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CN1142624C - Piezoelectric film micromotor with single-diameter non-axisymmetric vibration mode - Google Patents

Piezoelectric film micromotor with single-diameter non-axisymmetric vibration mode Download PDF

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CN1142624C
CN1142624C CNB011445882A CN01144588A CN1142624C CN 1142624 C CN1142624 C CN 1142624C CN B011445882 A CNB011445882 A CN B011445882A CN 01144588 A CN01144588 A CN 01144588A CN 1142624 C CN1142624 C CN 1142624C
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hollow tube
rotor
micromotor
stator
piezoelectric
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CN1366379A (en
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褚祥诚
李龙土
袁松梅
桂治轮
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Tsinghua University
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Abstract

The present invention relates to a piezoelectric membrane micromotor of a single-pitch diameter non-axial-symmetrical vibration mold, which belongs to the technical field of a piezoelectric micromotor. The present invention is characterized in that the piezoelectric micromotor comprises a stator, a hollow tube, rotors, a central shaft, a pretightening force adjusting mechanism and a stator support, wherein a thin metal wafer and a piezoelectric ceramic membrane form the stator together; the piezoelectric ceramic membrane symmetrically adheres to the thin metal wafer and can be continuously clockwise or anticlockwise energized on electrode partition areas of the thin metal wafer along a circumferential direction; the hollow tube is symmetrically fixed to the central part of the stator; the rotors are distributed on both ends of the hollow tube; the central shaft penetrates through the hollow tube and forms a clearance fit with the upper rotor; the pretightening force adjusting mechanism acts on the upper rotor and is composed of a screw nut and a spring; the stator support is supported on the periphery of the thin metal wafer. When the lower rotor and the central shaft are connected, a shaft output type motor is formed. The lower rotor is used as the support of the central shaft to form a rotor output type. The rotors and the hollow tube form inclination angle contact. The smoothness of the operation of the rotors is increased along with the increase of the quantity of the electrode partition areas. The present invention has the advantages of a rod-shaped micromotor and a piezoelectric membrane micromotor, and has the advantages of simple polarization processes, universality, easy microminiaturization and no influence on output torque.

Description

单节径非轴对称振动模式的压电膜微电机Piezoelectric film micromotor with single-diameter non-axisymmetric vibration mode

技术领域technical field

一种单节径非轴对称振动模式的压电膜微电机,属于压电微电机技术领域。The invention relates to a piezoelectric film micromotor with a non-axisymmetric vibration mode of a single diameter, belonging to the technical field of piezoelectric micromotors.

背景技术Background technique

压电超声波马达由于自身响应速度快、断电自锁、无电磁扰动,不受电磁干扰、低速运行、易微型化且结构设计灵活的特点,作为精密仪器的驱动元件有着十分广泛的应用。目前已有的棒状压电微电机和薄膜压电微电机是在压电微电机微型化方面的主要类型,其缺点在于:1,棒状陶瓷微电机外形尺寸受到工艺条件的制约,难以做得更小,这是因为要在压电陶瓷棒或管的外侧或内侧至少分成4个极化区间,若外形尺寸过小会给极化、分区、电连接和测试都带来很大困难。2,薄膜压电微电机主要是从厚度方向达到微型化的目的,力的输出一般在定子振动的峰值处,故定、转子在尺寸上差不太多,径向尺寸很难减小,否则,会减小输出力矩。Piezoelectric ultrasonic motors are widely used as driving components of precision instruments due to their fast response speed, self-locking when power off, no electromagnetic disturbance, low-speed operation, easy miniaturization and flexible structural design. The existing rod-shaped piezoelectric micromotors and thin-film piezoelectric micromotors are the main types in the miniaturization of piezoelectric micromotors, and their disadvantages are: 1. The external dimensions of rod-shaped ceramic micromotors are restricted by technological conditions, and it is difficult to make more Small, this is because the piezoelectric ceramic rod or tube must be divided into at least 4 polarization areas on the outside or inside. If the size is too small, it will bring great difficulties to polarization, partition, electrical connection and testing. 2. The thin-film piezoelectric micro-motor mainly achieves the purpose of miniaturization from the thickness direction, and the force output is generally at the peak of the stator vibration, so the size difference between the stator and the rotor is not too much, and the radial size is difficult to reduce, otherwise , will reduce the output torque.

发明内容Contents of the invention

本发明的目的在于提供一种兼具薄膜压电微电机工艺成熟的优点和棒状压电微电机易微型化和输出力矩大的优点的单节径非轴对称振动模式的压电膜微电机。在2001International Symposium on Micromechatronics and Human Science(微型机械电子和人类科学国际会议)发表了一篇题为“PZT based Manipulators for Cell Biolog”(用于细胞生物学的压电操纵器)的论文,文中所述操纵器的结构如图1所示。它主要包括操纵探针10,压电陶瓷薄圆片11和薄金属圆片12。压电陶瓷薄圆片11沿厚度方向极化,在表面均匀铺设有四块90度扇形电极。在压电陶瓷薄圆片11的作用下,操纵探针10会产生如图所示的绕X轴,或绕Y轴,或沿Z轴的三维运动。当给扇形电极1、3加交流电时探针10会相对Y轴摆动;当给扇形电极2、4加交流电时探针10会相对X轴摆动;当给扇形电极1、2、3、4同时加同极性交流电时则探针10会沿Z轴上下往复运动。这种压电陶瓷薄圆片11的表面在振动频率较低时有一条节径但无节圆,我们称为压电陶瓷膜片的(1,0)振动模式;在振动频率较高时有一条节径,一个节圆,我们称之为(1,1)振动模式。它的特点是作为驱动部分的压电陶瓷膜片与作为受动部分的探针是分离的,为受动部分微型化提供了思路,只要在压电陶瓷膜片驱动下受动部分能绕固定轴Z转动,就会形成一个全新的驱动系统。The object of the present invention is to provide a single-diameter non-axisymmetric vibration mode piezoelectric film micromotor which has both the advantages of mature technology of thin-film piezoelectric micromotors and the advantages of easy miniaturization and large output torque of rod-shaped piezoelectric micromotors. In the 2001 International Symposium on Micromechatronics and Human Science (International Conference on Micromechanical Electronics and Human Science), a paper entitled "PZT based Manipulators for Cell Biolog" (piezoelectric manipulators for cell biology) was published. The structure of the manipulator is shown in Figure 1. It mainly includes a manipulation probe 10 , a piezoelectric ceramic thin disc 11 and a thin metal disc 12 . The piezoelectric ceramic thin disc 11 is polarized along the thickness direction, and four 90-degree fan-shaped electrodes are evenly laid on the surface. Under the action of the thin piezoelectric ceramic disc 11, the manipulation probe 10 will produce a three-dimensional movement around the X axis, or around the Y axis, or along the Z axis as shown in the figure. When applying alternating current to sector electrodes 1 and 3, the probe 10 will swing relative to the Y axis; when applying alternating current to sector electrodes 2 and 4, the probe 10 will swing relative to the X axis; When the same polarity alternating current is applied, the probe 10 will reciprocate up and down along the Z axis. The surface of this piezoelectric ceramic thin disc 11 has a pitch diameter but no pitch circle when the vibration frequency is low, which we call the (1,0) vibration mode of the piezoelectric ceramic diaphragm; when the vibration frequency is high, there is One pitch diameter, one pitch circle, we call it (1,1) vibration mode. Its characteristic is that the piezoelectric ceramic diaphragm as the driving part is separated from the probe as the driven part, which provides an idea for the miniaturization of the driven part, as long as the driven part can be wound around the fixed part driven by the piezoelectric ceramic diaphragm Axis Z turns, and a brand new drive system is formed.

本发明的特征在于,它含有:由薄金属圆片和对称地粘接在上述薄金属圆片上下两侧的压电陶瓷膜片共同构成的定子,对称地固定在上述定子中心处的中空管,分布在中空管两端的转子,穿过中空管与上转子间隙配合的中心轴,作用在上转子上由螺母、弹簧构成的预紧力调整机构以及支在薄金属圆片外周上的定子支撑;通过向压电薄膜一侧的电极分割区加电而使中空管、转子顺或逆时针转动。所述的微电机是下转子与中心轴连体向上转子与中心轴间隙配合,且上、下转子与中空管呈内倾斜角接触的轴输出型的。所述的微电机是下转子为与中心轴连体的支撑,而上转子与中心轴间隙配合且与中空管呈内倾斜角接触的转子输出型的。The present invention is characterized in that it contains: a stator composed of a thin metal disc and piezoelectric ceramic diaphragms symmetrically bonded to the upper and lower sides of the thin metal disc, and symmetrically fixed in the hollow space at the center of the above-mentioned stator. The tube, the rotor distributed at both ends of the hollow tube, passes through the central axis of the hollow tube and the upper rotor clearance fit, and acts on the pre-tightening force adjustment mechanism composed of nuts and springs on the upper rotor and supported on the outer periphery of the thin metal disc. The stator support; the hollow tube and the rotor rotate clockwise or counterclockwise by applying power to the electrode division area on one side of the piezoelectric film. The micro-motor is a shaft output type in which the lower rotor and the central shaft are joined together, the upper rotor and the central shaft are in clearance fit, and the upper and lower rotors are in contact with the hollow tube at an inner oblique angle. The micro-motor is a rotor output type in which the lower rotor is supported integrally with the central shaft, and the upper rotor is in clearance fit with the central shaft and in contact with the hollow tube at an inner oblique angle.

所述的压电陶瓷膜片上述薄金属圆片粘接的一侧为统一电极而另一侧电极均分为2N区,N至少等于或大于2,而且极化方向沿厚度方向,每个极化区的极化方向是一致的。所述的分割分数2N=4。所述的统一电极与另一侧对称于中心管的任一对电极在极化方向上是相反的而且是共同与外电源相串联的。One side of the above-mentioned thin metal disc of the piezoelectric ceramic diaphragm bonded is a unified electrode, and the electrode on the other side is equally divided into 2N regions, N is at least equal to or greater than 2, and the polarization direction is along the thickness direction, and each electrode The polarization directions of the polarized regions are the same. Said split fraction 2N=4. The unified electrode is opposite in polarization direction to any pair of electrodes symmetrical to the central tube on the other side and is connected in series with the external power supply.

使用证明:它可实现预期目的。Proof of Use: It performs its intended purpose.

附图说明Description of drawings

图1:现有压电操纵器的结构示意图。Figure 1: Schematic diagram of the structure of an existing piezoelectric manipulator.

图2:单节径非轴对称振动模式的压电膜微电机运转原理示意图。Figure 2: Schematic diagram of the operating principle of a piezoelectric film micromotor in a single-diameter non-axisymmetric vibration mode.

图3:实施例一:轴输出型单节径非轴对称振动模式的压电膜微电机结构示意图。Figure 3: Embodiment 1: Schematic diagram of the structure of a piezoelectric film micromotor with a shaft output type single-diameter non-axisymmetric vibration mode.

图4:图3所示微电机的立体示意图。Figure 4: A perspective view of the micromotor shown in Figure 3.

图5:实施例二:转子输出型单节径非轴对称振动模式的压电膜微电机结构示意图。Figure 5: Embodiment 2: Schematic diagram of the structure of a piezoelectric film micromotor with a rotor output type single-diameter non-axisymmetric vibration mode.

图6a-1、6a-2、6a-3:基于弯曲振动模式的压电超声波微电动机定子的三种振动模式:没有节点、有一个节点和有二个节点;Figure 6a-1, 6a-2, 6a-3: Three vibration modes of piezoelectric ultrasonic micromotor stator based on bending vibration mode: no node, one node and two nodes;

图6b:单节径非轴对称振动模式的压电膜微电机中空管的摆动模式。Figure 6b: Oscillating mode of a piezo-film micromotor hollow tube with a single-diameter non-axisymmetric vibration mode.

图7:串联加电的定子连接图。Figure 7: Stator connection diagram for series energization.

具体实施方式Detailed ways

实施例一:请见图2~图4。电机结构包括转子31、定子32、预紧力调整机构30和支撑33。定子32由薄金属片321和用环氧树脂胶粘接在它正反面的薄压电陶瓷膜片320构成。压电陶瓷膜片320沿厚度方向的极化是一致的。上表面有四个扇形电极1~4,另一侧为统一电极,薄金属片321的中心孔对称地固定了一个中空管322。两转子312、313对称地分布在中空管322的两端,中心轴314通过中空管322的内孔,下转子313与中心轴314连体。两转子312、313在预紧力调整机构30的作用下紧密地与中空管322配合,所述预紧力调整机构30包括螺母300和弹簧301,螺母300通过与中心轴314的上端螺纹相配合,可调整中空管322与转子31间的预紧力。上转子312与中心轴314间隙配合。所述的转子31与中空管322之间的接触面采用内倾斜角接触,它免除了轴承对中心轴314的定位,也可改善接触状态,提高输出力矩,陶瓷表面所加电压的极性有区别:当给2、4区间所加交流电与1、3区间所加交流电相差1/4波长时,中空管322就会产生圆周连续摆动,中空管322的正、反向摆动可以控制转子31的旋转方向,其中空管摆动模式见图6b,由图可知,中空管322只是刚体位移,无弯曲变形,中空管322在摆动中无论压电膜片振动幅度的大小总是有一个节点,而且定子两侧的瞬间驱动点在定子异侧。专利号为ZL97111805.1,名称为“基于弯曲振动模式的压电超声波微电动机”与本发明相比,定子呈弯曲状态,根据定子振动幅度的大小,定子存在没有节点,有一个节点、有两个节点三种情况,而且,定子两侧瞬间驱动点在定子的同侧。陶瓷表面的区分割数2N,N≥2,本实施例中2N=4。由此可见,当顺时针给压电陶瓷膜片320上与中空管322对称的一对电极加电时,中空管322会顺时针连续摆动,转子在中空管322摩擦力作用下也会顺时针转动,反之,则作逆时针转动。转子运转的稳定性与压电陶瓷膜片320表面的扇形电极数N有关,N越大,稳定性越好。另外,当振动频率较低时振动模式为(1,0),即有一条节径,没有节圆。给压电陶瓷膜片顺时针加电时,节径会顺时针转动中空管322随之顺时针摆动,转子31也顺时针转动;当振动频率较高时振动模式为(1,1),即有一个节径,在定子表面某处有一个节圆,其余与振动模式(1,0)相同。图7是使统一电极与对称于中心管322的任一对电极在极化方向上相同,两者共同与外接电源相联,即串联方式。Embodiment 1: Please refer to Fig. 2 to Fig. 4 . The motor structure includes a rotor 31 , a stator 32 , a pretightening force adjustment mechanism 30 and a support 33 . The stator 32 is composed of a thin metal sheet 321 and a thin piezoelectric ceramic diaphragm 320 bonded on its front and back surfaces with epoxy resin glue. The polarization of the piezoelectric ceramic membrane 320 along the thickness direction is consistent. There are four fan-shaped electrodes 1-4 on the upper surface, and a unified electrode on the other side. A hollow tube 322 is symmetrically fixed in the central hole of the thin metal sheet 321 . The two rotors 312 and 313 are symmetrically distributed at both ends of the hollow tube 322 , the central shaft 314 passes through the inner hole of the hollow tube 322 , and the lower rotor 313 is connected to the central shaft 314 . The two rotors 312, 313 are tightly matched with the hollow tube 322 under the action of the preload adjustment mechanism 30. The preload adjustment mechanism 30 includes a nut 300 and a spring 301. The nut 300 is threaded with the upper end of the central shaft 314 Cooperate, the pre-tightening force between the hollow tube 322 and the rotor 31 can be adjusted. The upper rotor 312 is in clearance fit with the central shaft 314 . The contact surface between the rotor 31 and the hollow tube 322 adopts an inner inclined angle contact, which eliminates the positioning of the bearing to the central axis 314, and can also improve the contact state, increase the output torque, and the polarity of the voltage applied to the ceramic surface There is a difference: when the AC power applied to intervals 2 and 4 differs by 1/4 wavelength from the alternating current applied to intervals 1 and 3, the hollow tube 322 will produce continuous circular swing, and the forward and reverse swings of the hollow tube 322 can be controlled The direction of rotation of the rotor 31, wherein the swing mode of the hollow tube is shown in Figure 6b. It can be seen from the figure that the hollow tube 322 is only a rigid body displacement without bending deformation, and the hollow tube 322 always has a certain vibration regardless of the vibration amplitude of the piezoelectric diaphragm during the swing. A node, and the instantaneous driving points on both sides of the stator are on the opposite side of the stator. The patent number is ZL97111805.1, and the name is "Piezoelectric Ultrasonic Micromotor Based on Bending Vibration Mode". There are three cases of three nodes, and the instantaneous driving points on both sides of the stator are on the same side of the stator. The division number of the ceramic surface is 2N, N≥2, and 2N=4 in this embodiment. It can be seen that when the pair of electrodes symmetrical to the hollow tube 322 on the piezoelectric ceramic diaphragm 320 is energized clockwise, the hollow tube 322 will continue to swing clockwise, and the rotor will also swing under the friction of the hollow tube 322. It will rotate clockwise, otherwise, it will rotate counterclockwise. The stability of the rotor operation is related to the number N of sector electrodes on the surface of the piezoelectric ceramic diaphragm 320 , the larger N is, the better the stability is. In addition, when the vibration frequency is low, the vibration mode is (1, 0), that is, there is a pitch diameter and no pitch circle. When the piezoelectric ceramic diaphragm is energized clockwise, the pitch diameter will rotate clockwise and the hollow tube 322 will swing clockwise, and the rotor 31 will also rotate clockwise; when the vibration frequency is high, the vibration mode is (1,1), That is, there is a pitch diameter, a pitch circle somewhere on the surface of the stator, and the rest are the same as the vibration mode (1, 0). FIG. 7 is to make the unified electrode and any pair of electrodes symmetrical to the central tube 322 have the same polarization direction, and both are connected to an external power supply, that is, in series.

实施例二:请见图5。它与实施例一的区别在于:去掉下转子使中心轴514与支撑53连成一体,即下转子制成支撑体形式与中心轴514连体,上转子512与中心轴514间隙配合。中空管522的摆动只驱动上转子512顺或逆时针转动。其中,500是螺母,50是预紧力调整机构,501是弹簧,520是压电陶瓷膜片,521是薄金属圆片,52是定子,51是转子。Embodiment 2: Please refer to FIG. 5 . It differs from Embodiment 1 in that: the lower rotor is removed so that the central shaft 514 and the support 53 are integrated, that is, the lower rotor is made into a support body and connected with the central shaft 514, and the upper rotor 512 and the central shaft 514 are clearance fit. The swing of the hollow tube 522 only drives the upper rotor 512 to rotate clockwise or counterclockwise. Among them, 500 is a nut, 50 is a preload adjustment mechanism, 501 is a spring, 520 is a piezoelectric ceramic diaphragm, 521 is a thin metal disc, 52 is a stator, and 51 is a rotor.

由此可见,本发明兼具棒状和薄膜压电微电机的优点,其特点如下:1、极化工艺简单,当电机微型化时,陶瓷片及电极的平面结构,可与现有许多先进制造手段兼容,易于微型化且处理后的电参数一致性非常好。2、适当增加电极区分割数N,即可提高转子运转稳定度。3、压电陶瓷膜片320与定、转子驱动部分是分离的,有利于驱动部分自身直径微型化。4、随之而来,输出力矩在电机微型化时也不会受影响。It can be seen that the present invention has the advantages of both rod-shaped and thin-film piezoelectric micromotors, and its characteristics are as follows: 1. The polarization process is simple. When the motor is miniaturized, the planar structure of ceramic sheets and electrodes can be compared with many existing advanced manufacturing The means are compatible, easy to miniaturize and the consistency of electrical parameters after treatment is very good. 2. Appropriately increasing the division number N of the electrode area can improve the stability of the rotor operation. 3. The piezoelectric ceramic diaphragm 320 is separated from the driving part of the stator and the rotor, which is beneficial to the miniaturization of the diameter of the driving part itself. 4. Subsequently, the output torque will not be affected when the motor is miniaturized.

Claims (6)

1.一种单节径非轴对称振动模式的压电膜微电机,含有定子、转子和预紧力调整机构,其特征在于它含有:由薄金属圆片和对称地粘接在上述薄金属圆片的上下两侧的压电陶瓷膜片共同构成的定子,对称地固定在上述定子中心处的中空管,分布在中空管两端的转子,穿过中空管与上转子间隙配合的中心轴,作用在上转子上由螺母、弹簧构成的预紧力调整机构以及支在薄金属圆片外周上的定子支撑;通过向压电薄膜一侧的电极分割区加电而使中空管、转子顺或逆时针转动。1. A piezoelectric film micromotor with a single-section diameter non-axisymmetric vibration mode, which contains a stator, a rotor and a preload adjustment mechanism, is characterized in that it contains: a thin metal disc and a symmetrically bonded thin metal disc The stator composed of piezoelectric ceramic diaphragms on the upper and lower sides of the disc is symmetrically fixed on the hollow tube at the center of the stator, and the rotors distributed at both ends of the hollow tube pass through the hollow tube and fit the upper rotor gap. The central shaft acts on the upper rotor, the pre-tightening force adjustment mechanism composed of nuts and springs, and the stator support on the outer circumference of the thin metal disc; the hollow tube is activated by applying power to the electrode division area on one side of the piezoelectric film. , The rotor rotates clockwise or counterclockwise. 2.根据权利要求1的单节径非轴对称振动模式的压电膜微电机,其特征在于:所述的微电机是下转子与中心轴连体而上转子与中心轴间隙配合,且上、下转子与中空管呈内倾斜角接触的轴输出型的。2. The piezoelectric film micro-motor with non-axisymmetric vibration mode of single-segment diameter according to claim 1, characterized in that: the micro-motor is that the lower rotor and the central shaft are conjoined and the upper rotor and the central shaft are in clearance fit, and the upper , Shaft output type in which the lower rotor contacts the hollow tube at an inner oblique angle. 3.根据权利要求1的单节径非轴对称振动模式的压电膜微电机,其特征在于:所述的微电机是下转子为与中心轴连体的支撑,而上转子与中心轴间隙配合且与中空管呈内倾斜角接触的转子输出型的。3. The piezoelectric film micro-motor with non-axisymmetric vibration mode of single-segment diameter according to claim 1, characterized in that: in the micro-motor, the lower rotor is a support connected to the central shaft, and the gap between the upper rotor and the central shaft is Rotor output type that fits and contacts the hollow tube at an inward oblique angle. 4.根据权利要求1的单节径非轴对称振动模式的压电膜微电机,其特征在于:所述的压电陶瓷膜片与上述薄金属圆片粘接的一侧为统一电极而另一侧电极均分为2N区,N至少等于或大于2,而且极化方向沿厚度方向,每个极化区的极化方向是一致的。4. According to claim 1, the piezoelectric film micro-motor with non-axisymmetric vibration mode of single-segment diameter is characterized in that: the side where the piezoelectric ceramic diaphragm is bonded to the above-mentioned thin metal disc is a unified electrode and the other The electrodes on one side are evenly divided into 2N regions, N is at least equal to or greater than 2, and the polarization direction is along the thickness direction, and the polarization directions of each polarization region are consistent. 5.根据权利要求1所述的单节径非轴对称振动模式的压电膜微电机,其特征在于:所述的分割区数2N=4。5 . The single-segment diameter piezoelectric film micromotor with non-axisymmetric vibration mode according to claim 1 , characterized in that: the number of divisions 2N=4. 6 . 6.根据权利要求4的单节径非轴对称振动模式的压电膜微电机,其特征在于:所述的统一电极与另一侧对称于中心管的任一对电极在极化方向上是相同的而且是共同与外电源相串联的。6. According to claim 4, the piezoelectric film micromotor of the non-axisymmetric vibration mode of single-section diameter is characterized in that: the polarization direction of the unified electrode and any pair of electrodes symmetrical to the central tube on the other side is The same and are commonly connected in series with the external power supply.
CNB011445882A 2001-12-21 2001-12-21 Piezoelectric film micromotor with single-diameter non-axisymmetric vibration mode Expired - Fee Related CN1142624C (en)

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