CN103813700B - Based on the electromagnetic shielding optical window of multicycle metal ring two-dimensional quadrature nested array - Google Patents
Based on the electromagnetic shielding optical window of multicycle metal ring two-dimensional quadrature nested array Download PDFInfo
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Abstract
基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗属于电磁屏蔽技术领域,两组同心圆环对分别按二维正交排列密接排布构成二维金属网栅并交叠分布加载于光窗透明基片表面;一组同心圆环对中外圆环作为基本圆环其内部含有内切连通子圆环,两者共同组成二维网栅结构的基本单元并构成基本圆环阵列;另一组同心圆环对构成调制圆环阵列;基本圆环阵列与调制圆环阵列交叠分布构成二维正交嵌套阵列结构。在圆环相切连通的连接处,通过线条交叠或设置保证金属环切点间可靠电联接的金属,确保所有圆环相互导电。本发明的金属网栅结构可显著的降低网栅高级次衍射光强分布的不均匀性,使衍射造成的杂散光分布更加均匀,对成像影响更小。
The electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings belongs to the field of electromagnetic shielding technology. Two sets of concentric ring pairs are respectively arranged in two-dimensional orthogonal arrangement to form a two-dimensional metal grid and overlapped. Loaded on the surface of the transparent substrate of the light window; a group of concentric rings paired with the middle and outer rings as the basic ring, which contains inscribed connected sub-rings inside, and the two together form the basic unit of the two-dimensional grid structure and form a basic ring array ; Another set of concentric ring pairs constitutes a modulated ring array; the basic ring array and the modulated ring array are overlapped and distributed to form a two-dimensional orthogonal nested array structure. At the joints where the rings are tangent to each other, overlap the lines or set metal to ensure reliable electrical connection between the tangent points of the metal rings, so as to ensure that all the rings conduct electricity with each other. The metal grid structure of the invention can significantly reduce the inhomogeneity of the high-order diffraction light intensity distribution of the grid, make the distribution of stray light caused by diffraction more uniform, and have less impact on imaging.
Description
技术领域technical field
本发明属于光学透明件电磁屏蔽领域,特别涉及一种基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗。The invention belongs to the field of electromagnetic shielding of optical transparent parts, in particular to an electromagnetic shielding light window based on a two-dimensional orthogonal nested array of multi-period metal rings.
背景技术Background technique
随着电磁波应用频谱的展宽和强度的增加,对航天航空装备、先进光学仪器、通讯设备、医疗诊断仪器和保密设施等领域应用的电磁屏蔽光窗的要求越来越高,主要是要求光窗具有超强的宽波段电磁屏蔽能力的同时,还具有极高的透光率,对光学成像、观测、探测的影响越小越好。比如,航天航空装备领域中飞行器的光窗,必须高品质的实现舱内外的电磁信号隔离,一方面屏蔽外部电磁干扰和有害电磁信号,以免造成舱内电子设备失效,一方面防止舱内电子设备工作时电磁信号透出光窗造成电磁泄漏,但光窗的透光性是其必备的功能,对光窗进行电磁屏蔽应尽可能的减小对其透明性的影响,特别是尽可能的不影响光学探测或光学成像功能;与此类似,先进光学仪器的光窗也要有尽可能高的透光率和尽可能低的成像质量影响,以实现高品质的探测和测量,同时要防止电磁干扰对仪器内部光电探测器件的影响;对于党政机关、军事指挥场所、重要科研单位的保密建筑设施,需要对其房屋的窗玻璃在保证采光性的同时,进行电磁屏蔽设计,以防止室内电脑等电子设备工作时重要信息以电磁辐射形式向窗外传播造成泄密;医疗用电磁隔离室光窗要保证室内的电磁波绝大部分被屏蔽而防止室外操作人员长期被电磁波辐射而损害健康,等等。目前这类光窗的电磁屏蔽主要采用透明导电薄膜、金属诱导透射型多层膜结构、带阻型频率选择表面和具有毫米亚毫米周期的金属网栅等。With the widening and increasing intensity of the electromagnetic wave application spectrum, the requirements for electromagnetic shielding light windows used in aerospace equipment, advanced optical instruments, communication equipment, medical diagnostic instruments and security facilities are getting higher and higher, mainly requiring light windows While having a super strong broadband electromagnetic shielding ability, it also has a very high light transmittance, and the less impact on optical imaging, observation, and detection, the better. For example, the optical window of an aircraft in the field of aerospace equipment must achieve high-quality isolation of electromagnetic signals inside and outside the cabin. On the one hand, it can shield external electromagnetic interference and harmful electromagnetic signals to avoid failure of electronic equipment in the cabin. When working, the electromagnetic signal passes through the light window to cause electromagnetic leakage, but the light transmission of the light window is an essential function. The electromagnetic shielding of the light window should minimize the impact on its transparency, especially as much as possible. Does not affect optical detection or optical imaging capabilities; similarly, light windows for advanced optical instruments must have the highest possible light transmittance and the lowest possible impact on imaging quality in order to achieve high-quality detection and measurement, while preventing The influence of electromagnetic interference on the photoelectric detection device inside the instrument; for the confidential building facilities of party and government organs, military command places, and important scientific research units, it is necessary to carry out electromagnetic shielding design on the window glass of the house while ensuring lighting to prevent indoor When computers and other electronic equipment are working, important information is transmitted to the outside in the form of electromagnetic radiation to cause leakage; the light window of the electromagnetic isolation room for medical use must ensure that most of the electromagnetic waves in the room are shielded to prevent outdoor operators from being radiated by electromagnetic waves for a long time and damage their health, etc. . At present, the electromagnetic shielding of this kind of light window mainly adopts transparent conductive film, metal-induced transmission multilayer film structure, band-stop frequency selective surface and metal grid with millimeter-submillimeter period, etc.
透明导电薄膜是一种以氧化铟锡为主要材料的透明金属氧化物薄膜,常应用于可见光波段透明的场合,但是不能兼顾较宽的透光波段,虽具有较宽的微波屏蔽波段但屏蔽能力不强。金属诱导透射型多层膜结构采用多层薄金属膜与介质膜复合结构来实现对电磁波的屏蔽,对低频微波屏蔽能力较强,透光区域主要为可见光和紫外光,但透光率不高。频率选择表面采用周期性谐振单元结构实现带通或带阻滤波器功能,由于其金属覆盖率较高,能够很好地反射工作频带以外的干扰电磁波,但是光学透光率较低,降低了光学探测的成像质量,给光学图像处理、模式识别、目标搜索和跟踪带来了困难。综上所述,同时满足光窗的宽波段高透光率和宽频段电磁屏蔽两个要求,上述各技术方案均存在明显不足。相比而言,具有毫米亚毫米周期的金属网栅,由于其周期比干扰电磁波长小得多,可以实现较强的低频宽波段电磁屏蔽;而金属网栅周期又远大于光学波长,可以保证光学波段的透光率。因此,毫米亚毫米周期的金属网栅具有良好的透明导电性能,可满足光窗对高透光率和宽频段电磁屏蔽的要求,在光窗电磁屏蔽技术领域得到了广泛的应用:Transparent conductive film is a kind of transparent metal oxide film with indium tin oxide as the main material. It is often used in the occasions where the visible light band is transparent, but it cannot take into account the wider light transmission band. Although it has a wider microwave shielding band, the shielding ability Not strong. The metal-induced transmission multilayer film structure uses a composite structure of multilayer thin metal film and dielectric film to realize the shielding of electromagnetic waves, and has a strong shielding ability for low-frequency microwaves. The light-transmitting area is mainly visible light and ultraviolet light, but the light transmittance is not high. . The frequency selective surface uses a periodic resonant unit structure to realize the function of a bandpass or bandstop filter. Due to its high metal coverage, it can well reflect the interference electromagnetic waves outside the working frequency band, but the optical transmittance is low, which reduces the optical efficiency. The imaging quality of detection brings difficulties to optical image processing, pattern recognition, target search and tracking. To sum up, all the above-mentioned technical solutions have obvious deficiencies in meeting the two requirements of wide-band high light transmittance and wide-band electromagnetic shielding of the light window at the same time. In contrast, the metal grid with a millimeter-submillimeter period can achieve strong low-frequency broadband electromagnetic shielding because its period is much smaller than the interference electromagnetic wavelength; and the metal grid period is much larger than the optical wavelength, which can ensure The light transmittance of the optical band. Therefore, the metal grid with a millimeter-submillimeter period has good transparent and conductive properties, which can meet the requirements of high light transmittance and broadband electromagnetic shielding for light windows, and has been widely used in the field of light window electromagnetic shielding technology:
1.专利03135313.5“一种电磁屏蔽观察窗”用单重或多重金属丝网以及类半导体量子阱结构组合成电磁屏蔽结构,可实现10GHz以内超过50dB的屏蔽效率,该结构在可见光高透射区域的透光率达到50%以上。1. Patent 03135313.5 "an observation window for electromagnetic shielding" uses a single or multiple wire mesh and a semiconductor quantum well structure to form an electromagnetic shielding structure, which can achieve a shielding efficiency of more than 50dB within 10GHz. The light transmittance reaches more than 50%.
2.专利93242068.0“电磁屏蔽玻璃”在两层玻璃之间夹导电金属网,在玻璃外侧用导电透明膜使之粘合在金属窗框上以构成电磁屏蔽结构,该结构有一定的采光性。2. Patent 93242068.0 "Electromagnetic shielding glass" sandwiches conductive metal mesh between two layers of glass, and uses conductive transparent film on the outside of the glass to bond it to the metal window frame to form an electromagnetic shielding structure. The structure has certain lighting properties.
3.专利94231862.5“无莫尔条纹电磁屏蔽观察窗”采用由两层数目不同的金属网平行放置,且它们经线或者纬线有一定的夹角,以达到克服莫尔条纹现象,实现更清晰的视野。3. Patent No. 94231862.5 "Moiré-free electromagnetic shielding observation window" adopts two layers of metal mesh with different numbers placed in parallel, and their warp or weft has a certain angle to overcome the phenomenon of moiré fringes and achieve a clearer view .
4.专利02157954.7“高屏效防信息泄漏玻璃”在金属丝网两侧各有一层聚碳酸脂胶片,胶片外侧各贴附一层玻璃,最后热压而成电磁屏蔽结构,该结构在透光率达到60%的情况下,具有较强的屏蔽效率。4. Patent 02157954.7 "High screen efficiency anti-information leakage glass" has a layer of polycarbonate film on both sides of the wire mesh, and a layer of glass on the outside of the film, and finally heat-pressed to form an electromagnetic shielding structure. When the rate reaches 60%, it has strong shielding efficiency.
5.专利200610084149.8“电磁波屏蔽薄膜及其制造方法”描述了一种由光刻工艺形成的具有金属网状图案的高透明电磁屏蔽薄膜,该发明的主要目的在于减少金属耗用量和克服在金属层和薄膜基材之间使用固化胶造成的环境污染。5. Patent 200610084149.8 "Electromagnetic wave shielding film and its manufacturing method" describes a highly transparent electromagnetic shielding film with a metal mesh pattern formed by photolithography. Environmental pollution caused by the use of cured glue between layers and film substrates.
6.美国专利US4871220“Short wavelength pass filter having a metal mesh on asemiconducting substrate”描述了一种具有正方形结构的金属网栅,用于实现光窗的抗电磁干扰性能。6. US patent US4871220 "Short wavelength pass filter having a metal mesh on asemiconducting substrate" describes a metal grid with a square structure, which is used to realize the anti-electromagnetic interference performance of the light window.
7.专利201010239355.8“一种具有经纬形网栅结构的电磁屏蔽共形光学窗”描述了一种通过金属网栅技术和共形光学窗技术实现的具有经纬形金属网栅结构的共形电磁屏蔽光学窗,主要解决共形光学窗金属网栅的结构设计问题,提高共形光学窗的电磁屏蔽性能。7. Patent 201010239355.8 "An electromagnetic shielding conformal optical window with latitude and longitude grid structure" describes a conformal electromagnetic shielding with a latitude and longitude metal grid structure realized by metal grid technology and conformal optical window technology The optical window mainly solves the structural design problem of the metal grid of the conformal optical window and improves the electromagnetic shielding performance of the conformal optical window.
8.专利200610010066.4“具有圆环金属网栅结构的电磁屏蔽光学窗”描述了一种具有圆环外形的金属网栅单元,用于实现光学窗的电磁屏蔽功能;相比单层方格金属网栅,透光率和屏蔽能力得到了提高,高级次衍射造成的杂散光也得到了一定的均化。8. Patent 200610010066.4 "Electromagnetic shielding optical window with ring metal grid structure" describes a metal grid unit with a ring shape, which is used to realize the electromagnetic shielding function of the optical window; compared with single-layer square metal grid The light transmittance and shielding ability have been improved, and the stray light caused by high order diffraction has also been homogenized to a certain extent.
9.专利200810063988.0“一种具有双层方格金属网栅结构的电磁屏蔽光学窗”描述了一种由结构参数相同的方格金属网栅或金属丝网平行放置于光学窗或透明衬底两侧构成的电磁屏蔽光学窗,在不降低透光率的同时,大幅度提高了电磁屏蔽效率。9. Patent 200810063988.0 "An Electromagnetic Shielding Optical Window with a Double-layer Grid Structure" describes a grid or wire mesh with the same structural parameters placed in parallel on both sides of the optical window or transparent substrate. The electromagnetic shielding optical window formed by the side can greatly improve the electromagnetic shielding efficiency without reducing the light transmittance.
10.专利200810063987.6“一种具有双层圆环金属网栅结构的电磁屏蔽光学窗”描述了一种由两层圆环金属网栅加载于光学窗两侧构成的电磁屏蔽光学窗,解决高透光率和强电磁屏蔽效率不能同时兼顾的问题。10. Patent 200810063987.6 "An Electromagnetic Shielding Optical Window with a Double-layer Ring Metal Grid Structure" describes an electromagnetic shielding optical window composed of two layers of ring metal grids loaded on both sides of the optical window to solve the problem of high transparency. The problem that light efficiency and strong electromagnetic shielding efficiency cannot be taken into account at the same time.
11.美国Battelle研究院Jennifer I.Halman等人开发的基于圆环单元的毂-辐条型结构和多圆环交叠结构的感性金属网栅(Jennifer I.Halman等,“Predicted and measured transmission anddiffraction by a metallic mesh coating”.Proc.SPIE,2009,7302:73020Y-1~73020Y-8),并认为,该结构可使得网栅高级次衍射分布均化,实现低旁瓣,对成像有利。11. The hub-spoke structure based on the ring unit and the inductive metal grid with multi-ring overlapping structure developed by Jennifer I.Halman et al. a metallic mesh coating". Proc. SPIE, 2009, 7302: 73020Y-1~73020Y-8), and it is believed that this structure can homogenize the high-order diffraction distribution of the grid and achieve low side lobes, which is beneficial to imaging.
12.美国Exotic Electro-Optics公司的Ian B.Murray、美国亚利桑那大学的VictorDensmore和Vaibhav Bora等人共同报道了对毂-辐条型结构和多圆环交叠结构的感性网栅引入了参数随机分布设计后对衍射特性的影响(Ian B.Murray,Victor Densmore,Vaibhav Bora等人,“Numerical comparision of grid pattern diffraction effects through measurement andmodeling with OptiScan software”,Proc.SPIE,2011,8016:80160U-1~80160U-15),指出各圆环间距和直径在一定范围内随机取值,有利于提高高级次衍射分布的均匀性。12. Ian B. Murray from Exotic Electro-Optics, USA, Victor Densmore from the University of Arizona, Vaibhav Bora, and others jointly reported the introduction of parameter random distribution design to the inductive grid of hub-spoke structure and multi-ring overlapping structure The impact on the diffraction characteristics (Ian B. Murray, Victor Densmore, Vaibhav Bora et al., "Numerical comparison of grid pattern diffraction effects through measurement and modeling with OptiScan software", Proc.SPIE, 2011, 8016: 80160U-1-80160U 15), it is pointed out that the distance and diameter of each ring are randomly selected within a certain range, which is conducive to improving the uniformity of the high-order diffraction distribution.
上述各方案由于采用金属网栅(或金属丝网)作为屏蔽的核心器件,可以实现较好的电磁屏蔽效果和一定的透光率。但采用金属网栅(或金属丝网)作为电磁屏蔽结构,就不可避免的受到网栅在光学波段衍射的影响。由于金属网栅的周期在毫米或者亚毫米量级,为实现较高的透光率,其金属线条宽度一般在微米和亚微米量级,这样的结构参数在光学波段具有非常强的衍射效应。入射光绝大部分能量被金属网栅透射,透射部分包含零级衍射光和高级次衍射光,通常,零级次衍射光是用于成像和观测的有用信息,高级次衍射光则构成杂散光,对成像和探测产生干扰。因此,应尽可能的提高零级次衍射光所占的比重,同时,在高级次衍射光不可避免出现的前提下,尽可能使高级次衍射光分布比较均匀,其形成的杂散光成为比较均匀的背景或者噪声。The above schemes can achieve better electromagnetic shielding effect and a certain light transmittance due to the use of metal grids (or wire mesh) as the core shielding device. However, if a metal grid (or wire mesh) is used as the electromagnetic shielding structure, it will inevitably be affected by the diffraction of the grid in the optical band. Since the period of the metal grid is on the order of millimeters or submillimeters, in order to achieve high light transmittance, the width of its metal lines is generally on the order of microns and submicrons. Such structural parameters have a very strong diffraction effect in the optical band. Most of the energy of the incident light is transmitted by the metal grid, and the transmitted part includes zero-order diffracted light and high-order diffracted light. Usually, zero-order diffracted light is useful information for imaging and observation, and high-order diffracted light constitutes stray light. , interfere with imaging and detection. Therefore, the proportion of zero-order diffracted light should be increased as much as possible. At the same time, under the premise that high-order diffracted light is inevitable, the distribution of high-order diffracted light should be made as uniform as possible, and the stray light formed by it becomes relatively uniform. background or noise.
目前金属网栅主要为传统方格网栅结构,如上述专利1-6所主要采用的结构(专利7的结构由于加工在曲面之上,是一种类方格结构),方格网栅结构透光能力与屏蔽能力存在固有的矛盾,难以同时兼顾高透光率和强电磁屏蔽效率,特别是方格网栅的高级次衍射能量主要集中在互相垂直的两轴上,对成像质量有一定的影响,甚至在高成像质量要求的场合难以应用。改变网栅衍射特性一般需要改变其结构特征,上述专利200610010066.4“具有圆环金属网栅结构的电磁屏蔽光学窗”提出用金属圆环构建成圆环金属网栅,改善了方格金属网栅高级次衍射能量集中分布的缺点,并可以缓解其透光能力与屏蔽能力的矛盾。上述文献11和12中,Jennifer I.Halman等人和Ian B.Murray等人,也都提出了基于圆环单元的金属网栅结构来提高高级次衍射分布的均匀性,但Jennifer I.Halman等人的研究也是单周期圆环排列结构,且排列方向确定,其对调节高级次衍射的作用与专利200610010066.4提出的结构相当,而Ian B.Murray等人的研究虽然更进一步,提出随机交叠圆环结构,令圆环直径和间距在一定范围内随机分布取值,实现进一步提高高级次衍射分布均匀性,但圆环直径和间距的随机分布改变了网孔分布的均匀性,将损害电磁屏蔽效率。At present, the metal grid is mainly a traditional square grid structure, such as the structure mainly used in the above-mentioned patents 1-6 (the structure of patent 7 is a kind of grid structure because it is processed on a curved surface), and the square grid structure is transparent. There is an inherent contradiction between light ability and shielding ability, and it is difficult to take into account high light transmittance and strong electromagnetic shielding efficiency at the same time. In particular, the high-order diffraction energy of the square grid is mainly concentrated on two mutually perpendicular axes, which has a certain impact on the imaging quality. It is even difficult to apply in occasions with high image quality requirements. Changing the grid diffraction characteristics generally requires changing its structural characteristics. The above-mentioned patent 200610010066.4 "Electromagnetic shielding optical window with a ring metal grid structure" proposes to use a metal ring to form a ring metal grid, which improves the advanced quality of the square metal grid. The shortcomings of the concentrated distribution of sub-diffraction energy can alleviate the contradiction between its light transmission ability and shielding ability. In the above-mentioned documents 11 and 12, Jennifer I.Halman et al. and Ian B.Murray et al. also proposed a metal grid structure based on circular ring units to improve the uniformity of the high-order diffraction distribution, but Jennifer I.Halman et al. Human research is also a single-period ring arrangement structure, and the arrangement direction is determined. Its effect on adjusting high-order diffraction is equivalent to the structure proposed in patent 200610010066.4. Although the research of Ian B. Murray et al. went further, they proposed random overlapping circles The ring structure makes the diameter and spacing of the rings randomly distributed within a certain range to further improve the uniformity of the high-order diffraction distribution, but the random distribution of the diameter and spacing of the rings changes the uniformity of the mesh distribution, which will damage the electromagnetic shielding efficiency.
随着电磁环境的日益复杂,对电磁屏蔽光窗的透光能力和电磁屏蔽能力的要求在不断提高,尤其是在航空航天装备领域和先进光学仪器领域,已经要求光窗达到95%甚至更高的透光率的同时,还具有极低的成像质量影响,在低于20GHz的微波频率范围实现30dB以上的屏蔽效率,这使得现有的技术难以实现。专利200810063988.0和专利200810063987.6均采用了双层金属网栅平行放置于光窗透明基片或衬底的两侧构成,两层金属网栅具有相同的单元外形和结构参数,通过优化两层网栅的间距,实现不降低透光率的同时,大幅度提高了电磁屏蔽效率。但这种双层网栅结构高级次衍射杂散光分布仍然与透光率相同的单层网栅相当,不完全满足未来航空航天装备和先进光学仪器等领域对低成像质量影响的要求。With the increasingly complex electromagnetic environment, the requirements for the light transmission ability and electromagnetic shielding ability of the electromagnetic shielding light window are constantly increasing, especially in the field of aerospace equipment and advanced optical instruments, the light window has been required to reach 95% or even higher While having high light transmittance, it also has extremely low impact on imaging quality, and achieves a shielding efficiency of more than 30dB in the microwave frequency range below 20GHz, which makes it difficult to achieve with existing technologies. Patent 200810063988.0 and Patent 200810063987.6 both adopt double-layer metal grids placed in parallel on both sides of the transparent substrate or substrate of the light window. The two-layer metal grids have the same unit shape and structural parameters. By optimizing the two-layer grids The distance between them can greatly improve the electromagnetic shielding efficiency without reducing the light transmittance. However, the high order diffraction stray light distribution of this double-layer grid structure is still equivalent to that of a single-layer grid with the same light transmittance, which does not fully meet the requirements of future aerospace equipment and advanced optical instruments on low imaging quality.
发明内容Contents of the invention
本发明的目的在于克服上述已有的光窗电磁屏蔽技术方案的不足,特别是针对现有单层方格金属网栅、单层圆环网栅、双层方格和圆环网栅存在高级次衍射造成的杂散光分布相对集中的问题,研发一种基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,达到实现高级次衍射的深度均化和极低的成像质量影响的目的。The purpose of the present invention is to overcome the deficiencies of the above-mentioned existing optical window electromagnetic shielding technical solutions, especially for the existence of advanced To solve the problem of relatively concentrated stray light distribution caused by sub-diffraction, an electromagnetic shielding light window based on a two-dimensional orthogonal nested array of multi-period metal rings was developed to achieve depth homogenization of high-order diffraction and extremely low impact on imaging quality the goal of.
本发明采用的技术方案是:基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,电磁屏蔽光窗中的金属网栅由两组同心金属圆环对分别按二维正交分布排列密接排布构成并交叠分布加载于光窗透明基片表面;其中一组同心金属圆环对的外圆环作为基本圆环含有与其内切连通、金属的子圆环,同心圆环对与其内切连通的子圆环共同组成二维金属网栅结构的基本单元并构成基本圆环阵列,基本圆环阵列中各基本圆环直径相等且相邻的基本圆环外切连通;另一组同心金属圆环对中各圆环对作为调制单元构成调制圆环阵列,各调制单元的外圆环作为调制基本圆环直径相等且相邻的调制基本圆环外切连通;基本圆环阵列与调制圆环阵列形成交叠分布结构。基本单元与调制单元中各圆环的直径为毫米和亚毫米量级,基本单元与调制单元中各圆环的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属。The technical scheme adopted in the present invention is: an electromagnetic shielding light window based on a two-dimensional orthogonal nested array of multi-period metal rings, the metal grid in the electromagnetic shielding light window is composed of two groups of concentric metal ring pairs respectively according to two-dimensional orthogonal Distributed arrangement closely arranged and overlapped and loaded on the surface of the transparent substrate of the light window; the outer ring of a group of concentric metal ring pairs as the basic ring contains sub-rings connected with its inscribed metal, concentric rings The sub-rings that are connected inscribed together form the basic unit of the two-dimensional metal grid structure and form a basic ring array. In the basic ring array, the diameters of each basic ring are equal and the adjacent basic rings are connected externally; Each ring pair in a group of concentric metal ring pairs is used as a modulation unit to form a modulation ring array, and the outer rings of each modulation unit are used as a modulation basic ring. The array and the modulation ring array form an overlapping distribution structure. The diameters of the rings in the basic unit and the modulation unit are on the order of millimeters and submillimeters, and the widths of the metal lines of the rings in the basic unit and the modulation unit are on the order of microns and submicrons; the circumscribed connection includes: ① two The ring is circumscribed and the connecting metal connecting the two rings is set at the circumscribed tangent point. ②The lines of the two rings are in a seamless overlapping structure. ③The lines of the two rings are in a seamless overlapping structure. , the connecting metal connecting the two rings is arranged at the overlap; the inscribed connection includes: ① the two rings are inscribed and the connecting metal connecting the two rings is set at the inscribed tangent point, and ② the two rings are connected The lines at the joint are in a seamless overlapping structure, ③ the lines at the joint of the two rings are in a seamless overlapping structure, and a connecting metal connecting the two rings is set at the overlapping position.
作为一种优选的结构方式,上述的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,所述的基本单元中子圆环的直径相同,且与所在基本单元中同心圆环对的内圆环外切连通;相邻子圆环的圆心和基本圆环圆心连线所组成的夹角相等;相邻基本单元中子圆环的个数相同,且直径相等。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings, the diameter of the sub-rings in the basic unit is the same, and the diameter of the sub-ring is the same as that of the basic unit. The inner rings of the ring pair are circumscribed and connected; the angles formed by the centers of the adjacent sub-rings and the lines connecting the centers of the basic rings are equal; the number of sub-rings in the adjacent basic units is the same, and the diameters are equal.
作为一种优选的结构方式,上述的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,所述的基本单元与调制单元中两组同心圆环对的外圆环直径相等,内圆环直径相等,且基本圆环阵列与调制圆环阵列交叠排布时,每个调制单元的内圆环与四个基本圆环外切连通,每个基本单元的内圆环与四个调制基本圆环外切连通,构成二维正交嵌套圆环阵列。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings, the diameter of the outer rings of the basic unit and the two groups of concentric ring pairs in the modulation unit is equal , the diameter of the inner ring is equal, and the basic ring array and the modulation ring array are arranged overlappingly, the inner ring of each modulation unit is connected with the four basic rings circumscribed, and the inner ring of each basic unit is connected with The four modulation basic rings are circumscribed and connected to form a two-dimensional orthogonal nested ring array.
作为一种优选的结构方式,上述的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,所述的每个基本单元中含有四个子圆环,且每个子圆环均与一个基本圆环内切连通,与一个调制基本圆环内切连通。As a preferred structure, the above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings, each of the basic units contains four sub-rings, and each sub-ring is connected to A basic torus is inscribed connected, and a modulation basic torus is inscribed connected.
上述的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,所述的两组同心圆环对、子圆环与连接金属均由导电性能良好的合金构成,且合金厚度大于100nm。The above-mentioned electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings, the two groups of concentric ring pairs, the sub-rings and the connecting metal are all made of alloys with good electrical conductivity, and the thickness of the alloy is greater than 100nm.
上述的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,所述的粘接层用铬或者钛材料构成。In the electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings, the bonding layer is made of chromium or titanium.
本发明的创新性和良好效果是:The innovation and good effect of the present invention are:
本发明的创新性在于:电磁屏蔽光窗中的金属网栅由两组同心金属圆环对分别按二维正交分布排列密接排布构成并交叠分布加载于光窗透明基片表面;其中一组同心金属圆环对的外圆环作为基本圆环其内部含有与其内切连通、金属的子圆环,同心圆环对与其内切连通的子圆环共同组成二维金属网栅结构的基本单元并构成基本圆环阵列,基本圆环阵列中各基本圆环直径相等且相邻的基本圆环外切连通;另一组同心金属圆环对中各圆环对作为调制单元构成调制圆环阵列,各调制单元的外圆环作为调制基本圆环直径相等且相邻的调制基本圆环外切连通;基本圆环阵列与调制圆环阵列形成交叠分布结构。基本单元与调制单元中各圆环的直径为毫米和亚毫米量级,基本单元与调制单元中各圆环的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属。本发明的创新性产生的良好效果主要集中于均化金属网栅的高级次衍射能量分布,具体如下:The innovation of the present invention lies in that the metal grid in the electromagnetic shielding light window is composed of two groups of concentric metal ring pairs arranged in a two-dimensional orthogonal distribution and arranged in close contact, and are loaded on the surface of the transparent substrate of the light window in an overlapping distribution; The outer ring of a group of concentric metal ring pairs is used as a basic ring, and its interior contains metal sub-rings that are inscribed and connected with it. The basic unit constitutes a basic ring array. In the basic ring array, the diameters of each basic ring are equal and the adjacent basic rings are circumscribed and connected; each ring pair in another group of concentric metal ring pairs is used as a modulation unit to form a modulation circle. In the ring array, the outer ring of each modulation unit is used as the modulation basic ring with the same diameter and the adjacent modulation rings are circumscribed and connected; the basic ring array and the modulation ring array form an overlapping distribution structure. The diameters of the rings in the basic unit and the modulation unit are on the order of millimeters and submillimeters, and the widths of the metal lines of the rings in the basic unit and the modulation unit are on the order of microns and submicrons; the circumscribed connection includes: ① two The ring is circumscribed and the connecting metal connecting the two rings is set at the circumscribed tangent point. ②The lines of the two rings are in a seamless overlapping structure. ③The lines of the two rings are in a seamless overlapping structure. , the connecting metal connecting the two rings is arranged at the overlap; the inscribed connection includes: ① the two rings are inscribed and the connecting metal connecting the two rings is set at the inscribed tangent point, and ② the two rings are connected The lines at the joint are in a seamless overlapping structure, ③ the lines at the joint of the two rings are in a seamless overlapping structure, and a connecting metal connecting the two rings is set at the overlapping position. The good effect produced by the innovation of the present invention mainly focuses on the high-order diffraction energy distribution of the homogenized metal grid, as follows:
金属网栅中两组同心圆环对均以二维正交分布为基本排列方式,都可以克服传统方格金属网栅存在的高级次衍射能量集中分布的缺点,具有良好的均化高级次衍射能量分布的特性,而且使用两组同心圆环对交叠二维正交分布的金属圆环阵列,在保证透光率相同时,与仅有单一直径圆环阵列的结构相比,需要增加各圆环的直径,各圆环阵列的高级次衍射能量均降低;同时,通过改变各圆环的直径或两组同心圆环对位置关系来对结构进行优化,使它们的高级次衍射级不发生叠加,从而可以有效对金属网栅阵列结构的高级次衍射能量分布进行调节,达到均化高级次衍射能量分布的目的,这是本发明金属网栅均化高级次衍射能量分布的原因之一。The two sets of concentric ring pairs in the metal grid are basically arranged in two-dimensional orthogonal distribution, which can overcome the shortcomings of the concentrated distribution of high-order diffraction energy existing in traditional square metal grids, and have good homogenized high-order diffraction The characteristics of energy distribution, and the use of two sets of concentric ring pairs overlapping two-dimensional metal ring arrays in two-dimensional orthogonal distribution, while ensuring the same light transmittance, compared with the structure of only a single-diameter ring array, it is necessary to increase each The diameter of the rings and the higher-order diffraction energy of each ring array are reduced; at the same time, the structure is optimized by changing the diameter of each ring or the positional relationship of two groups of concentric rings, so that their higher-order diffraction orders do not occur Superposition, so that the high-order diffraction energy distribution of the metal grid array structure can be effectively adjusted to achieve the purpose of homogenizing the high-order diffraction energy distribution, which is one of the reasons for the metal grid of the present invention to homogenize the high-order diffraction energy distribution.
在同心圆环对中加入子圆环组成基本单元,因为在每个基本单元中的子圆环个数、直径和位置关系的不同,使其结构疏松,排布杂散,因此高级次衍射能量比较低,而且高级次衍射分布较均匀,避免出现像传统方格金属网栅存在的高级次衍射能量集中分布的情况;同时,在保证透光率相同时,需要进一步增加两组同心圆环对的直径,从整体上降低了各阵列的高级次衍射能量;又因为子圆环阵列结构产生的高级次衍射与两组同心圆环阵列结构的高级次衍射发生叠加的概率很低;尤其是改变两组同心圆环对的位置关系及各圆环的直径,与不同子圆环结构共同作用,进一步优化参数后,它们能量较高的高级次衍射不发生叠加,从而均化了高级次衍射能量分布,这是本发明金属网栅均化高级次衍射能量分布的原因之二。The basic unit is formed by adding sub-rings to the pair of concentric rings, because the number, diameter and positional relationship of the sub-rings in each basic unit are different, making the structure loose and stray arrangement, so the high-order diffraction energy It is relatively low, and the high-order diffraction distribution is relatively uniform, avoiding the concentrated distribution of high-order diffraction energy that exists in traditional square metal grids; at the same time, to ensure the same light transmittance, it is necessary to further increase two pairs of concentric rings. The diameter of the diameter reduces the high-order diffraction energy of each array as a whole; and because the high-order diffraction generated by the sub-annular array structure and the high-order diffraction of the two concentric ring array structures have a very low probability of superposition; especially changing The positional relationship of the two concentric ring pairs and the diameter of each ring interact with different sub-ring structures. After further optimization of the parameters, their higher-order diffractions with higher energy do not overlap, thus averaging the higher-order diffraction energy This is the second reason for the metal grid of the present invention to homogenize the energy distribution of high-order diffraction.
通过改变基本单元中子圆环的个数或子圆环与基本单元中内圆环的直径比,可以对高级次衍射级能量分布进行均化,这是本发明金属网栅均化高级次衍射能量分布的原因之三。By changing the number of sub-rings in the basic unit or the diameter ratio of the sub-rings and the inner ring in the basic unit, the energy distribution of the high-order diffraction order can be homogenized, which is the metal mesh grid of the present invention. The third reason for energy distribution.
综上,本发明的金属网栅结构可实现网栅高级次衍射能量分布的深度均化,这是本发明的最突出效果。另外,两组同心圆环对交叠二维正交分布的金属圆环结构和子圆环结构共同作用有效地改善了金属圆环网栅结构的均匀性,在对高级次衍射级能量分布进行有效调制的同时,基本不影响电磁屏蔽效果,甚至在某些优选方案中可以提高电磁屏蔽效果。To sum up, the metal grid structure of the present invention can realize the depth homogenization of the high-order diffraction energy distribution of the grid, which is the most prominent effect of the present invention. In addition, the two groups of concentric rings work together to effectively improve the uniformity of the metal ring grid structure, and effectively improve the energy distribution of high-order diffraction orders. At the same time of modulation, the electromagnetic shielding effect is basically not affected, and even the electromagnetic shielding effect can be improved in some preferred solutions.
附图说明Description of drawings
图1是基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗的一种优选结构剖面示意图。Fig. 1 is a schematic cross-sectional view of a preferred structure of an electromagnetic shielding light window based on a two-dimensional orthogonal nested array of multi-period metal rings.
图2是两组同心圆环对交叠二维正交排列构成的典型二维网栅基本结构示意图。Fig. 2 is a schematic diagram of the basic structure of a typical two-dimensional grid composed of two groups of concentric circular ring pairs overlapping two-dimensional orthogonal arrangement.
图3是子圆环与同心圆环对的内圆环外切时的几种基本单元示意图。Fig. 3 is a schematic diagram of several basic units when the sub-ring circumscribes the inner ring of the pair of concentric rings.
图4是两圆环外切连通方式示意图。Fig. 4 is a schematic diagram of the circumscribed connection mode of two circular rings.
图5是两圆环内切连通方式示意图。Fig. 5 is a schematic diagram of the inscribed connection mode of two circular rings.
图6是已有方格网栅结构示意图。Fig. 6 is a schematic diagram of an existing square grid structure.
图7是已有方格网栅高级次衍射及其相对强度分布示意图。Fig. 7 is a schematic diagram of the existing square grid high-order diffraction and its relative intensity distribution.
图8是已有圆环网栅结构示意图。Fig. 8 is a schematic diagram of the existing ring grid structure.
图9是已有圆环网栅高级次衍射及其相对强度分布示意图。Fig. 9 is a schematic diagram of high-order diffraction and its relative intensity distribution of an existing annular grid.
图10是本发明中优选方案A的金属网栅结构示意图。Fig. 10 is a schematic diagram of the metal grid structure of the preferred solution A in the present invention.
图11是本发明中优选方案A的金属网栅高级次衍射及其相对强度分布示意图。Fig. 11 is a schematic diagram of the high-order diffraction of the metal grid and its relative intensity distribution of the preferred solution A in the present invention.
图12是三种网栅结构高级次衍射最大相对强度对比图。Fig. 12 is a comparative diagram of the maximum relative intensity of high-order diffraction of three grid structures.
图中件号说明:1.粘接层 2.保护层 3.增透膜 4.透明基片 5.金属网栅 6.基本圆环 7.子圆环 8.调制基本圆环 9.连接金属Part number description in the picture: 1. Adhesive layer 2. Protective layer 3. Anti-reflection film 4. Transparent substrate 5. Metal grid 6. Basic ring 7. Sub-ring 8. Modulation basic ring 9. Connecting metal
具体实施方式Detailed ways
下面参照附图和优选实施例对本发明进一步的描述:The present invention is further described below with reference to accompanying drawing and preferred embodiment:
基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,其特征在于:电磁屏蔽光窗中的金属网栅5由两组同心金属圆环对分别按二维正交分布排列密接排布构成并交叠分布加载于光窗透明基片表面;其中一组同心金属圆环对的外圆环作为基本圆环6其内部含有与其内切连通、金属的子圆环7,同心圆环对与其内切连通的子圆环7共同组成二维金属网栅结构的基本单元并构成基本圆环阵列,基本圆环阵列中各基本圆环6直径相等且相邻的基本圆环6外切连通;另一组同心金属圆环对中各圆环对作为调制单元构成调制圆环阵列,各调制单元的外圆环作为调制基本圆环8直径相等且相邻的调制基本圆环8外切连通;基本圆环阵列与调制圆环阵列形成交叠分布结构。基本单元与调制单元中各圆环的直径为毫米和亚毫米量级,基本单元与调制单元中各圆环的金属线条宽度为微米和亚微米量级;所述的外切连通包括:①两圆环外切且外切切点处设置将两圆环连通的连接金属9,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属9;所述的内切连通包括:①两圆环内切且内切切点处设置将两圆环连通的连接金属9,②两圆环在连接处线条呈无缝交叠结构,③两圆环在连接处线条呈无缝交叠结构的同时,在交叠处设置将两圆环连通的连接金属9。所述的透明基片4可为任意透明材料,只要其能够作为满足使用场合要求的透明光窗材料,同时能够将金属网栅5按一定的工艺流程加工于其上;根据工艺流程,金属网栅5可通过粘接层1加载在透明基片4表面;单层或者多层增透膜3增强光窗的透光能力,单层或者多层的保护层2,目的是防止金属部分长期暴露于空气中造成腐蚀和氧化,降低屏蔽能力,同时也防止金属网栅5被划伤。The electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings is characterized in that: the metal grid 5 in the electromagnetic shielding light window is composed of two groups of concentric metal ring pairs respectively arranged in two-dimensional orthogonal distribution and closely connected It is arranged and loaded on the surface of the transparent substrate of the light window by overlapping distribution; the outer ring of a group of concentric metal ring pairs is used as the basic ring 6, and its interior contains a metal sub-ring 7 that is inscribed and communicated with it. The ring pair and its inscribed sub-rings 7 together form the basic unit of the two-dimensional metal grid structure and form a basic ring array. In the basic ring array, each basic ring 6 has the same diameter and the adjacent basic ring 6 In another group of concentric metal ring pairs, each ring pair is used as a modulation unit to form a modulation ring array, and the outer ring of each modulation unit is used as a modulation basic ring 8. The outer diameter of the modulation basic ring 8 is equal and adjacent. connected; the basic ring array and the modulated ring array form an overlapping distribution structure. The diameters of the rings in the basic unit and the modulation unit are on the order of millimeters and submillimeters, and the widths of the metal lines of the rings in the basic unit and the modulation unit are on the order of microns and submicrons; the circumscribed connection includes: ① two The ring is circumscribed and the connecting metal 9 connecting the two rings is set at the circumtangent point. ②The lines at the connection of the two rings are in a seamless overlapping structure, ③The lines in the connection of the two rings are in a seamless overlapping structure. At the same time, a connecting metal 9 connecting the two rings is provided at the overlap; the inscribed connection includes: ① the two rings are inscribed and the connecting metal 9 connecting the two rings is set at the inscribed tangent point, ② two circles The lines at the joints of the rings are in a seamless overlapping structure, ③ while the lines at the joints of the two rings are in a seamless overlapping structure, a connecting metal 9 connecting the two rings is arranged at the overlapping positions. Described transparent base sheet 4 can be any transparent material, as long as it can be used as the transparent light window material that satisfies the requirement of using occasion, can simultaneously metal mesh grid 5 be processed on it according to certain technological process; According to technological process, metal mesh The grid 5 can be loaded on the surface of the transparent substrate 4 through the adhesive layer 1; the single-layer or multi-layer anti-reflection film 3 enhances the light transmission ability of the light window, and the single-layer or multi-layer protective layer 2 is used to prevent long-term exposure of metal parts Cause corrosion and oxidation in the air, reduce the shielding ability, and also prevent the metal grid 5 from being scratched.
本发明的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,两组同心圆环对交叠二维正交排列构成的典型二维网栅基本结构如图2所示,其中,两组同心圆环对都是分别按二维正交排列的,四个相邻基本圆环6中的任意一个圆环都与另外两个圆环相邻且外切连通,以圆心EFGH为顶点可构成一个正方形,其他任意四个按这种相邻方式排布的基本圆环6的圆心为顶点也构成正方形,即所有基本圆环6的圆心构成二维正交等距的点阵,这样的排布方式确保所有的基本圆环6是按照二维正交分布密接排布;同样,四个相邻调制基本圆环8中的任意一个圆环都与另外两个圆环相邻且外切连通,以圆心ABDC为顶点可构成一个正方形,其他任意四个按这种相邻方式排布的调制基本圆环8的圆心为顶点也构成正方形,即所有调制基本圆环8的圆心构成二维正交等距的点阵,这样的排布方式确保所有的调制基本圆环8也是按照二维正交分布密接排布的。基本圆环6按上述方式构成的二维正交外切圆环阵列与调制基本圆环8按上述方式构成的二维正交外切圆环阵列交叠。通常,基本圆环6与调制基本圆环8可以有不同的直径,它们构成的阵列在交叠时可以有不同的位置和排列方向关系。而作为一种典型的结构,图2所示的两组同心圆环对构成的二维正交外切圆环阵列交叠排布时,两组同心金属圆环对的外圆环直径相等,内圆环直径也相等,且每个调制单元的内圆环与四个基本圆环6外切连通,每个基本单元的内圆环与四个调制基本圆环8外切连通。如果在图2所示结构中基本圆环6的内部增加与其内切的子圆环7,这样实际上构成了一种多周期金属圆环二维正交嵌套阵列结构。The electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings of the present invention, the basic structure of a typical two-dimensional grid composed of two groups of concentric ring pairs overlapping two-dimensional orthogonal arrangement is shown in Figure 2, Among them, two groups of concentric ring pairs are respectively arranged in two-dimensional orthogonal manner, and any one ring in the four adjacent basic rings 6 is adjacent to the other two rings and connected circumscribedly, with the circle center EFGH A square can be formed as a vertex, and the centers of any other four basic rings 6 arranged in this adjacent manner are also a vertex to form a square, that is, the centers of all basic rings 6 form a two-dimensional orthogonal equidistant lattice , such an arrangement ensures that all the basic rings 6 are closely arranged according to the two-dimensional orthogonal distribution; similarly, any one of the four adjacent modulation basic rings 8 is adjacent to the other two rings And the circumscribed connection, a square can be formed with the center of the circle ABDC as the vertex, and the centers of the other four modulated basic circles 8 arranged in this adjacent manner as the vertices also form a square, that is, the centers of all the modulated basic circles 8 A two-dimensional orthogonal equidistant lattice is formed, and such an arrangement ensures that all the modulation basic rings 8 are closely arranged according to the two-dimensional orthogonal distribution. The two-dimensional orthogonal circumscribed circular array formed by the basic ring 6 overlaps the two-dimensional orthogonal circumscribed circular array formed by the modulated basic ring 8 in the above-mentioned manner. Generally, the basic ring 6 and the modulation basic ring 8 may have different diameters, and the arrays formed by them may have different positions and arrangement directions when they are overlapped. As a typical structure, when the two-dimensional orthogonal circumscribed ring arrays composed of two sets of concentric ring pairs shown in Figure 2 are arranged overlappingly, the diameters of the outer rings of the two sets of concentric metal ring pairs are equal, The diameters of the inner rings are also equal, and the inner ring of each modulation unit communicates circumscribed with the four basic rings 6 , and the inner ring of each basic unit communicates circumscribed with the four modulation basic rings 8 . If a sub-ring 7 inscribed inside the basic ring 6 is added in the structure shown in FIG. 2 , this actually constitutes a two-dimensional orthogonal nested array structure of multi-period metal rings.
本发明的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,基本单元与调制单元中各圆环的直径为毫米和亚毫米量级,基本单元与调制单元中各圆环的金属线条宽度为微米和亚微米量级,以保证高透光率和良好的电磁屏蔽效果。此外,两组同心圆环对与子圆环7均由导电性能良好的金属构成,如金、银、铜、铝等纯金属及金属合金,且金属厚度大于100nm。In the electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings of the present invention, the diameters of the rings in the basic unit and the modulation unit are on the order of millimeters and submillimeters, and the diameters of the rings in the basic unit and the modulation unit are The width of the metal lines is on the order of micron and sub-micron to ensure high light transmittance and good electromagnetic shielding effect. In addition, the two concentric ring pairs and the sub-rings 7 are made of metals with good electrical conductivity, such as gold, silver, copper, aluminum and other pure metals and metal alloys, and the thickness of the metal is greater than 100 nm.
本发明的基于多周期金属圆环二维正交嵌套阵列的电磁屏蔽光窗,作为一种优选的结构方式,基本单元中子圆环7的直径相同,且与所在基本单元中同心圆环对的外圆环内切连通,与同心圆环对的内圆环外切连通,即子圆环7的直径等于基本单元中同心圆环对的内外圆环半径差;相邻子圆环7的圆心和基本圆环6圆心连线所组成的夹角相等:图3表示子圆环与同心圆环的内圆环外切时的几种基本单元示意图,其中图3(a)(b)(c)(d)分别表示子圆环个数为3,4,5,6的基本单元示意图。The electromagnetic shielding light window based on the two-dimensional orthogonal nested array of multi-period metal rings of the present invention, as a preferred structural mode, the diameter of the sub-ring 7 in the basic unit is the same, and the diameter of the sub-ring 7 in the basic unit is the same as that of the concentric ring in the basic unit The outer ring of the pair is inscribed and connected, and is connected with the inner ring of the concentric ring pair. The diameter of the sub-ring 7 is equal to the radius difference between the inner and outer rings of the concentric ring pair in the basic unit; The angle formed by the center of the circle and the line connecting the centers of the basic rings 6 is equal: Figure 3 shows the schematic diagrams of several basic units when the sub-rings and the inner rings of the concentric rings are circumscribed, wherein Figure 3 (a) (b) (c) and (d) respectively represent the schematic diagrams of the basic units with the number of sub-rings being 3, 4, 5, and 6.
图4,图5分别表示两圆环外切连通或内切连通,通过线条交叠或设置(如覆盖)保证金属环切点间可靠电联接的金属,以确保相切的金属圆环之间密接连通导电。其中,图4(a)(b)(c)分别表示在外切连通时两圆环呈无缝交叠结构示意图:图4(a)为两圆环无缝交叠的一般情况,即两圆环的圆心距小于两圆环外切时的圆心距,且大于两圆环外切时的圆心距与两圆环线条宽度之和的差值,图4(b)为无缝交叠的一种特殊情况,两圆环线条的内外轮廓相互外切,图4(c)为无缝交叠的另一种特殊情况,两圆环的圆心距等于两圆环外切时的圆心距与两圆环线条宽度之和的差值,即两圆环线条的内轮廓外切,而图4(d)中由于两圆环外切,因此需要在切点处设置保证金属环切点间可靠电联接的金属。图5(a)(b)分别表示在内切连通时两圆环呈无缝交叠结构示意图:图5(a)表示在内切连通时两圆环无缝交叠的一般情况,即两圆环的圆心距大于两圆环内切时的圆心距,且小于两圆环内切时的圆心距与直径较大圆环线条宽度的和,图5(b)表示在内切连通时两圆环无缝交叠的一种特殊情况,两圆环的圆心距等于两圆环内切时的圆心距与直径较大圆环线条宽度的和,即两圆环线条的外轮廓内切,而图5(c)表示直径较小圆环线条的外轮廓与直径较大圆环线条的内轮廓内切,此时需要在切点处设置保证金属环切点间可靠电联接的金属。此外,如果两圆环无缝交叠时两金属圆环的交叠面积较小,不足以确保两金属圆环之间有可靠的电联接,也需要在切点处设置保证金属圆环切点间可靠电联接的金属,以确保实现金属环的外切连通或内切连通。而图4(d)和图5(c)所示是一种优选的切点处金属连接方式,切点处覆盖的连接金属9为矩形,矩形的边长大于金属环线条宽度,矩形覆盖切点连接处时要使矩形的一条边完全落在一个金属环线条内,而其对边要完全落在相切的另一个金属环线条内。依据不同的加工方法和工艺水平,圆环切点处也可以采用其它形式的连接金属,只要能够使相切的两金属环具有可靠的电联接即可。Fig. 4 and Fig. 5 respectively show that the two circular rings are connected circumscribed or connected internally, and the metals that ensure reliable electrical connection between the tangent points of the metal rings are ensured by overlapping or setting (such as covering) the lines to ensure that the tangent metal rings are connected to each other. Close connection conducts electricity. Among them, Figure 4(a)(b)(c) respectively show the schematic diagrams of the seamless overlapping structure of the two rings when they are circumscribed connected: Figure 4(a) shows the general situation of the seamless overlapping of the two rings, that is, the two circles The center-to-center distance of the rings is smaller than the center-to-center distance when the two rings are circumscribed, and greater than the difference between the center-to-center distance and the sum of the line widths of the two rings when the two rings are circumscribed. Figure 4(b) is a seamless overlapping In a special case, the inner and outer contours of the two rings circumscribe each other. Figure 4(c) is another special case of seamless overlap. The distance between the centers of the two rings is equal to the distance between the centers of the two rings and the two The difference between the sum of the widths of the ring lines, that is, the inner contours of the two ring lines is circumscribed. In Figure 4(d), since the two rings are circumscribed, it is necessary to set a reliable electric current between the tangent points of the metal rings at the point of tangency. Jointed metal. Figure 5(a) and (b) respectively show the schematic diagrams of the seamless overlapping structure of two rings when inscribed connected: Figure 5(a) shows the general situation of seamless overlapping of two rings when inscribed connected, that is, two The distance between the centers of the rings is greater than the distance between the centers of the two rings when they are inscribed, and is smaller than the sum of the distance between the centers of the two rings when they are inscribed and the line width of the ring with a larger diameter. Figure 5(b) shows that when the two rings are connected inscribed A special case of seamless overlapping of rings, the distance between the centers of two rings is equal to the sum of the distance between the centers of the two rings when they are inscribed and the line width of the ring with a larger diameter, that is, the outer contour of the two rings is inscribed. Figure 5(c) shows that the outer contour of the circular ring line with a smaller diameter is inscribed with the inner contour of the larger diameter circular ring line. At this time, it is necessary to set a metal at the tangent point to ensure reliable electrical connection between the tangent points of the metal ring. In addition, if the overlapping area of the two metal rings is small when the two rings overlap seamlessly, it is not enough to ensure a reliable electrical connection between the two metal rings, and it is also necessary to set a guaranteed metal ring tangent point at the tangent point. Metals that can be electrically connected between them to ensure the circumscribed or inscribed communication of the metal rings. And Fig. 4 (d) and Fig. 5 (c) show a kind of preferred metal connection mode at the tangent point, the connecting metal 9 covered at the tangent point is a rectangle, the side length of the rectangle is greater than the line width of the metal ring, and the rectangle covers the cut When pointing the connection, one side of the rectangle should fall completely within a metal ring line, and its opposite side should completely fall within another tangent metal ring line. According to different processing methods and technological levels, other forms of connecting metals can also be used at the tangent point of the rings, as long as the two tangent metal rings can have reliable electrical connection.
图6和图7分别为美国专利US4871220已有的方格网栅结构示意图和其高级次衍射及其相对强度分布示意图,图8和图9分别为专利200610010066.4已有的圆环网栅结构示意图和其高级次衍射及其相对强度分布示意图;图10和图11分别为本发明中优选方案A的金属网栅结构示意图和其高级次衍射及其相对强度分布示意图,优选方案A的金属网栅结构的选择图2所示两组同心圆环对构成的二维正交外切圆环阵列交叠结构为基本结构,两组同心圆环对的外圆环直径相等,内圆环直径相等;基本单元与调制基本单元交叉排布时,每个调制单元的内圆环与四个基本圆环6外切连通,每个基本单元的内圆环与四个调制基本圆环8外切连通;在基本单元中加入子圆环时,基本单元中子圆环7的直径相同,且与所在基本单元中同心圆环对的外圆环内切连通,与同心圆环对的内圆环外切连通;相邻子圆环7的圆心和基本圆环6圆心连线所组成的夹角相等;相邻基本单元中子圆环7的个数相同,且直径相等;每个基本单元中含有四个子圆环,且每个子圆环7均与一个基本圆环6内切连通,与一个调制基本圆环8内切连通。Fig. 6 and Fig. 7 are the schematic diagrams of the existing square grid structure and its high order diffraction and its relative intensity distribution in US Patent No. 4,871,220 respectively. Its schematic diagram of high-order diffraction and its relative intensity distribution; Figure 10 and Figure 11 are respectively a schematic diagram of the metal grid structure of the preferred scheme A in the present invention and a schematic diagram of its high-order diffraction and its relative intensity distribution, and the metal grid structure of the preferred scheme A The choice of the two-dimensional orthogonal circumscribed ring array overlapping structure shown in Figure 2 is the basic structure. The outer ring diameters of the two sets of concentric ring pairs are equal, and the inner ring diameters are equal; basically When the unit and the modulation basic unit are cross-arranged, the inner ring of each modulation unit is connected with the four basic rings 6 circumscribed, and the inner ring of each basic unit is connected with the four basic modulation rings 8; When a sub-ring is added to the basic unit, the diameter of the sub-ring 7 in the basic unit is the same, and it is connected inscribed with the outer ring of the concentric ring pair in the basic unit, and connected with the inner ring of the concentric ring pair in the basic unit. ; The angle formed by the center of the adjacent sub-ring 7 and the connecting line of the basic ring 6 centers is equal; the number of sub-rings 7 in the adjacent basic unit is the same, and the diameters are equal; each basic unit contains four sub-rings ring, and each sub-ring 7 is inscribed in communication with a basic ring 6 and inscribed with a modulation basic ring 8 .
为了说明本发明在均化高级次衍射能量分布作用中的优越性,基于标量衍射理论,对上述三种结构的高级次衍射能量分布情况以及高级次衍射最大相对强度进行理论计算,计算时使各结构的透光率相同(均为95.4%),其零级相对强度均为91%,即成像有用信息比例相同。优选方案A中的金属网栅结构与方格、圆环网栅相比,高级次衍射最大相对强度明显降低,且在相同考察区间内高级次衍射斑的个数明显增加,因而避免了高级次衍射能量集中在少数衍射级次上的问题,使高级次衍射能量分布更加均匀;图12是上述三种结构的高级次衍射最大相对强度的具体数值,可见,方格金属网栅结构的高级次衍射最大相对强度相对于其他结构明显偏高,本发明的方案A所对应的金属网栅结构的高级次衍射最大相对强度已经明显降低,从0.0259%(已有的圆环网栅结构的高级次衍射最大相对强度)下降到0.0094%,降低了64%,高级次衍射的均化效果明显,不仅优于美国专利US4871220已有的方格金属网栅结构,也优于专利200610010066.4已有的圆环金属网栅结构。In order to illustrate the superiority of the present invention in the homogenization of the high-order diffraction energy distribution, based on the scalar diffraction theory, the theoretical calculations are carried out on the high-order diffraction energy distribution of the above three structures and the maximum relative intensity of the high-order diffraction. During the calculation, each The light transmittance of the structure is the same (both are 95.4%), and their zero-order relative intensities are both 91%, that is, the proportion of useful information for imaging is the same. Compared with the square grid and ring grid, the metal grid structure in the preferred scheme A has significantly lower maximum relative intensity of high-order diffraction, and the number of high-order diffraction spots in the same investigation interval has increased significantly, thus avoiding high-order diffraction The problem that the diffraction energy is concentrated on a small number of diffraction orders makes the distribution of high-order diffraction energy more uniform; Figure 12 shows the specific values of the maximum relative intensity of high-order diffraction for the above three structures. The maximum relative intensity of diffraction is significantly higher than that of other structures, and the maximum relative intensity of high-order diffraction of the metal grid structure corresponding to Scheme A of the present invention has been significantly reduced, from 0.0259% (the high-order of the existing ring grid structure The maximum relative intensity of diffraction) drops to 0.0094%, which is 64%. Metal grid structure.
本发明的组成方式,使得网孔相对比较平均,尤其是优选方案中给出的金属网栅结构,在深度均化高级次衍射能量分布的同时,仍具有较好的透光性和屏蔽性能,当用于构造双层金属网栅结构时,可改善透光率和屏蔽效率的矛盾问题,与此同时,由于本发明单层结构深度均化高级次衍射能量分布,又可以解决已有双层金属网栅结构中由于单层网栅结构的限制而不能进一步均化高级次衍射能量分布的问题。The composition method of the present invention makes the mesh relatively average, especially the metal grid structure given in the preferred solution, which still has good light transmittance and shielding performance while deeply homogenizing the distribution of high-order diffraction energy. When used to construct a double-layer metal grid structure, it can improve the contradictory problem of light transmittance and shielding efficiency. At the same time, because the single-layer structure of the present invention is deeply homogenized with high-order diffraction energy distribution, it can also solve the existing double-layer structure. Due to the limitation of the single-layer grid structure in the metal grid structure, it is impossible to further homogenize the distribution of high-order diffraction energy.
本发明的多周期圆环二维正交嵌套的金属圆环阵列的电磁屏蔽光窗中的金属网栅5可以采用如下的加工方法加工制作:由电子束直写等方式制作掩模,光窗透明基片4进行清洗后镀铬或者钛作为粘接层1,其上镀金属薄膜,然后涂覆光刻胶,利用已加工好的掩模进行光刻,最后进行干法或者湿法刻蚀,去胶后得到网栅图案。也可以省去掩模制作环节,而直接采用激光直写的办法来制作多周期圆环二维正交嵌套的金属圆环阵列的金属网栅图案。其它的微电子加工工艺流程或二元光学元件制作流程等也可以用来制作本发明的金属网栅结构。The metal grid 5 in the electromagnetic shielding light window of the multi-period ring two-dimensional orthogonally nested metal ring array of the present invention can be processed by the following processing method: make a mask by electron beam direct writing, etc., light The window transparent substrate 4 is cleaned and then plated with chrome or titanium as the adhesive layer 1, coated with a metal film, then coated with photoresist, photolithography is carried out using the processed mask, and finally dry or wet etching is carried out , to get the grid pattern after removing the glue. The mask making process can also be omitted, and the method of laser direct writing can be directly used to make the metal grid pattern of the two-dimensional orthogonally nested metal ring array of multi-period rings. Other microelectronic processing processes or binary optical element manufacturing processes can also be used to manufacture the metal grid structure of the present invention.
本发明所涉及的透明基片4由实际应用场合决定,可以是普通玻璃、石英玻璃、红外材料、透明树脂材料等,本发明的两组同心圆环对与子圆环7金属结构要根据透明基片4采取合适的加工工艺流程使之完全覆盖于透明基片4之上,并且能够和窗框等实现可靠的电联接或密封以保证优良的电磁屏蔽功能。实际应用中,附有本发明网栅结构的透明基片4表面可以镀增透膜来增加透光能力,也可以在网栅层表面镀保护层以防止金属结构长期放置于空气中遭到腐蚀或氧化而降低屏蔽能力,也防止网栅层遭到划伤、磨损或其它破坏。The transparent substrate 4 involved in the present invention is determined by the actual application occasion, and can be ordinary glass, quartz glass, infrared material, transparent resin material, etc. The two groups of concentric rings of the present invention are paired with the metal structure of the sub-rings 7 according to the transparent The substrate 4 adopts a suitable processing process to completely cover the transparent substrate 4, and can achieve reliable electrical connection or sealing with the window frame to ensure excellent electromagnetic shielding function. In practical application, the surface of the transparent substrate 4 with the grid structure of the present invention can be plated with an anti-reflection film to increase the light transmission capacity, and can also be coated with a protective layer on the surface of the grid layer to prevent the metal structure from being corroded in the air for a long time Or oxidation to reduce the shielding ability, and also prevent the grid layer from being scratched, worn or otherwise damaged.
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