station, a forming station, a collecting station and an unloading station along the transmission direction of the above-mentioned paper sheet and the above-mentioned carton ;
堆纸装置,用于提供上述纸片;A stacking device for providing the above-mentioned sheets;
吸料装置,用于将上述堆纸装置上的上述纸片吸取到上述上料工位上;a suction device for sucking the above-mentioned paper sheets on the above-mentioned paper stacking device to the above-mentioned feeding station;
成型装置,用于在上述成型工位上将上述纸片折边为上述纸盒;A forming device for folding the above-mentioned paper sheet into the above-mentioned carton at the above-mentioned forming station;
超声波焊接装置,用于焊接上述成型装置折边后的上述纸盒。An ultrasonic welding device is used for welding the above-mentioned carton after the above-mentioned forming device is folded.
作为上述超声波纸盒成型设备的一种可选方案,上述成型装置包括压模机构和升模机构;上述压模机构用于将上述成型工位上的上述纸片下压至上述升模机构上,上述升模机构用于承接上述压模机构下压的上述纸片。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned forming device includes a die-pressing mechanism and a die-lifting mechanism; the above-mentioned die-pressing mechanism is used to press down the above-mentioned paper sheet on the above-mentioned forming station to the above-mentioned die-lifting mechanism The above-mentioned die-lifting mechanism is used for receiving the above-mentioned paper sheet pressed by the above-mentioned pressing-die mechanism.
作为上述超声波纸盒成型设备的一种可选方案,上述压模机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned compression molding mechanism includes:
压模支架,上述压模支架设于上述支撑架上;a die support, the die support is arranged on the support frame;
压模驱动电机,上述压模驱动电机设于上述压模支架上;a die drive motor, the die drive motor is arranged on the die support;
第一竖直移动组件和设于上述第一竖直移动组件下端的压模块;上述第一竖直移动组件沿竖直方向滑动设于上述压模支架上;上述压模驱动电机的驱动端连接上述第一竖直移动组件,以使上述压模驱动电机能够驱动上述第一竖直移动组件沿上述竖直方向移动;上述压模块用于下压上述纸片。a first vertical moving assembly and a pressing module arranged at the lower end of the first vertical moving assembly; the first vertical moving assembly is slidably arranged on the pressing die bracket along the vertical direction; the driving end of the pressing die driving motor is connected to The above-mentioned first vertical moving assembly enables the above-mentioned die driving motor to drive the above-mentioned first vertical moving assembly to move in the above-mentioned vertical direction; the above-mentioned pressing module is used to press down the above-mentioned paper sheet.
作为上述超声波纸盒成型设备的一种可选方案,上述升模机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned mold lifting mechanism includes:
竖直驱动组件,上述竖直驱动组件设于上述支撑架上;a vertical drive assembly, the vertical drive assembly is arranged on the support frame;
支撑座,上述支撑座设于上述支撑架上;上述纸片能够设于上述支撑座的顶端;a support seat, the support seat is arranged on the support frame; the paper sheet can be arranged on the top end of the support seat;
槽型模,上述槽型模设于上述竖直驱动组件的驱动端,上述竖直驱动组件能够驱动上述槽型模沿上述竖直方向移动;上述支撑座沿上述竖直方向开设有通槽,上述槽型模设于上述通槽内;上述压模块能够将上述纸片压入上述槽型模内。A slot die, the slot die is set at the driving end of the vertical drive assembly, the vertical drive assembly can drive the slot die to move in the vertical direction; the support base is provided with a through slot along the vertical direction, The slot die is arranged in the through slot; the pressing module can press the paper sheet into the slot die.
作为上述超声波纸盒成型设备的一种可选方案,上述超声波焊接装置包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned ultrasonic welding device includes:
焊接支架,上述焊接支架设于上述支撑架上;Welding bracket, the above-mentioned welding bracket is arranged on the above-mentioned support frame;
焊接驱动电机,上述焊接驱动电机设于上述焊接支架上;Welding drive motor, the above-mentioned welding drive motor is arranged on the above-mentioned welding bracket;
水平移动组件和设于上述水平移动组件上的超声波焊接枪;上述水平移动组件沿水平方向滑动设于上述焊接支架上;上述焊接驱动电机的驱动端连接上述水平移动组件,以使上述焊接驱动电机能够驱动上述水平移动组件沿上述水平方向移动;上述超声波焊接枪用于焊接上述成型装置折边后的上述纸盒。A horizontal moving assembly and an ultrasonic welding gun arranged on the horizontal moving assembly; the horizontal moving assembly is slid on the welding bracket along the horizontal direction; the driving end of the welding drive motor is connected to the horizontal moving assembly, so that the welding drive motor The above-mentioned horizontal moving component can be driven to move along the above-mentioned horizontal direction; the above-mentioned ultrasonic welding gun is used for welding the above-mentioned carton after the folding of the above-mentioned forming device.
作为上述超声波纸盒成型设备的一种可选方案,上述吸料装置包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned material suction device includes:
吸料支架,上述吸料支架设于上述支撑架上;A material suction support, the above-mentioned material suction support is arranged on the above-mentioned support frame;
吸料驱动电机,上述吸料驱动电机设于上述吸料支架上;A material-absorbing drive motor, the above-mentioned material-absorbing drive motor is arranged on the above-mentioned material-absorbing support;
第二竖直移动组件和设于上述第二竖直移动组件顶端的真空吸盘;上述第二竖直移动组件沿竖直方向滑动设于上述吸料支架上;上述吸料驱动电机的驱动端连接上述第二竖直移动组件,以使上述吸料驱动电机能够驱动上述第二竖直移动组件沿上述竖直方向移动;上述真空吸盘用于吸取上述堆纸装置上的上述纸片。The second vertical moving assembly and the vacuum suction cup arranged at the top of the second vertical moving assembly; the second vertical moving assembly is slidably arranged on the suction support in the vertical direction; the driving end of the suction driving motor is connected to The above-mentioned second vertical moving assembly enables the above-mentioned suction drive motor to drive the above-mentioned second vertical moving assembly to move in the above-mentioned vertical direction; the above-mentioned vacuum suction cup is used for sucking the above-mentioned paper sheets on the above-mentioned paper stacking device.
作为上述超声波纸盒成型设备的一种可选方案,上述传输装置包括第一传输机构和第二传输机构;上述第一传输机构用于将上述上料工位上的上述纸片移动至上述成型工位;上述第二传输机构用于将上述成型工位上的上述纸盒移动至上述收集工位。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned transmission device includes a first transmission mechanism and a second transmission mechanism; the above-mentioned first transmission mechanism is used to move the above-mentioned paper sheet on the above-mentioned feeding station to the above-mentioned forming. Station; the second transmission mechanism is used to move the carton on the forming station to the collecting station.
作为上述超声波纸盒成型设备的一种可选方案,上述第一传输机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned first transmission mechanism includes:
第一传输支架,上述第一传输支架设于上述支撑架上;a first transmission bracket, the first transmission bracket is arranged on the support bracket;
第一传动轮,上述第一传动轮转动设于上述第一传输支架上;a first transmission wheel, which is rotatably arranged on the first transmission bracket;
运输链,上述运输链设于上述第一传动轮上,上述纸片能够设于上述运输链上;上述第一传动轮能够带动上述运输链将上述纸片由上述上料工位移动至上述成型工位;A transport chain, the transport chain is arranged on the first transmission wheel, and the sheet of paper can be arranged on the transport chain; the first transmission wheel can drive the transport chain to move the sheet of paper from the loading station to the molding Station;
第一传输电机,上述第一传输电机设于上述支撑架上;上述第一传输电机的驱动端连接上述第一传动轮。A first transmission motor, the first transmission motor is arranged on the support frame; the driving end of the first transmission motor is connected to the first transmission wheel.
作为上述超声波纸盒成型设备的一种可选方案,上述第二传输机构包括:As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned second transmission mechanism includes:
第二传输支架,上述第二传输支架设于上述支撑架上;a second transmission bracket, the second transmission bracket is arranged on the support bracket;
第二传动轮,上述第二传动轮转动设于上述第二传输支架上;a second transmission wheel, the second transmission wheel is rotatably arranged on the second transmission bracket;
传动带,上述传动带设于上述第二传动轮上;a transmission belt, the above-mentioned transmission belt is arranged on the above-mentioned second transmission wheel;
第二传输电机,上述第二传输电机设于上述第二传输支架上;上述第二传输电机的驱动端连接上述第二传动轮;The second transmission motor, the second transmission motor is arranged on the second transmission bracket; the driving end of the second transmission motor is connected to the second transmission wheel;
抓取组件,上述抓取组件沿水平方向滑动设于上述第二传输支架上;上述抓取组件用于抓取上述成型工位上的上述纸盒;上述抓取组件连接上述传动带,以使上述传动带能够带动上述抓取组件沿上述水平方向将上述纸盒由上述成型工位移动至上述收集工位。a grabbing assembly, the grabbing assembly is slidably arranged on the second transmission bracket along the horizontal direction; the grabbing assembly is used for grabbing the carton on the forming station; the grabbing assembly is connected with the transmission belt, so that the The transmission belt can drive the grab assembly to move the carton from the forming station to the collecting station along the horizontal direction.
作为上述超声波纸盒成型设备的一种可选方案,上述超声波纸盒成型设备还包括收集装置,上述收集装置包括收集支架、移动气缸和倾斜挡板;上述收集支架设于上述支撑架上,上述移动气缸设于上述收集支架上,上述倾斜挡板连接于上述移动气缸的驱动端;上述收集装置设置有多个,多个上述收集装置沿周向围绕设置,多个上述挡板能够在多个上述移动气缸一一对应地驱动下夹持住上述收集工位的上述纸盒。As an optional solution of the above-mentioned ultrasonic carton forming equipment, the above-mentioned ultrasonic carton forming equipment further includes a collecting device, and the above-mentioned collecting device includes a collecting bracket, a moving cylinder and an inclined baffle; the above-mentioned collecting bracket is arranged on the above-mentioned support frame, and the above-mentioned The moving cylinder is arranged on the above-mentioned collecting bracket, and the above-mentioned inclined baffle is connected to the driving end of the above-mentioned moving cylinder; the above-mentioned collecting device is provided with a plurality of, and the plurality of the above-mentioned collecting devices are arranged around the circumferential direction, and the plurality of the above-mentioned baffles can be arranged in a plurality of The above-mentioned moving cylinders are driven in a one-to-one correspondence to clamp the above-mentioned paper boxes in the above-mentioned collection station.
本发明的有益效果为:The beneficial effects of the present invention are:
该超声波纸盒成型设备包括支撑架以及设于支撑架上的传输装置、堆纸装置、吸料装置、成型装置和超声波焊接装置。传输装置用于依次传输纸片和纸盒,传输装置上沿纸片和纸盒的传输方向依次设置有上料工位、成型工位、收集工位和下料工位。其中,堆纸装置用于提供纸片,吸料装置用于将堆纸装置上的纸片吸取到上料工位,成型装置用于在成型工位上将纸片折边为纸盒,超声波焊接装置用于焊接成型装置折边后的纸盒,从而通过该超声波纸盒成型设备能够实现纸片成型为纸盒的自动化,且利用超声波振动摩擦发热原理进行粘盒,能够避免直接使用胶粘成型时的开胶问题,同时,利用超声波振动摩擦发热原理能够使模具不用进行长期发热,且纸盒成型停留时间短,进而不会损伤产品,避免了产品的脱色或变色,进一步地增加了纸片的可适用种类。The ultrasonic carton forming equipment includes a support frame and a transmission device, a paper stacking device, a suction device, a forming device and an ultrasonic welding device arranged on the support frame. The conveying device is used for sequentially conveying the paper sheet and the carton, and the conveying device is sequentially provided with a feeding station, a forming station, a collecting station and an unloading station along the transmission direction of the paper sheet and the carton. Among them, the stacking device is used to provide paper sheets, the suction device is used to suck the paper sheets on the stacking device to the feeding station, the forming device is used to fold the paper sheets into a carton at the forming station, and the ultrasonic wave The welding device is used to weld the folded carton of the forming device, so that the ultrasonic carton forming equipment can realize the automation of forming the paper into the carton, and use the ultrasonic vibration friction heating principle to glue the box, which can avoid the direct use of gluing At the same time, the use of ultrasonic vibration friction heating principle can prevent the mold from heating for a long time, and the carton forming time is short, which will not damage the product, avoid product discoloration or discoloration, and further increase the number of paper sheets applicable types.
附图说明Description of drawings
图1为本发明实施例所提供的部分超声波纸盒成型设备结构示意图;1 is a schematic structural diagram of a part of the ultrasonic carton forming equipment provided by an embodiment of the present invention;
图2为本发明实施例所提供的部分超声波纸盒成型设备在另一方向的结构示意图;2 is a schematic structural diagram of part of the ultrasonic carton forming equipment provided in the embodiment of the present invention in another direction;
图3为本发明实施例所提供的堆纸装置的结构示意图;3 is a schematic structural diagram of a paper stacking device provided by an embodiment of the present invention;
图4为本发明实施例所提供的吸料装置的结构示意图;4 is a schematic structural diagram of a material suction device provided by an embodiment of the present invention;
图5为本发明实施例所提供的导料装置的结构示意图;5 is a schematic structural diagram of a material guiding device provided by an embodiment of the present invention;
图6为本发明实施例所提供的第一传输机构的结构示意图;6 is a schematic structural diagram of a first transmission mechanism provided by an embodiment of the present invention;
图7为本发明实施例所提供的压模机构的结构示意图;7 is a schematic structural diagram of a compression molding mechanism provided by an embodiment of the present invention;
图8为本发明实施例所提供的升模机构的结构示意图;8 is a schematic structural diagram of a mold lifting mechanism provided by an embodiment of the present invention;
图9为本发明实施例所提供的升模机构在另一方向的结构示意图;FIG. 9 is a schematic structural diagram of a die-lifting mechanism in another direction provided by an embodiment of the present invention;
图10为本发明实施例所提供的超声波焊接装置的结构示意图;10 is a schematic structural diagram of an ultrasonic welding device provided by an embodiment of the present invention;
图11为本发明实施例所提供的第二传输机构的结构示意图;11 is a schematic structural diagram of a second transmission mechanism provided by an embodiment of the present invention;
图12为本发明实施例所提供的收集装置的结构示意图;12 is a schematic structural diagram of a collection device provided by an embodiment of the present invention;
图13为本发明实施例所提供的超声波纸盒成型设备的结构示意图。FIG. 13 is a schematic structural diagram of an ultrasonic carton forming apparatus provided by an embodiment of the present invention.
图中:In the picture:
1、支撑架;11、溜槽;111、吹气管;12、电控箱;13、人机界面操作装置;14、防护栏;2、传输装置;21、上料工位;22、成型工位;23、收集工位;24、下料工位;25、第一传输机构;251、第一传输支架;252、第一传动轮;253、运输链;2531、拨爪;254、第一传输电机;26、第二传输机构;261、第二传输支架;262、第二传动轮;263、传动带;264、第二传输电机;265、抓取组件;2651、抓取支架;2652、夹爪;2653、抓取气缸;266、顶推组件;3、堆纸装置;31、堆纸台;32、导向杆;4、吸料装置;41、吸料支架;42、吸料驱动电机;43、第二竖直移动组件;44、真空吸盘;5、成型装置;51、压模机构;511、压模支架;512、压模驱动电机;513、第一竖直移动组件;514、压模块;52、升模机构;521、竖直驱动组件;522、支撑座;523、槽型模;6、超声波焊接装置;61、焊接支架;62、焊接驱动电机;63、水平移动组件;64、超声波焊接枪;7、收集装置;71、收集支架;72、移动气缸;73、倾斜挡板;8、导料装置;81、水平滑轨;82、导料支架;83、导料平台;831、压条;84、旋转驱动机构;841、旋转支架;842、旋转手轮;843、左旋丝杆;844、右旋丝杆;9、纸片。1. Support frame; 11. Chute; 111. Air blowing pipe; 12. Electric control box; 13. Man-machine interface operation device; 14. Guard fence; 2. Transmission device; 23, collecting station; 24, blanking station; 25, first transmission mechanism; 251, first transmission bracket; 252, first transmission wheel; 253, transport chain; 2531, shifting claw; 254, first transmission motor; 26, second transmission mechanism; 261, second transmission bracket; 262, second transmission wheel; 263, transmission belt; 264, second transmission motor; 265, grab assembly; 2651, grab support; 2652, gripper ;2653, grab cylinder; 266, push assembly; 3, stacking device; 31, stacking table; 32, guide rod; 4, suction device; 41, suction bracket; 42, suction drive motor; 43 5. The second vertical movement assembly; 44, the vacuum suction cup; 5, the forming device; 51, the compression molding mechanism; 511, the compression mold support; ;52, mold lifting mechanism; 521, vertical drive assembly; 522, support base; 523, slot die; 6, ultrasonic welding device; 61, welding bracket; 62, welding drive motor; 63, horizontal movement assembly; 64, Ultrasonic welding gun; 7. Collecting device; 71. Collecting bracket; 72. Mobile cylinder; 73. Inclined baffle; 8. Material guiding device; 81. Horizontal slide rail; 82. Material guiding bracket; 83. Material guiding platform; 831 84, rotating drive mechanism; 841, rotating bracket; 842, rotating handwheel; 843, left-hand screw; 844, right-hand screw; 9, paper.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置,而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Wherein, the terms "first position" and "second position" are two different positions, and the first feature being "above", "over" and "above" the second feature includes the first feature being "over" the second feature Directly above and diagonally above, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
本实施例提供一种超声波纸盒成型设备,用于将纸片成型为纸盒。This embodiment provides an ultrasonic carton forming device for forming a paper sheet into a carton.
如图1~13所示,该超声波纸盒成型设备包括支撑架1以及设于支撑架1上的传输装置2、堆纸装置3、吸料装置4、成型装置5和超声波焊接装置6。传输装置2用于依次传输纸片9和纸盒,传输装置2上沿纸片9和纸盒的传输方向依次设置有上料工位21、成型工位22、收集工位23和下料工位24。其中,堆纸装置3用于提供纸片9,吸料装置4用于将堆纸装置3上的纸片9吸取到上料工位21,成型装置5用于在成型工位22上将纸片9折边为纸盒,超声波焊接装置6用于焊接成型装置5折边后的纸盒,从而通过该超声波纸盒成型设备能够实现纸片9成型为纸盒的自动化,且利用超声波振动摩擦发热原理进行粘盒,能够避免直接使用胶粘成型时的开胶问题,同时,利用超声波振动摩擦发热原理能够使模具不用进行长期发热,且纸盒成型停留时间短,进而不会损伤产品,避免了产品的脱色或变色,进一步地增加了纸片9的可适用种类,同时达到了节能提效,降低产品品质风险的作用。可选地,该超声波纸盒成型设备也可适用于其它能够进行折边以及超声波焊接的产品,本实施例不作具体限定。As shown in Figures 1-13, the ultrasonic carton forming equipment includes a
进一步地,传输装置2包括第一传输机构25和第二传输机构26,第一传输机构25用于将上料工位21上的纸片9移动至成型工位22,第二传输机构26用于将成型工位22上的纸盒移动至收集工位23,从而通过第一传输机构25能够实现工艺前段纸片9的运输,在纸片9成型为纸盒后,通过第二传输机构26能够实现工艺后段纸盒的运输。可选地,第二传输机构26的外部还设置有防护栏14,防护栏14设于支撑架1上,以用于进行安装防护。Further, the conveying device 2 includes a first conveying
进一步地,成型装置5包括压模机构51和升模机构52,压模机构51用于将成型工位22上的纸片9下压至升模机构52上,升模机构52用于承接压模机构51下压的纸片9,进而在压模机构51和升模机构52的整合下,纸片9能够折边为纸盒,进而方便后续超声波焊接装置6对折边后的纸盒进行超声波焊接。Further, the molding device 5 includes a
如图3所示,堆纸装置3包括堆纸台31和导向杆32,导向杆32沿竖直方向延伸设于堆纸台31上,且导向杆32设置有多个,多个导向杆32沿周向围绕设置,多个导向杆32能够对多张纸片9进行卡接,进而实现纸片9的堆积。其中,堆纸台31上开设有通孔,在吸料装置4对纸片9的吸取下,纸片9能够沿多个导向杆32的导向沿竖直方向通过通孔,进而实现纸片9从堆纸装置3上转运到上料工位21上。可选地,堆纸装置3上还设置有缺料报警器,当纸片9低于缺料报警器时,缺料报警器报警,进而方便工作人员及时添加纸片9。As shown in FIG. 3 , the stacking
如图1、4所示,吸料装置4包括吸料支架41、吸料驱动电机42、第二竖直移动组件43和设于第二竖直移动组件43顶端的真空吸盘44。吸料支架41设于支撑架1上,吸料驱动电机42设于吸料支架41上,第二竖直移动组件43沿竖直方向滑动设于吸料支架41上。其中,吸料驱动电机42的驱动端连接第二竖直移动组件43,以使吸料驱动电机42能够驱动第二竖直移动组件43沿竖直方向移动,从而实现第二竖直移动组件43带动真空吸盘44沿竖直方向移动。真空吸盘44用于吸取堆纸装置3上的纸片9,从而在真空吸盘44吸取的作用下,能够把单张纸片9吸下放到上料工位21上,以实现单张纸片9的上料。具体地,吸料驱动电机42的驱动端连接有转轮,转轮的端部转动连接有摇杆,摇杆的自由端转动连接于第二竖直移动组件43。可选地,吸料装置4还包括真空发生器,真空发生器连接真空吸盘44,进而通过真空发生器能够实现真空吸盘44对纸片9的吸取。As shown in FIGS. 1 and 4 , the
如图1、5所示,超声波纸盒成型设备还包括导料装置8,导料装置8包括水平滑轨81、导料支架82、导料平台83和旋转驱动机构84。水平滑轨81和旋转驱动机构84均设于支撑架1上,导料支架82沿水平方向滑动设于水平滑轨81上,导料平台83设于倒料支架上,且导料平台83沿纸片9的传输方向延伸设置。其中,旋转驱动机构84的驱动端连接导料支架82,从而在旋转驱动机构84的驱动下,导料支架82能够沿水平方向在水平滑轨81上移动,进而带动导料平台83沿水平方向移动。具体地,导料平台83设置有两个,两个导料平台83能够在导料支架82的带动下相互靠近或相互远离,从而两个导料平台83能够对纸片9进行支撑,并沿水平方向对纸片9进行夹持限位,同时,倒料平台上还设置有压条831,压条831能够沿竖直方向对纸片9进行限位,以将纸片9紧贴设于导料平台83上,以避免纸片9出现弯折或翘起的现象,进而提高纸片9的定位精度。具体地,两个倒料平台上具有上料工位21,吸料装置4沿竖直方向设于上料工位21的下方。As shown in FIGS. 1 and 5 , the ultrasonic carton forming equipment further includes a
进一步地,旋转驱动机构84包括旋转支架841、旋转手轮842、相互连接的左旋丝杆843和右旋丝杆844,旋转支架841设于支撑架1上,旋转手轮842转动设于旋转支架841上,旋转手轮842连接左旋丝杆843或右旋丝杆844,两个导料平台83其中一个导料平台83连接的导料支架82设于左旋丝杆843上,另一个导料平台83连接的导料支架82设于右旋丝杆844上,从而通过转动旋转手轮842能够实现相对移动的两个导料支架82的相互远离或相互靠近。具体地,每两个相对移动的导料支架82上均连接有互相连接的左旋丝杆843和右旋丝杆844,左旋丝杆843与左旋丝杆843之间,或右旋丝杆844与右旋丝杆844之间能够通过传动链条传动连接,进而通过转动一个旋转手轮842就能实现多组导料支架82之间的相对移动。Further, the
如图1、6所示,第一传输机构25包括第一传输支架251、第一传动轮252、运输链253和第一传输电机254。第一传输支架251和第一传输电机254均设于支撑架1上,第一传动轮252转动设于第一传输支架251上,运输链253设于第一传动轮252上,且纸片9能够设于运输链253上。其中,第一传输电机254的驱动端连接第一传动轮252,以使第一传输电机254能够驱动第一传动轮252进行转动,从而第一传动轮252能够带动运输链253将纸片9由上料工位21移动至成型工位22,以实现纸片9的位移,且通过第一传输电机254带动运输链253移动,能够提高纸片9的定位精度。进一步地,运输链253上设置有拨爪2531,拨爪2531设置有多个,多个拨爪2531能够沿水平方向对运输链253上的纸片9进行卡接,从而在运输链253移动后,拨爪2531能够带动纸片9沿水平方向移动。具体地,第一传输机构25设于导料装置8的两个导料平台83之间,从而通过第一传输机构25与导料装置8能够进一步地提高纸片9走纸的定位精度。As shown in FIGS. 1 and 6 , the
如图1、7所示,压模机构51包括压模支架511、压模驱动电机512、第一竖直移动组件513和设于第一竖直移动组件513下端的压模块514。压模支架511设于支撑架1上,压模驱动电机512设于压模支架511上,第一竖直移动组件513沿竖直方向滑动设于压模支架511上。其中,压模驱动电机512的驱动端连接第一竖直移动组件513,以使压模驱动电机512能够驱动第一竖直移动组件513沿竖直方向移动,从而实现第一竖直移动组件513带动压模块514沿竖直方向移动。压模块514用于下压纸片9,以使纸片9能够被下压至升模机构52上,进而方便后续纸片9的折边。具体地,压模驱动电机512的驱动端设置有齿轮,第一竖直移动组件513上设置有沿竖直方向延伸的齿条,齿轮与齿条能够相互啮合,进而实现压模驱动电机512驱动第一竖直移动组件513沿竖直方向的移动。As shown in FIGS. 1 and 7 , the
如图1、8、9所示,升模机构52包括竖直驱动组件521、支撑座522和槽型模523。竖直驱动组件521和支撑座522均设于支撑架1上,且纸片9能够设于支撑座522的顶端。槽型模523设于竖直驱动组件521的驱动端,竖直驱动组件521能够驱动槽型模523沿竖直方向移动,从而槽型模523在竖直方向上的位置能够改变。其中,支撑座522沿竖直方向开设有通槽,槽型模523设于通槽内,且压模块514能够将纸片9压入槽型模523内,从而压模块514与槽型模523进行合模,以实现将纸片9折边为纸盒。具体地,支撑座522的顶端为成型工位22,压模块514与槽型模523在支撑座522的通槽内进行合模,且同时超声波焊接装置6能够在支撑座522的通槽内将折边后的纸盒进行焊接,以使纸盒成型。进一步地,纸片9成型为纸盒后,竖直驱动组件521能够将带有纸盒的槽型模523顶升出支撑座522,进而方便后续第二传输机构26对纸盒的传输。可选地,竖直驱动组件521为气缸结构。当然,竖直驱动组件521也可以为其它能够驱动槽型模523沿竖直方向移动的组件,本实施例不作具体限定。As shown in FIGS. 1 , 8 and 9 , the die-lifting
如图1、10所示,超声波焊接装置6包括焊接支架61、焊接驱动电机62、水平移动组件63和设于水平移动组件63上的超声波焊接枪64。焊接支架61设于支撑架1上,焊接驱动电机62设于焊接支架61上,水平移动组件63沿水平方向滑动设于焊接支架61上。其中,焊接驱动电机62的驱动端连接水平移动组件63,以使焊接驱动电机62能够驱动水平移动组件63沿水平方向移动,从而实现水平移动组件63带动超声波焊接枪64沿水平方向移动,以使超声波焊接枪64的焊头能够抵接于折边后的纸盒。超声波焊接枪64用于焊接成型装置5折边后的纸盒,进而实现纸盒的成型。进一步地,超声波焊接装置6包括两个,两个超声波焊接装置6沿水平方向设于垂直于纸片9传输方向的相对两侧,从而两个超声波焊接装置6能够对纸盒的粘合点进行多点多面处理。具体地,支撑座522以及槽型模523的侧壁上开设有开口,超声波焊接枪64的焊头能够依次穿过两个开口对纸盒进行焊接,且槽型模523侧壁上的开口与超声波焊接枪64的焊头形状吻合,进而提高了纸盒的成型精度。As shown in FIGS. 1 and 10 , the
如图1、2、11所示,第二传输机构26包括第二传输支架261、第二传动轮262、传动带263、第二传输电机264和抓取组件265。第二传输支架261设于支撑架1上,第二传动轮262和第二传输电机264均设于第二传输支架261上,传动带263设于第二传动轮262上,从而第二传输电机264能够驱动传动轮进行转动,进而带动传动带263进行移动。其中,抓取组件265沿水平方向滑动设于第二传输支架261上,且抓取组件265连接传动带263,以使传动带263能够带动抓取组件265沿水平方向将纸盒由成型工位22移动至收集工位23,进而实现了工艺后段对纸盒的运输。具体地,第二传输电机264通过带传动驱动第二传动轮262进行转动,抓取组件265能够在成型工位22抓取升模机构52顶升后的纸盒,并在收集工位23放开纸盒,以方便后续收集装置7对纸盒的收集。可选地,抓取组件265包括抓取支架2651、设于抓取支架2651上的夹爪2652以及设于抓取支架2651上的抓取气缸2653,抓取支架2651设于传动带263上,抓取气缸2653的驱动端与夹爪2652相互靠近后能够对纸盒进行抓取,进而方便纸盒的运输。As shown in FIGS. 1 , 2 and 11 , the
进一步地,第二传输机构26还包括顶推组件266,顶推组件266包括顶推支架、顶推件和顶推电机。顶推支架设于第二传输支架261上且位于收集工位23的上方,顶推电机设于顶推支架上,顶推件沿竖直方向滑动设于顶推支架上。其中,顶推电机的驱动端连接顶推件,以使顶推电机能够驱动顶推件沿竖直方向移动,进而顶推件能够向下顶推纸盒,以将纸盒顶推至收集装置7上。具体地,顶推电机的驱动端设置有齿轮,顶推件上沿竖直方向设置有齿条,齿轮与齿条能够相互啮合。Further, the
如图2、12所示,超声波纸盒成型设备还包括收集装置7,收集装置7包括收集支架71、移动气缸72和倾斜挡板73。收集支架71设于支撑架1上,移动气缸72设于收集支架71上,倾斜挡板73连接于移动气缸72的驱动端,从而倾斜挡板73能够在移动气缸72的带动下进行移动。其中,收集装置7设置有多个,多个收集装置7沿周向围绕设置,多个挡板能够在多个移动气缸72一一对应地驱动下夹持住收集工位23的纸盒,从而纸盒能够在收集工位23进行定点收集,进而达到收集数量后,挡板通过移动气缸72进行回缩,以使纸盒移动到下料工位24。可选地,收集装置7上设置有堵料报警传感器,用于感应纸盒是否堵料。As shown in FIGS. 2 and 12 , the ultrasonic carton forming apparatus further includes a
进一步地,支撑架1上还设有溜槽11,溜槽11设于下料工位24处,进而从收集工位23落下的纸盒能够通过溜槽11移动至生产线上。可选地,溜槽11上设置有吹气管111,吹气管111用于将堆积在溜槽11上的纸盒吹出,以方便纸盒在溜槽11上的移动。Further, the
可选地,如图13所示,超声波纸盒成型设备还包括人机界面操作装置13、PLC(Programmable Logic Controller,可编程逻辑控制器)控制系统和伺服控制系统,人机界面操作装置13设于压模支架511上,PLC控制系统和伺服控制系统均设于支撑架1上的电控箱12内。进一步地可选地,超声波纸盒成型设备还包括伺服过载报警停机系统、无纸不合模系统、无纸合模不发波报警停机系统、超声波模具振动子散热系统,进而增强超声波纸盒成型设备的安全性。Optionally, as shown in FIG. 13 , the ultrasonic carton forming equipment also includes a man-machine
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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