CN103821008A - Organosilicon synthetic leather adopting three-layer structure and preparation method thereof - Google Patents
Organosilicon synthetic leather adopting three-layer structure and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种三层结构的有机硅合成革及其制备方法,所述有机硅合成革由基材、底层胶和面层胶依次粘合而成;本发明的三层结构的有机硅合成革通过合理设计底层胶和面层胶的化学组成,底层胶在多种化学反应共同作用下为两个连接面提供牢靠的层间粘合作用,且赋予有机硅合成革柔软顺滑的特性;面层胶赋予有机硅合成革干爽耐磨的特性,从而使得有机硅合成革能够减少灰尘吸附,提高耐磨性、耐刮擦、耐划伤等特性。The invention discloses a three-layer organic silicon synthetic leather and a preparation method thereof. The organic silicon synthetic leather is sequentially bonded by base material, bottom glue and surface glue; the three-layer organic silicon synthetic leather of the present invention Synthetic leather through the rational design of the chemical composition of the bottom layer glue and the surface layer glue, the bottom layer glue provides firm interlayer adhesion for the two connecting surfaces under the joint action of various chemical reactions, and endows the silicone synthetic leather with soft and smooth characteristics ;The surface layer rubber endows the silicone synthetic leather with dry and wear-resistant characteristics, so that the silicone synthetic leather can reduce dust absorption, improve wear resistance, scratch resistance, scratch resistance and other characteristics.
Description
技术领域technical field
本发明属于合成皮革技术领域,更具体地,本发明涉及一种具有柔软顺滑干爽耐磨特性的三层结构的有机硅合成革及其制备方法。The invention belongs to the technical field of synthetic leather. More specifically, the invention relates to a three-layer organosilicon synthetic leather with soft, smooth, dry and wear-resistant properties and a preparation method thereof.
背景技术Background technique
有机硅合成革是由纺织品(或合成革)基材、底层胶、面层胶以及表面涂饰层等通过依次粘结构成的复合材料。Silicone synthetic leather is a composite material composed of textile (or synthetic leather) base material, primer glue, surface glue and surface coating layer bonded in sequence.
相比在市场上十分流行畅销的聚氨酯合成革,有机硅合成革始终没有取得实质性的推广,根本的原因是聚氨酯合成革优异的性价比。然而,聚氨酯合成革在毒性、环保、耐候性和耐水性等方面始终存在缺陷,而有机硅材料却具有环保、耐候和疏水的特性,因此有机硅合成革始终被视为一种有潜在价值的替代品。尽管有机硅合成革与聚氨酯合成革树脂在生产工艺、设备和辅材等方面基本相似,但因二者基础树脂在化学结构和材料性能方面的明显差异,实际上有机硅合成革难以简单替代聚氨酯合成革。Compared with the very popular and best-selling polyurethane synthetic leather in the market, silicone synthetic leather has not achieved substantial promotion. The fundamental reason is the excellent cost performance of polyurethane synthetic leather. However, polyurethane synthetic leather always has defects in toxicity, environmental protection, weather resistance and water resistance, while silicone materials have environmental protection, weather resistance and hydrophobic properties, so silicone synthetic leather has always been regarded as a potential value. alternatives. Although silicone synthetic leather and polyurethane synthetic leather resin are basically similar in terms of production process, equipment and auxiliary materials, due to the obvious differences in the chemical structure and material properties of the two basic resins, it is actually difficult for silicone synthetic leather to simply replace polyurethane Synthetic Leather.
有机硅材料是由-Si-O-基本单元构成的无机主链,侧链则通过硅原子与其他各种有机基团相连,兼备了无机材料与有机材料的性能。相比聚氨酯材料,有机硅材料的最突出性能是耐高低温、耐候性、电气绝缘、低表面张力、内聚能低和生理惰性等特性,能够赋予有机硅人造革在环保、疏水、抗污、柔顺、抗皱、耐老化和耐高低温等方面的优势,但也因此造成了表面摩擦力大、易于吸附灰尘、粘结强度差、耐磨性差和抗刮伤性差等一系列新的问题,成为限制其发展的根本原因之一。Silicone materials are inorganic main chains composed of -Si-O- basic units, and the side chains are connected to various other organic groups through silicon atoms, which has both the properties of inorganic materials and organic materials. Compared with polyurethane materials, the most prominent properties of silicone materials are high and low temperature resistance, weather resistance, electrical insulation, low surface tension, low cohesive energy and physiological inertness, which can endow silicone artificial leather with environmental protection, hydrophobicity, anti-fouling, It has the advantages of softness, wrinkle resistance, aging resistance and high and low temperature resistance, but it also causes a series of new problems such as high surface friction, easy to absorb dust, poor bonding strength, poor wear resistance and poor scratch resistance. One of the fundamental reasons restricting its development.
有机硅材料出现比聚氨酯材料略晚十年左右,其规模总量也远小于后者,但其发展不依赖于石油工业,在石油日益减少和环保呼声渐起的今天,有机硅合成革面临很好的发展机遇。在与聚氨酯皮革相比较而存在和发展的过程中,有机硅皮革必须解决上述问题,才能体现出其在环保、疏水、抗污、柔顺、抗皱、耐老化和耐高低温等方面的优势。Silicone materials appeared about ten years later than polyurethane materials, and their total scale is much smaller than the latter. However, its development does not depend on the oil industry. Today, with the decreasing oil and the rising calls for environmental protection, silicone synthetic leather is facing great challenges. Good opportunity for development. In the process of existence and development compared with polyurethane leather, silicone leather must solve the above problems in order to reflect its advantages in environmental protection, hydrophobicity, anti-fouling, suppleness, wrinkle resistance, aging resistance and high and low temperature resistance.
早在1964年6月29日,US3434875A申请了发明名称为“Textilefabriccoatedwith a high molecular weight methylpolysiloxane elastomer polymer”的有机硅涂覆纺织品的专利,以干燥的纺织品自身重量计,复合的有机硅橡胶层最高占到30%,在透气性、耐水洗、耐磨损和抗皱褶方面取得一定效果,但不能提供抗灰尘和滑爽感方面的证明。As early as June 29, 1964, US3434875A applied for a patent for a silicone-coated textile with the invention name "Textilefabriccoatedwith a high molecular weight methylpolysiloxane elastomer polymer". The composite silicone rubber layer occupies the highest percentage of the dry textile itself. Up to 30% achieves some effect in breathability, washability, abrasion resistance and wrinkle resistance, but does not provide proof of dust resistance and slippery feel.
US4478895表明有机硅树脂/硅橡胶/纺织品三层结构有机硅皮革已经为人所熟知,具有树脂层皮革柔顺耐弯折,表面抗灰尘能力强。但该专利并未提及树脂在耐磨性和滑爽感方面的贡献。US4478895 shows that silicone resin/silicone rubber/textile three-layer structure silicone leather has been well known, and the leather with the resin layer is soft and bendable, and the surface has strong dust resistance. But the patent does not mention the contribution of the resin in terms of wear resistance and slippery feel.
CN1210170A发明了一种具有至少两层有机硅涂层的纺织织物,直接涂覆在织物上的第一层具有至少400%的断裂伸长率,第二层具有至少30kN/m的撕裂强度,适合做为汽车充气安全气囊。该发明提及可以在第二层之上加一层低摩擦性能的材料,比如用弹塑性聚有机硅氧烷树脂,提供平滑和干爽的表面。但未强调和描述该树脂对产品最终性能有十分必要的作用。CN1210170A has invented a textile fabric with at least two layers of silicone coating, the first layer directly coated on the fabric has an elongation at break of at least 400%, and the second layer has a tear strength of at least 30kN/m, It is suitable as a car inflatable airbag. The invention mentions that a low-friction material, such as an elastoplastic polyorganosiloxane resin, can be added on top of the second layer to provide a smooth and dry surface. However, it has not been emphasized and described that the resin has a very necessary effect on the final performance of the product.
CN1372610A发明了一种涂布有机硅橡胶的纺织织物,优选用于已涂布有弹性体涂料的纺织织物上,在其表面形成重量达15克/平方米的柔性涂层,并能降低摩擦,更适合用于汽车充气安全气囊。该涂料对织物的滑爽感来自于添加软的层状的填料,但片状填料会明显损失材料的力学强度。CN1372610A has invented a textile fabric coated with silicone rubber, which is preferably used on textile fabrics coated with elastomer coatings to form a flexible coating with a weight of 15 grams per square meter on its surface and reduce friction. More suitable for automobile inflatable airbags. The smooth feeling of the coating on the fabric comes from the addition of soft layered fillers, but the flake fillers will obviously lose the mechanical strength of the material.
CN100400678C发明了一种含氟树脂组合物,具有良好的柔软质感、耐污性和耐磨性。该方案的成本偏贵,而且含氟的表面更加难以粘接,应用范围受到限制。CN100400678C invented a fluorine-containing resin composition, which has good soft texture, stain resistance and wear resistance. The cost of this solution is relatively expensive, and the surface containing fluorine is more difficult to bond, and the application range is limited.
CN1194280A、CN1292020A、CN100422279C、CN1702234A、CN1927973A、CN1927973A和CN101680162A等专利从不同角度对其改善有机硅橡胶对纺织品的粘接力申请保护。不足之处是未对面层材料的耐磨性、滑爽感和抗吸附灰尘方面进行说明,实用性不佳。Patents such as CN1194280A, CN1292020A, CN100422279C, CN1702234A, CN1927973A, CN1927973A and CN101680162A apply for protection from different angles to improve the adhesion of silicone rubber to textiles. The disadvantage is that the wear resistance, smoothness and anti-dust absorption of the surface material are not described, and the practicability is not good.
CN201342821Y、CN1021174262A和CN202247476U等发明了采用离型膜、压花处理和附加装饰性粘结层赋予有机硅皮革表面纹路和花色,但均未陈述附加层对耐磨性、滑爽感和抗吸附灰尘有任何改进。CN201342821Y, CN1021174262A and CN202247476U etc. have invented the use of release film, embossing treatment and additional decorative adhesive layer to give silicone leather surface lines and patterns, but they have not stated that additional layers have effects on wear resistance, smoothness and anti-adsorption dust. any improvements.
综上所述,先期的工作从不同的应用方向出发,对有机硅皮革在滑爽感、抗灰尘吸附、粘接强度、耐磨性和耐刮伤性等方面的问题提出了部分解决方案,尚未明确地完整地提出能够全面解决有机硅合成革复合材料中表面摩擦力大、易于吸附灰尘、粘结强度差、耐磨性差和抗刮伤性差等问题的技术方案。To sum up, the previous work started from different application directions and proposed some solutions to the problems of silicone leather in terms of slippery feeling, dust absorption resistance, adhesive strength, wear resistance and scratch resistance, etc. Clearly and completely propose a technical solution that can comprehensively solve the problems of high surface friction, easy to absorb dust, poor bonding strength, poor wear resistance and poor scratch resistance in silicone synthetic leather composite materials.
发明内容Contents of the invention
基于此,为了克服上述现有技术的缺陷,本发明提供了一种具有柔软顺滑干爽耐磨特性的三层结构的有机硅合成革及其制备方法。Based on this, in order to overcome the defects of the above-mentioned prior art, the present invention provides a three-layer organic silicon synthetic leather with soft, smooth, dry and wear-resistant properties and a preparation method thereof.
为了实现上述发明目的,本发明采取了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention adopts the following technical solutions:
一种三层结构的有机硅合成革,所述有机硅合成革由基材、底层胶和面层胶依次粘合而成;A three-layer organic silicon synthetic leather, wherein the organic silicon synthetic leather is formed by sequentially bonding a base material, a bottom layer glue and a surface layer glue;
所述底层胶包括以下质量百分数的组分:Described base glue comprises the component of following mass percentage:
所述面层胶包括以下质量百分数的组分:Described surface glue comprises the component of following mass percentage:
其中:所述含乙烯基的聚二甲基硅氧烷为至少两个乙烯基直接与Si相连的聚二甲基硅氧烷,所述乙烯基位于链端和/或侧链;Wherein: the vinyl-containing polydimethylsiloxane is a polydimethylsiloxane in which at least two vinyl groups are directly connected to Si, and the vinyl groups are located at chain ends and/or side chains;
所述含Si-H基交联剂为至少有3个氢原子与Si直接相连的聚二甲基硅氧烷,所述氢原子位于链端和/或侧链,所述氢原子含量为0.1~1.6%;所述含Si-H基交联剂为直链状、枝状、环状或其混合物;The Si-H group-containing crosslinking agent is polydimethylsiloxane with at least 3 hydrogen atoms directly connected to Si, the hydrogen atoms are located at the chain ends and/or side chains, and the hydrogen atom content is 0.1 ~1.6%; the Si-H group-containing crosslinking agent is linear, branched, cyclic or a mixture thereof;
所述嵌段型有机硅树脂为结构为RnSiX4-n的有机硅单体混合物的水解预聚体与结构为X(R2SiO)mX的线性聚硅氧烷进行缩聚反应而得到的共聚物;其中n=0,1,2,3;m=100~1000;R3SiX链节与SiX4链节的摩尔比为0.7~0.9,乙烯基含量为1~10%;The block-type silicone resin is obtained by polycondensation reaction of a hydrolyzed prepolymer of a silicone monomer mixture with a structure of R n SiX 4-n and a linear polysiloxane with a structure of X(R 2 SiO) m X A copolymer; wherein n=0,1,2,3; m=100~1000; the molar ratio of R 3 SiX chain unit to SiX 4 chain unit is 0.7~0.9, and the vinyl content is 1~10%;
所述铂金催化剂为氯铂酸异丙醇溶液、氯铂酸四氢呋喃溶液、氯铂酸-二乙烯基四甲基二硅氧烷配合物、或氯铂酸-1、3、5、7-四乙烯基-1、3、5、7-四甲基-环四硅氧烷配合物,所述铂金催化剂中Pt原子的含量为100~500000ppm;The platinum catalyst is chloroplatinic acid isopropanol solution, chloroplatinic acid tetrahydrofuran solution, chloroplatinic acid-divinyltetramethyldisiloxane complex, or chloroplatinic acid-1, 3, 5, 7-tetra Vinyl-1,3,5,7-tetramethyl-cyclotetrasiloxane complex, the content of Pt atoms in the platinum catalyst is 100-500000ppm;
所述抑制剂为炔醇类化合物如甲基丁炔醇、乙炔基环己醇、含炔基的马来酸或其衍生物、含炔基的富马来酸或其衍生物;多乙烯基聚硅氧烷;含N原子的化合物如吡啶、或不饱和酰胺类;含P原子的化合物如有机膦或亚磷酸酯;The inhibitor is alkynyl alcohol compound such as methyl butynyl alcohol, ethynyl cyclohexanol, alkyne-containing maleic acid or its derivatives, alkyne-containing fumaleic acid or its derivatives; polyvinyl Polysiloxane; compounds containing N atoms such as pyridine, or unsaturated amides; compounds containing P atoms such as organic phosphines or phosphites;
所述填料为疏水或亲水二氧化硅、气相法二氧化硅、疏水气相法白炭黑、二氧化钛、碳酸钙、铝硅酸盐、氧化铝、氢氧化铝、氢氧化镁或其混合物;The filler is hydrophobic or hydrophilic silica, fumed silica, hydrophobic fumed silica, titanium dioxide, calcium carbonate, aluminosilicate, aluminum oxide, aluminum hydroxide, magnesium hydroxide or a mixture thereof;
所述增粘剂为γ―(2,3-环氧丙氧)丙基三甲氧基硅烷、γ―(2,3-环氧丙氧)丙基三乙氧基硅烷、2-(3,4-环氧环己烷基)乙基三甲氧基硅烷、2-(3,4-环氧环己烷基)乙基三乙氧基硅烷、或其组合物、或上述化合物或组合物的部分水解物;The tackifier is γ-(2,3-epoxypropoxy)propyltrimethoxysilane, γ-(2,3-epoxypropoxy)propyltriethoxysilane, 2-(3, 4-epoxycyclohexyl)ethyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane, or a combination thereof, or a compound or combination thereof Partial hydrolyzate;
所述色膏为以乙烯基聚二甲基硅氧烷为分散介质的颜料;The color paste is a pigment using vinyl polydimethylsiloxane as a dispersion medium;
所述促进剂为金属螯合物、钛酸酯、锆酸酯、或Zn、Ba、Ca、Mn的羧酸盐、或上述化合物的混合物;The accelerator is a metal chelate, titanate, zirconate, or carboxylate of Zn, Ba, Ca, Mn, or a mixture of the above compounds;
所述有机溶剂为沸点低、相容性和挥发性好的有机溶剂,起到稀释降低粘度的作用,为C5~C30的烷烃和/或芳烃、C5~C30的醚和/或酯、或上述化合物的混合物、或具有挥发性的硅氧烷低聚物,如八甲基环四硅氧烷。溶剂分子中含有N、P、S等杂原子会抑制硅氢加成反应,原则上避免使用该类溶剂,但不排除少量含有。The organic solvent is an organic solvent with low boiling point, good compatibility and volatility, which plays the role of diluting and reducing viscosity, and is C 5 -C 30 alkanes and/or aromatics, C 5 -C 30 ethers and/or Esters, or mixtures of the above compounds, or volatile siloxane oligomers, such as octamethylcyclotetrasiloxane. Solvent molecules containing heteroatoms such as N, P, and S will inhibit the hydrosilylation reaction. In principle, avoid the use of such solvents, but a small amount is not excluded.
在其中一些实施例中,所述基胶为重量比为20~40:60~80的气相法二氧化硅与乙烯基硅油于捏合机中混合,其间采用六甲基硅氮烷、水和0.1~3%的羟基含量3~15%的小分子羟基硅油处理气相法二氧化硅表面的硅羟基而得;基胶的原料、表面处理工艺和机器设备对其补强性、透明度和流动性影响很大,此为业内所熟悉。In some of these embodiments, the base gum is mixed with fumed silicon dioxide and vinyl silicone oil in a kneader at a weight ratio of 20-40:60-80, during which hexamethylsilazane, water and 0.1 ~3% hydroxyl content 3~15% small molecule hydroxyl silicone oil is obtained by treating the silicon hydroxyl on the surface of fumed silica; the raw material, surface treatment process and machinery and equipment of the base rubber affect its reinforcement, transparency and fluidity Very large, this is familiar to the industry.
在其中一些实施例中,所述的构成嵌段型有机硅树脂软段的线性聚硅氧烷,其m=100~800,更优选m=500~600;m=100~1000的硅油粘度适中,硅树脂软硬段尺寸比例比较适当,易于控制软硬度。所述乙烯基含量为2.7~5.4%。In some of these embodiments, the linear polysiloxane constituting the soft segment of the block type silicone resin has m=100-800, more preferably m=500-600; the silicone oil with m=100-1000 has a moderate viscosity , the size ratio of the soft and hard segments of silicone resin is relatively appropriate, and it is easy to control the softness and hardness. The vinyl content is 2.7-5.4%.
在其中一些实施例中,所述含乙烯基的聚二甲基硅氧烷为α,ω-乙烯基聚二甲基硅氧烷,粘度为2000~100000mPa.s。In some of the embodiments, the vinyl-containing polydimethylsiloxane is α,ω-vinyl polydimethylsiloxane with a viscosity of 2000-100000 mPa.s.
在其中一些实施例中,所述α,ω-乙烯基聚二甲基硅氧烷的粘度为10000~50000mPa.s。该粘度配合填料后粘度适中,力学性能能够满足一般要求。In some of the embodiments, the viscosity of the α,ω-vinyl polydimethylsiloxane is 10000-50000 mPa.s. After the viscosity is mixed with fillers, the viscosity is moderate, and the mechanical properties can meet the general requirements.
在其中一些实施例中,所述含Si-H基交联剂的氢原子位于侧链,所述氢原子含量为0.2~0.75%。In some embodiments, the hydrogen atoms of the Si-H group-containing crosslinking agent are located in side chains, and the hydrogen atom content is 0.2-0.75%.
在其中一些实施例中,所述铂金催化剂为氯铂酸-二乙烯基四甲基二硅氧烷配合物;所述铂金催化剂中Pt原子的含量为2000~5000ppm;所述抑制剂为甲基丁炔醇、乙炔基环己醇、或四甲基四乙烯基环四硅氧烷;In some of these embodiments, the platinum catalyst is chloroplatinic acid-divinyltetramethyldisiloxane complex; the content of Pt atoms in the platinum catalyst is 2000-5000ppm; the inhibitor is methyl butynyl alcohol, ethynylcyclohexanol, or tetramethyltetravinylcyclotetrasiloxane;
在其中一些实施例中,所述填料为疏水气相法白炭黑,所述填料的比表面积为150~400m2/g。In some of the embodiments, the filler is hydrophobic fumed silica, and the specific surface area of the filler is 150-400 m 2 /g.
在其中一些实施例中,所述填料的比表面积为250~300m2/g。比表面积高,补强效果好,但是造成底层胶粘度高,涂布困难;比表面积小,补强效果差,但是造成底层胶粘度低,涂布方便,但是得到的合成革强度差;优选150~400m2/g,更优选为250~300m2/g。In some of the embodiments, the filler has a specific surface area of 250-300 m 2 /g. The specific surface area is high and the reinforcing effect is good, but the viscosity of the bottom layer is high and the coating is difficult; the specific surface area is small and the reinforcing effect is poor, but the viscosity of the bottom layer is low and the coating is convenient, but the strength of the obtained synthetic leather is poor; It is preferably 150 to 400 m 2 /g, more preferably 250 to 300 m 2 /g.
在其中一些实施例中,所述色膏为以α,ω-乙烯基聚二甲基硅氧烷为分散介质的颜料。以α,ω-乙烯基聚二甲基硅氧烷为分散介质的色膏,此类硅油含有乙烯基,因此参与交联反应,使得橡胶力学性能好,皮革色牢度佳。In some of the embodiments, the color paste is a pigment using α,ω-vinyl polydimethylsiloxane as a dispersion medium. Color paste with α, ω-vinyl polydimethylsiloxane as the dispersion medium. This type of silicone oil contains vinyl, so it participates in the cross-linking reaction, which makes the mechanical properties of the rubber good and the color fastness of the leather is good.
在其中一些实施例中,所述促进剂为乙酰丙酮铝、丁氧基锆、异丙氧基锆、钛酸正丁酯、钛酸异丙酯、或钛酸叔丁酯。更优选为钛酸叔丁酯,其催化活性适中,溶解性好,能明显提高底层胶对基材的粘接力。In some of these embodiments, the accelerator is aluminum acetylacetonate, zirconium butoxide, zirconium isopropoxide, n-butyl titanate, isopropyl titanate, or t-butyl titanate. More preferably, it is tert-butyl titanate, which has moderate catalytic activity and good solubility, and can significantly improve the adhesion of the primer to the substrate.
在其中一些实施例中,所述有机溶剂为C5~C16的烷烃或芳香烃、或环硅氧烷。In some of the embodiments, the organic solvent is C 5 -C 16 alkanes or aromatic hydrocarbons, or cyclosiloxane.
在其中一些实施例中,所述有机溶剂为C6~C9的混合烷烃。In some of the embodiments, the organic solvent is C 6 -C 9 mixed alkanes.
本发明还提供了上述三层结构的有机硅合成革的制备方法,采用本发明的面层胶和底层胶进行涂布,涂布方法可以通过喷射法、刮刀法、网印法、蘸涂法、转涂法和其他已知的方法进行。具体包括以下步骤:The present invention also provides the preparation method of the organic silicon synthetic leather of above-mentioned three-layer structure, adopts surface layer adhesive and bottom layer adhesive of the present invention to carry out coating, coating method can be by spraying method, scraper method, screen printing method, dip coating method , transfer coating and other known methods. Specifically include the following steps:
(1)将面层胶涂布在离型纸上,行进速度3~30m/min,烘烤温度为80~150℃,烘烤时间为1~10min;(1) Coat the surface layer glue on the release paper, the traveling speed is 3-30m/min, the baking temperature is 80-150℃, and the baking time is 1-10min;
(2)将底层胶涂布在已经固化的面层胶之上,与基材在压力辊的作用下复合为一体;行进速度3~30m/min,烘烤温度为80~150℃,烘烤时间为5~10min;(2) Coat the bottom layer glue on the surface layer glue that has been cured, and combine it with the base material under the action of the pressure roller; the speed of travel is 3-30m/min, the baking temperature is 80-150°C, and the baking The time is 5-10 minutes;
(3)剥离离型纸,即得所述三层结构的有机硅合成革。(3) peel off the release paper to obtain the organosilicon synthetic leather with the three-layer structure.
在其中一些实施例中,步骤(1)中所述烘烤温度为100~130℃,烘烤时间为3~5min;步骤(2)中所述烘烤温度为100~130℃,烘烤时间为5~8min。该步骤中,在保证溶剂挥发彻底的情况下,其硫化程度可以是完全或者不完全状态,优选硫化不完全状态,而此优选烘烤温度和烘烤时间使得硫化处于不完全状态,从而提高了面层胶中未反应的乙烯基和Si-H基与底层胶中的对应基团在在层间产生化学反应粘接力,有利于提高有机硅合成革表面的耐磨、耐刮擦和耐划伤性能,赋予皮革表面长久的滑爽感。In some of these embodiments, the baking temperature in step (1) is 100-130°C, and the baking time is 3-5 minutes; the baking temperature in step (2) is 100-130°C, and the baking time is 5 to 8 minutes. In this step, under the condition that the solvent is volatilized thoroughly, the degree of vulcanization can be complete or incomplete, preferably an incomplete state of vulcanization, and this preferred baking temperature and baking time make the vulcanization in an incomplete state, thereby improving the The unreacted vinyl and Si-H groups in the surface glue and the corresponding groups in the bottom glue produce chemical reaction adhesion between the layers, which is beneficial to improve the wear resistance, scratch resistance and resistance of the silicone synthetic leather surface. Scratch performance, imparts a long-lasting slippery feel to the leather surface.
众所周知,液体硅橡胶表面能低,具有脱模性,对基材的粘接力很差,尤其是对聚酯、聚酰胺和聚烯烃等材料的粘接力很差。硅橡胶弹性体具有较大的表面摩擦系数,具有止滑作用;表面能低,极易吸附灰尘;力学强度差,故耐磨、耐刮擦和耐划伤性能不佳。但是,有机硅树脂却具有很高的强度和滑爽性,很早就被用于涂覆硅橡胶弹性体,其要点在于保持牢固粘接力的条件下以更薄的厚度和不同的花纹,赋予制品表面干燥和滑爽感觉,以及耐磨、耐刮擦和耐划伤等特性。Liquid silicone rubber is known for its low surface energy, mold release properties, and poor adhesion to substrates, especially materials such as polyesters, polyamides, and polyolefins. Silicone rubber elastomer has a large surface friction coefficient and has anti-slip effect; low surface energy, easy to absorb dust; poor mechanical strength, so wear resistance, scratch resistance and scratch resistance are not good. However, silicone resin has high strength and smoothness, and has been used to coat silicone rubber elastomers for a long time. The main point is to use thinner thickness and different patterns while maintaining strong adhesion. It imparts a dry and smooth feeling to the surface of the product, as well as properties such as wear resistance, scratch resistance and scratch resistance.
因此,现实的要求是底层胶必须能够为三层物质间的两个粘接面提供牢靠的粘接力。基于上述理论,本发明提出具有基材(各种纺织品或无纺布)、底层胶和面层胶的三层结构的有机硅合成革,其中施加在基材上的底层胶是粘接性液体硅橡胶,其固化物为柔软顺滑的弹性体,底层胶的粘度为50000~100000mPa.s,便于使用刮刀涂覆,涂层平整度高,气泡少;施加于底层胶之上的面层胶是嵌段型硅树脂涂料,其固化物为干爽耐磨的硬质涂层,所述面层胶的固含量为20~50%,较低低粘度有利于流平性,易于充填离型纸细微纹路并形成纹理清晰的耐磨涂层。Therefore, the realistic requirement is that the primer must be able to provide reliable adhesion for the two bonding surfaces between the three layers of materials. Based on the above theory, the present invention proposes a silicone synthetic leather with a three-layer structure of substrate (various textiles or non-woven fabrics), bottom glue and surface glue, wherein the bottom glue applied to the substrate is an adhesive liquid Silicone rubber, its cured product is a soft and smooth elastomer, the viscosity of the bottom glue is 50000-100000mPa.s, it is easy to use a scraper to coat, the coating has high flatness and less air bubbles; the surface glue applied on the bottom glue It is a block-type silicone resin coating, and its cured product is a dry and wear-resistant hard coating. The solid content of the surface layer adhesive is 20-50%. The low viscosity is good for leveling and easy to fill with release paper. Finely textured and forms a well-textured, wear-resistant coating.
本发明通过大幅提高底层胶中交联剂Si-H基团数量与乙烯基硅油中Si-乙烯基基团的比例,并添加含有环氧基团的增粘剂和促进剂,提高层间粘接力。其产生粘接作用的化学反应包括以下基本类型:The present invention improves interlayer adhesion by greatly increasing the ratio of the number of crosslinking agent Si-H groups in the primer to the ratio of Si-vinyl groups in vinyl silicone oil, and adding tackifiers and accelerators containing epoxy groups. relay. The chemical reactions that produce bonding include the following basic types:
1、过量的交联剂Si-H基团可以与基材表面的羟基、羧基和氨基等发生脱氢反应并产生化学键合。1. Excessive Si-H groups of the crosslinking agent can undergo dehydrogenation reactions with the hydroxyl, carboxyl and amino groups on the surface of the substrate and produce chemical bonds.
2、在促进剂作用下,增粘剂中的环氧基与基材表面的羟基、羧基和氨基等发生开环反应,产生的烷氧基阴离子可以继续与上述基团反应,或者引发其它环氧基开环聚合,最终形成交联网络。2. Under the action of the accelerator, the epoxy group in the tackifier undergoes a ring-opening reaction with the hydroxyl, carboxyl and amino groups on the surface of the substrate, and the generated alkoxy anion can continue to react with the above groups, or trigger other rings. Oxygen ring-opening polymerization eventually forms a cross-linked network.
3、增粘剂中硅氧烷基团水解后可以与基材表面的羟基反应。3. The siloxane group in the tackifier can react with the hydroxyl group on the surface of the substrate after hydrolysis.
4、过量的交联剂Si-H基团也可以直接与环氧基团反应,促进环氧开环反应,形成交联网络。4. Excessive crosslinking agent Si-H groups can also directly react with epoxy groups to promote the ring-opening reaction of epoxy to form a crosslinked network.
5、过量的Si-H基团与树脂为主体的面层胶中的乙烯基在铂金催化剂作用下发生硅氢加成型化学反应,形成良好的层间粘接力。5. Excessive Si-H groups and vinyl groups in the resin-based surface layer adhesive undergo a hydrosilylation chemical reaction under the action of a platinum catalyst to form a good interlayer adhesion.
这里并不排除,且优先利用低粘度的含Si-H基交联剂和增粘剂对基材渗透作用,在适度渗透后发生化学反应,与基材形成互穿结构,更好地提供层间粘接力。It is not excluded here, and it is preferred to use low-viscosity Si-H-based cross-linking agents and tackifiers to penetrate the substrate. After moderate penetration, a chemical reaction occurs to form an interpenetrating structure with the substrate to better provide layers. inter-adhesion.
本发明的有机硅合成革通过面层胶来提供合成革表层的耐磨性和滑爽性,若面层胶中有机溶剂过少,会导致面层胶太厚,造成面层较硬,从而使得有机硅合成革的柔软度下降。因此,本发明合理设计了面层胶的化学组分,使合成革具有耐磨和滑爽的特性。The organosilicon synthetic leather of the present invention provides the abrasion resistance and smoothness of the synthetic leather surface through the surface layer adhesive. If there is too little organic solvent in the surface layer adhesive, it will cause the surface layer adhesive to be too thick and cause the surface layer to be relatively hard. The softness of silicone synthetic leather is reduced. Therefore, the present invention rationally designs the chemical composition of the surface glue, so that the synthetic leather has the characteristics of wear resistance and smoothness.
本发明的底层胶和面层胶可以依次混合各个组份来制备,只需将铂金催化剂安排在抑制剂加入混合均匀之后即可。一般情况下,为了储存稳定性和使用方便性,采用双组份包装形式,将铂金催化剂和含Si-H基交联剂相互分离保存,使用时按照一定比例混合均匀,在一定时间内使用完毕。The primer adhesive and the surface adhesive of the present invention can be prepared by mixing each component in sequence, only need to arrange the platinum catalyst after the inhibitor is added and mixed evenly. In general, for the sake of storage stability and ease of use, a two-component package is used to store the platinum catalyst and the Si-H-based cross-linking agent separately from each other. When using, mix them uniformly in a certain proportion and use them up within a certain period of time. .
与现有技术相比,具有以下有益效果:Compared with the prior art, it has the following beneficial effects:
本发明的三层结构的有机硅合成革通过合理设计底层胶和面层胶的化学组成,底层胶在多种化学反应共同作用下为两个连接面提供牢靠的层间粘合作用,且赋予有机硅合成革柔软顺滑的特性;面层胶赋予有机硅合成革干爽耐磨的特性,从而使得有机硅合成革能够减少灰尘吸附,提高耐磨性、耐刮擦、耐划伤等特性。The organic silicon synthetic leather with three-layer structure of the present invention rationally designs the chemical composition of the bottom glue and the surface glue. Silicone synthetic leather is soft and smooth; the surface layer rubber endows silicone synthetic leather with dry and wear-resistant characteristics, so that silicone synthetic leather can reduce dust absorption and improve wear resistance, scratch resistance, and scratch resistance.
具体实施方式Detailed ways
以下结合具体实施例来详细说明本发明。以下实施例中所用的分数和百分比均以重量计,除非特别说明。The present invention will be described in detail below in conjunction with specific embodiments. Parts and percentages used in the following examples are by weight unless otherwise specified.
以下制备工艺中,如无特殊说明,均采用现有常规技术。In the following preparation process, if there is no special instruction, existing conventional technology is adopted.
以下实施例中所使用的色膏购自深圳泰科科技有限公司,所使用的其他原料,如无特殊说明,均来源于市售。The color pastes used in the following examples were purchased from Shenzhen Tyco Technology Co., Ltd. Other raw materials used were commercially available unless otherwise specified.
实施例1~4为三层结构的有机硅合成革及其制备方法,实施例1-4的配方和制备方法均相同,不同之处仅在于嵌段硅树脂的m值不同,分别为100、500、800和1000,以考察m值对有机硅合成革的柔软性和耐磨性影响。Examples 1 to 4 are organic silicon synthetic leather with a three-layer structure and its preparation method. The formulations and preparation methods of Examples 1 to 4 are the same, except that the m values of the block silicone resins are different, which are 100, 500, 800 and 1000 to investigate the effect of m value on the softness and abrasion resistance of silicone synthetic leather.
实施例1Example 1
本实施例的三层结构的有机硅合成革由基材、底层胶和面层胶依次粘合而成;底层胶包括以下质量百分数的组分:The organosilicon synthetic leather of the three-layer structure of the present embodiment is formed by sequentially bonding the base material, the bottom layer glue and the surface layer glue; the bottom layer glue includes the following components in mass percentage:
面层胶包括以下质量百分数的组分:Surface glue includes the following components in mass percentage:
上述底层胶和面层胶中,含Si-H基交联剂3个氢原子与Si直接相连的聚二甲基硅氧烷,氢原子位于侧链,氢原子的含量为0.5%,交联剂为直链状;In the above-mentioned bottom layer adhesive and surface layer adhesive, polydimethylsiloxane containing 3 hydrogen atoms of Si-H-based cross-linking agent directly connected to Si, the hydrogen atoms are located in the side chain, the content of hydrogen atoms is 0.5%, and the cross-linking The agent is linear;
上述底层胶和面层胶中,铂金催化剂为氯铂酸-二乙烯基四甲基二硅氧烷配合物,Pt原子的含量为2000ppm;In the above-mentioned primer and surface glue, the platinum catalyst is a chloroplatinic acid-divinyltetramethyldisiloxane complex, and the content of Pt atoms is 2000ppm;
上述面层胶中,R3SiX链节与SiX4链节的摩尔比为0.7,乙烯基含量为2.7%;线性聚硅氧烷X(R2SiO)mX中,m=100。In the above surface layer adhesive, the molar ratio of R 3 SiX chain unit to SiX 4 chain unit is 0.7, and the vinyl content is 2.7%; in the linear polysiloxane X(R 2 SiO) m X, m=100.
本实施例中所述底层胶和面层胶的制备分别如下:The preparation of bottom glue and surface glue described in the present embodiment are respectively as follows:
1、底层胶1. Bottom glue
基胶的制备:Preparation of base gum:
1)将粘度40000mPa.s的乙烯基硅油600kg投入捏合机中,启动搅拌;1) Put 600kg of vinyl silicone oil with a viscosity of 40000mPa.s into the kneader and start stirring;
2)将300kg比表面积300m2/g的气相法二氧化硅、90kg六甲基硅氮烷和9kg水分三批依此加入,加料完毕后关闭捏合机顶盖,继续搅拌2小时;2) Add 300kg of fumed silica with a specific surface area of 300m 2 /g, 90kg of hexamethylsilazane and 9kg of water in three batches, close the top cover of the kneader after the addition, and continue stirring for 2 hours;
3)打开升温开关,温度设定150℃,同时开启真空泵,真空度保持-0.095MPa左右;3) Turn on the temperature rise switch, set the temperature at 150°C, and turn on the vacuum pump at the same time, and keep the vacuum at about -0.095MPa;
4)温度达到150℃开始计时,继续抽真空2小时;4) Start timing when the temperature reaches 150°C, and continue vacuuming for 2 hours;
5)停止加热、关闭真空泵,停止搅拌,自然冷却至90℃时开启搅拌,加入占气相法二氧化硅重0.5%的羟基含量8%的小分子羟基硅油,混合0.5小时后开启真空泵,真空度保持-0.095MPa左右,时间0.5小时;5) Stop heating, turn off the vacuum pump, stop stirring, and start stirring when it is naturally cooled to 90°C, add small molecule hydroxyl silicone oil with a hydroxyl content of 8% accounting for 0.5% of the weight of fumed silica, and turn on the vacuum pump after mixing for 0.5 hours. Keep around -0.095MPa for 0.5 hours;
6)停止加热、关闭真空泵,停止搅拌,自然冷却至60℃时出料;6) Stop heating, turn off the vacuum pump, stop stirring, and discharge when it is naturally cooled to 60°C;
7)将该基胶存放在铁桶内,加盖保存备用。7) Store the base rubber in an iron bucket, cover it and save it for later use.
底层胶的制备:Preparation of bottom glue:
开启行星搅拌机,依此投入相应量的α,ω-乙烯基聚二甲基硅氧烷、基胶、含Si-H基交联剂、抑制剂、色膏和增粘剂,搅拌0.5小时。继续投入促进剂和铂金催化剂,搅拌10分钟。开启真空泵,真空度达到真空度保持-0.095MPa左右,保持5分钟。关闭真空泵,恢复常压后出料。Turn on the planetary mixer, put in the corresponding amount of α, ω-vinyl polydimethylsiloxane, base glue, Si-H-based crosslinking agent, inhibitor, color paste and tackifier, and stir for 0.5 hours. Continue to add accelerator and platinum catalyst and stir for 10 minutes. Turn on the vacuum pump, and keep the vacuum degree at about -0.095MPa for 5 minutes. Turn off the vacuum pump and discharge the material after returning to normal pressure.
2、面层胶2. Surface glue
嵌段型硅树脂的制备:Preparation of block type silicone resin:
将具有RnSiX4-n(n=0,1,2,3)结构的有机硅单体(R3SiX链节与SiX4链节的摩尔比为0.7,乙烯基含量为2.7%),与具有X(R2SiO)mX(m=100)结构的线性聚硅氧烷,在芳香族存在下通过醇解(甲醇、乙醇、异丙醇)、水解、催化缩聚、催化平衡等工艺,此工艺过程在于首先将RnSiX4-n(n=0,1,2,3)的混合单体首先进行醇解和水解,得到具有一定刚性结构的硅树脂预聚体,然后将其与X(R2SiO)mX(m=100)在催化剂存在下进行缩聚反应得到一种由刚性的硅树脂和柔性的线形聚硅氧烷组成的嵌段共聚物,以下简称为嵌段型有机硅树脂。The organosilicon monomer with the structure of R n SiX 4-n (n=0,1,2,3) (the molar ratio of R 3 SiX chain unit to SiX 4 chain unit is 0.7, and the vinyl content is 2.7%), With linear polysiloxane with X(R 2 SiO) m X (m=100) structure, in the presence of aromatics, through alcoholysis (methanol, ethanol, isopropanol), hydrolysis, catalytic polycondensation, catalytic equilibrium and other processes , this process is to first carry out alcoholysis and hydrolysis of the mixed monomers of R n SiX 4-n (n=0,1,2,3) to obtain a silicone resin prepolymer with a certain rigid structure, and then Polycondensation reaction with X(R 2 SiO) m X (m=100) in the presence of a catalyst to obtain a block copolymer composed of rigid silicone resin and flexible linear polysiloxane, hereinafter referred to as block type Silicone resin.
面层胶的制备:Preparation of surface glue:
开启行星搅拌机,依此投入相应量的有机溶剂、嵌段型有机硅树脂、基胶、含Si-H基交联剂、抑制剂和色膏,搅拌2小时。继续投入铂金催化剂,搅拌10分钟后出料。Turn on the planetary mixer, put in the corresponding amount of organic solvent, block type silicone resin, base glue, Si-H-based crosslinking agent, inhibitor and color paste, and stir for 2 hours. Continue to drop in the platinum catalyst, and discharge after stirring for 10 minutes.
本实施例的三层结构的有机硅合成革的制备方法,包括以下步骤:The preparation method of the organosilicon synthetic leather of the three-layer structure of the present embodiment comprises the following steps:
(1)将面层胶涂布在离型纸上,行进速度3m/min,烘烤温度为120℃,烘烤时间为2min;(1) Coat the surface layer glue on the release paper, the traveling speed is 3m/min, the baking temperature is 120°C, and the baking time is 2min;
(2)将底层胶涂布在已经固化的面层胶之上,与基材(在该实施例中,基材为超纤)在压力辊的作用下复合为一体;行进速度3m/min,烘烤温度为120℃,烘烤时间为10min;(2) Coating the bottom glue on the cured surface glue, and compounding it with the base material (in this embodiment, the base material is a superfiber) under the action of a pressure roller; the speed of travel is 3m/min, The baking temperature is 120°C, and the baking time is 10 minutes;
(3)剥离离型纸,收卷,即得有一定图案和花纹的三层结构的有机硅合成革。(3) Peel off the release paper and roll it up to obtain a three-layer organosilicon synthetic leather with a certain pattern and decorative pattern.
对实施例1-4制备得到的三层结构的有机硅合成革进行了如下测试:The organosilicon synthetic leather of the three-layer structure prepared by embodiment 1-4 has been tested as follows:
1、耐折牢度1. Folding fastness
耐折牢度按QB/T2714-2005的规定进行试验。沿宽度方向裁取两组试样,每片2组,试样表面层向里折叠,分别将两组试样在(23±2)℃折叠20万次和(-10±1)℃折叠2.5万次,然后观察受折部位表、里两部分的变化情况,观察有无裂纹。The folding fastness is tested according to the regulations of QB/T2714-2005. Cut two sets of samples along the width direction, each piece has 2 sets, the surface layer of the sample is folded inward, and the two sets of samples are respectively folded at (23±2)°C for 200,000 times and (-10±1)°C for 2.5 Ten thousand times, and then observe the changes of the surface and inner parts of the folded part, and observe whether there are cracks.
2、耐磨性2. Wear resistance
按QB/T2726-2005的规定进行试验,采用CS-10磨轮,试验条件荷重1000g,测试转数1000转。The test is carried out according to the regulations of QB/T2726-2005, using CS-10 grinding wheel, the test condition load is 1000g, and the test rotation number is 1000 revolutions.
评定标准:Evaluation Standards:
1级很明显Level 1 is obvious
2级比较明显Level 2 is more obvious
3级能分辨出Level 3 can distinguish
4级难以分辨出Grade 4 indistinguishable
5级无法分辨出Level 5 can't tell
3、耐热粘着性3. Heat-resistant adhesion
按照QB/T1646-2007,将两片试样的表面层相对叠合在一起,夹在两块60-60-3mm的玻璃中间,再用质量3kg的砝码压在玻璃上。将其放置在100±2℃的鼓风烘箱内,1h后取出,除去砝码,在室温下放置1h后,用手轻轻揭开对合的试样。According to QB/T1646-2007, the surface layers of the two samples are stacked together, sandwiched between two pieces of 60-60-3mm glass, and then pressed on the glass with a weight of 3kg. Place it in a blast oven at 100±2°C, take it out after 1 hour, remove the weight, and place it at room temperature for 1 hour, then gently uncover the paired sample by hand.
结果判断:Result judgment:
5级表面层无变化Level 5 No change in the surface layer
4级光泽及表面形状稍有变化Grade 4 gloss and slight change in surface shape
3级光泽及表面形状发生变化Level 3 gloss and surface shape change
2级表面层出现损失Level 2 surface layer loss
1级表面层以下出现损失Loss occurs below the level 1 surface layer
4、柔软度4. Softness
参照CN100400678《皮革用涂料组合物、涂装方法以及涂装皮革》,等级如下:Referring to CN100400678 "Coating composition for leather, coating method and coating leather", the grades are as follows:
A非常柔软A very soft
B柔软Bsoft
C中等C medium
D坚硬Dhard
E非常坚硬E very hard
5、灰尘吸附5. Dust adsorption
A不明显A is not obvious
B一般B general
C明显C obviously
6、滑爽感6. Slippery feeling
A干爽顺滑A dry and smooth
B光滑B smooth
C止滑C non-slip
7、180°剥离破坏7. 180° peeling damage
参照GB/T8949-1995中5.9的规定进行。试样大小为100mm×25mm,黏合长度为70mm,粘合剂选用实施例1的底层胶。施胶后夹在两张玻璃板之间,施加5kg压力,在120℃烘烤10min,取出放凉。拉伸机速度100-10mm/min,直到破坏为止。观察破坏发生在底层胶/面层胶界面(S1)、底层胶/基材界面(S2)或者底层胶本身(B)Refer to the provisions of 5.9 in GB/T8949-1995. The size of the sample is 100mm×25mm, the bonding length is 70mm, and the adhesive used is the primer of Example 1. After sizing, clamp it between two glass plates, apply a pressure of 5kg, bake at 120°C for 10min, take it out and let it cool. The speed of the stretching machine is 100-10mm/min until it breaks. Observe that failure occurs at the primer/surfacer interface (S1), the primer/substrate interface (S2) or the primer itself (B)
实施例1-4的具体配方和性能测试结果如下表1所列。The specific formulations and performance test results of Examples 1-4 are listed in Table 1 below.
表1实施例1~4配方和测试结果Table 1 embodiment 1~4 formula and test result
从表1结果可知,嵌段硅树脂的m值不同对有机硅合成革的柔软性和耐磨性会有所影响,当m值分别为500、800和1000时(即实施例2、3、4),有机硅合成革非常柔软,且m值为500(即实施例2)时,有机硅合成革的耐磨性最佳。因此,实施例2的有机硅合成革的综合性能最好。As can be seen from the results in Table 1, the different m values of the block silicone resin will have an impact on the softness and wear resistance of silicone synthetic leather. 4), the organosilicon synthetic leather is very soft, and when the m value is 500 (i.e. embodiment 2), the abrasion resistance of the organosilicon synthetic leather is the best. Therefore, the comprehensive performance of the organosilicon synthetic leather of embodiment 2 is the best.
实施例5~8为三层结构的有机硅合成革及其制备方法,实施例5-8的面层胶的配方和制备方法均与实施例2相同,不同之处仅在于底层胶中含氢交联剂的比例不同,分别为3%、5%、7%和9%,以考察硅氢比对粘接性和耐磨性的影响。对实施例5-8的有机硅合成革也进行了性能测试(测试方法与实施例1-4相同)。实施例5-8的具体配方和性能测试结果如表2所列。Examples 5-8 are organic silicon synthetic leather with a three-layer structure and its preparation method. The formula and preparation method of the surface layer glue in Examples 5-8 are the same as those in Example 2, except that the bottom layer glue contains hydrogen. The proportion of cross-linking agent is different, respectively 3%, 5%, 7% and 9%, in order to investigate the effect of silicon hydrogen ratio on adhesion and wear resistance. The organic silicon synthetic leather of embodiment 5-8 has also been carried out performance test (testing method is identical with embodiment 1-4). The specific formulations and performance test results of Examples 5-8 are listed in Table 2.
表2实施例5~8的配方和测试结果The formula and test result of table 2 embodiment 5~8
硅氢比,即含氢交联剂中氢原子的摩尔数与乙烯基硅油中的乙烯基摩尔数之比,是影响硅橡胶硫化特性和粘接强度的重要因素。本发明中Si-H基还要参与其它增进粘接性的化学反应,因此即使3%(即实施例5)的含氢交联剂(含氢量0.5~0.7%),其硅氢比也已经高于硅橡胶常用的配比,例如1.2:1,而此时的耐热粘着性非常好。The silicon-hydrogen ratio, that is, the ratio of the number of moles of hydrogen atoms in the hydrogen-containing crosslinking agent to the number of moles of vinyl groups in vinyl silicone oil, is an important factor affecting the vulcanization characteristics and bonding strength of silicone rubber. In the present invention, the Si-H group will also participate in other chemical reactions that promote adhesion, so even if the hydrogen-containing crosslinking agent of 3% (i.e. Example 5) (hydrogen content 0.5-0.7%), its silicon-hydrogen ratio is also low. It is already higher than the commonly used ratio of silicone rubber, such as 1.2:1, and the heat resistance and adhesion at this time are very good.
实施例9~12为三层结构的有机硅合成革及其制备方法,实施例9-12的配方和制备方法均与实施例2相同,不同之处仅在于底层胶中基胶与含乙烯基聚二甲基硅氧烷的比例不同,而面层胶配方相同,以考察基胶和含乙烯基的聚二甲基硅氧烷的比例对底层胶的影响。对实施例9-12的有机硅合成革也进行了性能测试(测试方法与实施例1-4相同)。实施例9-12的具体配方和性能测试结果如表3所列。Examples 9 to 12 are organosilicon synthetic leathers with a three-layer structure and their preparation methods. The formulas and preparation methods of Examples 9 to 12 are the same as those in Example 2, the only difference being that the base rubber and vinyl-containing rubber in the bottom layer are the same as those in Example 2. The proportion of polydimethylsiloxane is different, but the formula of the top layer glue is the same, in order to investigate the effect of the ratio of base glue and vinyl-containing polydimethylsiloxane on the bottom glue. The organic silicon synthetic leather of embodiment 9-12 has also been carried out performance test (testing method is identical with embodiment 1-4). The specific formulations and performance test results of Examples 9-12 are listed in Table 3.
表3实施例9~12的配方和测试结果The formula and test result of table 3 embodiment 9~12
从表3结果可知,基胶和含乙烯基聚二甲基硅氧烷的比例会显著影响有机硅合成革的耐磨性及180°剥离破坏。随着含乙烯基聚二甲基硅氧烷含量的升高,基胶含量的下降,有机硅合成革的耐磨性下降,180°剥离破坏更多发生在底层胶/基材界面(S2)或者底层胶本身(B)。From the results in Table 3, it can be seen that the ratio of rubber base and vinyl-containing polydimethylsiloxane will significantly affect the abrasion resistance and 180° peeling damage of silicone synthetic leather. With the increase of vinyl-containing polydimethylsiloxane content and the decrease of base rubber content, the abrasion resistance of silicone synthetic leather decreases, and 180°peeling damage occurs more at the bottom rubber/substrate interface (S2) Or the primer itself (B).
对比例1-6的制备方法均与实施例2相同,配方与实施例2均略有不同,以考察配方的微量调整对有机硅合成革性能的影响。对对比例1-6的有机硅合成革也进行了性能测试(测试方法与实施例1-4相同)。对比例1-6的具体配方和性能测试结果如表4所列。The preparation methods of Comparative Examples 1-6 are the same as those of Example 2, and the formulations are slightly different from those of Example 2, in order to investigate the influence of minor adjustments of formulations on the properties of silicone synthetic leather. The performance test was also carried out on the silicone synthetic leather of Comparative Examples 1-6 (the test method was the same as that of Examples 1-4). The specific formulations and performance test results of Comparative Examples 1-6 are listed in Table 4.
表4实施例2与对比例1-6的配比参数表和测试结果Table 4 embodiment 2 and the proportioning parameter table and test result of comparative example 1-6
从表4可以看出,As can be seen from Table 4,
对比例1的底层胶中不含增粘剂、促进剂,使得有机硅合成革的粘接性下降,剥离破坏大,耐磨性不好;The bottom glue of comparative example 1 does not contain tackifier and accelerator, so that the adhesiveness of organic silicon synthetic leather is reduced, the peeling damage is large, and the abrasion resistance is not good;
对比例2的底层胶中Si-H基交联剂含量降低,使得有机硅合成革的粘接性下降,耐折牢度、耐磨性差和剥离破坏大;The content of the Si-H-based crosslinking agent in the bottom glue of Comparative Example 2 is reduced, so that the adhesiveness of the organic silicon synthetic leather is reduced, the folding fastness, the abrasion resistance are poor, and the peeling damage is large;
对比例3的面层胶中不含促进剂,使得有机硅合成革的面层材料力学强度差,剥离破坏大。The surface layer glue of Comparative Example 3 does not contain accelerator, which makes the surface layer material of organic silicon synthetic leather have poor mechanical strength and large peeling damage.
对比例4的有机硅合成革不含面层胶,使得其耐磨性、耐热粘着性、灰尘吸附、滑爽感都差;The organosilicon synthetic leather of comparative example 4 does not contain surface glue, so that its wear resistance, heat-resistant adhesion, dust absorption, and slippery feeling are all poor;
对比例5~6面层胶的嵌段型有机硅树脂含量升高、基胶含量下降,使得有机硅合成革的质感变差;In comparative examples 5-6, the content of block-type silicone resin in the surface layer glue increased and the content of the base rubber decreased, which made the texture of the silicone synthetic leather worse;
上述结果印证了本发明提出的解决方案的合理性和实际效果。The above results confirm the rationality and practical effect of the solution proposed by the present invention.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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Effective date of registration: 20210824 Address after: 330300 Makou Industrial Park, Yunshan Economic Development Zone, Yongxiu County, Jiujiang City, Jiangxi Province Patentee after: Jiangxi saioteco New Material Co.,Ltd. Address before: 523722 Dongguan Sibo rubber products Co., Ltd., building 5, No. 2, Shiping Shishi highway, Tangxia Town, Dongguan City, Guangdong Province Patentee before: Li Jiangqun |
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Denomination of invention: Three-layer structured silicone synthetic leather and its preparation method Granted publication date: 20160907 Pledgee: Jiujiang Bank Co.,Ltd. Yongxiu Branch Pledgor: Jiangxi saioteco New Material Co.,Ltd. Registration number: Y2025980050507 |